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JP4092485B2 - Exhaust gas purification catalyst deterioration diagnosis device - Google Patents
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JP4092485B2 - Exhaust gas purification catalyst deterioration diagnosis device - Google Patents

Exhaust gas purification catalyst deterioration diagnosis device Download PDF

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Publication number
JP4092485B2
JP4092485B2 JP2003097935A JP2003097935A JP4092485B2 JP 4092485 B2 JP4092485 B2 JP 4092485B2 JP 2003097935 A JP2003097935 A JP 2003097935A JP 2003097935 A JP2003097935 A JP 2003097935A JP 4092485 B2 JP4092485 B2 JP 4092485B2
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Prior art keywords
exhaust gas
air
catalyst
fuel ratio
detection means
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JP2004301103A (en
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仁 小野寺
暁 白河
靖久 北原
学 三浦
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Nissan Motor Co Ltd
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Nissan Motor Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1444Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
    • F02D41/1454Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N11/00Monitoring or diagnostic devices for exhaust-gas treatment apparatus
    • F01N11/007Monitoring or diagnostic devices for exhaust-gas treatment apparatus the diagnostic devices measuring oxygen or air concentration downstream of the exhaust apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0814Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents combined with catalytic converters, e.g. NOx absorption/storage reduction catalysts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/0807Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
    • F01N3/0828Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
    • F01N3/0842Nitrogen oxides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/021Introducing corrections for particular conditions exterior to the engine
    • F02D41/0235Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1439Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the position of the sensor
    • F02D41/1441Plural sensors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2430/00Influencing exhaust purification, e.g. starting of catalytic reaction, filter regeneration, or the like, by controlling engine operating characteristics
    • F01N2430/06Influencing exhaust purification, e.g. starting of catalytic reaction, filter regeneration, or the like, by controlling engine operating characteristics by varying fuel-air ratio, e.g. by enriching fuel-air mixture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2550/00Monitoring or diagnosing the deterioration of exhaust systems
    • F01N2550/03Monitoring or diagnosing the deterioration of exhaust systems of sorbing activity of adsorbents or absorbents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2560/00Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
    • F01N2560/02Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas sensor
    • F01N2560/025Exhaust systems with means for detecting or measuring exhaust gas components or characteristics the means being an exhaust gas sensor for measuring or detecting O2, e.g. lambda sensors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2560/00Exhaust systems with means for detecting or measuring exhaust gas components or characteristics
    • F01N2560/14Exhaust systems with means for detecting or measuring exhaust gas components or characteristics having more than one sensor of one kind
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2900/00Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/04Methods of control or diagnosing
    • F01N2900/0412Methods of control or diagnosing using pre-calibrated maps, tables or charts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2900/00Details of electrical control or of the monitoring of the exhaust gas treating apparatus
    • F01N2900/06Parameters used for exhaust control or diagnosing
    • F01N2900/16Parameters used for exhaust control or diagnosing said parameters being related to the exhaust apparatus, e.g. particulate filter or catalyst
    • F01N2900/1624Catalyst oxygen storage capacity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、排気ガス浄化触媒の劣化診断装置に関する。
【0002】
【従来の技術】
従来から排気改善のため、排気ガス浄化触媒の劣化状態を診断することが知られている。
【0003】
特許文献1には、内燃機関の排気通路に設けられたNOxトラップ触媒と、このNOxトラップ触媒のNOx吸収能力を再生させるべく排気ガスの空燃比をリッチにさせる吸放出制御手段とを備えた内燃機関の排気浄化装置であって、NOxトラップ触媒に流入する排気ガスの空燃比を一時的にNOxトラップ能力を再生させる場合よりリッチにさせ、その際にNOxトラップ触媒から流出する排気ガスの空燃比がリッチ空燃比を示す時間に基づいてNOxトラップ触媒の劣化を診断することが開示されている。
【0004】
また特許文献2には、内燃機関の排気系に、三元触媒、二値型O2センサ、NOx浄化装置、及び二値型O2センサがこの順序で配置されている。そして、空燃比をリッチ化した場合における、上流側のO2センサの出力変化時点から下流側のO2センサの出力変化時点までのタイマ計測値tmMON2と、空燃比をリーンに戻した場合における、上流側のO2センサの出力変化時点から下流側のO2センサの出力変化時点までのタイマ計測値tmMON3とに基づいて、補正タイマ計測値tmMON2Cが算出され、NOx浄化装置の劣化が診断されることが開示されている。
【0005】
また特許文献3には、NOxトラップ触媒の固有の特性をチェックするために、排気ガスの空燃比をリーンからリッチに切換え、かつNOxの完全な脱着のために必要な時間を越えて、少なくともリッチ状態の排気ガスがちょうど触媒を通過するまでリッチ段階を延長し、かつ第1の切換えとリッチな排気ガスの突破までの間に生じる時間間隔Δt1、及び再びリッチからリーン運転に切換えた後に、第2の切換えと触媒を通る酸素の通過との間に生じる時間間隔Δt2を測定し、かつ触媒の酸素トラップ機能とNOxトラップ機能との分離した評価のために時間差Δt1及びΔt2を使用することが開示されている。
【0006】
また特許文献4には、NOxトラップ触媒からNOxを放出するべく燃焼室内における平均空燃比をリーンからリッチへ切換えたときに機関の出力トルクが変化しないようにするため、NOxトラップ触媒からのNOx放出時にはEGR制御弁を開弁し、又は吸気制御弁の開度を減少させて吸入空気量を減少させ、これと同時に機関出力トルクが変化しないように燃料噴射量を増量することが開示されている。
【0007】
【特許文献1】
特開2002−38929号公報
【特許文献2】
特開2001−73747号公報
【特許文献3】
特開平11−324654号公報
【特許文献4】
特開平7−279718号公報
【0008】
【発明が解決しようとする課題】
しかしながら、前述の装置では、劣化診断の精度という点で問題があった。すなわち、リッチスパイク運転時における空燃比制御にばらつきが生じた場合、空燃比の出力値に時間変化が生じるため、誤った劣化診断がされてしまうという問題があった。
【0009】
ここで、リッチスパイク制御の空燃比制御精度の改善は、もとより重要であるが、せいぜい数秒間のリッチスパイク運転時に、排気ガス雰囲気を検知するセンサ(例えば、空燃比センサ)によるフィードバックでの制御精度向上にはおのずと限界があり、常に所定量の空燃比制御誤差があることを前提に、触媒の劣化を診断する必要があった。
【0010】
本発明はこのような問題に鑑み、排気ガス浄化触媒の劣化度合を適切に診断することを目的とする。
【0011】
【課題を解決するための手段】
そのため本発明では、リッチスパイク制御時に、第1の排気ガス雰囲気検知手段により排気ガス浄化触媒の上流から流入する排気ガス中の酸化剤と還元剤との比率に関連するパラメータを検出し、第2の排気ガス雰囲気検知手段により排気ガス浄化触媒を通過した排気ガス中の酸化剤と還元剤との比率に関連するパラメータを検出する一方、第1の排気ガス雰囲気検知手段の出力値が還元剤の割合が酸化剤の割合より多い側の所定値に達し、第2の排気ガス雰囲気検知手段の出力値が第1の排気ガス雰囲気検知手段の出力値よりも還元剤の割合が酸化剤の割合より多い側になっているときに、第1の排気ガス雰囲気検知手段の出力値と第2の排気ガス雰囲気検知手段の出力値との差を演算し、この差に基づいて排気ガス浄化触媒の劣化を診断する。
【0012】
【発明の効果】
本発明によれば、第1及び第2の排気ガス雰囲気検知手段の出力値の差を診断パラメータとして用いているため、リッチスパイク制御における空燃比のばらつきが生じても、排気ガス浄化触媒の劣化を適切に診断することができる。
【0013】
【発明の実施の形態】
以下、図面に基づき、本発明の実施形態について説明する。
図1は、排気ガス浄化触媒を備える内燃機関(ディーゼルエンジン)の構成図である。
【0014】
エンジン1の吸気系には、吸気通路2の上流にエアクリーナ3が配置されており、その下流に、エアフロメータ4、過給機5の吸気コンプレッサ6、インタークーラ7、吸気絞り弁8、及びコレクタ9の順に配置されている。
【0015】
エンジン1には、インジェクタ14及びグロープラグ15が配置されている。インジェクタ14は、コモンレール16、噴射ポンプ17などで構成された電子制御式の燃料噴射装置に取り付けられ、燃料噴射時期及び燃料噴射量などを制御することにより、吸気絞り弁8との共働で、排気ガス中の酸化剤(O2)と還元剤(HC、CO)との比率に関連するパラメータ(酸素濃度、空燃比)を変化させることができ、リッチスパイク制御も可能である。リッチスパイク制御方法については、特許文献1などで公知であり詳しくは述べないが、例えば吸気絞り弁の開度を減少させ、且つ燃料噴射量を増大させる方法がある。
【0016】
また排気通路11には、過給機5の排気タービン12が設けられ、その上流より排気ガスの一部を吸気通路2に還流させるEGR管20が導出されている。EGR管20には、EGRガス量を制御するEGR弁21が設けられている。
【0017】
更に排気タービン12の下流には、排気ガスを浄化するため、排気ガス浄化触媒としてのNOxトラップ触媒13が配置されている。
NOxトラップ触媒13は、流入する排気ガスの空燃比がリーンのときにNOxをトラップし、空燃比がリッチのときにトラップしたNOxを還元浄化する機能を有するもので、また、貴金属を担持させて酸化機能を持たせてあり、酸素ストレージ機能を有している。
【0018】
そして、NOxトラップ触媒13に流入する排気ガスの空燃比及び触媒13を通過した排気ガス中の酸化剤と還元剤との比率に関連するパラメータ(酸素濃度、空燃比)を検出するため、入口雰囲気センサ18及び出口雰囲気センサ19がそれぞれ配置されている。雰囲気センサ18,19は、排気ガス中の空燃比に応じた信号(電圧)を出力する。なお、雰囲気センサ18,19としては、O2センサ、広域空燃比センサ、またはNOxセンサなどを用いることが好ましい。
【0019】
そして、エンジン制御装置(図示しない)には、エアフロメータ4、入口雰囲気センサ18、及び出口雰囲気センサ19などからの信号が入力され、これらの信号に基づいて、吸気絞り弁8の開閉、噴射ポンプ17(インジェクタ14の燃料噴射時期及び燃料噴射量)、及びEGR弁21などの制御を行う。
【0020】
ここで、NOxトラップ触媒の再生の必要性及び従来の触媒劣化度合の診断方法について説明する。
従来から、自動車等に搭載される内燃機関、特にリーン(酸素過剰状態)の混合気を燃焼可能な希薄燃焼式内燃機関(ディーゼルエンジン)では、排気ガスの空燃比がリーンのときのNOx(窒素酸化物)を処理する技術として、内燃機関の排気通路にNOxトラップ触媒が配置された排気ガス浄化装置が知られている。
【0021】
NOxトラップ触媒は、排気ガスの空燃比がリーンのときのNOxを処理する技術として、内燃機関の排気通路に排気ガスの空燃比がリーンのときに排気ガス中のNOxをトラップし、排気ガスの空燃比がリッチのときにトラップしたNOxを放出し浄化する機能を有する。
【0022】
NOxトラップ触媒のNOxトラップ能力には限りがあるので、NOxトラップ触媒のNOx吸収能力が飽和する前に、適当なタイミングでNOxトラップ触媒にトラップされているNOxを放出及び還元させる必要がある。
【0023】
そこで従来から、排気ガス浄化装置では、NOxトラップ触媒13より上流の排気ガス中に適当なタイミングで短周期的に還元剤を供給してNOxトラップ触媒に流入する排気ガスの空燃比を一時的に低下させ、NOxトラップ触媒にトラップされていたNOxを放出及び還元させる、いわゆるリッチスパイク制御が実行されている。
【0024】
一方、従来技術として述べたような排気ガス浄化装置では、高い排気ガス浄化効率が得られるので、NOxトラップ触媒の異常を精度良く検出することが従来に増して重要となってきている。
【0025】
このような要求に対し、特許文献1〜3に示されているように、NOxトラップ触媒にトラップされるNOxを放出浄化せしめるリッチスパイク制御時に、この触媒から流出する排気ガスの空燃比を測定し、測定された空燃比が理論空燃比近傍に維持されている時間に基づいてNOxトラップ触媒の劣化を診断する方法が提案されている。
【0026】
図2は、従来の排気ガス浄化装置におけるNOxトラップ触媒の劣化診断を示す図であり、同一劣化状態のNOxトラップ触媒へのリッチスパイク運転時における空燃比を変化させた場合の、理論空燃比近傍に維持されている時間(秒)の変化の様子を示す図である。図中のλF0はリッチスパイク制御時の目標リッチ空燃比、λFは触媒の入口(上流側)空燃比、λRは触媒の出口(下流側)空燃比をそれぞれ示している。なお図2の(イ)はリッチスパイク制御時の目標リッチ空燃比λF0が基準よりリッチの場合、(ロ)は基準の場合、(ハ)は基準よりもリーンの場合をそれぞれ示している。
【0027】
図示の通り、所定のリッチスパイク時の空燃比に対して、実際の空燃比がリッチ側にシフトすると理論空燃比近傍に維持されている時間は短くなり、反対にリーン側にシフトすると長くなる性質がある。従来はこの性質を利用して、理論空燃比近傍に維持されている時間に基づいて、NOxトラップ触媒の劣化を診断していた。
【0028】
しかしながら、リッチスパイク運転時の目標リッチ空燃比の制御がばらつくと理論空燃比近傍に維持されている時間が変化するため、所定の時間を設定し、劣化を判断する従来の技術では、同程度の劣化の触媒でも劣化していると誤って診断してしまうという問題があった。
【0029】
リッチスパイク運転時の目標リッチ空燃比の制御精度の改善は、もとより重要であるが、せいぜい数秒間のリッチスパイク運転時に、排気ガス雰囲気を検知するセンサ(例えば、酸素センサ、空燃比センサ)によるフィードバックでの制御精度向上にはおのずと限界があり、常に所定量の空燃比制御誤差があることを前提に、触媒の劣化を診断する必要があった。
【0030】
そこで本発明では、NOxトラップ触媒13の酸素ストレージ機能を用いて、この触媒13の劣化状態を診断することにした。
図3は、本発明の第1の実施形態における触媒の劣化診断を行う場合の、リーン運転及びリッチスパイク運転を行っている場合の時間(秒)と、雰囲気センサの出力電圧とを示す図である。図3に示す細線VO2Fは入口雰囲気センサの出力電圧、太線VO2Rは出口雰囲気センサの出力電圧をそれぞれ示している。
【0031】
本発明の第1の実施形態では、NOxトラップ触媒13の上流及び下流に、入口雰囲気センサとして入口O2センサ18、出口雰囲気センサとして出口O2センサ19をそれぞれ配設している。
【0032】
ここで、入口O2センサ18の出力電圧VO2Fと、出口O2センサ19の出力電圧VO2Rとの変化について説明する。
通常運転時にはエンジン1に供給される空気量が多くなるため、排気ガス中の空燃比はリーンになっている。この状態から、NOxトラップ触媒13に流入する排気ガスの空燃比がリッチ側の所定値VO2F0となるようにリッチスパイク制御を行うため、入口O2センサ18の出力電圧VO2Fが所定値VO2F0となる(図3の時間a〜c)。
【0033】
この際、出口O2センサ19の出力電圧VO2Rが、NOxトラップ触媒13の劣化状態に応じて所定時間、ストイキ(理論空燃比)における出力電圧となる(図3の時間a〜b)。これは、NOxトラップ触媒13に流入する空燃比がリッチ状態、すなわち排気ガス中の還元剤(HC、CO)の割合が酸化剤(O2)の割合より多い状態であっても、還元剤が、排気ガス中の気相酸素及び触媒13にストレージされた酸素と燃焼反応するためである。
【0034】
そして、触媒13にストレージされた酸素が全て消費された後に、触媒13に流入する気相酸素(酸化剤)が還元剤と反応することで、さらに酸素量が減少するため、出口O2センサ19の出力電圧VO2が入口O2センサ18の出力電圧VO2より低下する(図3の時間b〜c)。
【0035】
この際、NOxトラップ触媒13の劣化している場合には、触媒13の酸素ストレージ機能が低下しており、排気ガス中の還元剤と気相酸素との反応性が低下するため、出口O2センサ19の出力電圧VO2Rが入口O2センサ18の出力電圧VO2Fに近づく性質がある。そして、この時(図3の時間b〜c)の出力電圧差VOBDO2を演算して、この差VOBDO2に基づいて触媒13の劣化度合を診断する。このため、リッチスパイク制御を行う際の目標出力電圧(VO2F0)にばらつきがあっても、入口O2センサ18の出力電圧VO2Fと出口O2センサ19の出力電圧VO2Rとの出力電圧差VOBDO2=VO2F−VO2Rに基づいて、触媒13が劣化上限を超えているか否かを診断可能である。
【0036】
次に、NOxトラップ触媒13の劣化診断の処理について、図4のフローチャートを用いて説明する。
ステップ1(図においては「S1」と示す。以下同様)では、リッチスパイクの演算フラグFrichの真偽を調べ、リッチスパイク運転中か否かを判断する。これは、リッチスパイク運転を行っている間に、NOxトラップ触媒13の劣化状態を診断するためである。演算フラグFrichが真(Frich=True)、すなわちリッチスパイク運転中である場合には、ステップ2へ進む。一方、演算フラグFrichが偽(Frich≠True)である場合には、ステップ14へ進み、排気ガス処理診断中フラグF_OBD_ATSを偽(F_OBD_ATS=False)にして、処理を終了する。
【0037】
ステップ2では、入口O2センサ18の出力電圧VO2Fが空燃比リッチ側の所定値VO2F0に達しているか否かを判断する(図3のVO2F0参照)。電圧VO2Fが所定値VO2F0に達している場合(VO2F=VO2F0)には、ステップ3へ進む。なお、この所定値VO2F0は、リッチスパイクを行う際にNOxトラップ触媒13に流入する排気ガス中の空燃比の目標値であり、実験などにより予め定めた値を用いることが好ましい。一方、出力電圧VO2Fが所定値VO2F0に達していない場合(VO2F≠VO2F0)には、前述のステップ14へ進む。
【0038】
ステップ3では、出口O2センサ19の出力電圧VO2Rが空燃比リッチ側の所定値VO2R0未満(VO2R<VO2R0)であるか否か、すなわちNOxトラップ触媒13を通過した後の排気ガスがリッチになっているか否かを判断する。そして、出力電圧VO2Rが所定値VO2R0未満(VO2R<VO2R0)である場合には、ステップ4へ進む。一方、出力電圧VO2Rが所定値VO2R0以上(VO2R≧VO2R0)である場合には、前述のステップ14へ進む。これは、出口O2センサ19の出力電圧VO2Rがリッチである場合に、触媒13の劣化状態を診断するためである。なお所定値VO2Rは、実験などにより予め定めた値を用いることが好ましい。
【0039】
ステップ4では、排気ガス処理診断中フラグF_OBD_ATSを真とする(F_OBD_ATS=True)。
ステップ5では、入口O2センサ18及び出口O2センサ19の出力電圧VO2F、VO2Rの差VOBDO2=VO2F−VO2Rを演算する(図3の時間b〜c参照)。
【0040】
ステップ6では、O2センサ18,19の出力電圧差VOBDO2が正の値(+)であるか否か、すなわちNOxトラップ触媒13がリッチ運転時に流入する還元剤によってH2のような他の還元剤を生成できる状態にあるか否かを調べる。出力電圧差VOBDO2が正の値(+)である場合には、ステップ7へ進む。一方、出力電圧差VOBDO2が負の値(−)である場合には、ステップ13へ進み、排気ガス処理診断フラグF_ATS_NGを前回の診断結果F_ATS_NGn-1と同一にして(F_ATS_NG=F_ATS_NGn-1)、処理を終了する。
【0041】
ステップ7では、O2センサ18,19の出力電圧差VOBDO2が所定値VOBDO20を超えているか否か(VOBDO2>VOBDO20)を判断する。出力電圧差VOBDO2が所定値VOBDO20を超えている場合(VOBDO2>VOBDO20)には、ステップ8へ進む。一方、O2センサ18,19の出力電圧差VOBDO2が所定値VOBDO20以下である場合(VOBDO2≦VOBDO20)には、前述のステップ13へ進む。
【0042】
ステップ8では、最終出力電圧差VOBDFを出力電圧差VOBDO2と同じ値にする(VOBDF=VOBDO2)。これによりO2センサ18,19の最終的な出力電圧差VOBDFを確定する。
【0043】
ステップ9では、O2センサ18,19の出力電圧差VOBDO2をクリアする(VOBDO2=0)。
ステップ10では、最終出力電圧差VOBDFが触媒13の劣化診断閾値VOBDFSLより大きいか否か(VOBDF>VOBDFSL)を判断する。これにより、NOxトラップ触媒13が劣化上限を超えているか否かを診断する。最終出力電圧差VOBDFが劣化診断閾値VOBDFSLより大きい(VOBDF>VOBDFSL)場合には、触媒13の劣化が上限に達していないと診断し、ステップ11へ進む。一方、VOBDFが劣化診断閾値VOBDFSL以下(VOBDF≦VOBDFSL)である場合には、ステップ12へ進み、触媒13の劣化が上限を超えていると診断し、排気ガス処理診断フラグF_ATS_NGを真にして(F_ATS_NG=True)、処理を終了する。
【0044】
ステップ11では、NOxトラップ触媒13の劣化が上限の範囲内にあると診断し、排気ガス処理診断フラグF_ATS_NGを偽にして(F_ATS_NG=False)、処理を終了する。
【0045】
本実施形態によれば、排気ガス浄化触媒(NOxトラップ触媒)13の上流に配置され触媒13に流入する排気ガス中の酸化剤(O2)と還元剤(HC、CO)との比率に関連するパラメータ(酸素濃度)を検出する第1の排気ガス雰囲気検知手段(入口O2センサ)18と、排気ガス浄化触媒13の下流に配置され触媒13を通過した排気ガス中の酸化剤と還元剤との比率に関連するパラメータ(酸素濃度)を検出する第2の排気ガス雰囲気検知手段(出口O2センサ)19と、第1の排気ガス雰囲気検知手段18の出力値(出力電圧)VO2Fが所定値VO2F0に達しているときに(ステップ2)、第1の排気ガス雰囲気検知手段18の出力値VO2Fと第2の排気ガス雰囲気検知手段19の出力値VO2Rとの差VOBDO2を演算し(ステップ5)、この差VOBDO2に基づいて排気ガス浄化触媒13の劣化を診断する診断手段(ステップ10)と、を設けた。このため、入口O2センサ18の出力値VO2Fと、出口O2センサ19の出力値VO2Rとの差VOBDO2を診断パラメータとして用いることができ、リッチスパイク制御における目標リッチ空燃比VO2F0のばらつきが生じても、NOxトラップ触媒13の劣化を適切に診断することができる。
【0046】
また本実施形態によれば、診断手段は、第1の排気ガス雰囲気検知手段(入口O2センサ)18の出力値VO2Fが所定値VO2F0に達し(ステップ2)、第2の排気ガス雰囲気検知手段(出口O2センサ)19の出力値VO2Rが第1の排気ガス雰囲気検知手段18の出力値VO2Fよりも低くなっているときに(ステップ6)、第1の排気ガス雰囲気検知手段18の出力値VO2Fと第2の排気ガス雰囲気検知手段19の出力値VO2Rとの差VOBDO2を演算し(ステップ5)、この差VOBDO2に基づいて排気ガス浄化触媒13の劣化を診断する(ステップ10)。このため、出口O2センサ19の出力値VO2Rが入口O2センサ18の出力値VO2Fよりも低くなっているときに、排気ガス中に酸素がほとんどない状態で、NOxトラップ触媒13が還元剤(HC、CO)から水素(H2)のような検出出力に対して影響を与える還元剤を生成していると考えられ、触媒13の持つ反応の能力を触媒13の前後の出力値(酸化剤と還元剤との比率)の差VOBDO2という形で診断のパラメータとして用いることにより触媒13の劣化を診断することができる。
【0047】
また本実施形態によれば、第1及び第2の排気ガス雰囲気検知手段は、排気ガス中の酸素濃度を検出する手段(入口O2センサ18、出口O2センサ19)である。このため、NOxトラップ触媒13での酸素放出と、酸素放出終了後の触媒13での還元剤(HC、CO)の生成を検出することができ、触媒13の劣化を診断できる。そして、排気ガスの空燃比をストイキとすることなく、NOxトラップ触媒13でNOxを浄化するための使い方のままで、触媒13の劣化状態を診断できる。
【0048】
また、図5は、第2の実施形態に係る排気ガス浄化触媒13の劣化診断処理を示すフローチャートである。本実施形態では、NOxトラップ触媒13の上流及び下流に、入口雰囲気センサとして入口空燃比センサ18、出口雰囲気センサとして出口空燃比センサ19をそれぞれ配設して、空燃比(空気過剰率)の差VOBDλを求め、これに基づいて触媒13の劣化を診断する。図3には、細線で入口空燃比(入口空気過剰率)λF、太線で出口空燃比(出口空気過剰率)λRをそれぞれ示している。
【0049】
また図6は、空燃比センサ18,19による空燃比λF、λRの演算処理を示すフローチャートである。これらのセンサ18,19の演算処理は同一である。
図6のステップ21では、空燃比センサ18,19のポンプ電流値を読込む。
【0050】
ステップ22では、図7に示す空燃比センサ18,19のポンプ電流と実空燃比Rlamb0とのテーブル、または演算によりそれぞれの実空燃比Rlamb0を求める。
【0051】
ステップ23では、触媒13の上流及び下流において実空燃比Rlamb0の加重平均処理を行い、入口空燃比λF及び出口空燃比λRをそれぞれ算出する。
そして、これらの空燃比λF、λRに基づいて、図5のフローチャートによる触媒13の劣化診断処理を行う。
【0052】
図5のステップ1では、リッチスパイクの演算フラグFrichの真偽を調べ、リッチスパイク運転中か否かを判断する。演算フラグFrichが真(Frich=True)ステップ2へ進む。一方、演算フラグFrichが偽(Frich≠True)である場合には、ステップ14へ進み、排気ガス処理診断中フラグF_OBD_ATSを偽(F_OBD_ATS=False)にして、処理を終了する。
【0053】
ステップ2では、入口空燃比λFが空燃比リッチ側の所定値λF0に達しているか否かを判断する(図3のλF0参照)。入口空燃比λFが所定値λF0に達している場合(λF=λF0)には、ステップ3へ進む。一方、所定値λF0に達していない場合(λF≠λF0)には、前述のステップ14へ進む。
【0054】
ステップ3では、出口空燃比λRが空燃比リッチ側の所定値λR0未満(λR<λR0)であるか否かを判断する。所定値λR0未満(λR<λR0)である場合には、ステップ4へ進む。一方、所定値λR0以上(λR≧λR0)である場合には、前述のステップ14へ進む。
【0055】
ステップ4では、排気ガス処理診断中フラグF_OBD_ATSを真とする(F_OBD_ATS=True)。
ステップ5では、入口空燃比λFと出口空燃比λRとの差VOBDλ=λF−λRを演算する(図3の時間b〜c参照)。
【0056】
ステップ6では、空燃比の差VOBDλが正の値(+)であるか否かを判断する。空燃比の差VOBDλが正の値(+)である場合には、ステップ7へ進む。一方、負の値(−)である場合には、ステップ13へ進み、排気ガス処理診断フラグF_ATS_NGを前回の診断結果F_ATS_NGn-1と同一にして(F_ATS_NG=F_ATS_NGn-1)、処理を終了する。
【0057】
ステップ7では、空燃比の差VOBDλが所定値VOBDλ0を超えているか否か(VOBDλ>VOBDλ0)を判断する。所定値VOBDλ0を超えている場合(VOBDλ>VOBDλ0)には、ステップ8へ進む。一方、所定値VOBDλ0以下の場合(VOBDλ≦VOBDλ0)には、前述のステップ13へ進む。
【0058】
ステップ8では、最終的な空燃比の差VOBDFλとして空燃比の差VOBDλの値を代入する(VOBDFλ=VOBDλ)。
ステップ9では、空燃比の差VOBDλを0にする(VOBDλ=0)。
【0059】
ステップ10では、最終空燃比の差VOBDFλが触媒13の劣化診断閾値VOBDλFSLより大きいか否か(VOBDFλ>VOBDλFSL)を判断する。これにより、NOxトラップ触媒13が劣化上限を超えているか否かを診断する。最終空燃比の差VOBDFλが触媒13の劣化診断閾値VOBDλFSLより大きい(VOBDFλ>VOBDλFSL)場合には、触媒13の劣化が上限に達していないと診断し、ステップ11へ進む。一方、VOBDFλが劣化診断閾値VOBDλFSL以下(VOBDFλ≦VOBDλFSL)である場合には、ステップ12へ進み、触媒13の劣化が上限を超えていると診断し、排気ガス処理診断フラグF_ATS_NGを真にして(F_ATS_NG=True)、処理を終了する。
【0060】
ステップ11では、排気ガス処理診断フラグF_ATS_NGを偽にして(F_ATS_NG=False)、処理を終了する。
本実施形態によれば、排気ガス浄化触媒(NOxトラップ触媒)13の上流に配置され触媒13に流入する排気ガス中の酸化剤(O2)と還元剤(HC、CO)との比率に関連するパラメータ(空燃比)を検出する第1の排気ガス雰囲気検知手段(入口空燃比センサ)18と、排気ガス浄化触媒13の下流に配置され触媒13を通過した排気ガス中の酸化剤と還元剤との比率に関連するパラメータ(空燃比)を検出する第2の排気ガス雰囲気検知手段(出口空燃比センサ)19と、第1の排気ガス雰囲気検知手段18の出力値λFが所定値λF0に達しているときに(ステップ2)、第1の排気ガス雰囲気検知手段18の出力値λFと第2の排気ガス雰囲気検知手段19の出力値λRとの差VOBDλを演算し(ステップ5)、この差VOBDλに基づいて排気ガス浄化触媒13の劣化を診断する診断手段(ステップ10)と、を設けた。このため、入口空燃比センサ18の出力値λFと、出口空燃比センサ19の出力値λRとの差VOBDλを診断パラメータとして用いることができ、リッチスパイク制御における目標リッチ空燃比λF0のばらつきが生じても、NOxトラップ触媒13の劣化を適切に診断することができる。
【0061】
また本実施形態によれば、第1及び第2の排気ガス雰囲気検知手段は、排気ガス中の空燃比λF、λRを検出する手段(入口空燃比センサ18、出口空燃比センサ19)である。このため、NOxトラップ触媒13での酸素(O2)の放出と、酸素放出終了後の触媒13での還元剤(HC、CO)の生成を空燃比の差VOBDλとして見積もることができ、これに基づいて触媒13の劣化を適切に診断できる。
【0062】
なお、以上の実施形態では、排気ガス浄化触媒として酸素ストレージ機能を有するNOxトラップ触媒13を備える場合に、その触媒13の劣化診断を行っているが、図8に示すように、NOxトラップ触媒13の下流側に排気微粒子補集用のディーゼルパティキュレートフィルタ(図には「DPF」と示している)24などを配設して、さらに排気ガスを浄化するようにしてもよい。
【0063】
さらに、図9に示す通り、NOxトラップ触媒13から酸化触媒23を分離させて、上流側に配置するようにし、酸化触媒23に流入する排気ガスの空燃比を入口空燃比センサ18により検出し、NOxトラップ触媒13を通過した排気ガスの空燃比を出口空燃比センサ19により検出してもよい。この場合、NOxトラップ触媒13に酸素ストレージ機能がなくとも、酸化触媒23が酸素のストレージ及び供給をするため、前述の処理と同様に、入口空燃比センサ18の出力値λFと出口空燃比センサ19の出力値λRとの差VOBDλに基づいてNOxトラップ触媒13の劣化状態を診断することができる。
【図面の簡単な説明】
【図1】排気ガス浄化触媒を備える内燃機関の構成図
【図2】従来のNOxトラップ触媒の劣化診断を示す図
【図3】時間と、入口雰囲気センサ及び出口雰囲気センサの出力値とを示す図
【図4】O2センサによる触媒劣化診断処理を示すフローチャート
【図5】空燃比センサによる触媒劣化診断処理を示すフローチャート
【図6】空燃比センサの加重平均処理を示すフローチャート
【図7】空燃比センサのポンプ電流と実空燃比とを示すテーブル
【図8】NOxトラップ触媒の下流にDPFを配置した図
【図9】NOxトラップ触媒の上流に酸化触媒、下流にDPFを配置した図
【符号の説明】
1 エンジン
2 吸気通路
5 過給機
8 吸気絞り弁
11 排気通路
13 NOxトラップ触媒
14 インジェクタ
17 噴射ポンプ
18 入口雰囲気センサ(O2センサ、空燃比センサ)
19 出口雰囲気センサ(O2センサ、空燃比センサ)
21 EGR弁
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an exhaust gas purification catalyst deterioration diagnosis device.
[0002]
[Prior art]
Conventionally, it is known to diagnose the deterioration state of an exhaust gas purification catalyst for exhaust improvement.
[0003]
Patent Document 1 discloses an internal combustion engine that includes a NOx trap catalyst provided in an exhaust passage of an internal combustion engine, and an intake / release control unit that makes the air-fuel ratio of exhaust gas rich so as to regenerate the NOx absorption capability of the NOx trap catalyst. An exhaust purification device for an engine, wherein the air-fuel ratio of exhaust gas flowing into the NOx trap catalyst is made richer than when the NOx trap capability is temporarily regenerated, and the air-fuel ratio of exhaust gas flowing out from the NOx trap catalyst at that time Discloses that the deterioration of the NOx trap catalyst is diagnosed based on the time during which the air-fuel ratio is rich.
[0004]
In Patent Document 2, a three-way catalyst, a binary O2 sensor, a NOx purification device, and a binary O2 sensor are arranged in this order in the exhaust system of the internal combustion engine. Then, when the air-fuel ratio is enriched, the timer measurement value tmMON2 from the upstream O2 sensor output change point to the downstream O2 sensor output change point and the upstream side when the air-fuel ratio is returned to lean It is disclosed that the corrected timer measurement value tmMON2C is calculated based on the timer measurement value tmMON3 from the O2 sensor output change point to the downstream O2 sensor output change point to diagnose the deterioration of the NOx purification device. ing.
[0005]
Further, in Patent Document 3, in order to check the inherent characteristics of the NOx trap catalyst, the air-fuel ratio of the exhaust gas is switched from lean to rich, and at least rich beyond the time required for complete desorption of NOx. After the rich phase is extended until the exhaust gas in the state has just passed through the catalyst, and the time interval Δt1 that occurs between the first switching and the breakthrough of the rich exhaust gas, and after switching from rich to lean operation again, Measuring the time interval Δt2 occurring between the switching of 2 and the passage of oxygen through the catalyst, and using the time differences Δt1 and Δt2 for separate evaluation of the oxygen trap function and the NOx trap function of the catalyst Has been.
[0006]
Further, in Patent Document 4, NOx emission from the NOx trap catalyst is made in order to prevent the output torque of the engine from changing when the average air-fuel ratio in the combustion chamber is switched from lean to rich so as to release NOx from the NOx trap catalyst. It is disclosed that sometimes the EGR control valve is opened or the intake control valve opening is decreased to reduce the intake air amount, and at the same time the fuel injection amount is increased so that the engine output torque does not change. .
[0007]
[Patent Document 1]
JP 2002-38929 A
[Patent Document 2]
JP 2001-73747 A
[Patent Document 3]
JP-A-11-324654
[Patent Document 4]
Japanese Patent Laid-Open No. 7-279718
[0008]
[Problems to be solved by the invention]
However, the above-described apparatus has a problem in terms of accuracy of deterioration diagnosis. That is, when variation occurs in the air-fuel ratio control during the rich spike operation, the output value of the air-fuel ratio changes with time, so that there is a problem that an erroneous deterioration diagnosis is made.
[0009]
Here, the improvement of the air-fuel ratio control accuracy of the rich spike control is of course important, but the control accuracy by feedback by a sensor (for example, an air-fuel ratio sensor) that detects the exhaust gas atmosphere at the time of the rich spike operation for several seconds at most. The improvement is naturally limited, and it has been necessary to diagnose catalyst deterioration on the assumption that there is always a predetermined amount of air-fuel ratio control error.
[0010]
In view of such a problem, an object of the present invention is to appropriately diagnose the degree of deterioration of an exhaust gas purification catalyst.
[0011]
[Means for Solving the Problems]
Therefore, in the present invention, during the rich spike control, the first exhaust gas atmosphere detection means detects a parameter related to the ratio of the oxidant and the reductant in the exhaust gas flowing in from the upstream of the exhaust gas purification catalyst, and the second The exhaust gas atmosphere detection means detects a parameter related to the ratio of the oxidizing agent and the reducing agent in the exhaust gas that has passed through the exhaust gas purification catalyst, while the output value of the first exhaust gas atmosphere detection means is The proportion of reducing agent is higher than the proportion of oxidizing agent Reached a predetermined value When the output value of the second exhaust gas atmosphere detection means is on the side where the ratio of the reducing agent is larger than the ratio of the oxidant than the output value of the first exhaust gas atmosphere detection means, The difference between the output value of the first exhaust gas atmosphere detection means and the output value of the second exhaust gas atmosphere detection means is calculated, and the deterioration of the exhaust gas purification catalyst is diagnosed based on this difference.
[0012]
【The invention's effect】
According to the present invention, since the difference between the output values of the first and second exhaust gas atmosphere detecting means is used as a diagnostic parameter, the exhaust gas purification catalyst is deteriorated even if the air-fuel ratio varies in rich spike control. Can be diagnosed appropriately.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a configuration diagram of an internal combustion engine (diesel engine) including an exhaust gas purification catalyst.
[0014]
In the intake system of the engine 1, an air cleaner 3 is disposed upstream of the intake passage 2, and on the downstream thereof, an air flow meter 4, an intake compressor 6 of a supercharger 5, an intercooler 7, an intake throttle valve 8, and a collector They are arranged in the order of 9.
[0015]
The engine 1 is provided with an injector 14 and a glow plug 15. The injector 14 is attached to an electronically controlled fuel injection device composed of a common rail 16, an injection pump 17 and the like, and controls the fuel injection timing, the fuel injection amount, etc. Oxidant in exhaust gas (O 2 ) And the reducing agent (HC, CO) ratio (oxygen concentration, air-fuel ratio) can be changed, and rich spike control is also possible. The rich spike control method is known in Patent Document 1 and will not be described in detail. For example, there is a method of decreasing the opening of the intake throttle valve and increasing the fuel injection amount.
[0016]
Further, the exhaust passage 11 is provided with an exhaust turbine 12 of the supercharger 5, and an EGR pipe 20 for returning a part of the exhaust gas to the intake passage 2 is led out from the upstream thereof. The EGR pipe 20 is provided with an EGR valve 21 that controls the amount of EGR gas.
[0017]
Further, a NOx trap catalyst 13 as an exhaust gas purification catalyst is disposed downstream of the exhaust turbine 12 in order to purify the exhaust gas.
The NOx trap catalyst 13 has a function of trapping NOx when the air-fuel ratio of the inflowing exhaust gas is lean, and reducing and purifying the trapped NOx when the air-fuel ratio is rich. It has an oxidation function and has an oxygen storage function.
[0018]
In order to detect parameters (oxygen concentration, air-fuel ratio) related to the air-fuel ratio of the exhaust gas flowing into the NOx trap catalyst 13 and the ratio of the oxidant and the reductant in the exhaust gas that has passed through the catalyst 13, A sensor 18 and an outlet atmosphere sensor 19 are respectively arranged. The atmosphere sensors 18 and 19 output a signal (voltage) corresponding to the air-fuel ratio in the exhaust gas. As the atmosphere sensors 18 and 19, it is preferable to use an O 2 sensor, a wide area air-fuel ratio sensor, a NOx sensor, or the like.
[0019]
The engine control device (not shown) receives signals from the air flow meter 4, the inlet atmosphere sensor 18, the outlet atmosphere sensor 19, and the like, and based on these signals, opens and closes the intake throttle valve 8 and the injection pump. 17 (fuel injection timing and fuel injection amount of the injector 14), EGR valve 21 and the like are controlled.
[0020]
Here, the necessity of regeneration of the NOx trap catalyst and a conventional method for diagnosing the degree of catalyst deterioration will be described.
Conventionally, in an internal combustion engine mounted on an automobile or the like, particularly a lean combustion type internal combustion engine (diesel engine) capable of combusting a lean (oxygen-rich) mixture, NOx (nitrogen) when the air-fuel ratio of the exhaust gas is lean As a technique for treating (oxide), an exhaust gas purification device in which a NOx trap catalyst is disposed in an exhaust passage of an internal combustion engine is known.
[0021]
The NOx trap catalyst is a technology for treating NOx when the air-fuel ratio of the exhaust gas is lean. The NOx trap catalyst traps NOx in the exhaust gas when the air-fuel ratio of the exhaust gas is lean in the exhaust passage of the internal combustion engine. It has a function of releasing and purifying trapped NOx when the air-fuel ratio is rich.
[0022]
Since the NOx trap capacity of the NOx trap catalyst is limited, it is necessary to release and reduce NOx trapped in the NOx trap catalyst at an appropriate timing before the NOx absorption capacity of the NOx trap catalyst is saturated.
[0023]
Therefore, conventionally, in the exhaust gas purification device, the reducing agent is supplied to the exhaust gas upstream of the NOx trap catalyst 13 at a suitable timing in a short cycle, and the air-fuel ratio of the exhaust gas flowing into the NOx trap catalyst is temporarily set. So-called rich spike control is performed in which NOx trapped in the NOx trap catalyst is released and reduced and reduced.
[0024]
On the other hand, in an exhaust gas purification apparatus as described in the prior art, high exhaust gas purification efficiency can be obtained, and therefore it is more important than ever to accurately detect abnormality of the NOx trap catalyst.
[0025]
In response to such a demand, as shown in Patent Documents 1 to 3, the air-fuel ratio of the exhaust gas flowing out from this catalyst is measured during rich spike control for releasing and purifying NOx trapped in the NOx trap catalyst. A method of diagnosing the deterioration of the NOx trap catalyst based on the time during which the measured air-fuel ratio is maintained near the stoichiometric air-fuel ratio has been proposed.
[0026]
FIG. 2 is a view showing deterioration diagnosis of a NOx trap catalyst in a conventional exhaust gas purifying device, and in the vicinity of the theoretical air fuel ratio when the air fuel ratio is changed during rich spike operation to the NOx trap catalyst in the same deterioration state. It is a figure which shows the mode of the change of the time (second) currently maintained by. Λ in the figure F0 Is the target rich air-fuel ratio during rich spike control, λ F Is the catalyst inlet (upstream) air-fuel ratio, λ R Indicates the catalyst outlet (downstream) air-fuel ratio. FIG. 2A shows the target rich air-fuel ratio λ during the rich spike control. F0 When (R) is richer than the reference, (B) shows the case of the reference, and (C) shows the case of leaner than the reference.
[0027]
As shown in the figure, when the actual air-fuel ratio shifts to the rich side with respect to the air-fuel ratio at the time of the rich spike, the time that is maintained in the vicinity of the theoretical air-fuel ratio is shortened, and conversely, it becomes longer when it is shifted to the lean side There is. Conventionally, using this property, the deterioration of the NOx trap catalyst has been diagnosed based on the time maintained near the theoretical air-fuel ratio.
[0028]
However, if the control of the target rich air-fuel ratio at the time of rich spike operation varies, the time that is maintained in the vicinity of the theoretical air-fuel ratio changes. Therefore, in the conventional technique for setting a predetermined time and judging deterioration, There is a problem that even a deteriorated catalyst is erroneously diagnosed as being deteriorated.
[0029]
Although it is important to improve the control accuracy of the target rich air-fuel ratio during the rich spike operation, feedback by a sensor (for example, an oxygen sensor or an air-fuel ratio sensor) that detects the exhaust gas atmosphere during the rich spike operation for several seconds at most. Therefore, it is necessary to diagnose the deterioration of the catalyst on the assumption that there is always a predetermined amount of air-fuel ratio control error.
[0030]
Therefore, in the present invention, the deterioration state of the catalyst 13 is diagnosed using the oxygen storage function of the NOx trap catalyst 13.
FIG. 3 is a diagram showing the time (seconds) when the lean operation and the rich spike operation are performed and the output voltage of the atmosphere sensor when performing the deterioration diagnosis of the catalyst in the first embodiment of the present invention. is there. Thin line VO2 shown in FIG. F Is the output voltage of the inlet atmosphere sensor, thick line VO2 R Indicates the output voltage of the outlet atmosphere sensor.
[0031]
In the first embodiment of the present invention, an inlet O2 sensor 18 as an inlet atmosphere sensor and an outlet O2 sensor 19 as an outlet atmosphere sensor are disposed upstream and downstream of the NOx trap catalyst 13, respectively.
[0032]
Here, the output voltage VO2 of the inlet O2 sensor 18 F And the output voltage VO2 of the outlet O2 sensor 19 R Will be described.
Since the amount of air supplied to the engine 1 increases during normal operation, the air-fuel ratio in the exhaust gas is lean. From this state, the air-fuel ratio of the exhaust gas flowing into the NOx trap catalyst 13 is a predetermined value VO2 on the rich side. F0 In order to perform rich spike control so that the output voltage VO2 of the inlet O2 sensor 18 is F Is the predetermined value VO2 F0 (Time ac in FIG. 3).
[0033]
At this time, the output voltage VO2 of the outlet O2 sensor 19 R Becomes the output voltage at stoichiometric (theoretical air-fuel ratio) for a predetermined time according to the deterioration state of the NOx trap catalyst 13 (time ab in FIG. 3). This is because the air-fuel ratio flowing into the NOx trap catalyst 13 is rich, that is, the ratio of reducing agents (HC, CO) in the exhaust gas is oxidant (O 2 This is because the reducing agent undergoes a combustion reaction with the gas phase oxygen in the exhaust gas and the oxygen stored in the catalyst 13 even in a state where the ratio is greater than the ratio of
[0034]
Then, after all the oxygen stored in the catalyst 13 is consumed, the gas phase oxygen (oxidant) flowing into the catalyst 13 becomes the reducing agent. React with As a result, the amount of oxygen further decreases, so the output voltage VO2 of the outlet O2 sensor 19 R Is the output voltage VO2 of the inlet O2 sensor 18 F It further decreases (time b to c in FIG. 3).
[0035]
At this time, when the NOx trap catalyst 13 is deteriorated, the oxygen storage function of the catalyst 13 is lowered, and the reactivity between the reducing agent in the exhaust gas and the gas phase oxygen is lowered. 19 output voltage VO2 R Is the output voltage VO2 of the inlet O2 sensor 18 F There is a nature that approaches. And the output voltage difference VOBD at this time (time b to c in FIG. 3) O2 To calculate this difference VOBD O2 Based on the above, the degree of deterioration of the catalyst 13 is diagnosed. For this reason, the target output voltage (VO2 when performing rich spike control) F0 ), The output voltage VO2 of the inlet O2 sensor 18 F And the output voltage VO2 of the outlet O2 sensor 19 R Output voltage difference with VOBD O2 = VO2 F -VO2 R Based on the above, it is possible to diagnose whether or not the catalyst 13 exceeds the upper limit of deterioration.
[0036]
Next, the deterioration diagnosis process of the NOx trap catalyst 13 will be described with reference to the flowchart of FIG.
In step 1 (shown as “S1” in the figure, the same applies hereinafter), rich spike calculation flag F rich Is checked to determine if the rich spike operation is in progress. This is for diagnosing the deterioration state of the NOx trap catalyst 13 during the rich spike operation. Operation flag F rich Is true (F rich = True), that is, when the rich spike operation is being performed, the process proceeds to Step 2. On the other hand, the calculation flag F rich Is false (F rich If not (True), the routine proceeds to step 14, where the exhaust gas processing diagnostic flag F_OBD_ATS is set to false (F_OBD_ATS = False), and the processing is terminated.
[0037]
In step 2, the output voltage VO2 of the inlet O2 sensor 18 F Is the predetermined value VO2 on the rich side of the air-fuel ratio F0 Is determined (VO2 in FIG. 3). F0 reference). Voltage VO2 F Is the predetermined value VO2 F0 Is reached (VO2 F = VO2 F0 ) Go to Step 3. The predetermined value VO2 F0 Is a target value of the air-fuel ratio in the exhaust gas flowing into the NOx trap catalyst 13 when performing the rich spike, and it is preferable to use a value determined in advance by experiments or the like. On the other hand, the output voltage VO2 F Is the predetermined value VO2 F0 Is not reached (VO2 F ≠ VO2 F0 ) Proceeds to step 14 described above.
[0038]
In step 3, the output voltage VO2 of the outlet O2 sensor 19 R Is the predetermined value VO2 on the rich side of the air-fuel ratio R0 Less than (VO2 R <VO2 R0 ), That is, whether or not the exhaust gas after passing through the NOx trap catalyst 13 is rich. The output voltage VO2 R Is the predetermined value VO2 R0 Less than (VO2 R <VO2 R0 ), Go to step 4. On the other hand, the output voltage VO2 R Is the predetermined value VO2 R0 (VO2 R ≧ VO2 R0 ), The process proceeds to step 14 described above. This is the output voltage VO2 of the outlet O2 sensor 19. R This is for diagnosing the deterioration state of the catalyst 13 when the engine is rich. The predetermined value VO2 R It is preferable to use a value predetermined by experiment or the like.
[0039]
In step 4, the exhaust gas processing diagnostic flag F_OBD_ATS is set to true (F_OBD_ATS = True).
In step 5, the output voltage VO2 of the inlet O2 sensor 18 and the outlet O2 sensor 19 is obtained. F , VO2 R Difference of VOBD O2 = VO2 F -VO2 R Is calculated (see times b to c in FIG. 3).
[0040]
In step 6, the output voltage difference VOBD of the O2 sensors 18, 19 O2 Is a positive value (+), that is, the H x is reduced by the reducing agent that flows into the NOx trap catalyst 13 during the rich operation. 2 It is examined whether or not other reducing agents such as can be generated. Output voltage difference VOBD O2 If is a positive value (+), go to Step 7. On the other hand, the output voltage difference VOBD O2 Is negative value (−), the routine proceeds to step 13 where the exhaust gas processing diagnosis flag F_ATS_NG is set to the previous diagnosis result F_ATS_NG. n-1 (F_ATS_NG = F_ATS_NG n-1 ), The process is terminated.
[0041]
In step 7, the output voltage difference VOBD of the O2 sensors 18 and 19 O2 Is the predetermined value VOBD O20 (VOBD) O2 > VOBD O20 ). Output voltage difference VOBD O2 Is the predetermined value VOBD O20 Exceeds VOBD (VOBD O2 > VOBD O20 ) Go to Step 8. On the other hand, the output voltage difference VOBD of the O2 sensors 18 and 19 O2 Is the predetermined value VOBD O20 If (VOBD) O2 ≦ VOBD O20 ) Proceeds to step 13 described above.
[0042]
In step 8, the final output voltage difference VOBD F Output voltage difference VOBD O2 To the same value (VOBD F = VOBD O2 ). Thus, the final output voltage difference VOBD of the O2 sensors 18 and 19 F Confirm.
[0043]
In step 9, the output voltage difference VOBD of the O2 sensors 18, 19 O2 Clear (VOBD O2 = 0).
In step 10, the final output voltage difference VOBD F Is the deterioration diagnosis threshold value VOBD of the catalyst 13 FSL Greater than (VOBD) F > VOBD FSL ). Thereby, it is diagnosed whether the NOx trap catalyst 13 exceeds the deterioration upper limit. Final output voltage difference VOBD F Is the deterioration diagnosis threshold VOBD FSL Greater than (VOBD F > VOBD FSL ), It is diagnosed that the deterioration of the catalyst 13 has not reached the upper limit, and the routine proceeds to step 11. On the other hand, VOBD F Is the deterioration diagnosis threshold VOBD FSL Below (VOBD F ≦ VOBD FSL ), The process proceeds to step 12 where it is diagnosed that the deterioration of the catalyst 13 exceeds the upper limit, the exhaust gas treatment diagnosis flag F_ATS_NG is set to true (F_ATS_NG = True), and the process is terminated.
[0044]
In step 11, it is diagnosed that the deterioration of the NOx trap catalyst 13 is within the upper limit range, the exhaust gas treatment diagnosis flag F_ATS_NG is set to false (F_ATS_NG = False), and the process is terminated.
[0045]
According to the present embodiment, an oxidant (O in the exhaust gas that is disposed upstream of the exhaust gas purification catalyst (NOx trap catalyst) 13 and flows into the catalyst 13. 2 ) And a reducing agent (HC, CO) ratio (oxygen concentration) related to the first exhaust gas atmosphere detection means (inlet O2 sensor) 18 for detecting a parameter, and a catalyst disposed downstream of the exhaust gas purification catalyst 13 A second exhaust gas atmosphere detection means (exit O2 sensor) 19 for detecting a parameter (oxygen concentration) related to the ratio of the oxidant and the reductant in the exhaust gas that has passed through 13, and a first exhaust gas atmosphere detection Output value (output voltage) VO2 of means 18 F Is the predetermined value VO2 F0 (Step 2), the output value VO2 of the first exhaust gas atmosphere detection means 18 is reached. F And the output value VO2 of the second exhaust gas atmosphere detection means 19 R Difference VOBD O2 (Step 5), and this difference VOBD O2 And a diagnostic means (step 10) for diagnosing deterioration of the exhaust gas purification catalyst 13 based on the above. Therefore, the output value VO2 of the inlet O2 sensor 18 F And the output value VO2 of the outlet O2 sensor 19 R Difference VOBD O2 Can be used as a diagnostic parameter, and the target rich air-fuel ratio VO2 in the rich spike control F0 Even if this variation occurs, the deterioration of the NOx trap catalyst 13 can be properly diagnosed.
[0046]
Further, according to the present embodiment, the diagnosis means outputs the output value VO2 of the first exhaust gas atmosphere detection means (inlet O2 sensor) 18. F Is the predetermined value VO2 F0 (Step 2), the output value VO2 of the second exhaust gas atmosphere detection means (exit O2 sensor) 19 is reached. R Is the output value VO2 of the first exhaust gas atmosphere detection means 18 F Output value VO2 of the first exhaust gas atmosphere detection means 18 (step 6). F And the output value VO2 of the second exhaust gas atmosphere detection means 19 R Difference VOBD O2 (Step 5), and this difference VOBD O2 Based on this, the deterioration of the exhaust gas purification catalyst 13 is diagnosed (step 10). Therefore, the output value VO2 of the outlet O2 sensor 19 R Is the output value VO2 of the inlet O2 sensor 18 F The NOx trap catalyst 13 from the reducing agent (HC, CO) to hydrogen (H 2 ) Is considered to generate a reducing agent that affects the detection output, and the reaction capability of the catalyst 13 is determined by the difference between the output values before and after the catalyst 13 (the ratio between the oxidizing agent and the reducing agent). VOBD O2 In this manner, deterioration of the catalyst 13 can be diagnosed by using it as a diagnostic parameter.
[0047]
Further, according to the present embodiment, the first and second exhaust gas atmosphere detection means are means for detecting the oxygen concentration in the exhaust gas (inlet O2 sensor 18 and outlet O2 sensor 19). For this reason, it is possible to detect the oxygen release at the NOx trap catalyst 13 and the generation of the reducing agent (HC, CO) at the catalyst 13 after the end of the oxygen release, and the deterioration of the catalyst 13 can be diagnosed. Then, the deterioration state of the catalyst 13 can be diagnosed while maintaining the usage for purifying NOx by the NOx trap catalyst 13 without making the air-fuel ratio of the exhaust gas stoichiometric.
[0048]
FIG. 5 is a flowchart showing a deterioration diagnosis process of the exhaust gas purification catalyst 13 according to the second embodiment. In the present embodiment, an inlet air-fuel ratio sensor 18 as an inlet atmosphere sensor and an outlet air-fuel ratio sensor 19 as an outlet atmosphere sensor are arranged upstream and downstream of the NOx trap catalyst 13, respectively, and the difference in air-fuel ratio (excess air ratio). VOBDλ is obtained, and the deterioration of the catalyst 13 is diagnosed based on this. In FIG. 3, a thin line indicates the inlet air-fuel ratio (inlet air excess ratio) λ F , Outlet air-fuel ratio (exit air excess ratio) λ R Respectively.
[0049]
FIG. 6 shows the air-fuel ratio λ by the air-fuel ratio sensors 18 and 19. F , Λ R It is a flowchart which shows the arithmetic processing of. The calculation processes of these sensors 18 and 19 are the same.
In step 21 of FIG. 6, the pump current values of the air-fuel ratio sensors 18 and 19 are read.
[0050]
In step 22, the actual air-fuel ratio Rlamb0 is obtained by a table or calculation of the pump currents of the air-fuel ratio sensors 18 and 19 and the actual air-fuel ratio Rlamb0 shown in FIG.
[0051]
In step 23, the weighted average processing of the actual air-fuel ratio Rlamb0 is performed upstream and downstream of the catalyst 13, and the inlet air-fuel ratio λ F And outlet air-fuel ratio λ R Are calculated respectively.
And these air-fuel ratio λ F , Λ R Based on the above, the deterioration diagnosis process of the catalyst 13 according to the flowchart of FIG.
[0052]
In step 1 of FIG. 5, the rich spike calculation flag F rich Is checked to determine if the rich spike operation is in progress. Operation flag F rich Is true (F rich = True) Go to step 2. On the other hand, the calculation flag F rich Is false (F rich If not (True), the routine proceeds to step 14, where the exhaust gas processing diagnostic flag F_OBD_ATS is set to false (F_OBD_ATS = False), and the processing is terminated.
[0053]
In step 2, the inlet air-fuel ratio λ F Is the predetermined value λ on the rich side of the air-fuel ratio F0 Is determined (λ in FIG. 3). F0 reference). Inlet air-fuel ratio λ F Is the predetermined value λ F0 Is reached (λ F = Λ F0 ) Go to Step 3. On the other hand, the predetermined value λ F0 Is not reached (λ F ≠ λ F0 ) Proceeds to step 14 described above.
[0054]
In step 3, the outlet air-fuel ratio λ R Is the predetermined value λ on the rich side of the air-fuel ratio R0 Less than (λ RR0 ) Or not. Predetermined value λ R0 Less than (λ RR0 ), Go to step 4. On the other hand, the predetermined value λ R0R ≧ λ R0 ), The process proceeds to step 14 described above.
[0055]
In step 4, the exhaust gas processing diagnostic flag F_OBD_ATS is set to true (F_OBD_ATS = True).
In step 5, the inlet air-fuel ratio λ F And outlet air-fuel ratio λ R Difference VOBDλ = λ F −λ R Is calculated (see times b to c in FIG. 3).
[0056]
In step 6, it is determined whether or not the air-fuel ratio difference VOBDλ is a positive value (+). When the air-fuel ratio difference VOBDλ is a positive value (+), the routine proceeds to step 7. On the other hand, if it is a negative value (−), the routine proceeds to step 13 where the exhaust gas processing diagnosis flag F_ATS_NG is set to the previous diagnosis result F_ATS_NG. n-1 (F_ATS_NG = F_ATS_NG n-1 ), The process is terminated.
[0057]
In step 7, the air-fuel ratio difference VOBDλ is a predetermined value VOBDλ. 0 (VOBDλ> VOBDλ) 0 ). Predetermined value VOBDλ 0 (VOBDλ> VOBDλ) 0 ) Go to Step 8. On the other hand, the predetermined value VOBDλ 0 In the following case (VOBDλ ≦ VOBDλ 0 ) Proceeds to step 13 described above.
[0058]
In step 8, the final air-fuel ratio difference VOBD F The value of the air-fuel ratio difference VOBDλ is substituted as λ (VOBD) F λ = VOBDλ).
In step 9, the air-fuel ratio difference VOBDλ is set to 0 (VOBDλ = 0).
[0059]
In step 10, the final air-fuel ratio difference VOBD F λ is a deterioration diagnosis threshold value VOBDλ of the catalyst 13 FSL Greater than (VOBD) F λ> VOBDλ FSL ). Thereby, it is diagnosed whether the NOx trap catalyst 13 exceeds the deterioration upper limit. Final air-fuel ratio difference VOBD F λ is a deterioration diagnosis threshold value VOBDλ of the catalyst 13 FSL Greater than (VOBD F λ> VOBDλ FSL ), It is diagnosed that the deterioration of the catalyst 13 has not reached the upper limit, and the routine proceeds to step 11. On the other hand, VOBD F λ is a deterioration diagnosis threshold value VOBDλ FSL Below (VOBD F λ ≦ VOBDλ FSL ), The process proceeds to step 12 where it is diagnosed that the deterioration of the catalyst 13 exceeds the upper limit, the exhaust gas treatment diagnosis flag F_ATS_NG is set to true (F_ATS_NG = True), and the process is terminated.
[0060]
In step 11, the exhaust gas processing diagnosis flag F_ATS_NG is set to false (F_ATS_NG = False), and the process is terminated.
According to the present embodiment, an oxidant (O in the exhaust gas that is disposed upstream of the exhaust gas purification catalyst (NOx trap catalyst) 13 and flows into the catalyst 13. 2 ) And a reducing agent (HC, CO), a first exhaust gas atmosphere detection means (inlet air / fuel ratio sensor) 18 for detecting a parameter (air / fuel ratio) related to the ratio of the reducing agent (HC, CO) and an exhaust gas purification catalyst 13. A second exhaust gas atmosphere detection means (exit air / fuel ratio sensor) 19 for detecting a parameter (air / fuel ratio) related to the ratio of the oxidizing agent and the reducing agent in the exhaust gas that has passed through the catalyst 13, and the first exhaust gas. Output value λ of atmosphere detecting means 18 F Is the predetermined value λ F0 (Step 2), the output value λ of the first exhaust gas atmosphere detection means 18 F And the output value λ of the second exhaust gas atmosphere detection means 19 R And a diagnosing means (step 10) for diagnosing the deterioration of the exhaust gas purification catalyst 13 based on the difference VOBDλ. Therefore, the output value λ of the inlet air-fuel ratio sensor 18 F And the output value λ of the outlet air-fuel ratio sensor 19 R VOBDλ can be used as a diagnostic parameter, and the target rich air-fuel ratio λ in rich spike control F0 Even if this variation occurs, the deterioration of the NOx trap catalyst 13 can be properly diagnosed.
[0061]
Further, according to the present embodiment, the first and second exhaust gas atmosphere detection means are configured to detect the air-fuel ratio λ in the exhaust gas. F , Λ R (Inlet air / fuel ratio sensor 18, outlet air / fuel ratio sensor 19). For this reason, oxygen (O 2 ) And the generation of the reducing agent (HC, CO) in the catalyst 13 after the end of the oxygen release can be estimated as the air-fuel ratio difference VOBDλ, and based on this, the deterioration of the catalyst 13 can be properly diagnosed.
[0062]
In the above embodiment, when the NOx trap catalyst 13 having an oxygen storage function is provided as the exhaust gas purification catalyst, the deterioration diagnosis of the catalyst 13 is performed. However, as shown in FIG. A diesel particulate filter (shown as “DPF” in the figure) 24 for collecting exhaust particulates may be disposed downstream of the exhaust gas to further purify the exhaust gas.
[0063]
Further, as shown in FIG. 9, the oxidation catalyst 23 is separated from the NOx trap catalyst 13 and arranged upstream, and the air-fuel ratio of the exhaust gas flowing into the oxidation catalyst 23 is detected by the inlet air-fuel ratio sensor 18, The air-fuel ratio of the exhaust gas that has passed through the NOx trap catalyst 13 may be detected by the outlet air-fuel ratio sensor 19. In this case, even if the NOx trap catalyst 13 does not have an oxygen storage function, the oxidation catalyst 23 stores and supplies oxygen, so that the output value λ of the inlet air-fuel ratio sensor 18 is similar to the above-described processing. F And the output value λ of the outlet air-fuel ratio sensor 19 R The deterioration state of the NOx trap catalyst 13 can be diagnosed based on the difference VOBDλ.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of an internal combustion engine provided with an exhaust gas purification catalyst.
FIG. 2 is a diagram showing deterioration diagnosis of a conventional NOx trap catalyst.
FIG. 3 is a diagram showing time and output values of an inlet atmosphere sensor and an outlet atmosphere sensor.
FIG. 4 is a flowchart showing catalyst deterioration diagnosis processing by an O2 sensor.
FIG. 5 is a flowchart showing catalyst deterioration diagnosis processing by an air-fuel ratio sensor.
FIG. 6 is a flowchart showing a weighted average process of the air-fuel ratio sensor.
FIG. 7 is a table showing pump current and actual air-fuel ratio of an air-fuel ratio sensor.
FIG. 8 is a diagram in which a DPF is disposed downstream of a NOx trap catalyst.
FIG. 9 is a diagram in which an oxidation catalyst is disposed upstream of a NOx trap catalyst and a DPF is disposed downstream.
[Explanation of symbols]
1 engine
2 Intake passage
5 turbochargers
8 Inlet throttle valve
11 Exhaust passage
13 NOx trap catalyst
14 Injector
17 Injection pump
18 Inlet atmosphere sensor (O2 sensor, air-fuel ratio sensor)
19 Outlet atmosphere sensor (O2 sensor, air-fuel ratio sensor)
21 EGR valve

Claims (3)

内燃機関から排出される排気ガス雰囲気の酸化剤と還元剤との比率を変化させる排気ガス雰囲気可変手段と、前記排気ガス雰囲気可変手段により変化する排気ガス雰囲気により排気ガス中の窒素酸化物を吸着または還元し排気ガスを浄化する機能を有する排気ガス浄化触媒と、を具備した排気ガス浄化装置において、
前記排気ガス浄化触媒の上流に配置され前記触媒に流入する排気ガス中の酸化剤と還元剤との比率に関連するパラメータを検出する第1の排気ガス雰囲気検知手段と、
前記排気ガス浄化触媒の下流に配置され前記触媒を通過した排気ガス中の酸化剤と還元剤との比率に関連するパラメータを検出する第2の排気ガス雰囲気検知手段と、
前記第1の排気ガス雰囲気検知手段の出力値が還元剤の割合が酸化剤の割合より多い側の所定値に達し、前記第2の排気ガス雰囲気検知手段の出力値が前記第1の排気ガス雰囲気検知手段の出力値よりも還元剤の割合が酸化剤の割合より多い側になっているときに、前記第1の排気ガス雰囲気検知手段の出力値と前記第2の排気ガス雰囲気検知手段の出力値との差を演算し、この差に基づいて前記排気ガス浄化触媒の劣化を診断する診断手段と、を設けたことを特徴とする排気ガス浄化触媒の劣化診断装置。
Exhaust gas atmosphere variable means for changing the ratio of oxidant and reducing agent in the exhaust gas atmosphere discharged from the internal combustion engine, and nitrogen oxides in the exhaust gas are adsorbed by the exhaust gas atmosphere changed by the exhaust gas atmosphere variable means Or an exhaust gas purifying apparatus comprising an exhaust gas purifying catalyst having a function of reducing and purifying exhaust gas,
First exhaust gas atmosphere detection means that is disposed upstream of the exhaust gas purification catalyst and detects a parameter related to a ratio of an oxidizing agent and a reducing agent in the exhaust gas flowing into the catalyst;
Second exhaust gas atmosphere detection means for detecting a parameter related to the ratio of the oxidizing agent and the reducing agent in the exhaust gas that is disposed downstream of the exhaust gas purification catalyst and has passed through the catalyst;
The output value of the first exhaust gas atmosphere detection means reaches a predetermined value where the ratio of the reducing agent is larger than the ratio of the oxidant, and the output value of the second exhaust gas atmosphere detection means is the first exhaust gas. When the ratio of the reducing agent is larger than the ratio of the oxidizing agent than the output value of the atmosphere detection means, the output value of the first exhaust gas atmosphere detection means and the second exhaust gas atmosphere detection means An exhaust gas purification catalyst deterioration diagnosing device, comprising: a diagnosis unit that calculates a difference from an output value and diagnoses deterioration of the exhaust gas purification catalyst based on the difference.
前記第1及び第2の排気ガス雰囲気検知手段は、排気ガス中の酸素濃度を検出する手段であることを特徴とする請求項1記載の排気ガス浄化触媒の劣化診断装置。2. The exhaust gas purification catalyst deterioration diagnosis device according to claim 1, wherein the first and second exhaust gas atmosphere detection means are means for detecting an oxygen concentration in the exhaust gas. 前記第1及び第2の排気ガス雰囲気検知手段は、排気ガス中の空燃比を検出する手段であることを特徴とする請求項1記載の排気ガス浄化触媒の劣化診断装置。2. The exhaust gas purification catalyst deterioration diagnosis device according to claim 1, wherein the first and second exhaust gas atmosphere detection means are means for detecting an air-fuel ratio in the exhaust gas.
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