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JP4097005B2 - Cement hardener injection device - Google Patents
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JP4097005B2 - Cement hardener injection device - Google Patents

Cement hardener injection device Download PDF

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Publication number
JP4097005B2
JP4097005B2 JP11704299A JP11704299A JP4097005B2 JP 4097005 B2 JP4097005 B2 JP 4097005B2 JP 11704299 A JP11704299 A JP 11704299A JP 11704299 A JP11704299 A JP 11704299A JP 4097005 B2 JP4097005 B2 JP 4097005B2
Authority
JP
Japan
Prior art keywords
cement
pulsation
hardener
injection
injection device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP11704299A
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Japanese (ja)
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JP2000303450A (en
Inventor
信雄 宗守
聰 小林
彰久 進藤
均 武田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taisei Corp
Original Assignee
Taisei Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP11704299A priority Critical patent/JP4097005B2/en
Publication of JP2000303450A publication Critical patent/JP2000303450A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、セメント系硬化材の注入装置に関するものである。
【0002】
【発明が解決しようとする課題】
従来のセメントミルクの注入方法では、軟岩のような、水を通すがセメント粒子が通過しにくい岩盤においては、流速が低下すると急激に閉塞してしまう場合がある。流速の低下によって、セメントミルク内のセメント粒子が注入経路内に沈降して経路を開塞するからである。
【0003】
【発明の目的】
本発明は、上記のような問題点を解決するためになされたもので、軟岩のような、水を通すがセメント粒子が通過しにくい岩盤においても、セメントミルクの注入を良好に行なえるセメント系硬化材の注入装置を提供することを目的とする。
【0004】
【課題を解決するための手段】
上記課題を解決するための手段として、本発明は、セメント系硬化材の注入装置において、グラウトポンプと注入ノズルとの間の配管途中に設置され、配管内のセメント系硬化材に脈動を与える脈動発生装置を具備し、脈動発生装置は、チャンバ内の密封油室内にセメント系硬化材が通過する可撓性 通路を設け、ピストンの往復動による打撃力を油室内の油を介して可撓性通路に伝達し、可撓性通路を周期的に圧縮、膨張させることによって、可撓性通路内の セメント系硬化材に脈動を与えるよう構成したことを特徴とする、セメント系硬化材の注入装置を提供する。
【0009】
【発明の実施の形態1】
<イ>注入装置
本発明の注入装置は以下の構成部材よりなる。
【0010】
(1)装置全体の構造 図1に示すように、アジテータ1によってセメントと水を混合し、グラウトポンプ2によって加圧し、制御装置3を介して注入ノズル4から地盤に注入するよう構成されている。さらに本発明では、グラウトポンプ2と注入ノズル4との間に、セメントミルク等のセメント系硬化材を周期的に加圧して脈動を与える脈動発生装置5を介在させる。
【0011】
(2)脈動発生装置
脈動発生装置5は、図2に示すように、チャンバ51内の密封油室52内にセメント系硬化材が通過する可撓性通路53を設け、ピストン54の往復動による打撃力を油室52内の油を介して可撓性通路53に伝達し、可撓性通路53を周期的に圧縮、膨張させることによって、可撓性通路53内のセメント系硬化材に脈動を与えるよう構成されている。
【0012】
チャンバ51の両端部には、内部に収納した可撓性通路53の両端と連通させて、セメント系硬化材の入口55と出口56を設ける。入口55はグラウトポンプ2側の配管と、出口56は注入ノズル4側の配管と連通する。
【0013】
可撓性通路53は、ピストン54の打撃力を、内部を通過するセメント系硬化材に伝達できる構造であればよいが、例えば、ゴムパイプをジャバラ状に形成したものなどが考えられる。
【0014】
ピストン54は、油室52と連通するシリンダ内に摺動自在に収納されている。制御装置3で発生させた所定のパルスを電磁弁でエアーパルスに変換してノッカー57を叩き、ノッカー57の打撃力をピストン54に伝達して、ピストン54が摺動する。ピストン54の往復運動は例えば毎分100回程度の回数を採用する。なお、ピストン54の摺動させるための機構は、その他の公知の機構を用いることができる。
【0015】
<ロ>注入方法
従来のセメントミルクの注入方法では軟岩のような、水を通すがセメント粒子が通過しにくい岩盤においては流速が低下すると急激に閉塞してしまう場合がある。流速の低下によって、セメントミルク内のセメント粒子が注入経路内に沈降して経路を開塞するからである。
【0016】
そこで、本発明は、上記のように構成された注入装置を用いて、脈動発生装置5を作動させ、セメントミルクに脈動を与えながら注入を行なう。セメントミルクに脈動が与えられると、沈降しようとするセメント粒子を強制的に励起させることができる。そして、この脈動は先端の注入ノズル4から、さらに岩盤内まで伝達する。そのために、岩盤内の注入経路で生じる閉塞を阻止することができる。
【0017】
<ハ>実験結果
図3は、脈動を与えないで注入した場合のセメント系硬化材の積算流出量を示す。図4は、脈動を与えながら注入した場合の積算流出量を示す。これらのグラフから明らかなように、脈動を与えた方が積算流出量が大きく、注入経路の閉塞が小さいことが分かる。
【0018】
図5は、脈動を与えないで注入した場合のセメント系硬化材の流出速度を示す。図6は、脈動を与えながら注入した場合の流出速度を示す。これらのグラフから明らかなように、脈動を与えた方が流出速度が速く、このことからも注入経路の閉塞が小さいことが分かる。
【0019】
【発明の実施の形態2】
注入装置のその他の構造として、上記の脈動発生装置5の代わりに、グラウトポンプ2と注入ノズル4との間の配管に振動を与えて、配管内のセメント系硬化材に脈動を与える加振装置を具備するものが考えられる。加振装置としては、例えば、配管を搭載可能な振動台等が考えられる。
【0020】
【発明の効果】
本発明は以上説明したようになるため、次のような効果を得ることができる。<イ>注入中に注入量が低下する場合に脈動発生装置又は加振装置を作動させると、注入量の回復がみられる。その結果、良好の注入量を継続して長時間維持することができる。
【0021】
<ロ>注入量が低下した場合に限らず、常時脈動を与え続けることによって、より良い注入効果を期待することができる。
【図面の簡単な説明】
【図1】 本発明のセメント系硬化材の注入方法の説明図
【図2】 本発明の脈動発生装置の説明図
【図3】 脈動を与えないで注入した場合のセメント系硬化材の積算流出量を示す説明図
【図4】 脈動を与えながら注入した場合のセメント系硬化材の積算流出量を示す説明図
【図5】 脈動を与えないで注入した場合のセメント系硬化材の流出速度を示す説明図
【図6】 脈動を与えながら注入した場合のセメント系硬化材の流出速度を示す説明図
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to Note inserting apparatus cementitious hardener.
[0002]
[Problems to be solved by the invention]
In conventional cement milk injection methods, rocks such as soft rock that allow water to pass through but do not allow cement particles to pass through may become clogged rapidly when the flow rate decreases. This is because the cement particles in the cement milk settle in the injection path and open the path due to the decrease in the flow rate.
[0003]
OBJECT OF THE INVENTION
The present invention has been made in order to solve the above-described problems, and is a cement system that can satisfactorily inject cement milk even in rocks such as soft rock that allow water to pass but difficult to pass cement particles. and to provide a note inserting apparatus of the cured material.
[0004]
[Means for Solving the Problems]
As means for solving the above-mentioned problems, the present invention provides a cement-based hardener injection device, which is installed in the middle of a pipe between a grout pump and an injection nozzle, and gives pulsation to the cement-type hardener in the pipe. The pulsation generator is flexible enough for the cement-based hardener to pass through the sealed oil chamber in the chamber. A passage is provided, and the striking force due to the reciprocating motion of the piston is transmitted to the flexible passage through the oil in the oil chamber, and the flexible passage is periodically compressed and expanded, so that the inside of the flexible passage Provided is a cement-based hardener injection device, characterized by being configured to give pulsation to a cement-based hardener.
[0009]
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiment 1
<I> Injection device The injection device of the present invention comprises the following components.
[0010]
(1) Structure of the entire apparatus As shown in FIG. 1, the cement and water are mixed by the agitator 1, pressurized by the grout pump 2, and injected from the injection nozzle 4 to the ground via the control device 3. . Further, in the present invention, a pulsation generating device 5 is provided between the grout pump 2 and the injection nozzle 4 to periodically pressurize a cement-based hardener such as cement milk to give pulsation.
[0011]
(2) Pulsation generator As shown in FIG. 2, the pulsation generator 5 is provided with a flexible passage 53 through which a cement-based hardener passes in a sealed oil chamber 52 in a chamber 51, and by reciprocating movement of a piston 54. The striking force is transmitted to the flexible passage 53 via the oil in the oil chamber 52, and the flexible passage 53 is periodically compressed and expanded to pulsate the cementitious hardened material in the flexible passage 53. Is configured to give.
[0012]
At both ends of the chamber 51, an inlet 55 and an outlet 56 of a cement-based hardener are provided in communication with both ends of the flexible passage 53 accommodated therein. The inlet 55 communicates with piping on the grout pump 2 side, and the outlet 56 communicates with piping on the injection nozzle 4 side.
[0013]
The flexible passage 53 only needs to have a structure that can transmit the striking force of the piston 54 to the cement-based hardened material that passes through the inside, but for example, a rubber pipe formed in a bellows shape can be considered.
[0014]
The piston 54 is slidably accommodated in a cylinder communicating with the oil chamber 52. A predetermined pulse generated by the control device 3 is converted into an air pulse by an electromagnetic valve, and the knocker 57 is hit. The striking force of the knocker 57 is transmitted to the piston 54, and the piston 54 slides. The reciprocating motion of the piston 54 employs a frequency of about 100 times per minute, for example. As the mechanism for sliding the piston 54, other known mechanisms can be used.
[0015]
<B> Injecting method In conventional cement milk injecting methods, rocks that allow water to pass through but do not allow cement particles to pass through, such as soft rocks, may become clogged rapidly when the flow rate decreases. This is because the cement particles in the cement milk settle in the injection path and open the path due to the decrease in the flow rate.
[0016]
Therefore, in the present invention, using the injection device configured as described above, the pulsation generating device 5 is operated to inject while pulsating cement milk. When the pulsation is given to the cement milk, the cement particles to be settled can be forcibly excited. This pulsation is transmitted from the injection nozzle 4 at the tip to the inside of the rock. Therefore, the blockage which arises in the injection | pouring path | route in a rock mass can be prevented.
[0017]
<C> Experimental Results FIG. 3 shows the accumulated outflow amount of the cementitious hardener when injected without giving pulsation. FIG. 4 shows the accumulated outflow amount when injecting while giving pulsation. As is apparent from these graphs, it can be seen that when the pulsation is applied, the accumulated outflow amount is larger and the blockage of the injection path is smaller.
[0018]
FIG. 5 shows the outflow rate of the cementitious hardener when injected without pulsation. FIG. 6 shows the outflow rate when injecting while giving pulsation. As is apparent from these graphs, it is understood that the flow rate is faster when pulsation is applied, and this also indicates that the blockage of the injection path is small.
[0019]
Second Embodiment of the Invention
As another structure of the injection device, instead of the pulsation generating device 5 described above, a vibration device that applies vibration to the pipe between the grout pump 2 and the injection nozzle 4 and pulsates the cement-based hardened material in the pipe. Can be considered. As the vibration device, for example, a vibration table on which piping can be mounted is considered.
[0020]
【The invention's effect】
Since the present invention has been described above, the following effects can be obtained. <A> When the pulsation generator or the vibration generator is operated when the injection amount decreases during the injection, the injection amount is recovered. As a result, a good injection amount can be continuously maintained for a long time.
[0021]
<B> Not only when the injection amount is reduced, but by continuously giving pulsation, a better injection effect can be expected.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of a method for injecting a cement-based hardener according to the present invention. FIG. 2 is an explanatory diagram of a pulsation generator according to the present invention. FIG. 3 is an integrated outflow of cement-based hardener when injected without pulsation. Explanatory diagram showing the amount [Fig. 4] Explanatory diagram showing the cumulative outflow amount of the cement-based hardener when injected with pulsation. [Fig.5] The outflow rate of the cement-based hardener when injected without pulsation. Explanatory diagram showing FIG. 6 Explanatory diagram showing the outflow rate of the hardened cementitious material when injected while giving pulsation

Claims (1)

セメント系硬化材の注入装置において、
グラウトポンプと注入ノズルとの間の配管途中に設置され、配管内のセメント系硬化材に脈動を与える脈動発生装置を具備し、
脈動発生装置は、
チャンバ内の密封油室内にセメント系硬化材が通過する可撓性通路を設け、
ピストンの往復動による打撃力を油室内の油を介して可撓性通路に伝達し、可撓性通路を周期的に圧縮、膨張させることによって、
可撓性通路内のセメント系硬化材に脈動を与えるよう構成したことを特徴とする、
セメント系硬化材の注入装置。
In the cement hardener injection device,
It is installed in the middle of the pipe between the grout pump and the injection nozzle, and comprises a pulsation generator that pulsates the cementitious hardener in the pipe ,
The pulsation generator is
Providing a flexible passage through which the cement-based hardener passes in a sealed oil chamber in the chamber;
By transmitting the striking force due to the reciprocating motion of the piston to the flexible passage through the oil in the oil chamber, and periodically compressing and expanding the flexible passage,
It is configured to give pulsation to the cementitious hardener in the flexible passage,
Cement hardener injection device.
JP11704299A 1999-04-23 1999-04-23 Cement hardener injection device Expired - Fee Related JP4097005B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11704299A JP4097005B2 (en) 1999-04-23 1999-04-23 Cement hardener injection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11704299A JP4097005B2 (en) 1999-04-23 1999-04-23 Cement hardener injection device

Publications (2)

Publication Number Publication Date
JP2000303450A JP2000303450A (en) 2000-10-31
JP4097005B2 true JP4097005B2 (en) 2008-06-04

Family

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JP11704299A Expired - Fee Related JP4097005B2 (en) 1999-04-23 1999-04-23 Cement hardener injection device

Country Status (1)

Country Link
JP (1) JP4097005B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2866207B1 (en) 2004-02-16 2006-12-01 Gervais Danone Sa PROCESS FOR THE PREPARATION OF DAIRY PRODUCT
JP4703430B2 (en) * 2006-02-17 2011-06-15 清水建設株式会社 Fluid pressure fluctuation feeding device and grout material dynamic injection device
JP4936553B2 (en) * 2007-12-17 2012-05-23 日特建設株式会社 Injection method
KR101098846B1 (en) 2011-04-25 2011-12-26 주식회사 지승구조건설 Excitation device and chemical liquid injection construction method using the same

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