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JP4101569B2 - Ballpoint pen and ballpoint pen manufacturing method - Google Patents
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JP4101569B2 - Ballpoint pen and ballpoint pen manufacturing method - Google Patents

Ballpoint pen and ballpoint pen manufacturing method Download PDF

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Publication number
JP4101569B2
JP4101569B2 JP2002189254A JP2002189254A JP4101569B2 JP 4101569 B2 JP4101569 B2 JP 4101569B2 JP 2002189254 A JP2002189254 A JP 2002189254A JP 2002189254 A JP2002189254 A JP 2002189254A JP 4101569 B2 JP4101569 B2 JP 4101569B2
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chip body
spring
rear end
tightly wound
contact
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JP2004025779A (en
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哲宏 栗田
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Pilot Ink Co Ltd
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Pilot Ink Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、ボールペン及びボールペンの製造方法に関する。詳細には、内向きの前端縁部により前端部にボールを回転可能に抱持するチップ本体と、前記ボールを前方に押圧し且つ前記ボールを前端縁部の内面に密接させるスプリングとを備えたボールペン及びボールペンの製造方法に関する。尚、本発明で、「前」とは、ペン先側(即ちボール側)を指し、「後」とは、その反対側を指す。
【0002】
【従来の技術】
従来、この種のボールペンにおいて、スプリングが、ボールを前方に押圧するロッド部と、該ロッド部の後端に連設されるコイル部と、該コイル部の後端部に形成され、前方のコイル部外径より大径の密着巻部とからなり、前記スプリングのロッド部から密着巻部までがチップ本体内に挿入配置される構成が、例えば、特開2000−203187号公報に開示されている。
【0003】
前記タイプのボールペンは、スプリングを非圧縮状態でペン先下向きのチップ本体内に仮挿入した際、スプリングの密着巻部の前端(即ち外側段部)が、前記チップ本体の後端に引っ掛かると同時に、ロッド部の前端またはコイル部の前端が、チップ本体の内面に形成した内側段部に引っ掛かることがある。その場合、スプリングの仮挿入工程で振動等を与えたとしても、容易にその引っ掛かりを解除できず、スプリングがチップ本体内の適正な位置に挿入配置されない、挿入不良が生じるおそれがあった。
【0004】
【発明が解決しようとする課題】
本発明は、前記従来の問題点を解決するものであって、スプリング仮挿入の際、スプリングの密着巻部の前端がチップ本体の後端に引っ掛かったとしても、スプリングの自重や振動等で容易にその引っ掛かりを解除でき、スプリングの挿入不良の発生を抑えることが可能なボールペンを提供しようとするものである。
【0005】
【課題を解決するための手段】
〔1〕本発明は、内向きの前端縁部22により前端部にボール21を回転可能に抱持するチップ本体2と、前記ボール21を前方に押圧し且つ前記ボール21を前端縁部22の内面に密接させるスプリング3とを備え、前記チップ本体2が、内面に複数の内側段部24aを備え、前記スプリング3が、ボール21の後面に前端が当接されるロッド部31と、該ロッド部31の後端に連設されるコイル部32と、該コイル部32の後端部に形成される、前方のコイル部32外径より大径の密着巻部33と、該密着巻部33の前端に形成される外側段部34とを備え、前記スプリング3の少なくともロッド部31の前端から密着巻部33の前端の外側段部34までがチップ本体2内に挿入配置されるタイプのボールペン1であって、前記スプリング3を非圧縮状態でペン先下向きのチップ本体2内に仮挿入した際に、前記密着巻部33の前端の外側段部34が前記チップ本体2の後端に当接し、引っ掛かったとき、前記ロッド部31の前端及び前記コイル部32の前端が前記チップ本体2内面の内側段部24aに非接触であるよう設定され、前記ロッド部31の前端が内側段部24a以外のチップ本体2内面に当接し、前記コイル部32の前端がチップ本体2内面に非接触である構成、または、前記コイル部32の前端が内側段部24a以外のチップ本体2内面に当接し、前記ロッド部31の前端がチップ本体2内面に非接触である構成であること(請求項1)を要件とする。
【0006】
請求項1のボールペン1は、スプリング3が非圧縮状態でペン先下向きのチップ本体2内に仮挿入された状態(即ち、非圧縮・仮挿入状態)において、密着巻部33の前端がチップ本体2の後端に、当接し、引っ掛かったとしても、ロッド部31の前端及びコイル部32の前端がチップ本体2内面の内側段部24aに非接触である。したがって、スプリング3の非圧縮・仮挿入状態において、密着巻部33の前端の外側段部34がチップ本体2の後端に引っ掛かったとしても、スプリング3の自重または振動の付与等により、前記スプリング3の引っ掛かりを解除でき、スプリング3の挿入不良の発生を抑えることが可能となる。
【0008】
尚、本発明の「スプリング3の少なくともロッド部31の前端から密着巻部33の前端の外側段部34までがチップ本体2内に挿入配置される」構成は、例えば、スプリング3の取付完了状態において、密着巻部33の全体がチップ本体2内に挿入配置される構成、または、密着巻部33の前端部がチップ本体2内に挿入配置されると同時に密着巻部33の後端部がチップ本体2の後端から突出する構成が挙げられる。
【0009】
本発明の「密着巻部33」とは、コイル部32の線材間が密着した部分をいう。本発明の「チップ本体2」とは、前端部にボール21を回転可能に抱持する筒体であり、その材質は金属または合成樹脂のいずれであってもよい。また、本発明の「チップ本体2」は、図1のような単一の部材により構成してもよいし、複数の部材による構成(例えば、金属製の筒体の後端部に合成樹脂の筒体を取り付けた二部材による構成)でもよい。また、本発明の「チップ本体2」は、少なくとも、前方付勢されたボール21と密接する内向きの前端縁部22を備えればよく、前端縁部22の後方にボール受け座を備えてもよいし、ボール受け座を備えなくてもよい。前記ボール受け座を備える場合、ボール21の後方への移動が規制され、被筆記面(紙面)とボール21との接触状態が維持でき、円滑な筆記が可能となる。
【0010】
〔2〕前記請求項1のボールペン1において、チップ本体2の後端部に取り付けるホルダー4に、密着巻部33の後端が係止される係止部42を設け、前記ホルダー4の係止部42によって密着巻部33の後端を前方に押圧し、スプリング3を圧縮状態にさせること(請求項2)が好ましい。
【0011】
前記請求項2のボールペン1により、ホルダー4をチップ本体2の後端部に取り付ける過程で、密着巻部33の後端が係止部42により前方に押圧され、スプリング3が圧縮・取付状態にされる。そのため、ホルダー4の取付工程とスプリング3の圧縮・取付工程とを同時に行うことができ、ボールペン1の組立工程を短縮できる。
【0012】
〔3〕さらに、本発明は、内向きの前端縁部22により前端部にボール21を回転可能に抱持するチップ本体2と、前記ボール21を前方に押圧し且つ前記ボール21を前端縁部22の内面に密接させるスプリング3とを備え、前記チップ本体2が、内面に複数の内側段部24aを備え、前記スプリング3が、ボール21の後面に前端が当接されるロッド部31と、該ロッド部31の後端に連設されるコイル部32と、該コイル部32の後端部に形成される、前方のコイル部32外径より大径の密着巻部33と、該密着巻部33の前端に形成される外側段部34とを備え、前記チップ本体2の後端開口部から前記スプリング3を非圧縮状態で仮挿入し、その後、前記スプリング3を前方に押圧して圧縮状態にさせ、前記スプリング3の少なくともロッド部31の前端から密着巻部33の前端の外側段部34までがチップ本体2内に挿入配置されるタイプのボールペンの製造方法であって、前記スプリング3を非圧縮状態でペン先下向きのチップ本体2内に仮挿入した際に、前記密着巻部33の前端の外側段部34が前記チップ本体2の後端に当接し、引っ掛かったとき、前記ロッド部31の前端及び前記コイル部32の前端が、前記チップ本体2内面の内側段部24aに非接触であり、前記ロッド部31の前端が内側段部24a以外のチップ本体2内面に当接し、前記コイル部32の前端がチップ本体2内面に非接触である構成、または、前記コイル部32の前端が内側段部24a以外のチップ本体2内面に当接し、前記ロッド部31の前端がチップ本体2内面に非接触である構成であること(請求項3)を要件とする。
【0013】
請求項3のボールペンの製造方法は、請求項1同様、スプリング3が非圧縮状態でペン先下向きのチップ本体2内に仮挿入された状態(即ち、非圧縮・仮挿入状態)において、密着巻部33の前端がチップ本体2の後端に当接し、引っ掛かったとしても、ロッド部31の前端及びコイル部32の前端がチップ本体2内面の内側段部24aに非接触である。したがって、スプリング3の非圧縮・仮挿入状態において、密着巻部33の前端の外側段部34がチップ本体2の後端に引っ掛かったとしても、スプリング3の自重または振動の付与等により、前記スプリング3の引っ掛かりを解除でき、スプリング3の挿入不良の発生を抑えることが可能となる。
【0014】
〔4〕前記請求項3のボールペンの製造方法において、チップ本体2の後端部に取り付けるホルダー4が、密着巻部33の後端が係止される係止部42を備え、前記ホルダー4にチップ本体2を取り付ける過程において、前記ホルダー4の係止部42によって前記密着巻部33の後端を前方に押圧し、スプリング3を圧縮状態にさせてなること(請求項4)が好ましい。
【0015】
前記請求項4のボールペンの製造方法により、ホルダー4をチップ本体2の後端部に取り付ける過程で、密着巻部33の後端が係止部42により前方に押圧され、スプリング3が圧縮・取付状態にされる。そのため、ホルダー4の取付工程とスプリング3の圧縮・取付工程とを同時に行うことができ、ボールペン1の組立工程を短縮できる。
【0016】
【発明の実施の形態】
本発明の実施の形態を図面に従って説明する。
【0017】
本発明の実施例を図1及び図2に示す。本実施例のボールペン1は、チップ本体2と、該チップ本体2の後端部外面が圧入固着されるホルダー4と、該ホルダー4の後端部外面が圧入固着されるインキ収容管5と、該チップ本体2内に収容されるスプリング3とからなる。
【0018】
前記チップ本体2は、前端部にボール21(例えば、外径0.5mm)を回転可能に抱持した金属製(例えばステンレス鋼製)の筒体よりなる。前記チップ本体2の内部には、切削加工により、前端部にボール抱持孔とボール受け座23が形成され、その後方にインキ流通孔24が形成される。また、前記チップ本体2の前端には、カシメ変形により内向きの前端縁部22が形成される。前記前端縁部22とボール受け座23により、ボール抱持孔内においてボール21が回転可能且つ前後移動可能に抱持される。また、ボール受け座23の後方のインキ流通孔24の内面には複数の階段状の内側段部24aが形成される。前記内側段部24aは、前方に向かうに従って小さい内径となる傾斜面であり、前記内側段部24aを除くインキ流通孔24の内面には、前後方向に真っ直ぐなストレート部24bが形成される。
【0019】
前記ホルダー4は、合成樹脂(例えは、ポリプロピレン、ポリアセタール等)射出成形より得られる筒体である。前記ホルダーは、チップ本体2が取り付けられる先細状の前部と、該前部より後方に連設され且つインキ収容管5の前端に当接する鍔部と、該鍔部より後方に連設され且つインキ収容管5の前端開口部に圧入固着される後部とからなる。前記ホルダー4の内部には、チップ本体2の後端部が圧入固着される取付孔41と、該取付孔41の後方の内面に径方向に突設され且つスプリング3の後端が係止される係止部42と、該係止部42の後方に形成され且つ該取付孔41に連通するインキ流通孔43とが形成される。
【0020】
本実施例では、チップ本体2の後部の外面には,ホルダー4の取付孔41より大きい外径を有する肩部25が形成される。前記肩部25がホルダー4の前端に当接されると同時に、前記肩部25より小さい外径を有するチップ本体2の後端部が、前記取付孔41内に圧入固着される。このとき、前記チップ本体2の後端とホルダー4の係止部42とは非接触状態が維持され、それにより、前記肩部25とホルダー4の前端との確実な当接が可能となる。
【0021】
前記インキ収容管5は、両端が開口された円筒体であり、合成樹脂の押出成形により得られる。前記インキ収容管5の前端開口部には、チップ本体2を備えたホルダー4の後部が圧入固着される。前記インキ収容管5の内部には、インキ(例えは、剪断減粘性が付与された水性ゲルインキ、または20℃の粘度が1000mPa・s〜10000mPa・sの中粘度の油性インキ)と、該インキの後端に配置され且つ該インキの消費に伴って前進するグリス状の追従体とが充填される。
【0022】
前記スプリング3は、線径0.12mm〜0.14mmのステンレス鋼製線材よりなり、前部のロッド部31と、後部のコイル部32とが一体に連設される。前記コイル部32の後端部には、前方のコイル部32の外径よりも大きい外径を有する円筒状の密着巻部33が形成される。また、前記密着巻部33の前端には、環状の外側段部34が形成される。本実施例では、前記外側段部34は、スプリング3の軸線に対して垂直面であるが、これ以外に、前方に向かうに従って次第に小径となる傾斜面であってもよい。前記傾斜面からなる外側段部34によって、チップ本体2後端と密着巻部33の前端の外側段部34とが引っ掛かったとしても、より一層、容易に前記引っ掛かり状態を解除することができる。
【0023】
前記密着巻部33の外径は、チップ本体2の後端開口部の内径より小さく設定される。具体的には、前記チップ本体2の後端開口部の内径は、1.4mmに設定され、前記密着巻部33の外径は1.2mmに設定され、前記密着巻部33の前方のコイル部32の外径は1.0mmに設定される。また、前記スプリング3の取付状態の荷重は、20グラム〜30グラムに設定される。
【0024】
次に本実施例のスプリング3の取付工程を順に説明する。
【0025】
〔1〕スプリングの非圧縮・仮挿入状態(図1参照)
チップ本体2のペン先側を下向きにし、チップ本体2の後端開口部を上向きにし、前記チップ本体2の後端開口部に、非圧縮状態のスプリング3をロッド部31を下側にし、落下により挿入させる。このとき、図1に示すように、密着巻部33の前端の外側段部34とチップ本体2の後端とが、軸方向に当接し、引っ掛かったとしても、コイル部32の前端が、チップ本体2のインキ流通孔24内面のストレート部24bに径方向に当接し、ロッド部31の前端が、インキ流通孔24の内面と非接触である。即ち、密着巻部33の前端の外側段部34とチップ本体2の後端とが、軸方向に当接し、引っ掛かったとき、ロッド部31の前端及びコイル部32の前端がインキ流通孔24の内側段部24aと非接触状態にある。
【0026】
そのため、スプリング3の自重やスプリング3に振動を付与することにより、容易にその引っ掛かり状態を解除することができる。前記引っ掛かり状態を解除することにより、スプリング3のロッド部31の前端をボール21の後面に当接させた状態にでき、スプリング3の密着巻部33の前端の外側段部34をチップ本体2内に位置させ、密着巻部33の後端部をチップ本体2の後端より後方に突出させる。
【0027】
〔2〕スプリング圧縮・取付工程
次に、スプリング3の密着巻部の後端を前方に押圧することにより、スプリング3を非圧縮・仮挿入状態から圧縮状態にする。このとき、密着巻部33の外面がチップ本体2の後端開口部の内面にガイドされ、密着巻部33がチップ本体2の後端開口部内に円滑に挿入される。前記密着巻部33は、コイル部32の非密着巻部(弾発作用部)に比べて、曲げ変形しがたいため、スプリング3を前方に押圧して取り付ける際のスプリング3後端部の曲がりの発生が抑えられる。本実施例では、密着巻部33の後端は、ホルダー4(具体的にはホルダー4の係止部42)により前方に押圧され、スプリング3の圧縮・取付工程と同時に、ホルダー4の取付工程(即ち、チップ本体2の後端部をホルダー4の取付孔41に圧入固着する工程)がなされ、組立工程の簡略化が可能となる。
【0028】
〔3〕スプリングの圧縮・取付状態(図2参照)
前記圧縮・取付工程の後、前記スプリング3は、圧縮・取付が完了した状態となる。このとき、前記スプリング3の密着巻部33の後端が、ホルダー4内面の係止部42に係止されると共に、前記スプリング3のロッド部31の前端により、ボール21後面が前方に押圧され、それにより、ボール21前面と前端縁部22内面とが環状に密接される。
【0029】
本実施例のボールペン1は、非筆記時、前記ボール21と前記前端縁部22の内面との密接により、ペン先がシールされる。それにより、ペン先を下向き状態で保管したとしても、ペン先からのインキ漏出が防止され、また、ペン先を上向き状態で保管したとしても、ペン先からの空気混入が防止される。また、筆記時、被筆記面によりボール21が後方に移動され、ボール21と前端縁部22の隙間からインキが吐出される。
【0030】
尚、本発明の密着巻部33の後端を支持する「係止部42」は、本実施例のような、係止部42がチップ本体2の外部後方に位置するタイプであってもよいし、これ以外にも、係止部42がチップ本体2内に配置される構成であってもよい。さらに、「係止部42」は、チップ本体2の側壁を内方へ押圧変形することによりチップ本体2の内壁面に一体に形成する構成、または、チップ本体2内に圧入する別部材による構成でもよい。
【0031】
本発明の「ホルダー4」は、インキ収容管5を兼ねる構成(即ちホルダー4及びインキ収容管5を一部材により構成するもの)であってもよい。また、ホルダー4にチップ本体2の後端部を取り付ける構成は、チップ本体2の後端部の外面と、ホルダー4内面(即ち取付孔41内面)とが固着される構成(図2)の他、チップ本体2の後端部の内面(即ちインキ流通孔24内面)と、ホルダー4の後端部の外面とが固着される構成(図示せず)でもよい。
【0032】
【発明の効果】
請求項1により、スプリング仮挿入の際、スプリングの密着巻部の前端がチップ本体の後端に引っ掛かったとしても、スプリングの自重や振動等により容易にその引っ掛かりを解除でき、スプリングの挿入不良の発生を抑えることが可能となる。
【0033】
請求項2により、ホルダーの取付工程とスプリングの圧縮・取付工程とを同時に行うことができ、ボールペンの組立工程を短縮できる。
【0034】
請求項3により、スプリング仮挿入の際、スプリングの密着巻部の前端がチップ本体の後端に引っ掛かったとしても、スプリングの自重や振動等により容易にその引っ掛かりを解除でき、スプリングの挿入不良の発生を抑えることが可能となる。
【0035】
請求項4により、ホルダーの取付工程とスプリングの圧縮・取付工程とを同時に行うことができ、ボールペンの組立工程を短縮できる。
【図面の簡単な説明】
【図1】本発明の一実施例のスプリングの非圧縮・仮挿入状態を示す縦断面図である。
【図2】図1のスプリングの圧縮・取付状態を示す縦断面図である。
【符号の説明】
1 ボールペン
2 チップ本体
21 ボール
22 前端縁部
23 ボール受け座
24 インキ流通孔
24a 内側段部
24b ストレート部
25 肩部
3 スプリング
31 ロッド部
32 コイル部
33 密着巻部
34 外側段部
4 ホルダー
41 取付孔
42 係止部
43 インキ流通孔
5 インキ収容管
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a ballpoint pen and a method for manufacturing the ballpoint pen. Specifically, a tip main body that rotatably holds the ball at the front end portion by an inward front end edge portion, and a spring that presses the ball forward and closely contacts the inner surface of the front end edge portion. The present invention relates to a ballpoint pen and a ballpoint pen manufacturing method. In the present invention, “front” refers to the pen tip side (that is, the ball side), and “rear” refers to the opposite side.
[0002]
[Prior art]
Conventionally, in this type of ballpoint pen, a spring is formed at a rod portion that presses the ball forward, a coil portion that is connected to the rear end of the rod portion, and a rear end portion of the coil portion. For example, Japanese Patent Application Laid-Open No. 2000-203187 discloses a configuration in which a contact winding portion having a diameter larger than the outer diameter of the portion is inserted and arranged in the chip body from the rod portion of the spring to the contact winding portion. .
[0003]
In the above-described type of ballpoint pen, when the spring is temporarily inserted into the tip body of the pen tip downward in an uncompressed state, the front end (that is, the outer step portion) of the tightly wound portion of the spring is hooked on the rear end of the tip body. The front end of the rod part or the front end of the coil part may be caught by an inner step formed on the inner surface of the chip body. In that case, even if vibration or the like is given in the temporary insertion process of the spring, the catch cannot be easily released, and there is a possibility that the spring is not inserted and arranged at an appropriate position in the chip body, resulting in poor insertion.
[0004]
[Problems to be solved by the invention]
The present invention solves the above-mentioned conventional problems, and even when the spring is temporarily inserted, even if the front end of the tightly wound portion of the spring is caught on the rear end of the chip body, it is easy due to its own weight or vibration. It is an object of the present invention to provide a ballpoint pen that can release the hook and suppress the occurrence of poor spring insertion.
[0005]
[Means for Solving the Problems]
[1] In the present invention, the tip body 2 that rotatably holds the ball 21 at the front end portion by the inward front end edge portion 22, the ball 21 is pressed forward, and the ball 21 is pressed against the front end edge portion 22. The tip body 2 includes a plurality of inner step portions 24a on the inner surface, and the spring 3 has a rod portion 31 whose front end abuts against the rear surface of the ball 21, and the rod A coil part 32 connected to the rear end of the part 31, a tightly wound part 33 formed at the rear end part of the coil part 32 and having a diameter larger than the outer diameter of the front coil part 32, and the tightly wound part 33 A ball-point pen in which at least the front end of the rod portion 31 of the spring 3 to the outer step portion 34 of the front end of the tightly wound portion 33 is inserted and arranged in the chip body 2. 1, the spring When the temporarily inserted into the pen tip down the chip body 2 in an uncompressed state 3, outer stepped portion 34 of the front end of the contact winding portion 33 abuts against the rear end of the tip body 2, when caught, the The front end of the rod portion 31 and the front end of the coil portion 32 are set so as not to contact the inner step portion 24a of the inner surface of the chip body 2, and the front end of the rod portion 31 is placed on the inner surface of the chip body 2 other than the inner step portion 24a. The front end of the coil part 32 is in contact with the inner surface of the chip body 2 or the front end of the coil part 32 is in contact with the inner surface of the chip body 2 other than the inner stepped portion 24a. Is a structure that is not in contact with the inner surface of the chip body 2 (Claim 1).
[0006]
In the ballpoint pen 1 of the first aspect, when the spring 3 is temporarily inserted into the tip body 2 with the pen tip facing downward in an uncompressed state (that is, in a non-compressed / temporarily inserted state), the front end of the tightly wound portion 33 is the tip body. 2, the front end of the rod portion 31 and the front end of the coil portion 32 are not in contact with the inner step portion 24 a on the inner surface of the chip body 2. Therefore, even when the outer stepped portion 34 at the front end of the tightly wound portion 33 is caught by the rear end of the chip body 2 in the non-compressed / temporarily inserted state of the spring 3, 3 can be released, and the occurrence of poor insertion of the spring 3 can be suppressed.
[0008]
In addition, the configuration in which “at least the front end of the rod portion 31 of the spring 3 to the outer stepped portion 34 of the front end of the tightly wound portion 33 is inserted and arranged in the chip body 2” of the present invention is, for example, a state where the spring 3 is completely attached. In the configuration, the entire tightly wound part 33 is inserted and arranged in the chip body 2 or the front end of the tightly wound part 33 is inserted and arranged in the chip body 2 and the rear end part of the tightly wound part 33 is The structure which protrudes from the rear end of the chip | tip body 2 is mentioned.
[0009]
The “contact winding portion 33” of the present invention refers to a portion where the wire portions of the coil portion 32 are in close contact. The “chip body 2” of the present invention is a cylindrical body that rotatably holds the ball 21 at the front end, and the material thereof may be either metal or synthetic resin. In addition, the “chip body 2” of the present invention may be constituted by a single member as shown in FIG. 1 or may be constituted by a plurality of members (for example, a synthetic resin at the rear end of a metal cylinder). The structure by the two members which attached the cylinder may be sufficient. The “chip body 2” of the present invention only needs to have at least an inward front end edge 22 that is in close contact with the forward-biased ball 21, and a ball receiving seat behind the front end edge 22. Alternatively, the ball seat may not be provided. When the ball receiving seat is provided, the rearward movement of the ball 21 is restricted, the contact state between the writing surface (paper surface) and the ball 21 can be maintained, and smooth writing can be performed.
[0010]
[2] In the ballpoint pen 1 of claim 1, the holder 4 attached to the rear end portion of the chip body 2 is provided with a locking portion 42 for locking the rear end of the tightly wound portion 33 so that the holder 4 is locked. It is preferable that the rear end of the tightly wound portion 33 is pressed forward by the portion 42 and the spring 3 is compressed (Claim 2).
[0011]
In the process of attaching the holder 4 to the rear end portion of the chip body 2 by the ballpoint pen 1 of the second aspect, the rear end of the tightly wound portion 33 is pressed forward by the locking portion 42 and the spring 3 is in a compressed and attached state. Is done. Therefore, the attachment process of the holder 4 and the compression / attachment process of the spring 3 can be performed simultaneously, and the assembly process of the ballpoint pen 1 can be shortened.
[0012]
[3] Further, in the present invention, the tip body 2 that rotatably holds the ball 21 at the front end portion by the inward front end edge portion 22, the ball 21 is pressed forward, and the ball 21 is held at the front end edge portion. A spring 3 that is in close contact with the inner surface of 22, the tip body 2 includes a plurality of inner stepped portions 24 a on the inner surface, and the spring 3 has a rod portion 31 whose front end abuts against the rear surface of the ball 21; A coil portion 32 connected to the rear end of the rod portion 31; a tightly wound portion 33 formed at the rear end portion of the coil portion 32 having a diameter larger than the outer diameter of the front coil portion 32; An outer step portion 34 formed at the front end of the portion 33, the spring 3 is temporarily inserted in an uncompressed state from the rear end opening of the chip body 2, and then the spring 3 is pressed forward to be compressed. Let the state of the spring 3 A method of manufacturing a ballpoint pen in which a portion from the front end of the rod portion 31 to the outer stepped portion 34 at the front end of the tightly wound portion 33 is inserted into the chip body 2 and the spring 3 is uncompressed and the pen tip faces downward. When the outer stepped portion 34 at the front end of the tightly wound portion 33 comes into contact with the rear end of the tip main body 2 and is caught when temporarily inserted into the tip main body 2, the front end of the rod portion 31 and the coil portion 32 front end of the tip Ri contactless der to the inner stepped portion 24a of the main body 2 internal surface, in contact with the front end of the rod portion 31 within the tip body 2 internal surface other than the inner stepped portion 24a, the front end of the coil portion 32 The structure that is not in contact with the inner surface of the chip body 2 or the front end of the coil portion 32 abuts on the inner surface of the chip body 2 other than the inner stepped portion 24a, and the front end of the rod portion 31 is not in contact with the inner surface of the chip body 2. Constitution Oh and Rukoto the (claim 3) requirements.
[0013]
The ballpoint pen manufacturing method according to the third aspect is the same as in the first aspect, in the state where the spring 3 is temporarily inserted into the tip body 2 in the pen tip downward direction in an uncompressed state (that is, in an uncompressed / temporary insertion state). Even if the front end of the portion 33 comes into contact with the rear end of the chip body 2 and is caught, the front end of the rod portion 31 and the front end of the coil portion 32 are not in contact with the inner step portion 24 a on the inner surface of the chip body 2. Therefore, even when the outer stepped portion 34 at the front end of the tightly wound portion 33 is caught by the rear end of the chip body 2 in the non-compressed / temporarily inserted state of the spring 3, 3 can be released, and the occurrence of poor insertion of the spring 3 can be suppressed.
[0014]
[4] In the method for manufacturing a ballpoint pen according to claim 3, the holder 4 attached to the rear end portion of the chip body 2 includes a locking portion 42 with which the rear end of the tightly wound portion 33 is locked. In the process of attaching the chip body 2, it is preferable that the back end of the tightly wound portion 33 is pressed forward by the engaging portion 42 of the holder 4 and the spring 3 is compressed (Claim 4).
[0015]
In the process of attaching the holder 4 to the rear end portion of the chip body 2 by the ballpoint pen manufacturing method according to the fourth aspect, the rear end of the tightly wound portion 33 is pressed forward by the locking portion 42 and the spring 3 is compressed and attached. Put into a state. Therefore, the attachment process of the holder 4 and the compression / attachment process of the spring 3 can be performed simultaneously, and the assembly process of the ballpoint pen 1 can be shortened.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described with reference to the drawings.
[0017]
An embodiment of the present invention is shown in FIGS. The ballpoint pen 1 of the present embodiment includes a chip body 2, a holder 4 to which the outer surface of the rear end portion of the chip body 2 is press-fitted and fixed, an ink storage tube 5 to which the outer surface of the rear end portion of the holder 4 is press-fitted and fixed, The spring 3 is accommodated in the chip body 2.
[0018]
The chip body 2 is made of a metal (for example, stainless steel) cylinder having a ball 21 (for example, an outer diameter of 0.5 mm) rotatably held at the front end. Inside the chip body 2, a ball holding hole and a ball receiving seat 23 are formed at the front end portion by cutting, and an ink circulation hole 24 is formed behind the hole. Further, an inward front end edge portion 22 is formed at the front end of the chip body 2 by caulking deformation. The front end edge portion 22 and the ball receiving seat 23 hold the ball 21 in the ball holding hole so as to be rotatable and movable back and forth. Further, a plurality of step-like inner step portions 24 a are formed on the inner surface of the ink circulation hole 24 behind the ball receiving seat 23. The inner stepped portion 24a is an inclined surface having an inner diameter that decreases toward the front, and a straight portion 24b that is straight in the front-rear direction is formed on the inner surface of the ink circulation hole 24 except for the inner stepped portion 24a.
[0019]
The holder 4 is a cylinder obtained by injection molding of a synthetic resin (for example, polypropylene, polyacetal, etc.). The holder includes a tapered front portion to which the chip body 2 is attached, a collar portion that is provided behind the front portion and that contacts the front end of the ink containing tube 5, and a rear portion that is provided behind the collar portion; And a rear portion that is press-fitted and fixed to the front end opening of the ink containing tube 5. Inside the holder 4, a mounting hole 41 into which the rear end portion of the chip body 2 is press-fitted and fixed, and a rear surface of the mounting hole 41 project radially and the rear end of the spring 3 is locked. And an ink circulation hole 43 formed at the rear of the locking portion 42 and communicating with the mounting hole 41.
[0020]
In the present embodiment, a shoulder portion 25 having an outer diameter larger than the mounting hole 41 of the holder 4 is formed on the outer surface of the rear portion of the chip body 2. At the same time as the shoulder portion 25 is brought into contact with the front end of the holder 4, the rear end portion of the chip body 2 having an outer diameter smaller than that of the shoulder portion 25 is press-fitted and fixed in the mounting hole 41. At this time, the rear end of the chip body 2 and the locking portion 42 of the holder 4 are maintained in a non-contact state, whereby the shoulder portion 25 and the front end of the holder 4 can be reliably brought into contact with each other.
[0021]
The ink containing tube 5 is a cylindrical body having both ends opened, and is obtained by extrusion molding of a synthetic resin. The rear portion of the holder 4 having the chip body 2 is press-fitted and fixed to the front end opening of the ink storage tube 5. Inside the ink storage tube 5 is ink (for example, a water-based gel ink imparted with shear thinning, or a medium viscosity oil-based ink having a viscosity at 20 ° C. of 1000 mPa · s to 10000 mPa · s) and the ink. A grease-like follower disposed at the rear end and moving forward as the ink is consumed is filled.
[0022]
The spring 3 is made of a stainless steel wire having a wire diameter of 0.12 mm to 0.14 mm, and a front rod portion 31 and a rear coil portion 32 are integrally connected. A cylindrical close wound portion 33 having an outer diameter larger than the outer diameter of the front coil portion 32 is formed at the rear end portion of the coil portion 32. Further, an annular outer step 34 is formed at the front end of the tightly wound portion 33. In the present embodiment, the outer step portion 34 is a surface perpendicular to the axis of the spring 3, but may be an inclined surface that gradually becomes smaller in diameter toward the front. Even if the outer stepped portion 34 made of the inclined surface catches the rear end of the chip body 2 and the outer stepped portion 34 at the front end of the tightly wound portion 33, the hooked state can be released more easily.
[0023]
The outer diameter of the tightly wound portion 33 is set smaller than the inner diameter of the rear end opening of the chip body 2. Specifically, the inner diameter of the rear end opening of the chip body 2 is set to 1.4 mm, the outer diameter of the contact winding portion 33 is set to 1.2 mm, and the coil in front of the contact winding portion 33 is set. The outer diameter of the part 32 is set to 1.0 mm. Moreover, the load of the attached state of the spring 3 is set to 20 grams to 30 grams.
[0024]
Next, the attachment process of the spring 3 of a present Example is demonstrated in order.
[0025]
[1] Non-compressed / temporarily inserted spring (see Fig. 1)
The tip 2 of the tip body 2 faces downward, the rear end opening of the tip body 2 faces upward, the uncompressed spring 3 faces down on the rear end opening of the tip body 2 and drops. To insert. At this time, as shown in FIG. 1, even if the outer step 34 at the front end of the tightly wound portion 33 and the rear end of the chip body 2 are in contact with each other in the axial direction, The straight portion 24 b on the inner surface of the ink circulation hole 24 of the main body 2 is in radial contact with the front end of the rod portion 31 and is not in contact with the inner surface of the ink circulation hole 24. That is, when the outer step 34 at the front end of the tightly wound portion 33 and the rear end of the chip body 2 are in contact with each other in the axial direction, the front end of the rod portion 31 and the front end of the coil portion 32 are connected to the ink circulation hole 24. It is in a non-contact state with the inner stepped portion 24a.
[0026]
Therefore, the hooked state can be easily released by applying vibration to the own weight of the spring 3 or the spring 3. By releasing the hooked state, the front end of the rod portion 31 of the spring 3 can be brought into contact with the rear surface of the ball 21, and the outer stepped portion 34 at the front end of the tightly wound portion 33 of the spring 3 can be placed inside the chip body 2. The rear end portion of the tightly wound portion 33 is protruded rearward from the rear end of the chip body 2.
[0027]
[2] Spring Compression / Attachment Step Next, the rear end of the tightly wound portion of the spring 3 is pressed forward to bring the spring 3 into a compressed state from an uncompressed / temporary insertion state. At this time, the outer surface of the tightly wound portion 33 is guided by the inner surface of the rear end opening of the chip body 2, and the tightly wound portion 33 is smoothly inserted into the rear end opening of the chip body 2. Since the tightly wound portion 33 is less likely to bend and deform than the non-closely wound portion ( elasticity acting portion) of the coil portion 32, the bending of the rear end portion of the spring 3 when the spring 3 is attached by pressing forward. Occurrence is suppressed. In the present embodiment, the rear end of the tightly wound portion 33 is pressed forward by the holder 4 (specifically, the locking portion 42 of the holder 4), and simultaneously with the compression / attachment step of the spring 3, the attachment step of the holder 4 is performed. (In other words, a step of press-fitting and fixing the rear end portion of the chip body 2 to the mounting hole 41 of the holder 4) is performed, and the assembly process can be simplified.
[0028]
[3] Compression and mounting state of the spring (see Fig. 2)
After the compression / attachment step, the spring 3 is in a state where the compression / attachment is completed. At this time, the rear end of the tightly wound portion 33 of the spring 3 is locked to the locking portion 42 on the inner surface of the holder 4, and the rear surface of the ball 21 is pressed forward by the front end of the rod portion 31 of the spring 3. As a result, the front surface of the ball 21 and the inner surface of the front end edge 22 are brought into close contact with each other in an annular shape.
[0029]
In the ballpoint pen 1 of this embodiment, the pen tip is sealed by close contact between the ball 21 and the inner surface of the front end edge 22 when not writing. Thereby, even if the pen tip is stored in a downward state, ink leakage from the pen tip is prevented, and even if the pen tip is stored in an upward state, air entry from the pen tip is prevented. At the time of writing, the ball 21 is moved rearward by the writing surface, and ink is ejected from the gap between the ball 21 and the front end edge portion 22.
[0030]
The “locking portion 42” for supporting the rear end of the tightly wound portion 33 of the present invention may be of a type in which the locking portion 42 is located outside the chip body 2 as in this embodiment. In addition to this, the engaging portion 42 may be arranged in the chip body 2. Further, the “locking portion 42” is configured to be integrally formed on the inner wall surface of the chip body 2 by pressing and deforming the side wall of the chip body 2 inward, or configured by a separate member that is press-fitted into the chip body 2. But you can.
[0031]
The “holder 4” of the present invention may be configured to also serve as the ink storage tube 5 (that is, the holder 4 and the ink storage tube 5 are configured by one member). The configuration in which the rear end portion of the chip body 2 is attached to the holder 4 is a configuration in which the outer surface of the rear end portion of the chip body 2 and the inner surface of the holder 4 (that is, the inner surface of the mounting hole 41) are fixed (FIG. 2). The inner surface (that is, the inner surface of the ink circulation hole 24) of the rear end portion of the chip body 2 and the outer surface of the rear end portion of the holder 4 may be fixed (not shown).
[0032]
【The invention's effect】
According to claim 1, even when the front end of the tightly wound portion of the spring is caught on the rear end of the tip body during temporary insertion of the spring, the catch can be easily released due to the spring's own weight, vibration, etc. Occurrence can be suppressed.
[0033]
According to the second aspect, the holder attaching process and the spring compressing / attaching process can be performed simultaneously, and the ballpoint pen assembling process can be shortened.
[0034]
According to claim 3, even if the front end of the tightly wound portion of the spring is caught on the rear end of the tip body during temporary insertion of the spring, the catch can be easily released due to the spring's own weight, vibration, etc. Occurrence can be suppressed.
[0035]
According to the fourth aspect of the present invention, the holder attaching process and the spring compressing / attaching process can be performed simultaneously, and the ballpoint pen assembling process can be shortened.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an uncompressed / temporary insertion state of a spring according to an embodiment of the present invention.
2 is a longitudinal sectional view showing a compression / attachment state of the spring of FIG. 1; FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Ball-point pen 2 Chip body 21 Ball 22 Front end edge part 23 Ball receiving seat 24 Ink distribution hole 24a Inner step part 24b Straight part 25 Shoulder part 3 Spring 31 Rod part 32 Coil part 33 Adhesion winding part 34 Outer step part 4 Holder 41 Mounting hole 42 Locking portion 43 Ink flow hole 5 Ink storage tube

Claims (4)

内向きの前端縁部により前端部にボールを回転可能に抱持するチップ本体と、前記ボールを前方に押圧し且つ前記ボールを前端縁部の内面に密接させるスプリングとを備え、前記チップ本体が、内面に複数の内側段部を備え、前記スプリングが、ボールの後面に前端が当接されるロッド部と、該ロッド部の後端に連設されるコイル部と、該コイル部の後端部に形成される、前方のコイル部外径より大径の密着巻部と、該密着巻部の前端に形成される外側段部とを備え、前記スプリングの少なくともロッド部の前端から密着巻部の前端の外側段部までがチップ本体内に挿入配置されるタイプのボールペンであって、
前記スプリングを非圧縮状態でペン先下向きのチップ本体内に仮挿入した際に、前記密着巻部の前端の外側段部が前記チップ本体の後端に当接し、引っ掛かったとき、
前記ロッド部の前端及び前記コイル部の前端が前記チップ本体内面の内側段部に非接触であるよう設定され、前記ロッド部の前端が内側段部以外のチップ本体内面に当接し、前記コイル部の前端がチップ本体内面に非接触である構成、または、前記コイル部の前端が内側段部以外のチップ本体内面に当接し、前記ロッド部の前端がチップ本体内面に非接触である構成であることを特徴とするボールペン。
A tip body that rotatably holds the ball at the front end by an inward front edge, and a spring that presses the ball forward and closely contacts the inner surface of the front edge. A rod portion whose front end is in contact with the rear surface of the ball, a coil portion connected to the rear end of the rod portion, and a rear end of the coil portion. A tightly wound portion having a diameter larger than the outer diameter of the front coil portion and an outer step portion formed at the front end of the tightly wound portion, the tightly wound portion from at least the front end of the rod portion of the spring. Is a ballpoint pen that is inserted and arranged in the chip body up to the outer step of the front end
When the spring is temporarily inserted into the tip body of the pen tip downward in an uncompressed state, the outer step portion of the front end of the tightly wound portion comes into contact with the rear end of the tip body and is caught .
The front end of the rod portion and the front end of the coil portion are set so as not to contact the inner step portion of the inner surface of the chip body , and the front end of the rod portion contacts the inner surface of the chip body other than the inner step portion, and the coil portion The front end of the coil portion is not in contact with the inner surface of the chip body, or the front end of the coil portion is in contact with the inner surface of the chip body other than the inner stepped portion, and the front end of the rod portion is not in contact with the inner surface of the chip body. A ballpoint pen.
前記チップ本体の後端部に取り付けるホルダーに、前記密着巻部の後端が係止される係止部を設け、前記ホルダーの係止部によって密着巻部の後端を前方に押圧し、スプリングを圧縮状態にさせる請求項1記載のボールペン。The holder attached to the rear end portion of the chip body is provided with a locking portion for locking the rear end of the tightly wound portion, and the rear end of the tightly wound portion is pressed forward by the retaining portion of the holder, and the spring The ball-point pen according to claim 1, which is compressed. 内向きの前端縁部により前端部にボールを回転可能に抱持するチップ本体と、前記ボールを前方に押圧し且つ前記ボールを前端縁部の内面に密接させるスプリングとを備え、前記チップ本体が、内面に複数の内側段部を備え、前記スプリングが、ボールの後面に前端が当接されるロッド部と、該ロッド部の後端に連設されるコイル部と、該コイル部の後端部に形成される、前方のコイル部外径より大径の密着巻部と、該密着巻部の前端に形成される外側段部とを備え、前記チップ本体の後端開口部から前記スプリングを非圧縮状態で仮挿入し、その後、前記スプリングを前方に押圧して圧縮状態にさせ、前記スプリングの少なくともロッド部の前端から密着巻部の前端の外側段部までがチップ本体内に挿入配置されるタイプのボールペンの製造方法であって、
前記スプリングを非圧縮状態でペン先下向きのチップ本体内に仮挿入した際に、前記密着巻部の前端の外側段部が前記チップ本体の後端に当接し、引っ掛かったとき、
前記ロッド部の前端及び前記コイル部の前端が、前記チップ本体内面の内側段部に非接触であり、前記ロッド部の前端が内側段部以外のチップ本体内面に当接し、前記コイル部の前端がチップ本体内面に非接触である構成、または、前記コイル部の前端が内側段部以外のチップ本体内面に当接し、前記ロッド部の前端がチップ本体内面に非接触である構成であることを特徴とするボールペンの製造方法。
A tip body that rotatably holds the ball at the front end by an inward front edge, and a spring that presses the ball forward and closely contacts the inner surface of the front edge. A rod portion whose front end is in contact with the rear surface of the ball, a coil portion connected to the rear end of the rod portion, and a rear end of the coil portion. A tightly wound portion having a larger diameter than the outer diameter of the front coil portion, and an outer step portion formed at the front end of the tightly wound portion, and the spring from the rear end opening of the chip body. Temporary insertion is performed in an uncompressed state, and then the spring is pressed forward to be in a compressed state. At least the front end of the rod portion of the spring to the outer step portion of the front end of the tightly wound portion is inserted and arranged in the chip body. Type of ballpoint pen There is provided a method,
When the spring is temporarily inserted into the tip body of the pen tip downward in an uncompressed state, the outer step portion of the front end of the tightly wound portion comes into contact with the rear end of the tip body and is caught .
Front and the front end of the coil portion of the rod portion, the tip Ri contactless der to the inner stepped portion of the body inner surface, in contact with the front end of the rod portion to the chip body inner surface other than the inner stepped portion, of the coil portion configuration front end is not in contact with the chip body inner surface, or front end of the coil portion is in contact with the chip body inner surface other than the inner stepped portion, the front end of the rod portion is Ru configuration der is not in contact with the chip body inner surface A method for manufacturing a ballpoint pen.
前記チップ本体の後端部に取り付けるホルダーが、前記密着巻部の後端が係止される係止部を備え、前記ホルダーにチップ本体を取り付ける過程において、前記ホルダーの係止部によって前記密着巻部の後端を前方に押圧し、スプリングを圧縮状態にさせてなる請求項3記載のボールペンの製造方法。The holder attached to the rear end portion of the chip body includes a locking portion for locking the rear end of the tightly wound portion, and in the process of attaching the chip body to the holder, the tightly wound portion is secured by the retaining portion of the holder. The ballpoint pen manufacturing method according to claim 3, wherein the rear end of the portion is pressed forward to make the spring in a compressed state.
JP2002189254A 2002-06-28 2002-06-28 Ballpoint pen and ballpoint pen manufacturing method Expired - Fee Related JP4101569B2 (en)

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