JP4101981B2 - Heat-resistant platinum and method for producing the same - Google Patents
Heat-resistant platinum and method for producing the same Download PDFInfo
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- JP4101981B2 JP4101981B2 JP22208999A JP22208999A JP4101981B2 JP 4101981 B2 JP4101981 B2 JP 4101981B2 JP 22208999 A JP22208999 A JP 22208999A JP 22208999 A JP22208999 A JP 22208999A JP 4101981 B2 JP4101981 B2 JP 4101981B2
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Description
【0001】
【産業上の利用分野】
開示技術は、高温特性に優れた白金材料、特に、高温中で用いられるるつぼや装置、及び、器具部材に適した耐熱白金製造の技術分野に属する。
【0002】
【従来の技術】
従来、白金成製物が著しく多いが、ガラス溶解等に用いられるるつぼや理化学用器具等については高温中で使用される条件から、白金、又は、白金合金等が使用されている。
【0003】
【発明が解決しようとする課題】
これらの白金成製物は高温中での熱により徐々に強度の低下や結晶粒の粗大化を生じ、特性の劣化による変形が起きたり、具体的には使用中での破断等が起こる等、耐熱特性に欠点があった。
【0004】
尚、これに対処するに耐熱特性を改善するべくジルコニウムやイットリウム等の酸化物を分散させた、所謂酸化物分散型強化白金材料もあるが、溶解用のるつぼとして使用すると、予兆無く、割れを起し、装置に問題を発生させるために改善を必要としている難点があった。
【0005】
又、それら酸化物分散型強化白金材料は、酸化物を均一に分散させるために特殊な製法を用いなければならない為、コスト的に高価なものになってしまう不利点があった。
【0006】
一方、合金化による耐熱特性改善も種々行われ、例えば、特開平3−4611号公報に示されている様に、カルシウムを微量添加した合金が案出されてはいるが、該カルシウムはガラスを着色せず、再結晶温度を上昇させ、結晶微細化には効果があるが、カルシウム含有量が100ppmを超えると、例えば、特開平6−212321号公報に開示されているように、酸化物の介在や偏析等からフクレや割れを生じ、加工が困難となり、健全な板、線を作ることが出来ない不具合があった。
【0007】
【発明の目的】
この出願の発明の目的は上述種々の問題点を解決すべき技術的課題とされたもので、偏析等によるフクレや割れを生じることのない加工性に優れ、及び、耐熱特性に優れた白金材料と該白金材料を効率よく安価に製造する素材産業における利用技術を提供せんとするものである。
【0008】
【課題を解決するための手段】
上述目的に沿い先述特許請求の範囲を要旨とするこの発明の構成は、前述課題を解決するために、カルシウムが101〜450ppm、ジルコニウムが200ppm以下、及び、他の残分が不可避的不純物を含む白金、好ましくは純度99.95%以上の白金から成るようにすることを一つの基幹とし、又、無酸化雰囲気中で不可避的不純物を含む白金へカルシウムを加えて溶融しながら、該白金中の溶存酸素をカルシウム酸化物にして該溶存酸素を浮遊除去した後、更に、該白金にカルシウム、及び、必要に応じてジルコニウムを加えて均一溶融して得ることを更なる他の基幹とした技術的手段を講じたものである。
【0009】
【作用】
従来技術として開示されているカルシウム添加の方法としては、カルシウムの酸化物が、所謂、カルシウムを水素還元によりカルシウムとして白金中へ入れるという手法があるが、かかる方法では所望するカルシウム量の添加が極めて困難と成るもので、又、無理やり入れようとすると、未還元のカルシウムが混入したり、或いは、ガス成分の巻き込みがあり、加工後にフクレや割れを生じてしまい良質な材料の確保が極めて困難であった。
【0010】
即ち、酸化物の還元によって、カルシウムを添加出来る量はごく微量であり、多く入れられるものではなく、又、大気中の溶解、鋳造では、空気やガスの残留により健全な材料を得ることは困難であることから、カルシウムーほう素化合物を脱酸材として用いた技術はある。
【0011】
しかしながら、これでも空気やガスの除去や添加するカルシウムの量の確保は困難であり、こうした問題を解決する為、この出願の発明では、無酸化雰囲気中で、白金へカルシウムを加えて溶融しながら、該白金中の溶存酸素を極力除去し、更に、該白金にカルシウムを加えて、均一溶融することでカルシウムの数百ppm以上の多量添加を達成し、加えて空気やガス成分の混入がなく、板や線への加工が容易に出来る良質な材料を製作することが出来ることを知見したものである。
【0012】
【限定の理由】
この出願の発明の耐熱白金において、カルシウム添加の数値限度理由については、100ppm以下では、耐熱白金の特性が得られないこと、一方、450ppmを超えると硬くなり過ぎて、加工時に割れを発生させたり、使用時に延性が低下することが実験により確認されたことにより、その添加量を101〜450ppmとしたものである。
【0013】
又、ジルコニウムについては、高温クリープ強度を高めること、及び、結晶微細化効果があり、単独添加では微量過ぎて、効果が少ないが、カルシウムとの組み合わせにより、相乗効果が得られたものであり、一方、200ppmを超えると、結晶粒界の脆化を引き起こすことが、同様実験により確かめられたものであり、その添加量を200ppm以下と限定したものである。
【0014】
又、この出願の発明の製造方法においては、材料中に溶存するガスの成分、特に、酸素を除去することがこの出願の発明の良質な合金インゴットを作製するには必要であり、無酸化雰囲気中で白金へカルシウムを加えて溶融することでカルシウム酸化物を生成させ、酸素の除去を図るものであり、酸化物が生成されると、とけた湯面に浮遊し、分離され、又、酸化物の一部はるつぼ内壁等に付着するが、強力な還元雰囲気中環境下に置かれない限り、再び還元されて、材料中へ戻ることは無いものである。
【0015】
その後、更に、該白金にカルシウム、及び、必要に応じてジルコニウムを加えて均一溶融することによって目的とする耐熱白金が得られることが知見された。
【0016】
【発明が実施しようとする形態】
次にこの発明が実施しようとする形態を1実施例の態様として表と共に参照して説明すれば以下の通りである。
【0017】
【実施例1】
純度99.97%の白金原料2kgと純度99.5%以上のカルシウム0.2gをジルコニアルツボに挿入し、高周波溶解炉にて無酸化雰囲気中で溶解し、材料が完全に溶けた後3分間保持し、一旦凝固させた。
【0018】
次に、表面酸化物を除去した後、再度溶解し、別容器に配置されたカルシウム0.4gを加え、完全溶融後、幅50mm、長さ70mmの平型に鋳造し、そして、その鋳造体を熱間鍛造により板状に成形後、表面切削を行い、1000℃、30分大気中で熱処理し、その後、圧延加工、及び、熱処理を繰返し、最終加工率50%、及び、90%として板厚0.5mmの板状試料を作製した。
【0019】
尚、該作製した試料を発光分光分析法にて調べた所、カルシウムは180ppm含まれていたことが分かった。
【0020】
【実施例2】
上述、実施例1と同様の白金原料2・、及び、カルシウム0.2gをジルコアルツボに挿入し、高周波溶解炉にて無酸化雰囲気中で溶解し、材料が完全に溶けた後3分間保持し、一旦凝固させ、次に、表面酸化物を除去した後、再度、溶解し、別容器に配置されたカルシウム0.6g、及び、純度99.6%以上のジルコニウム0.1gを加え、完全溶融後、幅50mm、長さ70mmの平型に鋳造した。
【0021】
以後の加工は、上述実施例1と同様に行い、最終加工率50%、及び、90%として板厚0.5mmの板状試料を作製した。
【0022】
尚、該作製した試料を発光分光分析法にて調べたところ、カルシウムは310ppm、ジルコニウムは45ppm含まれていたことが分かった。
【0023】
【従来例1】
次に上述各実施例と比較するために従来例の2例を示すと次の通りである。
【0024】
実施例1で用いたのと同一白金原料を2・使用し、ジルコニアルツボに挿入し、高周波溶解炉にて無酸化雰囲気中で溶解し、完全溶融後、幅50mm、長さ70mmの平型に鋳造し、以降、上述実施例1と同様に加工を行い、最終加工率50%、及び、90%としてカルシウム、及び、ジルコニウムを含まない板厚0.5mmの板状試料を作製した。
【0025】
【従来例2】
上述、実施例1で用いたのと同一白金原料を2・使用し、内面にカルシア粉末を押し固めたジルコニアルツボに挿入し、還元炎を湯面から吹付け、カルシアを還元しながら、カルシウムが湯面を完全に覆った後、鋳型に流し込んで鋳造体を得、上述実施例1と同様に加工を行い、最終加工率50%、及び、90%として板厚0.5mmの板状試料を作製した。
【0026】
尚、該作製した試料を発光分光分析法にて調べたところ、カルシウムは20ppm以下含まれていたことが分かった。
【0027】
又、上述実施例と従来例との比較例を示すと
【0028】
【比較例】
上述、実施例1で用いたのと同一白金原料を2・、及び、カルシウムを使用した。
【0029】
尚、この場合カルシウム量は1.2gとしてジルコアルツボに挿入し、高周波溶解炉にて無酸化雰囲気中で溶解し、完全溶融後、幅50mm、長さ70mmの平型に鋳造し、以降、前述、実施例1と同様に加工を行い、最終加工率50%、及び、90%として板厚0.5mmの板状試料を作製した。
【0030】
尚、該作製した試料を発光分光分析法にて調べたところ、カルシウムは490ppm含まれていた。
【0031】
以上、作製した各試料について、加工時の状態観察、及び、大気中で1000℃、2時間熱処理を行い、フクレ等欠陥の有無を目視にて確認し、次の表1に示す結果を得た。
【0032】
この結果から、脱酸処理を行わないものでは熱処理時に欠陥が発生しており、更に、必要以上の添加は、加工性を阻害することが明らかとなった。
【表1】
【0033】
又、応力1.47MPa,1300℃で高温クリープ特性を調査し、次の表2に示す結果を得た。
【0034】
該結果から、高温耐久性は添加量と共に上昇し、無添加時の約2倍の効果をもたらした。
【0035】
尚、添加量の増加とともに、破断に至るまでの時間は増加するが、伸びが減少傾向を示しており、延性が失われてゆき、比較例に示す材料では、伸びの低下とともに破断に至るまでの時間も低下し、脆化が認められた。
【表2】
【0036】
【発明の効果】
以上、明らかなように、この出願の発明によれば、カルシウムの多量添加が可能となり、カルシウム、及び、ジルコニウムとの複合添加による相乗作用から、高温特性、特に、高温クリープ強度の向上が図られ、したがって、高温耐久性を要するつぼや装置、器具部材に適した耐熱白金が得られるという優れた効果を奏するものである。
【0037】
又、添加物で脱酸効果と特性向上効果が得られるため、特殊な設備を必要とせず、コスト的にも、容易に大量に製造できる効果を有するものである。[0001]
[Industrial application fields]
The disclosed technology belongs to a technical field of manufacturing heat-resistant platinum suitable for platinum materials having excellent high-temperature characteristics, in particular, crucibles and apparatuses used in high temperatures, and instrument members.
[0002]
[Prior art]
Conventionally, platinum products are remarkably large, but platinum, platinum alloys, and the like are used for crucibles and physics and chemistry instruments used for glass melting and the like because of the conditions used at high temperatures.
[0003]
[Problems to be solved by the invention]
These platinum products cause a gradual decrease in strength and coarsening of crystal grains due to heat at high temperature, deformation due to deterioration of properties, specifically breakage during use, etc. There was a defect in heat resistance.
[0004]
In order to cope with this, there is also a so-called oxide dispersion type reinforced platinum material in which an oxide such as zirconium or yttrium is dispersed in order to improve the heat resistance characteristics, but when used as a melting crucible, cracking occurs without warning. There was a difficulty that required improvement in order to cause problems in the apparatus.
[0005]
Further, these oxide dispersion type reinforced platinum materials have a disadvantage that they are expensive in cost because a special manufacturing method must be used to uniformly disperse the oxide.
[0006]
On the other hand, various heat resistance characteristics are improved by alloying. For example, as disclosed in JP-A-3-4611, an alloy to which a small amount of calcium is added has been devised. Although it is not colored and increases the recrystallization temperature and is effective for crystal refinement, when the calcium content exceeds 100 ppm, for example, as disclosed in JP-A-6-212321, There were defects such as blistering and cracking due to interposition and segregation, making machining difficult and making it impossible to produce sound plates and lines.
[0007]
OBJECT OF THE INVENTION
The object of the invention of this application is a technical problem that should solve the above-mentioned various problems, and is a platinum material that is excellent in workability without causing blisters and cracks due to segregation and the like, and excellent in heat resistance characteristics In addition, it is intended to provide technology for use in the material industry for efficiently and inexpensively producing the platinum material.
[0008]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the structure of the present invention, which is summarized in the scope of the above claims along with the above-mentioned object, includes calcium in an amount of 101 to 450 ppm , zirconium in an amount of 200 ppm or less , and other residues containing inevitable impurities. One of the basics is to be composed of platinum, preferably platinum having a purity of 99.95% or more, and while adding calcium to platinum containing inevitable impurities in an oxygen-free atmosphere and melting it, The other technical basis is that the dissolved oxygen is converted into calcium oxide, and the dissolved oxygen is floated and removed, and then the platinum is further melted uniformly by adding calcium and zirconium if necessary. It is a measure taken.
[0009]
[Action]
As a method of adding calcium disclosed as the prior art, there is a method in which an oxide of calcium is put into platinum as calcium by calcium reduction by hydrogen reduction. However, in such a method, addition of a desired amount of calcium is extremely difficult. If you try to force it in, unreduced calcium is mixed in, or gas components are involved, causing blisters and cracks after processing, making it very difficult to secure a good quality material. there were.
[0010]
In other words, the amount of calcium that can be added by reducing the oxide is very small, and it cannot be added in large quantities. It is difficult to obtain a sound material due to the residual air or gas when dissolved or cast in the atmosphere. Therefore, there is a technique using a calcium-boron compound as a deoxidizing material.
[0011]
However, it is still difficult to remove air and gas and to secure the amount of calcium to be added. To solve these problems, the invention of this application adds platinum to platinum in a non-oxidizing atmosphere while melting. In addition, the dissolved oxygen in the platinum is removed as much as possible, and further, calcium is added to the platinum and uniformly melted, so that a large amount of calcium of several hundred ppm or more is achieved, and there is no mixing of air and gas components. It has been found that a high-quality material that can be easily processed into a plate or a wire can be manufactured.
[0012]
[Reason for limitation]
In the heat-resistant platinum of the invention of this application, the reason for the numerical limit of calcium addition is that if it is 100 ppm or less, the characteristics of heat-resistant platinum cannot be obtained, while if it exceeds 450 ppm, it becomes too hard and cracks may occur during processing. The addition amount was 101 to 450 ppm because it was confirmed by experiments that the ductility decreased during use.
[0013]
Zirconium has high-temperature creep strength and crystal refining effect, and it is too little to add by itself, but the effect is small, but in combination with calcium, a synergistic effect is obtained. On the other hand, it has been confirmed by the same experiment that when the amount exceeds 200 ppm, the grain boundary becomes brittle, and the amount of addition is limited to 200 ppm or less .
[0014]
In addition, in the manufacturing method of the invention of this application, it is necessary to remove the components of the gas dissolved in the material, particularly oxygen, in order to produce the high-quality alloy ingot of the invention of this application. In this, calcium is added to platinum and melted to produce calcium oxide, which removes oxygen. When oxide is produced, it floats on the surface of the molten metal, is separated, and is oxidized. A part of the material adheres to the inner wall of the crucible or the like, but unless it is placed in a strong reducing atmosphere, it is reduced again and does not return into the material.
[0015]
Thereafter, it was further found that the target heat-resistant platinum can be obtained by further adding calcium and, if necessary, zirconium to the platinum and uniformly melting the platinum.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Next, a mode to be implemented by the present invention will be described as an embodiment of the present invention with reference to a table as follows.
[0017]
[Example 1]
Insert 2kg of 99.97% pure platinum material and 0.2g of 99.5% or more calcium into a zirconia crucible, dissolve in a non-oxidizing atmosphere in a high-frequency melting furnace, and 3 minutes after the material is completely melted Hold and once solidified.
[0018]
Next, after removing the surface oxide, it was dissolved again, 0.4 g of calcium placed in another container was added, and after complete melting, it was cast into a flat mold having a width of 50 mm and a length of 70 mm, and the cast body After being formed into a plate shape by hot forging, surface cutting is performed, heat treatment is performed in the air at 1000 ° C. for 30 minutes, and then rolling and heat treatment are repeated to obtain a plate with a final working rate of 50% and 90%. A plate-like sample having a thickness of 0.5 mm was produced.
[0019]
When the produced sample was examined by an emission spectroscopic analysis method, it was found that calcium was contained at 180 ppm.
[0020]
[Example 2]
As described above, the same platinum raw material 2 as in Example 1 and 0.2 g of calcium were inserted into a zircoal crucible, dissolved in a non-oxidizing atmosphere in a high-frequency melting furnace, and held for 3 minutes after the material was completely dissolved, Once solidified and then removed of surface oxides, dissolved again, and 0.6 g of calcium placed in a separate container and 0.1 g of zirconium with a purity of 99.6% or more were added, and after complete melting And cast into a flat mold having a width of 50 mm and a length of 70 mm.
[0021]
Subsequent processing was performed in the same manner as in Example 1, and a plate-like sample having a plate thickness of 0.5 mm was prepared with a final processing rate of 50% and 90%.
[0022]
When the prepared sample was examined by an emission spectroscopic analysis method, it was found that 310 ppm of calcium and 45 ppm of zirconium were contained.
[0023]
[Conventional example 1]
Next, for comparison with the above-described embodiments, two examples of the conventional example are as follows.
[0024]
2. Use the same platinum raw material used in Example 1 and insert it into a zirconia crucible, melt in a non-oxidizing atmosphere in a high-frequency melting furnace, and after complete melting, form a flat mold with a width of 50 mm and a length of 70 mm. After casting, processing was performed in the same manner as in Example 1 above, and a plate-like sample having a final thickness of 50% and 90% and a thickness of 0.5 mm not containing calcium and zirconium was produced.
[0025]
[Conventional example 2]
As described above, the same platinum raw material as used in Example 1 was used, and inserted into a zirconia crucible in which calcia powder was pressed on the inner surface, a reducing flame was sprayed from the hot water surface, while reducing calcia, After completely covering the molten metal surface, it is poured into a mold to obtain a cast body, which is processed in the same manner as in Example 1 described above. Produced.
[0026]
When the prepared sample was examined by an emission spectroscopic analysis method, it was found that calcium was contained in an amount of 20 ppm or less.
[0027]
A comparative example of the above-described embodiment and the conventional example is shown below.
[Comparative example]
As described above, the same platinum raw material as used in Example 1 was used with 2 · and calcium.
[0029]
In this case, the calcium amount is 1.2 g, inserted into a zircoa crucible, melted in a non-oxidizing atmosphere in a high frequency melting furnace, completely melted and cast into a flat mold having a width of 50 mm and a length of 70 mm. Processing was performed in the same manner as in Example 1 to prepare a plate-like sample having a plate thickness of 0.5 mm with a final processing rate of 50% and 90%.
[0030]
When the prepared sample was examined by an emission spectroscopic analysis method, it contained 490 ppm of calcium.
[0031]
As described above, each of the prepared samples was subjected to state observation during processing and heat treatment at 1000 ° C. for 2 hours in the air to visually check for defects such as blisters, and the results shown in Table 1 below were obtained. .
[0032]
From these results, it was revealed that defects without deoxidation treatment caused defects during heat treatment, and that addition more than necessary hinders workability.
[Table 1]
[0033]
Further, the high temperature creep characteristics were investigated at a stress of 1.47 MPa and 1300 ° C., and the results shown in the following Table 2 were obtained.
[0034]
From the results, the high-temperature durability increased with the added amount, and brought about twice the effect when no additive was added.
[0035]
As the amount of addition increases, the time to break increases, but the elongation shows a decreasing trend, and the ductility is lost.In the materials shown in the comparative examples, the elongation decreases and breaks. The time was also reduced and embrittlement was observed.
[Table 2]
[0036]
【The invention's effect】
As is apparent from the above, according to the invention of this application, a large amount of calcium can be added, and the high temperature characteristics, particularly the high temperature creep strength, can be improved due to the synergistic effect of the combined addition with calcium and zirconium. Therefore, an excellent effect is obtained in that heat-resistant platinum suitable for crucibles, devices and instrument members that require high-temperature durability can be obtained.
[0037]
Further, since the deoxidation effect and the property improvement effect can be obtained with the additive, no special equipment is required, and the cost can be easily produced in large quantities.
Claims (2)
上記カルシウムが101〜450ppm,ジルコニウムが200ppm以下、及び、他の残分が不可避的不純物を含む白金から成ることを特徴とする耐熱白金。In heat-resistant platinum to which calcium and other additives are added,
A heat-resistant platinum, wherein the calcium is 101 to 450 ppm , the zirconium is 200 ppm or less , and the other balance is platinum containing inevitable impurities.
無酸化雰囲気中で不可避的不純物を含む白金へカルシウムを加えて溶融しながら、該白金中の溶存酸素をカルシウム酸化物にして該溶存酸素を浮遊除去した後、更に、該白金にカルシウム及びジルコニウムを加えて、均一溶融して耐熱白金を得るようにすることを特徴とする耐熱白金の製造方法。 A method for producing heat-resistant platinum according to claim 1,
While adding calcium to platinum containing inevitable impurities in a non-oxidizing atmosphere and melting it, the dissolved oxygen in the platinum is converted into calcium oxide, and the dissolved oxygen is floated and removed. Further, calcium and zirconium are further added to the platinum. In addition, a method for producing heat- resistant platinum, which is obtained by uniformly melting to obtain heat-resistant platinum .
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