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JP4096872B2 - Semiconductor device and method for mounting semiconductor device - Google Patents
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JP4096872B2 - Semiconductor device and method for mounting semiconductor device - Google Patents

Semiconductor device and method for mounting semiconductor device Download PDF

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JP4096872B2
JP4096872B2 JP2003401350A JP2003401350A JP4096872B2 JP 4096872 B2 JP4096872 B2 JP 4096872B2 JP 2003401350 A JP2003401350 A JP 2003401350A JP 2003401350 A JP2003401350 A JP 2003401350A JP 4096872 B2 JP4096872 B2 JP 4096872B2
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wiring
semiconductor device
semiconductor chip
external connection
insulating
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JP2004140392A (en
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茂 山田
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Oki Electric Industry Co Ltd
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/01Manufacture or treatment
    • H10W72/019Manufacture or treatment of bond pads
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/62Insulating or insulated package substrates; Interposers; Redistribution layers characterised by their interconnections
    • H10W70/65Shapes or dispositions of interconnections
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/62Insulating or insulated package substrates; Interposers; Redistribution layers characterised by their interconnections
    • H10W70/65Shapes or dispositions of interconnections
    • H10W70/652Cross-sectional shapes
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/62Insulating or insulated package substrates; Interposers; Redistribution layers characterised by their interconnections
    • H10W70/65Shapes or dispositions of interconnections
    • H10W70/654Top-view layouts
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/67Insulating or insulated package substrates; Interposers; Redistribution layers characterised by their insulating layers or insulating parts
    • H10W70/68Shapes or dispositions thereof
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/20Bump connectors, e.g. solder bumps or copper pillars; Dummy bumps; Thermal bumps
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/20Bump connectors, e.g. solder bumps or copper pillars; Dummy bumps; Thermal bumps
    • H10W72/29Bond pads specially adapted therefor
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/90Bond pads, in general
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/90Bond pads, in general
    • H10W72/921Structures or relative sizes of bond pads
    • H10W72/922Bond pads being integral with underlying chip-level interconnections
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/90Bond pads, in general
    • H10W72/921Structures or relative sizes of bond pads
    • H10W72/923Bond pads having multiple stacked layers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/90Bond pads, in general
    • H10W72/931Shapes of bond pads
    • H10W72/934Cross-sectional shape, i.e. in side view
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/90Bond pads, in general
    • H10W72/981Auxiliary members, e.g. spacers
    • H10W72/983Reinforcing structures, e.g. collars

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  • Wire Bonding (AREA)

Description

本発明は、半導体装置およびその製造方法に関し、特に、ウエハ状態で半導体チップのパッケージ化を実現する、ウエハレベルCSPタイプの半導体装置およびその製造方法に適用して有効な技術に関するものである。   The present invention relates to a semiconductor device and a manufacturing method thereof, and more particularly to a wafer level CSP type semiconductor device that realizes packaging of a semiconductor chip in a wafer state and a technique effective when applied to a manufacturing method thereof.

近年の電子機器の軽薄短小化、高性能化に伴い、これらの電子機器に使用される電子部品は、小型化、高機能化のものが要求されている。
これらの流れに呼応して、半導体装置の形状をLSI(Large Scale Integrated Circuit)のチップ形状に極力近づけることにより小型化を図った、いわゆるCSP(Chip Size Package)構造の半導体装置が提案されている。
このうち、製造コストの低減および生産性の向上という観点より、ウエハ状態のまま半導体チップをパッケージ化する技術を用いたCSP(以下、ウエハレベルCSPという)にいついては、現在、実用化に向けての開発が進められている。
このウエハレベルCSPとは、半導体ウエハに形成された複数の半導体チップを個々の半導体チップとしてウエハから切り出す前段階、つまりウエハ状態において、個々の半導体チップの配線形成工程や外部接続端子の形成工程、および絶縁性樹脂を用いた半導体チップの封止工程等のパッケージ化を施す半導体技術である。
In recent years, electronic components used in these electronic devices are required to be small and highly functional as the electronic devices become lighter, thinner, smaller and have higher performance.
In response to these trends, a semiconductor device having a so-called CSP (Chip Size Package) structure in which the size of the semiconductor device is made as close as possible to the chip shape of an LSI (Large Scale Integrated Circuit) has been proposed. .
Among these, from the viewpoint of reducing manufacturing costs and improving productivity, any CSP (hereinafter referred to as a wafer level CSP) using a technique for packaging a semiconductor chip in a wafer state is now being put into practical use. Development is underway.
The wafer level CSP is a stage before cutting a plurality of semiconductor chips formed on a semiconductor wafer as individual semiconductor chips from the wafer, that is, in a wafer state, a wiring formation process of individual semiconductor chips and a formation process of external connection terminals, And semiconductor technology for packaging a semiconductor chip sealing process using an insulating resin.

従来のウエハレベルCSP構造の半導体装置では、LSIチップの電極配置において、再配線工程によるエリアアレイ型電極配置が採用され、これにより多ピン化に有利な半導体装置が実現されている。
なお、従来のウエハレベルCSP構造の半導体装置の従来技術としては、例えば、下記の特許文献に示されるようなものがある。
特開2002−280484号公報 特開2002−280487号公報
In a conventional semiconductor device having a wafer level CSP structure, an area array type electrode arrangement by a rewiring process is adopted in the arrangement of LSI chip electrodes, thereby realizing a semiconductor device advantageous in increasing the number of pins.
As a conventional technique of a semiconductor device having a conventional wafer level CSP structure, for example, there is a technique disclosed in the following patent document.
JP 2002-280484 A JP 2002-280487A

しかしながら、このような従来のウエハレベルCSP構造の半導体装置の場合、半導体装置が実装される実装基板と半導体装置を構成する、例えばシリコンよりなる半導体ウエハとの熱膨張係数に大きな差があり、実装基板への半導体装置の実装工程や、実装後の使用環境下等において、実装基板と半導体チップとの間に大きな応力(熱ストレス)が生じるといった課題が生じていた。
図5(a)、(b)は、従来のエリア型電極配置が採用されたCSP構造の半導体装置において、半導体装置が実装基板に実装された場合における、温度下降時の応力分布を説明する図であり、実際に行ったシミュレーション結果を模式的に示したものである。具体的なシミュレーション条件は、125℃から−40℃へ温度を変化させた場合のシミュレーション結果である。
However, in the case of such a conventional semiconductor device having a wafer level CSP structure, there is a large difference in thermal expansion coefficient between a mounting substrate on which the semiconductor device is mounted and a semiconductor wafer made of, for example, silicon constituting the semiconductor device. There has been a problem that a large stress (thermal stress) is generated between the mounting substrate and the semiconductor chip in a mounting process of the semiconductor device on the substrate, a use environment after mounting, and the like.
FIGS. 5A and 5B are diagrams for explaining the stress distribution when the temperature drops when the semiconductor device is mounted on a mounting substrate in a CSP-structured semiconductor device employing a conventional area electrode arrangement. FIG. 6 schematically shows the result of an actual simulation. A specific simulation condition is a simulation result when the temperature is changed from 125 ° C. to −40 ° C.

ここで、図5(a)は半導体装置を外部接続端子が接続された側から見た上面図、図5(b)は図5(a)の線分X−X'から見た断面図のうち、1箇所を拡大して示した断面図である。図5(b)の拡大図においては、左側が半導体装置500の中心部508方向、右側が半導体装置500の外周部509方向である。
温度下降時、図5(a)、(b)に示されるように、実装基板であるマザー基板501と、半導体ウエハ502、半導体ウエハ502上に形成された半導体素子と電気的に接続された配線503、半導体ウエハ502および配線503を封止する封止体504、およびマザー基板501と接続された外部接続端子505とから構成される半導体装置500とには、それぞれ温度降下に伴う収縮により、半導体装置500の外周部509から中心部508へ、つまり図5(b)において右側から左側へと向かう応力506が発生する。
Here, FIG. 5A is a top view of the semiconductor device as viewed from the side where the external connection terminals are connected, and FIG. 5B is a cross-sectional view of the semiconductor device as viewed from the line XX ′ in FIG. It is sectional drawing which expanded and showed one place among them. In the enlarged view of FIG. 5B, the left side is the direction of the central portion 508 of the semiconductor device 500, and the right side is the direction of the outer peripheral portion 509 of the semiconductor device 500.
When the temperature is lowered, as shown in FIGS. 5A and 5B, a mother substrate 501 that is a mounting substrate, a semiconductor wafer 502, and a wiring electrically connected to the semiconductor element formed on the semiconductor wafer 502 503, a sealing body 504 that seals the semiconductor wafer 502 and the wiring 503, and a semiconductor device 500 that includes an external connection terminal 505 connected to the mother substrate 501, respectively. A stress 506 is generated from the outer peripheral portion 509 of the device 500 toward the central portion 508, that is, from the right side to the left side in FIG.

このとき、実装基板に実装された半導体装置では、実装基板の熱膨張係数と半導体装置の熱膨張係数との間に大きな差(半導体装置(ウエハ)の熱膨張係数<実装基板の熱膨張係数)が存在するため、実装基板501には、半導体装置(半導体ウエハ)に発生する応力506aと比較して、大きな応力506bが発生する。つまり、実装された半導体装置内に大きな応力差が生じる。
その結果、これらの応力506の差により、実装基板への半導体装置の実装工程や、実装後の使用環境下等において、マザー基板501と半導体装置500とを互いに接続する外部接続端子505、例えば半田ボール電極には多大なストレスが加わるといった問題が生じていた。特に、図5(b)に示すように、外部接続端子505のうち、熱膨張係数の小さい半導体装置500に接続された側の、応力506が向かう中心部508方向から離れた個所507に最も応力が集中し、外部接続端子505が損傷してしまうという課題があった。
At this time, in the semiconductor device mounted on the mounting substrate, there is a large difference between the thermal expansion coefficient of the mounting substrate and the thermal expansion coefficient of the semiconductor device (thermal expansion coefficient of the semiconductor device (wafer) <thermal expansion coefficient of the mounting substrate). Therefore, a stress 506b larger than the stress 506a generated in the semiconductor device (semiconductor wafer) is generated on the mounting substrate 501. That is, a large stress difference is generated in the mounted semiconductor device.
As a result, due to the difference between these stresses 506, external connection terminals 505, such as solder, for connecting the mother substrate 501 and the semiconductor device 500 to each other in the mounting process of the semiconductor device on the mounting substrate, the use environment after mounting, and the like. There has been a problem that a great deal of stress is applied to the ball electrode. In particular, as shown in FIG. 5B, the stress is most applied to a portion 507 of the external connection terminal 505 connected to the semiconductor device 500 having a small thermal expansion coefficient and away from the direction of the central portion 508 to which the stress 506 is directed. However, there is a problem that the external connection terminal 505 is damaged.

つまり、従来の半導体装置では、これらの異なる応力が、半導体装置の外部接続端子や、外部接続端子が接続された配線に加わることで、結果として、外部接続端子の破損や配線の断線といった半導体装置の信頼性を低下させる重大な課題を引き起こしていた。
そこで本発明は、ウエハレベルCSP構造を有する半導体装置において、外部接続端子および外部接続端子と配線との界面に加わる応力を十分に緩和し、外部接続端子の破損や配線の断線といった、半導体装置の信頼性を低下させる重大な課題を回避する半導体装置およびその半導体装置の製造方法を提供することを目的とする。
That is, in the conventional semiconductor device, these different stresses are applied to the external connection terminal of the semiconductor device and the wiring to which the external connection terminal is connected, resulting in damage to the external connection terminal and disconnection of the wiring. It has caused a serious problem to reduce the reliability of.
Accordingly, the present invention provides a semiconductor device having a wafer level CSP structure that sufficiently relaxes the stress applied to the external connection terminal and the interface between the external connection terminal and the wiring, and causes damage to the external connection terminal and disconnection of the wiring. It is an object of the present invention to provide a semiconductor device and a method for manufacturing the semiconductor device that can avoid a serious problem of reducing reliability.

上記課題を解決するために、本発明に係る半導体装置の代表的なものによれば、表面に電気回路が形成された半導体チップと、表面上に形成され、電気回路と電気的に接続される電極パッドと、電極パッドと電気的に接続される配線と、表面上に形成され、電気回路と配線とを被覆するとともに、配線の一部を露出させる絶縁性封止体と、配線と電気的に接続される外部接続端子と、配線の一部に設けられ、半導体チップが熱応力により伸縮する方向と略同一の方向に離間して配置される複数の凹部とから構成されるものである。
また、本発明に係る半導体装置の製造方法の代表的なものによれば、表面に電気回路が形成された半導体チップと、表面上に形成され、電気回路と電気的に接続される電極パッドと、電極パッドと電気的に接続される配線と、表面上に形成され、電気回路と配線とを被覆するとともに、配線の一部を露出させる絶縁性封止体と、配線と電気的に接続される外部接続端子とを有する半導体装置の製造方法において、配線に接続される外部接続端子を形成する工程の前に、配線の一部の表面上に、半導体チップが熱応力により伸縮する方向と略同一の方向に離間して配置される複数の凹部を形成する工程とから構成されるものである。
これらの構成により本発明によれば、外部接続端子および外部接続端子と配線との界面に加わる応力を十分に緩和できる半導体装置およびその製造方法が提供される。
In order to solve the above problems, according to a representative semiconductor device according to the present invention, a semiconductor chip having an electric circuit formed on the surface, and formed on the surface and electrically connected to the electric circuit. An electrode pad, a wiring electrically connected to the electrode pad, an insulating sealing body formed on the surface, covering the electrical circuit and the wiring and exposing a part of the wiring; and the wiring and the electrical And a plurality of recesses provided in a part of the wiring and spaced apart in a direction substantially the same as the direction in which the semiconductor chip expands and contracts due to thermal stress.
According to a representative method of manufacturing a semiconductor device according to the present invention, a semiconductor chip having an electric circuit formed on the surface, and an electrode pad formed on the surface and electrically connected to the electric circuit, A wiring electrically connected to the electrode pad; and an insulating sealing body formed on the surface, covering the electrical circuit and the wiring and exposing a part of the wiring; and being electrically connected to the wiring In the method of manufacturing a semiconductor device having external connection terminals, the direction in which the semiconductor chip expands and contracts due to thermal stress on a part of the surface of the wiring is formed before the step of forming the external connection terminals connected to the wiring. And a step of forming a plurality of recesses that are spaced apart in the same direction.
With these configurations, according to the present invention, a semiconductor device that can sufficiently relieve stress applied to the interface between the external connection terminal and the external connection terminal and the wiring, and a method for manufacturing the same are provided.

この発明によれば、外部接続端子と配線との界面において、熱応力により伸縮する方向と略同一の方向に離間して複数の凹部が配置されることで、最も応力が集中する伸縮方向の応力が分散され、外部接続端子に加わる応力を緩和することができる。
その結果、実装工程や実装後の使用環境下で発生する熱による応力によって引き起こされていた、外部接続端子の破損といった接続信頼性を低下させる課題を生じにくくすることができる。すなわち、半導体装置自体の信頼性を向上させることが可能となる。
According to the present invention, at the interface between the external connection terminal and the wiring, the stress in the expansion / contraction direction in which the stress is most concentrated is arranged by disposing a plurality of concave portions spaced apart in substantially the same direction as the expansion / contraction direction due to thermal stress. Can be dispersed and the stress applied to the external connection terminals can be relaxed.
As a result, it is possible to make it difficult to cause a problem of reducing connection reliability, such as damage to the external connection terminals, caused by stress due to heat generated in the mounting process or the use environment after mounting. That is, the reliability of the semiconductor device itself can be improved.

以下に本願発明を実施するための最良の形態を示す。   The best mode for carrying out the present invention will be described below.

以下、本発明の第1の実施形態について、図1〜図4の図面を参照して説明する。
図1(a)〜(f)は、本発明の第1の実施形態における半導体装置100の製造方法を示す工程断面図である。
図1(a)に示した工程に先立ち、半導体ウエハ101には公知のウエハプロセスが実施され、半導体ウエハ101の表面上にはマトリクス状に配列された半導体素子が形成されている。ここで言う半導体素子とは、1つの半導体装置に対応して形成されるウエハ上の電気回路のことである。
図1(a)に示すように、半導体素子が形成されたウエハ101の表面上に半導体素子と電気的に接続された電極パッド102が形成される。電極パッド102を形成した後、例えばポリイミド等の樹脂材料がスピンコートにてウエハ101表面上に塗布される。塗布されたポリイミドのうち、不要な個所のポリイミドは公知のフォトリソグラフィ技術等によりエッチング除去される。これらの工程により、電極パッド102に対応する領域および半導体素子の境界線に沿う領域を除くウエハ101の表面上に絶縁層であるポリイミド層103が形成される。
次に、図1(b)に示すように、電極パッド102に近接するポリイミド層103上、外部接続端子109を形成すべき位置に絶縁性応力緩和層(絶縁性支柱)としての絶縁性バンプ104が形成される。
Hereinafter, a first embodiment of the present invention will be described with reference to the drawings of FIGS.
1A to 1F are process cross-sectional views illustrating a method for manufacturing a semiconductor device 100 according to the first embodiment of the present invention.
Prior to the process shown in FIG. 1A, a known wafer process is performed on the semiconductor wafer 101, and semiconductor elements arranged in a matrix are formed on the surface of the semiconductor wafer 101. The semiconductor element referred to here is an electric circuit on the wafer formed corresponding to one semiconductor device.
As shown in FIG. 1A, an electrode pad 102 electrically connected to the semiconductor element is formed on the surface of the wafer 101 on which the semiconductor element is formed. After the electrode pad 102 is formed, a resin material such as polyimide is applied onto the surface of the wafer 101 by spin coating. Of the applied polyimide, unnecessary polyimide is etched away by a known photolithography technique or the like. By these steps, a polyimide layer 103 which is an insulating layer is formed on the surface of the wafer 101 excluding a region corresponding to the electrode pad 102 and a region along the boundary line of the semiconductor element.
Next, as shown in FIG. 1B, an insulating bump 104 as an insulating stress relaxation layer (insulating column) is formed on the polyimide layer 103 adjacent to the electrode pad 102 at a position where the external connection terminal 109 is to be formed. Is formed.

この絶縁性バンプ104は、例えば、以下のような方法により形成される。
まず、感光性を有するポリイミド樹脂がウエハ101上に滴下され、スピンコーターによってウエハ101全域にポリイミド樹脂が塗布される。その後のキュアリングによって、塗布されたポリイミド樹脂が硬化され、ウエハ101上に所定の厚さを有するポリイミド層が形成される。ポリイミド層を形成した後、絶縁性バンプ104が形成される領域のポリイミド層上にフォトマスクが形成される。次いで、フォトマスクから露出した感光性のポリイミド樹脂が感光され、フォトマスクによりマスクされた領域以外のポリイミド層がエッチング除去される。これらの工程により、電極パッド102に近接するポリイミド層103上に円柱状の耐熱性絶縁樹脂、例えばポリイミド樹脂の応力緩和層(絶縁性支柱)が形成される。耐熱性絶縁樹脂としては、ポリイミド樹脂の他、ポリベンゾオキサゾール等が含まれる。
This insulating bump 104 is formed by the following method, for example.
First, photosensitive polyimide resin is dropped on the wafer 101, and the polyimide resin is applied to the entire area of the wafer 101 by a spin coater. The applied polyimide resin is cured by subsequent curing, and a polyimide layer having a predetermined thickness is formed on the wafer 101. After forming the polyimide layer, a photomask is formed on the polyimide layer in the region where the insulating bumps 104 are to be formed. Next, the photosensitive polyimide resin exposed from the photomask is exposed, and the polyimide layer other than the region masked by the photomask is removed by etching. Through these steps, a cylindrical heat resistant insulating resin, for example, a stress relaxation layer (insulating support) made of polyimide resin is formed on the polyimide layer 103 adjacent to the electrode pad 102. Examples of the heat resistant insulating resin include polybenzoxazole in addition to polyimide resin.

本実施形態の製造方法においては、ウエハ101上に形成された円柱状のポリイミド樹脂の応力緩和層(絶縁性支柱)に対して、更に、キュアリングを行っている。その結果、円柱状のポリイミド樹脂の応力緩和層(絶縁性支柱)上部が収縮され、上部から底部へと広がるメサ型の絶縁性バンプ104が形成される。これにより、後に形成される絶縁性バンプ104上の導体、つまり配線106との接触面積が向上し、さらに物理的なアンカー効果による密着性の向上を図ることができる。
このような形成方法により、0.03mmの高さのメサ型バンプ104を形成する場合、メサ型バンプ104を形成するキュアリング工程における縮み量を考慮し、ウエハ101上に形成されるポリイミド層の膜厚は約0.06mm程度であることが望ましい。
電極パッド102に近接するポリイミド層103上に絶縁性バンプ104を形成した後、図1(c)に示すように、絶縁性バンプ104の上面に半導体装置100が熱応力により伸縮する方向、すなわち半導体装置100の中心部201から半導体装置100の外周部202へと延在する方向と略同一の方向に離間して配置される複数の凹部105を形成する。凹部105は、フォトリソグラフィを用いたエッチング除去等、公知の技術によって絶縁性バンプ104上面に形成される。
In the manufacturing method of the present embodiment, curing is further performed on the stress relaxation layer (insulating support) made of a cylindrical polyimide resin formed on the wafer 101. As a result, the upper part of the columnar polyimide resin stress relaxation layer (insulating column) is shrunk, and the mesa-type insulating bump 104 is formed that spreads from the top to the bottom. Thereby, the contact area with the conductor on the insulating bump 104 to be formed later, that is, the wiring 106 can be improved, and the adhesion can be improved by the physical anchor effect.
When the mesa bump 104 having a height of 0.03 mm is formed by such a forming method, the amount of shrinkage in the curing process for forming the mesa bump 104 is taken into consideration, and the polyimide layer formed on the wafer 101 is The film thickness is desirably about 0.06 mm.
After the formation of the insulating bump 104 on the polyimide layer 103 adjacent to the electrode pad 102, as shown in FIG. 1C, the semiconductor device 100 expands and contracts due to thermal stress on the upper surface of the insulating bump 104, that is, the semiconductor. A plurality of recesses 105 are formed that are spaced apart in the same direction as the direction extending from the central portion 201 of the device 100 to the outer peripheral portion 202 of the semiconductor device 100. The recess 105 is formed on the upper surface of the insulating bump 104 by a known technique such as etching removal using photolithography.

次に、図1(d)に示すように、例えば、イオンスパッタ法により、上面に複数の凹部105を有する絶縁性バンプ104を含むウエハ101表面上にチタンタングステン(TiW)等からなるバリアメタルが形成される。その後、バリアメタル上に銅(Cu)のめっきが施され、電極パッド102から絶縁性バンプ104の頂部に至る配線106が形成される。
このとき、各配線106の一端はウエハ101上の電極パッド102と電気的に接続され、他端は絶縁性バンプ104の表面を覆う円形状の領域に至るまで延在している。また、絶縁性バンプ104上面の配線106は、バンプ上面に形成された複数の凹部105に対応して凹凸形状を有した配線となっている。
ウエハ101表面上の所定の位置に配線106が形成された後、パッケージ用の封止樹脂がウエハ101上に供給され、ウエハ101表面に形成された半導体素子と配線106とが封止樹脂により覆われる。その後、図1(e)に示すように、絶縁性バンプ104上の封止樹脂が除去され、バンプ上の凹凸形状を有した配線106の上面を露出する開口部108が形成された封止体107がウエハ101上に設けられる。
パッケージ用樹脂の供給方法としては、スピンコート法やスクリーン印刷法等、その他の公知の樹脂供給方法を採用することができる。
また、絶縁性バンプ104上の封止樹脂の除去においても、フォトマスクを用いたエッチング除去の他、封止樹脂の表面全域をグラインダその他の研削装置を用いた研削除去を用いても良い。
Next, as shown in FIG. 1D, a barrier metal made of titanium tungsten (TiW) or the like is formed on the surface of the wafer 101 including the insulating bumps 104 having a plurality of recesses 105 on the upper surface by, for example, ion sputtering. It is formed. Thereafter, copper (Cu) is plated on the barrier metal, and the wiring 106 extending from the electrode pad 102 to the top of the insulating bump 104 is formed.
At this time, one end of each wiring 106 is electrically connected to the electrode pad 102 on the wafer 101, and the other end extends to a circular region covering the surface of the insulating bump 104. Further, the wiring 106 on the upper surface of the insulating bump 104 is a wiring having an uneven shape corresponding to the plurality of concave portions 105 formed on the upper surface of the bump.
After the wiring 106 is formed at a predetermined position on the surface of the wafer 101, a sealing resin for the package is supplied onto the wafer 101, and the semiconductor element formed on the surface of the wafer 101 and the wiring 106 are covered with the sealing resin. Is called. Thereafter, as shown in FIG. 1E, the sealing resin on the insulating bump 104 is removed, and the sealing body in which the opening 108 exposing the upper surface of the wiring 106 having the uneven shape on the bump is formed. 107 is provided on the wafer 101.
As a method for supplying the package resin, other known resin supply methods such as a spin coating method and a screen printing method can be employed.
Further, in removing the sealing resin on the insulating bump 104, in addition to etching removal using a photomask, grinding removal using a grinder or other grinding device may be used for the entire surface of the sealing resin.

ここで、図2および図3により、本実施形態において配線106と外部接続端子109との界面に形成される凹部105について説明を行う。
図2(a)、(b)は、図1(e)に図示した工程での半導体装置の1つを上面および断面から示した図である。
図2(a)は図1(e)における本実施形態の半導体装置を上面から見た上面図であり、図2(b)は、図2(a)の線分X−X'から見た断面図のうち、一つの絶縁性バンプを拡大して示した断面図である。また、図3は、半導体装置において、1つの開口部108より露出された配線106の上面を示す拡大図であり、本実施形態の半導体装置に適用される凹部105のその他の形状を示すものである。
図2(a)に示すように、本実施形態における半導体装置の上面には、半導体装置100の中心部201を中心にマトリクス状に配置された複数の開口部108が設けられる。各開口部108より露出された配線106には、熱応力により伸縮する方向、つまり半導体装置100の中心部201から半導体装置100の外周部202へと延在する方向203に互いに離間して配置された複数の凹部105が形成されている。
絶縁性バンプ104上面に形成された凹部105には、図2(a)に示すような伸縮方向に互いに離間し、かつ、垂直方向に延在する直線形状をした複数の溝(スリット)の他、図3(a)、(b)に示すような1つの中心301を共有する同心円の環状形状の溝(スリット)を採用することも可能である。
Here, with reference to FIG. 2 and FIG. 3, the concave portion 105 formed in the interface between the wiring 106 and the external connection terminal 109 in the present embodiment will be described.
FIGS. 2A and 2B are views showing one of the semiconductor devices in the process shown in FIG.
2A is a top view of the semiconductor device of the present embodiment in FIG. 1E viewed from above, and FIG. 2B is viewed from the line XX ′ in FIG. It is sectional drawing which expanded and showed one insulating bump among sectional drawings. FIG. 3 is an enlarged view showing the upper surface of the wiring 106 exposed from one opening 108 in the semiconductor device, and shows another shape of the recess 105 applied to the semiconductor device of this embodiment. is there.
As shown in FIG. 2A, a plurality of openings 108 arranged in a matrix around the central portion 201 of the semiconductor device 100 are provided on the upper surface of the semiconductor device in the present embodiment. The wirings 106 exposed from the openings 108 are spaced apart from each other in the direction 203 that expands and contracts due to thermal stress, that is, the direction 203 that extends from the central portion 201 of the semiconductor device 100 to the outer peripheral portion 202 of the semiconductor device 100. A plurality of recesses 105 are formed.
The recess 105 formed on the upper surface of the insulating bump 104 has a plurality of linear grooves (slits) that are spaced apart from each other in the expansion and contraction direction and extend in the vertical direction as shown in FIG. It is also possible to adopt concentric annular grooves (slits) sharing one center 301 as shown in FIGS. 3 (a) and 3 (b).

また、図2(b)に示すように、例えば、図1(d)における配線106を形成する銅薄膜の膜厚Tが約20μm程度である場合、絶縁性バンプ104の上面に形成される配線106の凹凸の深さD1は、金属薄膜の断線や加工のし易さを考慮すると、配線106を形成する金属薄膜の膜厚Tの約1/2、つまり約10μm程度であることが望ましい。そのため、図1(c)において形成される絶縁性バンプ104上面の凹部105の深さD2は、配線106を形成する金属薄膜の膜厚Tおよび配線106の凹凸の深さD1を考慮した上で適宜決定されることが好ましい。
この後、図1(f)に示すように、開口部108上、つまり開口部108より露出された絶縁性バンプ104の上面の配線106上に別の工程で形成された外部接続端子109が搭載される。この後、外部接続端子109が搭載されたウエハ101に対してリフローが行われ、外部接続端子109は配線106と接続される。
最後に、図1(f)に示すように、ダイシングソー110を用いて、複数の半導体装置が形成されたウエハ101をダイシングし、個々にパッケージ化された半導体装置112を得る。
Further, as shown in FIG. 2B, for example, when the thickness T of the copper thin film forming the wiring 106 in FIG. 1D is about 20 μm, the wiring formed on the upper surface of the insulating bump 104 In consideration of disconnection of the metal thin film and ease of processing, it is desirable that the unevenness depth D 1 of 106 is about ½ of the film thickness T of the metal thin film forming the wiring 106, that is, about 10 μm. . Therefore, the depth D 2 of the recess 105 on the upper surface of the insulating bump 104 formed in FIG. 1C takes into consideration the thickness T of the metal thin film forming the wiring 106 and the depth D 1 of the unevenness of the wiring 106. It is preferable to be determined as appropriate above.
Thereafter, as shown in FIG. 1F, the external connection terminal 109 formed in another process is mounted on the opening 108, that is, on the wiring 106 on the upper surface of the insulating bump 104 exposed from the opening 108. Is done. Thereafter, reflow is performed on the wafer 101 on which the external connection terminal 109 is mounted, and the external connection terminal 109 is connected to the wiring 106.
Finally, as shown in FIG. 1F, a wafer 101 on which a plurality of semiconductor devices are formed is diced using a dicing saw 110 to obtain individually packaged semiconductor devices 112.

以上の工程により得られた本実施形態の半導体装置によれば、外部接続端子109と配線106との界面において、熱応力により伸縮する方向205と略同一の方向に離間して複数の凹部105が配置されることで、最も応力が集中する伸縮方向の応力が分散され、外部接続端子109に加わる応力を緩和することができる。
その結果、実装工程や実装後の使用環境下で発生する熱による応力によって引き起こされていた、外部接続端子の破損といった接続信頼性を低下させる課題を生じにくくすることができる。すなわち、半導体装置自体の信頼性をも向上させることが可能となる。
特に、最も応力の影響を受ける外部接続端子109が、膜厚の薄い金属薄膜から構成される配線106に直接接続される本実施形態の半導体装置の場合、配線106と外部接続端子109との界面に複数の凹部105を設け、加わる応力を緩和させることのできる本発明によれば、最も応力の集中する外部接続端子109の破損を防止するだけでなく、外部接続端子109に接続された膜厚の薄い配線106の断線をも防止することが可能となる。
According to the semiconductor device of the present embodiment obtained by the above steps, the plurality of recesses 105 are separated from each other in the substantially same direction as the direction 205 that expands and contracts due to thermal stress at the interface between the external connection terminal 109 and the wiring 106. By disposing, the stress in the expansion / contraction direction where stress is most concentrated is dispersed, and the stress applied to the external connection terminal 109 can be relaxed.
As a result, it is possible to make it difficult to cause a problem of reducing connection reliability, such as damage to the external connection terminals, caused by stress due to heat generated in the mounting process or the use environment after mounting. That is, the reliability of the semiconductor device itself can be improved.
In particular, in the case of the semiconductor device of the present embodiment in which the external connection terminal 109 that is most affected by the stress is directly connected to the wiring 106 formed of a thin metal thin film, the interface between the wiring 106 and the external connection terminal 109 is used. According to the present invention, in which a plurality of recesses 105 are provided to relieve the applied stress, not only is the damage of the external connection terminal 109 where stress is most concentrated concentrated, but also the film thickness connected to the external connection terminal 109 is reduced. It is possible to prevent disconnection of the thin wiring 106.

本実施形態では、外部接続端子109として、Sn−Pbはんだを主材料とするボール電極(半田ボール)が使用されている。しかしながら、本発明における外部接続端子109においては、Sn−Pbはんだを主材料とするボール電極に限られるものではなく、鉛(Pb)を含まないはんだ(Pbフリーはんだ)、例えばSn−Ag−Bi系はんだを主材料とするボール電極にも適用することが可能である。
特に、Pbを含まないはんだを主材料とするボール電極においては、Pbを含むはんだを主材料とするボール電極に比べて、ボール電極自体が硬くてもろい性質を有している。そのため、外部接続端子109と配線106との界面に応力を緩和させる複数の凹部105を設ける本発明によれば、外部接続端子109に加わる応力を界面に集中させることができる。更に、外部接続端子109と配線106との界面に凹凸を形成することで強度を確保することができるようになるので、実装基板と半導体装置との間に生じる応力によって引き起こされる外部接続端子109の破損を十分に防ぐことが可能となる。
In this embodiment, a ball electrode (solder ball) whose main material is Sn—Pb solder is used as the external connection terminal 109. However, the external connection terminal 109 according to the present invention is not limited to a ball electrode mainly composed of Sn—Pb solder, but is solder containing no lead (Pb) (Pb-free solder), for example, Sn—Ag—Bi. The present invention can also be applied to a ball electrode whose main material is a system solder.
In particular, in a ball electrode mainly composed of solder containing no Pb, the ball electrode itself is hard and brittle compared to a ball electrode mainly composed of solder containing Pb. Therefore, according to the present invention in which the plurality of recesses 105 that relieve stress are provided at the interface between the external connection terminal 109 and the wiring 106, the stress applied to the external connection terminal 109 can be concentrated on the interface. Furthermore, since the strength can be ensured by forming irregularities at the interface between the external connection terminal 109 and the wiring 106, the external connection terminal 109 is caused by stress generated between the mounting substrate and the semiconductor device. It becomes possible to prevent damage sufficiently.

また、本実施形態のように、ポリイミド樹脂等の吸湿性の高い材料にて形成された絶縁性バンプ104を有するCSP構造の半導体装置の場合、半導体装置を実装基板へ搭載するまでの保管時に、空気中よりポリイミド樹脂で形成された絶縁性バンプ104へ水分が浸入する恐れがある。水分が浸入した半導体装置に対して、実装時のリフロー等の熱処理工程が施されると、浸入した水分が熱処理によって気化し、その結果、配線の断線や絶縁性バンプ104の脱離といった問題が生じてしまう。
そこで、吸湿性の高い材料にて形成された絶縁性バンプ104を有するCSP構造の半導体装置の場合、本実施形態における製造方法における絶縁性バンプ104の形成工程の前に、スパッタ法等により絶縁性バンプ104が形成される半導体ウエハ101上の領域に予めチタン(Ti)、パラジウム(Pd)、ニッケル(Ni)、銅(Cu)、金(Au)等の単層あるいは複合層にて形成される金属バリア膜を形成し、その後、上述した工程にて、ポリイミド樹脂等よりなる絶縁性バンプ104を形成してもよい。
このような構成とすることにより、吸湿性の高い材料にて形成された絶縁性バンプ104は、全面が吸湿性の高い金属膜により覆われることとなり、保管時における空気中からの水分の浸入を防ぐことが可能となる。その結果、実装時の熱処理に伴う配線の断線や絶縁性バンプ104の脱離といった問題が回避され、安定した基板接合を実現することが可能となる。
In the case of a semiconductor device having a CSP structure having an insulating bump 104 formed of a highly hygroscopic material such as polyimide resin as in this embodiment, during storage until the semiconductor device is mounted on a mounting substrate, There is a risk that moisture may enter the insulating bumps 104 formed of polyimide resin from the air. When a heat treatment process such as reflow during mounting is performed on a semiconductor device in which moisture has entered, the intruded moisture is vaporized by the heat treatment, resulting in problems such as disconnection of wiring and detachment of insulating bumps 104. It will occur.
Therefore, in the case of a semiconductor device having a CSP structure having the insulating bumps 104 formed of a highly hygroscopic material, the insulating method is performed by sputtering or the like before the step of forming the insulating bumps 104 in the manufacturing method according to the present embodiment. A single layer or a composite layer of titanium (Ti), palladium (Pd), nickel (Ni), copper (Cu), gold (Au) or the like is formed in advance on a region on the semiconductor wafer 101 where the bumps 104 are formed. A metal barrier film may be formed, and then the insulating bumps 104 made of polyimide resin or the like may be formed in the above-described process.
With this configuration, the entire surface of the insulating bump 104 formed of a highly hygroscopic material is covered with a highly hygroscopic metal film, which prevents moisture from entering the air during storage. It becomes possible to prevent. As a result, problems such as disconnection of wiring and detachment of insulating bumps 104 due to heat treatment during mounting can be avoided, and stable substrate bonding can be realized.

次に、本発明の第2の実施形態における半導体装置について説明する。図4(a)〜(f)は、本発明の第2の実施形態における半導体装置の製造方法を示す工程断面図である。なお、先述の第1の実施形態と同様の構成物には同一符号を付しその詳細な説明は省略する。
先述した第1の実施形態の半導体装置では、電極パッド102から絶縁性バンプ104の頂部に延在する金属薄膜により配線106を構成していたが、本第2の実施形態における半導体装置では、図4(f)に示されるように、一端が電極パッド102に接続され、電極パッド102から延在する金属薄膜よりなる再配線401と、一端が再配線401のもう一つの端部に接続され、他端が外部接続端子109と接続される、例えば銅(Cu)等よりなる導電性バンプ402とにより配線106を構成している点で異なっている。
Next, a semiconductor device according to a second embodiment of the present invention will be described. 4A to 4F are process cross-sectional views illustrating a method for manufacturing a semiconductor device according to the second embodiment of the present invention. In addition, the same code | symbol is attached | subjected to the structure similar to 1st Embodiment mentioned above, and the detailed description is abbreviate | omitted.
In the semiconductor device according to the first embodiment described above, the wiring 106 is formed by the metal thin film extending from the electrode pad 102 to the top of the insulating bump 104. However, in the semiconductor device according to the second embodiment, FIG. 4 (f), one end is connected to the electrode pad 102, a rewiring 401 made of a metal thin film extending from the electrode pad 102, and one end is connected to the other end of the rewiring 401, The wiring 106 is configured by a conductive bump 402 made of, for example, copper (Cu), the other end of which is connected to the external connection terminal 109.

本第2の実施形態の半導体装置においても、外部接続端子109と配線106の界面、つまり導電性バンプ402の上面には、熱応力により伸縮する方向と略同一の方向に離間して配置された複数の凹部404が形成されている。
以下、図4(a)〜(f)を参照して、本実施形態における半導体装置の製造方法を説明する。
第2の実施形態の半導体装置においても、図4(a)に示した工程に先立ち、半導体ウエハ101に公知のウエハプロセスが実施され、半導体ウエハ101表面上に複数の半導体素子が形成されている。
まず、図4(a)に示すように、第1の実施形態の場合と同様に、半導体素子が形成されたウエハ101表面上に各半導体素子と電気的に接続される電極パッド102を形成する。
その後、例えばポリイミド等の樹脂材料をスピンコート等によりウエハ101表面上に塗布する。そして、電極パッド102および半導体素子の境界線に沿う領域のポリイミド樹脂を除去し、ウエハ101表面上に絶縁層であるポリイミド層103を形成する。
Also in the semiconductor device according to the second embodiment, the interface between the external connection terminal 109 and the wiring 106, that is, the upper surface of the conductive bump 402 is spaced apart in the substantially same direction as the direction of expansion and contraction due to thermal stress. A plurality of recesses 404 are formed.
Hereinafter, with reference to FIGS. 4A to 4F, a method of manufacturing the semiconductor device according to the present embodiment will be described.
Also in the semiconductor device of the second embodiment, a known wafer process is performed on the semiconductor wafer 101 prior to the process shown in FIG. 4A, and a plurality of semiconductor elements are formed on the surface of the semiconductor wafer 101. .
First, as shown in FIG. 4A, as in the case of the first embodiment, an electrode pad 102 electrically connected to each semiconductor element is formed on the surface of the wafer 101 on which the semiconductor element is formed. .
Thereafter, a resin material such as polyimide is applied onto the surface of the wafer 101 by spin coating or the like. Then, the polyimide resin in the region along the boundary line between the electrode pad 102 and the semiconductor element is removed, and a polyimide layer 103 that is an insulating layer is formed on the surface of the wafer 101.

次に、半導体ウエハ101の全面に再配線層の下地金属薄膜層として、例えばチタン(Ti)系合金またはクロム(Cr)等の金属材料からなるパッド電極接着メタル層をスパッタリング法等により形成する。このとき、パッド電極接着メタル層には、電極パッド102材料との密着性が良好で、金属相互拡散が少なく、かつ、ウエハ101表面上に形成された絶縁層103との密着性が良好な材料を使用することが望ましい。
この後、パッド電極接着メタル層の上に、例えばスパッタリング法等により、再配線層のめっき給電層の機能を果たす、電気抵抗が低いめっき給電層メタル膜を形成する。めっき給電層メタル膜は、例えばCu等の金属材料により構成される。そして、このめっき給電層メタル膜上に、例えば電解めっき処理を用いて、Cuめっき層を形成する。
以上の工程により、図4(b)に示すようなパッド電極接着メタル層、めっき給電層メタル膜およびCuめっき層からなる再配線401が形成される。
次に、図4(c)に示すように、一端が電極パッド102に接続された再配線401上に、電気めっき等により、高さ約70μmの導電性バンプであるCuポスト402を形成する。このCuポスト402は、後工程で半導体ウエハ101上に形成される外部接続端子109の半田ボール電極と電気的に接続される。
Next, a pad electrode adhesion metal layer made of a metal material such as titanium (Ti) alloy or chromium (Cr) is formed on the entire surface of the semiconductor wafer 101 as a base metal thin film layer of a rewiring layer by sputtering or the like. At this time, the pad electrode bonding metal layer is a material that has good adhesion to the electrode pad 102 material, little metal interdiffusion, and good adhesion to the insulating layer 103 formed on the surface of the wafer 101. It is desirable to use
Thereafter, a plated feed layer metal film having a low electrical resistance and functioning as a plated feed layer of the rewiring layer is formed on the pad electrode adhesion metal layer by, for example, sputtering. The plating power supply layer metal film is made of a metal material such as Cu, for example. Then, a Cu plating layer is formed on the plating power supply layer metal film by using, for example, electrolytic plating.
Through the above steps, a rewiring 401 composed of a pad electrode adhesion metal layer, a plating power supply layer metal film, and a Cu plating layer as shown in FIG. 4B is formed.
Next, as shown in FIG. 4C, a Cu post 402 which is a conductive bump having a height of about 70 μm is formed on the rewiring 401 having one end connected to the electrode pad 102 by electroplating or the like. The Cu post 402 is electrically connected to the solder ball electrode of the external connection terminal 109 formed on the semiconductor wafer 101 in a later process.

次いで、図4(d)に示すように、電気回路およびCuポスト402の全面が覆われるよう、半導体ウエハ101の半導体素子が形成された主面に対してパッケージ用の封止樹脂が供給される。封止樹脂の供給については、トランスファーモールド法、ポッティング法、印刷法等により行われる。
そして、ウエハ101表面上に封止樹脂が供給された後、封止樹脂に覆われたCuポスト402の上面が露出するまで、封止樹脂の表面が研磨剤により研削される。これにより、Cuポスト402の上面を露出させる開口部108を有した封止体107が形成される。
以上の工程により、再配線層401とCuポスト402とから構成され、封止体107の開口部108から、その一部が露出された配線403が形成される。
このような工程の後、図4(e)に示すように、露出されたCuポスト402の上面に、半導体装置が熱応力により伸縮する方向、すなわち半導体装置の中心部から半導体装置の外周部へと延在する方向と略同一の方向に離間して配置される複数の凹部404が形成される。
これら、Cuポスト402の上面に形成された凹部404は、先述した第1の実施形態の場合と同様、フォトリソグラフィを用いるエッチング除去やその他の公知技術により、Cuポスト402の上面に形成される。また、凹部403の形状については、先の第1の実施形態と同様な形状をとることができる。
Next, as shown in FIG. 4D, the sealing resin for the package is supplied to the main surface of the semiconductor wafer 101 on which the semiconductor elements are formed so that the entire surface of the electric circuit and the Cu post 402 is covered. . The supply of the sealing resin is performed by a transfer molding method, a potting method, a printing method, or the like.
Then, after the sealing resin is supplied onto the surface of the wafer 101, the surface of the sealing resin is ground with an abrasive until the upper surface of the Cu post 402 covered with the sealing resin is exposed. Thereby, the sealing body 107 having the opening 108 that exposes the upper surface of the Cu post 402 is formed.
Through the above steps, a wiring 403 is formed which is composed of the rewiring layer 401 and the Cu post 402 and is partially exposed from the opening 108 of the sealing body 107.
After such a step, as shown in FIG. 4E, the semiconductor device expands and contracts due to thermal stress on the exposed upper surface of the Cu post 402, that is, from the center of the semiconductor device to the outer periphery of the semiconductor device. A plurality of recesses 404 are formed so as to be spaced apart in the substantially same direction as the extending direction.
These concave portions 404 formed on the upper surface of the Cu post 402 are formed on the upper surface of the Cu post 402 by etching removal using photolithography or other known techniques, as in the case of the first embodiment described above. In addition, the shape of the recess 403 can be the same as that of the first embodiment.

この後、図4(f)に示すように、開口部108上、つまり開口部108より露出された配線403の一部であるCuポスト402の上面に、別の工程で形成された外部接続端子109が搭載される。そして、外部接続端子109が搭載されたウエハ101に対してリフローが行われ、外部接続端子109はCuポスト402の上面に固定され、配線403に接続される。
最後に、ダイシングソー110を用いて、複数の半導体装置が形成されたウエハ101をダイシングし、個々にパッケージ化された半導体装置400を得る。
以上の工程により得られた本実施形態の半導体装置によれば、外部接続端子109と配線403との界面において、熱応力により伸縮する方向と略同一の方向に離間して複数の凹部105が配置されることで、最も応力が集中する伸縮方向の応力が分散され、外部接続端子109に加わる応力を緩和することができる。
その結果、実装工程や実装後の使用環境下で発生する熱による応力によって引き起こされていた、外部接続端子の破損といった接続信頼性を低下させる課題を生じにくくすることができる。すなわち、半導体装置自体の信頼性を向上させることが可能となる。
Thereafter, as shown in FIG. 4F, external connection terminals formed in another process on the opening 108, that is, on the upper surface of the Cu post 402 that is a part of the wiring 403 exposed from the opening 108. 109 is mounted. Then, reflow is performed on the wafer 101 on which the external connection terminal 109 is mounted, and the external connection terminal 109 is fixed to the upper surface of the Cu post 402 and connected to the wiring 403.
Finally, using the dicing saw 110, the wafer 101 on which a plurality of semiconductor devices are formed is diced, and the individually packaged semiconductor device 400 is obtained.
According to the semiconductor device of the present embodiment obtained by the above steps, the plurality of recesses 105 are arranged at the interface between the external connection terminal 109 and the wiring 403 so as to be spaced apart in the substantially same direction as the direction of expansion and contraction due to thermal stress. As a result, the stress in the expansion / contraction direction where stress is concentrated most is dispersed, and the stress applied to the external connection terminal 109 can be relaxed.
As a result, it is possible to make it difficult to cause a problem of reducing connection reliability, such as damage to the external connection terminals, caused by stress due to heat generated in the mounting process or the use environment after mounting. That is, the reliability of the semiconductor device itself can be improved.

第1の実施形態における半導体装置の製造方法を示す工程断面図である。It is process sectional drawing which shows the manufacturing method of the semiconductor device in 1st Embodiment. 第1の実施形態における半導体装置を示す図である。It is a figure which shows the semiconductor device in 1st Embodiment. 第1の実施形態における半導体装置に形成されるその他の凹部形状を示す図である。It is a figure which shows the other recessed part shape formed in the semiconductor device in 1st Embodiment. 第2の実施形態における半導体装置の製造方法を示す工程断面図である。It is process sectional drawing which shows the manufacturing method of the semiconductor device in 2nd Embodiment. 従来の半導体装置での温度降下時における応力分布を示す図である。It is a figure which shows the stress distribution at the time of the temperature fall in the conventional semiconductor device.

符号の説明Explanation of symbols

100 半導体装置
101 半導体ウエハ
102 電極パッド
103 絶縁層
104 絶縁性バンプ
105 凹部
106 配線
107 封止体
108 開口部
109 外部接続端子
110 ダイシングソー
DESCRIPTION OF SYMBOLS 100 Semiconductor device 101 Semiconductor wafer 102 Electrode pad 103 Insulating layer 104 Insulating bump 105 Recessed part 106 Wiring 107 Sealing body 108 Opening 109 External connection terminal 110 Dicing saw

Claims (13)

表面に電気回路が形成された半導体チップと、
前記表面上に形成され、前記電気回路と電気的に接続される電極パッドと、
前記電極パッドと電気的に接続される配線と、
前記表面上に形成され、前記電気回路と前記配線とを被覆するとともに、前記配線の一部を露出させる絶縁性封止体と、
前記配線の一部にて前記配線と電気的に接続される外部接続端子と、
前記配線の一部に設けられ、前記半導体チップが熱応力により伸縮する方向と同一の第1の方向に離間して同心円状に配置される複数の環状形状の凹部とを有し、
前記環状形状は、前記同心円の中心を通る前記第1の方向における前記環状形状の幅が該第1の方向に直交し該同心円の中心を通る第2の方向における該環状形状の幅より狭いことを特徴とする半導体装置。
A semiconductor chip having an electric circuit formed on the surface;
An electrode pad formed on the surface and electrically connected to the electrical circuit;
A wiring electrically connected to the electrode pad;
An insulating sealing body formed on the surface, covering the electrical circuit and the wiring, and exposing a part of the wiring;
An external connection terminal electrically connected to the wiring at a part of the wiring;
A plurality of annular recesses provided in a part of the wiring and arranged concentrically spaced apart in the same first direction as the direction in which the semiconductor chip expands and contracts due to thermal stress;
In the annular shape, the width of the annular shape in the first direction passing through the center of the concentric circle is smaller than the width of the annular shape in the second direction orthogonal to the first direction and passing through the center of the concentric circle. A semiconductor device characterized by the above.
表面に電気回路が形成された半導体チップと、
前記半導体チップの表面上に形成され、前記電気回路と電気的に接続される電極パッドと、
前記半導体チップの表面上に設けられ、前記電極パッドに近接する位置に配置される絶縁性応力緩和層と、
前記電極パッドに電気的に接続されるとともに、前記電極パッドから前記絶縁性応力緩和層の頂部にかけて形成される配線と、
前記半導体チップの表面上に形成され、前記電気回路および前記電極パッドを封止するとともに、前記絶縁性応力緩和層の頂部に形成された前記配線の一部を露出させる絶縁性封止体と、
前記配線の一部に設けられ、前記半導体チップが熱応力により伸縮する方向と同一の第1の方向に離間して同心円状に配置される複数の環状形状の凹部とを有し、
前記環状形状は、前記同心円の中心を通る前記第1の方向における前記環状形状の幅が該第1の方向に直交し該同心円の中心を通る第2の方向における該環状形状の幅より狭いことを特徴とする半導体装置。
A semiconductor chip having an electric circuit formed on the surface;
An electrode pad formed on the surface of the semiconductor chip and electrically connected to the electric circuit;
An insulating stress relaxation layer provided on the surface of the semiconductor chip and disposed at a position close to the electrode pad;
A wiring electrically connected to the electrode pad and formed from the electrode pad to the top of the insulating stress relaxation layer;
An insulating sealing body that is formed on the surface of the semiconductor chip, seals the electric circuit and the electrode pad, and exposes a part of the wiring formed on the top of the insulating stress relaxation layer;
A plurality of annular recesses provided in a part of the wiring and arranged concentrically spaced apart in the same first direction as the direction in which the semiconductor chip expands and contracts due to thermal stress;
In the annular shape, the width of the annular shape in the first direction passing through the center of the concentric circle is smaller than the width of the annular shape in the second direction orthogonal to the first direction and passing through the center of the concentric circle. A semiconductor device characterized by the above.
請求項2記載の半導体装置において、
前記絶縁性応力緩和層は、耐熱性絶縁樹脂により形成されていることを特徴とする半導体装置。
The semiconductor device according to claim 2,
2. The semiconductor device according to claim 1, wherein the insulating stress relaxation layer is made of a heat resistant insulating resin.
請求項3記載の半導体装置において、
前記半導体チップの表面で、かつ、前記絶縁性応力緩和層の低部に設けられる水分バリア膜を有することを特徴とする半導体装置。
The semiconductor device according to claim 3.
A semiconductor device comprising a moisture barrier film provided on a surface of the semiconductor chip and in a lower portion of the insulating stress relaxation layer.
請求項2又は3記載の半導体装置において、
前記絶縁性応力緩和層は、メサ型の形状を有していることを特徴とする半導体装置。
The semiconductor device according to claim 2 or 3,
The semiconductor device, wherein the insulating stress relaxation layer has a mesa shape.
請求項2乃至請求項5のいずれか1つに記載の半導体装置において、
前記配線の一部に設けられた凹部と対応する前記絶縁性応力緩和層の上面に、複数の環状形状の凹部を有することを特徴とする半導体装置。
The semiconductor device according to any one of claims 2 to 5,
A semiconductor device comprising a plurality of annular recesses on an upper surface of the insulating stress relaxation layer corresponding to a recess provided in a part of the wiring.
表面に電気回路が形成された半導体チップと、
前記半導体チップの表面上に形成され、前記電気回路と電気的に接続される電極パッドと、
前記電極パッドを露出させるとともに、前記電気回路を被覆する絶縁層と、
前記絶縁層上に形成され、前記電極パッドと電気的に接続される導電性薄膜と、
前記導電性薄膜上に形成される導電性ポストと、
前記半導体チップの表面上に形成されるとともに、前記導電性ポストの頂部を露出させる絶縁性封止体と、
前記導電性ポストの頂部に形成される外部接続端子と、
前記導電性ポストの頂部に設けられ、前記半導体チップが熱応力により伸縮する方向と同一の第1の方向に離間して同心円状に配置される複数の環状形状の凹部とを有し、
前記環状形状は、前記同心円の中心を通る前記第1の方向における前記環状形状の幅が該第1の方向に直交し該同心円の中心を通る第2の方向における該環状形状の幅より狭いことを特徴とする半導体装置。
A semiconductor chip having an electric circuit formed on the surface;
An electrode pad formed on the surface of the semiconductor chip and electrically connected to the electric circuit;
An insulating layer that exposes the electrode pads and covers the electrical circuit;
A conductive thin film formed on the insulating layer and electrically connected to the electrode pad;
A conductive post formed on the conductive thin film;
An insulating sealing body formed on the surface of the semiconductor chip and exposing a top portion of the conductive post;
An external connection terminal formed on the top of the conductive post;
A plurality of annular recesses provided on the top of the conductive post and arranged concentrically spaced apart in the same first direction as the direction in which the semiconductor chip expands and contracts due to thermal stress;
In the annular shape, the width of the annular shape in the first direction passing through the center of the concentric circle is smaller than the width of the annular shape in the second direction orthogonal to the first direction and passing through the center of the concentric circle. A semiconductor device characterized by the above.
請求項7記載の半導体装置において、
前記導電性薄膜および前記導電性ポストは、銅を含む材料により構成されていることを特徴とする半導体装置。
The semiconductor device according to claim 7.
The semiconductor device, wherein the conductive thin film and the conductive post are made of a material containing copper.
表面に電気回路が形成された半導体チップと、
前記表面上に形成され、前記電気回路と電気的に接続される電極パッドと、
前記電極パッドと電気的に接続される配線と、
前記表面上に形成され、前記電気回路と前記配線とを被覆するとともに、前記配線の一部を露出させる絶縁性封止体と、
前記配線の一部にて前記配線と電気的に接続される外部接続端子と、
前記配線の一部に設けられる環状形状の凹部であって、前記半導体チップが熱応力により伸縮する方向と同一であって該環状形状の中心を通る第1の方向における該環状形状の幅が該第1の方向に直交し該中心を通る第2の方向における幅より狭い環状形状の凹部とを有し、
前記環状形状の凹部は、複数の環状形状の凹部からなり、互いに同心円状に且つ離間して配置されていることを特徴とする半導体装置。
A semiconductor chip having an electric circuit formed on the surface;
An electrode pad formed on the surface and electrically connected to the electrical circuit;
A wiring electrically connected to the electrode pad;
An insulating sealing body formed on the surface, covering the electrical circuit and the wiring, and exposing a part of the wiring;
An external connection terminal electrically connected to the wiring at a part of the wiring;
An annular recess provided in a part of the wiring, wherein the width of the annular shape in the first direction passing through the center of the annular shape is the same as the direction in which the semiconductor chip expands and contracts due to thermal stress. a recess narrow annular shape than a width in a second direction through the said center orthogonal to the first direction possess,
2. The semiconductor device according to claim 1, wherein the annular recess is formed of a plurality of annular recesses and is arranged concentrically and spaced apart from each other .
請求項1乃至請求項のいずれか1つに記載の半導体装置において、
前記外部接続端子は、鉛を含まない材料により構成されることを特徴とする半導体装置。
The semiconductor device according to any one of claims 1 to 9,
The external connection terminal is made of a material that does not contain lead.
請求項1乃至請求項10のいずれか1つに記載の半導体装置において、
前記外部接続端子は半田ボールであることを特徴とする半導体装置。
The semiconductor device according to any one of claims 1 to 10 ,
The semiconductor device, wherein the external connection terminal is a solder ball.
請求項1乃至請求項11のいずれか1つに記載の半導体装置において、
前記凹部の深さは、前記配線の膜厚の1/2であることを特徴とする半導体装置。
The semiconductor device according to any one of claims 1 to 11 ,
The depth of the recess is ½ of the film thickness of the wiring.
表面に電気回路が形成され、前記電気回路と電気的に接続される電極パッドとを有する半導体チップを準備する工程と、
前記表面上に、前記電極パッドと電気的に接続される配線を形成する工程と、
前記表面上に、前記電気回路と前記配線とを被覆するとともに、前記配線の一部を露出させる絶縁性封止体を形成する工程と、
前記配線の一部の表面上に、前記半導体チップが熱応力により伸縮する方向と同一の第1の方向に離間して同心円状に配置される複数の環状形状の凹部であって、前記同心円の中心を通る該第1の方向における該環状形状の幅が該第1の方向に直交し該同心円の中心を通る第2の方向における該環状形状の幅より狭い凹部を形成する工程と、
前記凹部が形成された前記配線の一部の表面上に、鉛を含まない材料により構成された外部接続端子を配置し、前記外部接続端子と前記配線とを電気的に接続する工程と、
前記外部接続端子と前記配線とを電気的に接続する工程の後、前記外部接続端子を実装基板上に搭載し、前記外部接続端子および前記実装基板を加熱することで前記半導体チップを前記実装基板上に実装する工程とを有することを特徴とする半導体装置の製造方法。
Preparing a semiconductor chip having an electric circuit formed on a surface and having an electrode pad electrically connected to the electric circuit;
Forming a wiring electrically connected to the electrode pad on the surface;
Forming an insulating sealing body on the surface, covering the electrical circuit and the wiring and exposing a part of the wiring;
A plurality of annular recesses concentrically arranged on a part of the surface of the wiring and spaced apart in a first direction identical to a direction in which the semiconductor chip expands and contracts due to thermal stress, the concentric circles Forming a recess having a width of the annular shape in the first direction passing through a center perpendicular to the first direction and narrower than a width of the annular shape in a second direction passing through the center of the concentric circles;
A step of disposing an external connection terminal made of a material not containing lead on a part of the surface of the wiring in which the concave portion is formed, and electrically connecting the external connection terminal and the wiring;
After the step of electrically connecting the external connection terminals and the wiring, the external connection terminals are mounted on a mounting board, and the semiconductor chip is mounted on the mounting board by heating the external connection terminals and the mounting board. And a process for mounting the semiconductor device.
JP2003401350A 2003-12-01 2003-12-01 Semiconductor device and method for mounting semiconductor device Expired - Fee Related JP4096872B2 (en)

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