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JP4092274B2 - Hydraulic shock absorber mounting - Google Patents
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JP4092274B2 - Hydraulic shock absorber mounting - Google Patents

Hydraulic shock absorber mounting Download PDF

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JP4092274B2
JP4092274B2 JP2003315264A JP2003315264A JP4092274B2 JP 4092274 B2 JP4092274 B2 JP 4092274B2 JP 2003315264 A JP2003315264 A JP 2003315264A JP 2003315264 A JP2003315264 A JP 2003315264A JP 4092274 B2 JP4092274 B2 JP 4092274B2
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mounting
shock absorber
hydraulic shock
mounting eye
eye
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JP2005083454A (en
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知治 村上
親俊 阿部
和之 君嶋
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KYB Corp
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KYB Corp
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Description

本発明は、自動車等の車両のサスペンション装置に使用される油圧緩衝器における油圧緩衝器本体下端部又はピストンロッド先端部に溶接固定される取付部に関わり、詳しくは、板材の端部同士をロール加工で継ぎ合わせた板巻き式の取付アイの構造に関する。   The present invention relates to a mounting portion that is welded and fixed to a lower end portion of a hydraulic shock absorber body or a front end portion of a piston rod in a hydraulic shock absorber used in a suspension device of a vehicle such as an automobile. The present invention relates to a structure of a plate winding type mounting eye joined by processing.

自動車等の車両のサスペンション装置に用いられる油圧緩衝器は、その油圧緩衝器本体下端部又は、ピストンロッド先端部に他部材への取付手段としての取付部を備えている。   A hydraulic shock absorber used for a suspension device of a vehicle such as an automobile includes an attachment portion as attachment means for attaching to another member at a lower end portion of the hydraulic shock absorber main body or a tip end portion of a piston rod.

この取付部は環状の取付アイと、この取付アイの内側に配置された内筒と、これらの間に嵌入されたゴム製のブッシュとから構成され、油圧緩衝器本体下端部又は、ピストンロッド先端部に対して溶接固定されるとともに、前記内筒内に連結シャフト等の連結部材を挿入することによって油圧緩衝器を他部材に対して取付けるようになっている。   The mounting portion is composed of an annular mounting eye, an inner cylinder arranged inside the mounting eye, and a rubber bush fitted between them, and the hydraulic shock absorber main body lower end or piston rod tip The hydraulic shock absorber is attached to the other member by being welded and fixed to the portion and inserting a connecting member such as a connecting shaft into the inner cylinder.

取付部を構成する取付アイは、1)長尺パイプを所定巾に切削加工して形成する方法と、2)板材の端部同士をロール加工で継ぎ合わせて形成する方法のいずれかで形成されるのが一般的であり、2)の方法としては特許文献1に示すものを例示することができる。   The mounting eye constituting the mounting portion is formed by either 1) a method in which a long pipe is cut to a predetermined width, or 2) a method in which the ends of the plate material are joined together by roll processing. The method shown in Patent Document 1 can be exemplified as the method of 2).

即ち、長尺状の板材を所定長さに切断し、その端部同士を継ぎ合わせて環状の取付アイを形成すると共に、この継ぎ目部を油圧緩衝器本体下端部に対して溶接固定するものである。
特開平8−128485号公報(図2、図3、図5、図6、図7、図10)
That is, a long plate is cut into a predetermined length, and the ends are joined together to form an annular mounting eye, and the joint is welded and fixed to the lower end of the hydraulic shock absorber body. is there.
JP-A-8-128485 (FIGS. 2, 3, 5, 6, 7, and 10)

しかしながら、上記特許文献1の構成では次のような問題点がある。   However, the configuration of Patent Document 1 has the following problems.

即ち、取付アイを形成する際、図6に示すような一定板厚で断面長方形状をなす板材50を用いるので、矢印Qで示す方向へ湾曲させるロール加工時には、取付アイの外周面となる上面51は湾曲方向に引っ張られ、内周面となる下面52は圧縮される。   That is, when forming the mounting eye, a plate material 50 having a constant plate thickness and a rectangular cross section as shown in FIG. 6 is used, so that the upper surface serving as the outer peripheral surface of the mounting eye during the roll processing to bend in the direction indicated by the arrow Q. 51 is pulled in the bending direction, and the lower surface 52 serving as the inner peripheral surface is compressed.

このため、成形された取付アイは,図7に示すように、両側面53が外周面(上面51)側に向って互いに近接するテーパ面、即ち、その勾配が鈍角となるテーパ面となり、内周面(下面52)と側面53との境界部分に鋭角的な角部54ができる。   Therefore, as shown in FIG. 7, the molded mounting eye is a tapered surface in which both side surfaces 53 are close to each other toward the outer peripheral surface (upper surface 51), that is, a tapered surface having an obtuse angle. An acute corner 54 is formed at the boundary between the peripheral surface (lower surface 52) and the side surface 53.

この状態の取付アイにブッシュ55を嵌入すると、角部54に対してブッシュ55が圧接することになり、サスペンション装置の作動状態においてこの圧接部分に応力が集中すると、ブッシュ55の傷付き等に起因する耐久性の低下が危惧される。   When the bush 55 is inserted into the mounting eye in this state, the bush 55 comes into pressure contact with the corner portion 54. When stress is concentrated on the pressure contact portion in the operating state of the suspension device, the bush 55 is damaged. It is feared that the durability will decrease.

そこで、本発明の目的は、取付アイの内周面と側面との境界部に応力が集中してもブッシュの耐久性を損なうことのない油圧緩衝器の取付部を提供することである。   SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a mounting portion for a hydraulic shock absorber that does not impair the durability of the bush even when stress is concentrated on the boundary portion between the inner peripheral surface and the side surface of the mounting eye.

上記の目的を達成するため、本発明は、板材の短手方向側端部同士をロール加工で継ぎ合わせてなる環状の取付アイと、この取付アイの内側に配置される同じく環状の内筒と、これらの間に嵌入されたブッシュとを備え、油圧緩衝器本体下端部又はピストンロッド先端部に対して取付アイの継ぎ目部を溶接固定する油圧緩衝器の取付部において、ロール加工によって取付アイの側面となる板材の長手方向側両端部を、ロール加工される前の板材の状態で、取付アイの内周面となる下面から外周面となる上面に向って勾配が鈍角となるテーパ面としたことを特徴とするものである。   In order to achieve the above object, the present invention provides an annular mounting eye formed by joining the short side ends of a plate material by roll processing, and an annular inner cylinder disposed inside the mounting eye. And a bushing fitted between them, and a mounting portion of the hydraulic shock absorber that welds and fixes the joint portion of the mounting eye to the lower end of the hydraulic shock absorber main body or the tip of the piston rod. Both end portions on the longitudinal direction side of the plate material serving as the side surfaces are tapered surfaces having an obtuse slope from the lower surface serving as the inner peripheral surface of the mounting eye toward the upper surface serving as the outer peripheral surface in the state of the plate material before being rolled. It is characterized by this.

本発明によれば、取付アイの内周面と側面との境界部分には鋭角的な角部ができないので、例えこの境界部分に応力が集中しても圧接されたブッシュに傷付き等が発生することはなく、ブッシュ自体の耐久性を向上させることができる。   According to the present invention, since there is no acute corner at the boundary between the inner peripheral surface and the side surface of the mounting eye, even if stress is concentrated on the boundary, the pressed bushing is damaged. The durability of the bushing itself can be improved.

以下に、本発明を自動車のサスペンション装置に用いられる復筒型の油圧緩衝器の取付部に具体化した実施の形態を図に基づいて説明する。   Hereinafter, an embodiment in which the present invention is embodied in a mounting portion of a reverse cylinder type hydraulic shock absorber used in an automobile suspension device will be described with reference to the drawings.

図2は、油圧緩衝器における本体下部を示すもので、油圧緩衝器本体1を構成するアウターシェル2の下端部にはロアキャップ3が嵌着され、シーム溶接によって両者を液密的に結合している。   FIG. 2 shows the lower part of the main body of the hydraulic shock absorber. A lower cap 3 is fitted to the lower end portion of the outer shell 2 constituting the hydraulic shock absorber main body 1, and both are liquid-tightly connected by seam welding. ing.

ロアキャップ3の下面には全体がリング状をなす取付部4が溶接固定されており、この取付部4と油圧緩衝器本体1から延びるピストンロッド(図示しない)の先端とを介して油圧緩衝器を自動車のサスペンション装置に取り付けるようになっている。   The lower cap 3 has a ring-shaped mounting portion 4 fixedly welded to the lower surface of the lower cap 3. The hydraulic shock absorber is connected to the lower end of the piston rod (not shown) extending from the mounting portion 4 and the hydraulic shock absorber body 1. Is attached to the suspension device of the automobile.

前記取付部4は、環状の取付アイ5と、この取付アイ5の内側に配置された内筒6と、これらの間に嵌入された天然又は合成ゴム製のブッシュ7とから構成され、内筒6内に上記サスペンション装置の図示しない連結シャフト等が挿入されるようになっている。   The mounting portion 4 includes an annular mounting eye 5, an inner cylinder 6 disposed inside the mounting eye 5, and a natural or synthetic rubber bush 7 inserted between the inner cylinder 6 and the inner cylinder 6. A connecting shaft or the like (not shown) of the suspension device is inserted into 6.

取付アイ5は、板材の短手方向側端部同士をロール加工で継ぎ合わせることによって環状に形成され、図3に示すように、その継ぎ目部14の略中央部がロアキャップ3に形成した椀状の突起(プロジェクション)9の中心部に当接され、電気抵抗溶接によって取付アイ5とロアキャップ3とを溶接固定している。   The mounting eye 5 is formed in an annular shape by joining the end portions on the short side direction of the plate material by roll processing, and a substantially central portion of the joint portion 14 is formed on the lower cap 3 as shown in FIG. The abutment eye 5 and the lower cap 3 are welded and fixed by electrical resistance welding.

この取付アイ5は、図4に示すように、板材10の状態において、その長手方向側両端部11が取付アイ5の内周面となる下面12から外周面となる上面13に向って互いに離間するテーパ面、即ち、その勾配が鈍角となるテーパ面となっており、矢印Qで示す方向へ湾曲させるロール加工時には上面側が長手方向に引っ張られ、下面側が圧縮されることによって図1に示すように、取付アイ5の側面5aがその内周面(下面12)と垂直な平面となるようになっている。   As shown in FIG. 4, in the state of the plate material 10, the mounting eye 5 has both longitudinal end portions 11 spaced from each other from the lower surface 12 serving as the inner peripheral surface of the mounting eye 5 toward the upper surface 13 serving as the outer peripheral surface. As shown in FIG. 1, the upper surface side is pulled in the longitudinal direction and the lower surface side is compressed during roll processing for bending in the direction indicated by the arrow Q. Further, the side surface 5a of the mounting eye 5 is a plane perpendicular to the inner peripheral surface (lower surface 12).

ブッシュ7は、図1に示すように、筒状をなす本体部15と、その両側に円盤状に突出した耳部16とから構成され、両耳部16間に取付アイ5が挟持された状態で取付アイ5に嵌合されており、耳部16の根元部16aが上述した側面5aと内周面との境界部である角部17に圧接されている。   As shown in FIG. 1, the bush 7 includes a cylindrical main body 15 and ears 16 projecting in a disc shape on both sides thereof, and the mounting eye 5 is sandwiched between the ears 16. The base portion 16a of the ear portion 16 is pressed against the corner portion 17 that is the boundary portion between the side surface 5a and the inner peripheral surface.

従って、この状態では、サスペンション装置の作動状態においてこの圧接部分に応力が集中しても、角部17が鋭角となっていなので、ブッシュ7の根元部16aに傷付き等を発生させ、その耐久性を低下させることがないようになっている。   Therefore, in this state, even if stress concentrates on the pressure contact portion in the operation state of the suspension device, the corner portion 17 is acute, so that the root portion 16a of the bush 7 is damaged and the durability thereof is increased. It is designed not to decrease

又、取付アイ5の継ぎ目部14を挟んで互いに離間する周方向に夫々任意の距離だけ離れた外周面と、ロアキャップ3との間には、図3に示すように、溶接棒を用いた補強溶接Rが施されており、ロアキャップ3に対しては合計3箇所で溶接固定されている。   Further, as shown in FIG. 3, a welding rod was used between the outer circumferential surface separated by an arbitrary distance in the circumferential direction that is separated from each other across the joint portion 14 of the mounting eye 5 and the lower cap 3. Reinforcement welding R is performed, and the lower cap 3 is fixed by welding at a total of three locations.

以上、本実施の形態によれば、取付アイ5を形成する板材10の長手方向側両端部11を、取付アイ5の内周面となる下面12からその上面13に向って互いに離間するテーパ面としたので、ロール加工による取付アイ5の側面5aをその内周面と直行する平面とすることができる。   As described above, according to the present embodiment, the both ends 11 in the longitudinal direction of the plate 10 forming the mounting eye 5 are tapered surfaces that are separated from the lower surface 12 that is the inner peripheral surface of the mounting eye 5 toward the upper surface 13. Therefore, the side surface 5a of the mounting eye 5 by roll processing can be made a plane perpendicular to the inner peripheral surface thereof.

従って、この取付アイ5にブッシュ7を嵌合しても、ブッシュ7の耳部16の根元部16aは鋭角となっていない角部17に圧接されるだけなので、サスペンション装置の作動状態においてこの圧接部分に応力が集中しても根元部16aに傷付き等を発生させることはなく、ブッシュ7自体の耐久性を向上させることができる。   Therefore, even if the bush 7 is fitted to the mounting eye 5, the root portion 16a of the ear portion 16 of the bush 7 is only pressed against the corner portion 17 which is not an acute angle. Even if stress is concentrated on the portion, the root portion 16a is not damaged and the durability of the bush 7 itself can be improved.

又、電気抵抗溶接を行う部分と、補強溶接を行う部分とを取付アイ5の外周面に分散させたので、従来のように取付アイ5の継ぎ目部に溶接による熱が集中的に加わり、部分的なゆがみが発生することを防止できる。   In addition, since the portion for performing electrical resistance welding and the portion for performing reinforcement welding are dispersed on the outer peripheral surface of the mounting eye 5, heat from the welding is concentrated on the joint portion of the mounting eye 5 as in the prior art. It is possible to prevent the occurrence of general distortion.

尚、本発明は、前記実施の形態に限定されるものではなく、例えば、次のように変更して具体化することもできる。   In addition, this invention is not limited to the said embodiment, For example, it can also be changed and embodied as follows.

1)本実施の形態では、補強溶接Rを継ぎ目部14から互いに離間する周方向に夫々1箇所で、合計2箇所設けたが、必ずしも2箇所にする必要はなく、要求強度によっては1箇所でも、無くても良い。   1) In the present embodiment, the reinforcement welding R is provided at one location in the circumferential direction away from the joint portion 14 in total, but two locations are provided in total. It is not necessary.

2)取付アイ5の内周面と側面5aとの境界部分の角部17は、本実施の形態の直角以外に例えば、図5に示すように、鈍角の角部18としても良い。つまり、ブッシュ7を傷付け易い鋭角にならなければ良いのである。   2) The corner 17 at the boundary between the inner peripheral surface of the mounting eye 5 and the side surface 5a may be an obtuse corner 18 as shown in FIG. 5, for example, in addition to the right angle of the present embodiment. That is, it is only necessary that the bush 7 does not have an acute angle that is easily damaged.

3)本実施の形態では、復筒型の油圧緩衝器に具体化したが、これに限定されるものではなく、単筒型の油圧緩衝器に具体化しても良い。   3) In the present embodiment, the present invention is embodied in the reverse cylinder type hydraulic shock absorber, but is not limited thereto, and may be embodied in a single cylinder type hydraulic shock absorber.

4)本実施の形態では、油圧緩衝器本体下端部1に取付アイ5を溶接固定した が、これに限定されるものではなく、ピストンロッド先端部に取付アイ5を溶接するものに具体化しても良い。   4) In this embodiment, the mounting eye 5 is welded and fixed to the lower end 1 of the hydraulic shock absorber body. However, the present invention is not limited to this, and the mounting eye 5 is welded to the tip of the piston rod. Also good.

本発明を実施するための最良の形態を示す油圧緩衝器の取付部の一部破断側面である。1 is a partially broken side view of a mounting portion of a hydraulic shock absorber showing the best mode for carrying out the present invention. 図1における側面図である。It is a side view in FIG. 図1において、内筒とブッシュを除いた一部破断正面図である。In FIG. 1, it is a partially broken front view except an inner cylinder and a bush. 板材をロール加工する工程を示す斜視図である。It is a perspective view which shows the process of roll-processing a board | plate material. 本発明の別例を一部破断側面図である。It is a partially broken side view of another example of the present invention. 従来構造を示し、板材をロール加工する工程を示す斜視図である。It is a perspective view which shows the conventional structure and shows the process of roll-processing a board | plate material. 従来構造を示し、図6の工程で形成された取付アイを示す一部破断側面図である。It is a partially broken side view which shows the conventional structure and shows the attachment eye formed at the process of FIG.

符号の説明Explanation of symbols

1 油圧緩衝器本体
4 取付部
5 取付アイ
5a 側面
6 内筒
7 ブッシュ
10 板材
11 長手方向側端部
12 下面
13 上面
14 継ぎ目部
DESCRIPTION OF SYMBOLS 1 Hydraulic shock absorber main body 4 Mounting part 5 Mounting eye 5a Side surface 6 Inner cylinder 7 Bush 10 Board | plate material 11 Longitudinal direction side edge part 12 Lower surface 13 Upper surface 14 Seam part

Claims (2)

板材の短手方向側端部同士をロール加工で継ぎ合わせてなる環状の取付アイと、この取付アイの内側に配置される同じく環状の内筒と、これらの間に嵌入されたブッシュとを備え、油圧緩衝器本体下端部又はピストンロッド先端部に対して取付アイの継ぎ目部を溶接固定する油圧緩衝器の取付部において、ロール加工によって取付アイの側面となる板材の長手方向側両端部を、ロール加工される前の板材の状態で、取付アイの内周面となる下面から外周面となる上面に向って勾配が鈍角となるテーパ面としたことを特徴とする油圧緩衝器の取付部。 An annular mounting eye formed by joining ends in the short direction of the plate material by roll processing, a similar inner cylinder disposed inside the mounting eye, and a bush fitted between them In the mounting portion of the hydraulic shock absorber that welds and fixes the joint portion of the mounting eye to the lower end portion of the hydraulic shock absorber main body or the piston rod tip portion, both end portions in the longitudinal direction of the plate material that becomes the side surfaces of the mounting eye by roll processing, A mounting portion of a hydraulic shock absorber, characterized in that a tapered surface having an obtuse angle from the lower surface serving as the inner peripheral surface of the mounting eye toward the upper surface serving as the outer peripheral surface in the state of the plate material before being rolled. 板材を取付アイにロール加工したときに取付アイの側面がその内周面と垂直な平面となるように、前記テーパ面の勾配角度を設定したことを特徴とする請求項1記載の油圧緩衝器の取付部。
2. The hydraulic shock absorber according to claim 1, wherein a slope angle of the tapered surface is set so that a side surface of the mounting eye becomes a plane perpendicular to the inner peripheral surface when the plate material is rolled into the mounting eye. Mounting part.
JP2003315264A 2003-09-08 2003-09-08 Hydraulic shock absorber mounting Expired - Fee Related JP4092274B2 (en)

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JP4092274B2 true JP4092274B2 (en) 2008-05-28

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JP6445873B2 (en) * 2015-01-14 2018-12-26 Kyb株式会社 shock absorber

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