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JP4105030B2 - Screw type filter dehydrator - Google Patents
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JP4105030B2 - Screw type filter dehydrator - Google Patents

Screw type filter dehydrator Download PDF

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Publication number
JP4105030B2
JP4105030B2 JP2003138300A JP2003138300A JP4105030B2 JP 4105030 B2 JP4105030 B2 JP 4105030B2 JP 2003138300 A JP2003138300 A JP 2003138300A JP 2003138300 A JP2003138300 A JP 2003138300A JP 4105030 B2 JP4105030 B2 JP 4105030B2
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Prior art keywords
annular
screw
plates
filtration
spacer
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JP2003138300A
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Japanese (ja)
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JP2004337753A (en
Inventor
達也 千賀
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Tsurumi Manufacturing Co Ltd
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Tsurumi Manufacturing Co Ltd
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  • Treatment Of Sludge (AREA)
  • Filtration Of Liquid (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、例えばオキシデーションディッチ法等に代表される比較的小規模の下水処理作業において発生する懸濁微粒子を含む懸濁液を、濾液と懸濁微粒子とに分離するためのスクリュー式濾過脱水装置に関するものである。
【0002】
【従来の技術】
一端部を汚泥の送り込み口とし他端部を脱水ケーキの送り出し口として周面に多数の透孔を配設した円筒状濾過枠内へ、多数枚の環状濾過プレートを互に所定の間隔をおいて積層状に配列させ、該環状濾過プレートの各積層間に環状可動プレートを遊嵌して各プレート間の細隙を濾水流出溝とする筒状の濾過体に形成し、該濾過体の中心孔に嵌装したスクリューコンベアの駆動により各環状可動プレートを偏心回転させるスクリュー式濾過脱水装置は公知である。そして各環状濾過プレート間の間隔規整手段として従来は、各環状濾過プレートの周辺複数箇所より張出された耳部にボルト挿通用の孔を穿設し、短管状の間隔保持具を介装させて各耳部の孔にそれぞれ通しボルトを挿通し、該通しボルトの端部をナットで螺着するという方法が採られている(例えば、特許文献1参照)。
【0003】
【特許文献1】
特開2000−288598号公報 (図1−4)
【0004】
【発明が解決しょうとする課題】
特許文献1に示された固液分離装置のように、各環状濾過プレート間において短管状の間隔保持具を通しボルトに介装させるという方法では、組立ての作業性が悪く製造コストを押し上げる要因にもなり、且つ、分解メンテナンスの作業性も著しく不利なものとなる。また、処理対象となる汚泥の濃度や性状等に対応させて濾水流出溝の溝巾調節の必要を生じることがしばしばであり、この溝巾調節は各環状濾過プレート間の間隔変更によって行われるが、そのためには厚みの異なる各種の間隔保持具を予じめ準備しておき、設定間隔に見合った間隔保持具を選んで濾過体の組替えを行わなければならず、特に汚水処理現場においてそれを行う場合には、間隔保持具の取違えミスや紛失等を生じ易く多大の困難を伴うものである。
【0005】
本発明は、組立ての作業性を高めて製品のローコスト化を実現すると共に分解メンテナンス性にも優れ、各環状濾過プレート間の設定間隔変更も容易で、特に汚水処理現場において部材の取違えミスや紛失等を生じることなく、濾過体の組替えが簡単且つ迅速適正に行えるスクリュー式濾過脱水装置の提供を目的とする。
【0006】
【問題を解決するための手段】
本発明に係る請求項1記載のスクリュー式濾過脱水装置は、複数枚の環状濾過プレートを所要の間隔を保持して積層状に配列させ、該環状濾過プレートの各積層間にそれぞれ環状可動プレートを遊嵌して各プレート間の細隙を濾水流出溝とする筒状の濾過体に形成し、該濾過体の中心孔にスクリューコンベアを嵌装し、濾過体の始端開口部を汚泥の送り込み口とし終端開口部を脱水ケーキの送り出し口とするスクリュー式濾過脱水装置であって、各環状濾過プレートの外周の複数個所に各環状可動プレートの外周の偏心回転軌跡よりも外側へ導出された座部を有し、各座部に後記スペーサの脚片と嵌合する取付孔を穿設し、スペーサの裏面に突設された脚片を上記取付孔に嵌合させて定着されるスペーサの凸出肉厚により各環状濾過プレート間の間隔を規整し、且つ、各座部の外周縁は環状可動プレートと非接触状に設けられた固定体に支承させた。また、請求項2記載のスクリュー式濾過脱水装置は、請求項1の発明を前提として、座部における凸出肉厚を異にし且つ該肉厚の異なりによって色分けされたスペーサを定着させた二種以上の環状濾過プレートが準備され、積層状に配列するについて上記色分けによって選定された特定の環状濾過プレートを使用する。
【0007】
【実施例】
以下図1ないし図13の実施例により説明をする。
【0008】
1は筒状の濾過体であり、多数枚の環状濾過プレート2・・2を所要の間隔を保持して積層状に配列させ、該環状濾過プレート2・・2の各積層間にはそれぞれ環状可動プレート3・・3を遊嵌して各プレート間の細隙を濾水流出溝4・・4に形成する。各環状濾過プレート2・・2の外周には複数個所に亘って各環状可動プレート3・・3の外周の偏心回転軌跡よりも外側へ導出された座部5・・5を有し、各座部5・・5に定着された後述のスペーサ6・・6により、各環状濾過プレート2・・2間の間隔を各環状可動プレート3・・3の肉厚よりも若干大きく保持させるよう規整する。各スペーサ6の裏面には定着用の脚片6Pが突設され、各座部5には脚片6Pの取付孔6Hが穿設されていて、脚片6Pを取付孔6Hに嵌合させることで座部5の表面にスペーサ6が定着される。脚片6Pの嵌合方式としては、鳩目方式、カセットピン方式、かしめ方式、圧着方式等、その手段に限定はないが、スペーサ6の取替可能度ではネジ込み式がベストである。また、スペーサ6の材質としては着色の容易な樹脂が好適である。なお、ネジ込み方式とする場合、取付孔6Hの内周には雌ネジが刻設されることになるが、スペーサ6を例えば樹脂製とした場合には脚片6Pの外周には必ずしも雄ネジを刻設することを要しない。7・・7は各座部5・・5を支承する固定体であり、例えば濾過体1の外側に沿うように環状可動プレート3・・3とは非接触状態を保って枠状に架設され、その前後両端部はセットブラケット14,14に定着されている。
【0009】
上述のように構成された濾過体1は、例えば貯溜槽(図示せず)の上方に横設され、その始端開口部は汚泥の送り込み口8となり終端開口部は脱水ケーキの送り出し口9となり、中心孔10にはスクリューコンベア11を嵌装する。12はスクリューコンベア11を駆動するための原動機、13は送り出し口9に付設された吐出圧調整弁である。一例として図2のように、スクリューコンベア11はスクリューブレード11Bの外径が環状濾過プレート2の内径よりも小径で、環状可動プレート3の内径よりは大きく形成されており、スクリューコンベアの回転に伴い環状可動プレート3・・3が偏心回転して濾水流出溝4・・4の目詰りを防止する。
【0010】
原動機12を駆動させるとスクリューコンベア11が回転し、スクリューブレード11Bの外周縁が各環状可動プレート3・・3の内周縁へ斜交状に摺接して偏心回転運動を生じさせ、送り込み口8から濾過体1内へ送り込まれた汚泥はスクリューブレード11Bに沿って旋回しながら軸方向へ前進する過程において、濾過された濾水は濾水流出溝4・・4を通って流下すると共に脱水されて含水率の低くなった脱水ケーキは前方の送り出し口9から順次排出される。
【0011】
各環状濾過プレート2・・2間の間隔は各座部5・・5に定着されたスペーサ6・・6の凸出肉厚によって規整される。濾水流出溝4・・4の溝巾は、処理対象となる汚泥の濃度や性状等に対応させて調節可能であることが望ましいが、その調節は各環状濾過プレート2・・2間の間隔変更によって実現される。従って座部5・・5におけるスペーサ6・・6の凸出肉厚が異なる数種類の環状濾過プレート2を予め準備しておき、汚泥の濃度や性状等に対応させて適切な環状濾過プレート2・・2を選定して濾過体1を積層させればよい。また、スペーサ6の凸出肉厚が色彩によって視認できるよう色分けしておけば便利である。その他図9ないし図12に示されるよう、スペーサ6の外周面に刻設された環状条溝の本数やローレットの形態の相違を凸出肉厚の判別手段とすることもできる。
【0012】
【発明の効果】
本発明スクリュー式濾過脱水装置によれば、組立ての作業性が高められて製品のローコスト化が実現し得られると共に分解メンテナンス性にも優れ、各環状濾過プレート間の設定間隔変更も容易で、特に汚水処理現場において部材の取違いミスや紛失等を生じることなく、濾過体の組替えが簡単且つ迅速適正に行なえるという利点がある。
【図面の簡単な説明】
【図1】本発明の実施対象となるスクリュー式濾過脱水装置の構成を略示した縦断側面図である。
【図2】本発明装置の縦断正面図である。
【図3】本発明装置における濾過体の要部側面図である。
【図4】本発明装置における環状濾過プレートの正面図であって、座部にスペーサの定着されていない状態を示す。
【図5】本発明装置における環状濾過プレートの正面図であって、座部にスペーサの定着されている状態を示す。
【図6】図4のA−A線における縦断側面図である。
【図7】図5のB−B線における縦断側面図である。
【図8】本発明装置におけるスペーサの側面図であって、外周面に刻設模様の施されていない事例を示す。
【図9】本発明装置におけるスペーサの側面図であって、外周面に一本の環状条溝が刻設されている事例を示す。
【図10】本発明装置におけるスペーサの側面図であって、外周面に二本の環状条溝が刻設されている事例を示す。
【図11】本発明装置におけるスペーサの側面図であって、外周面にローレットの施されている事例を示す。
【図12】本発明装置におけるスペーサの側面図であって、外周面に線状条溝が刻設されている事例を示す。
【図13】本発明装置におけるスペーサの側面図であって、外周面が多角面に形成されている事例を示す。
【符号の説明】
1 筒状の濾過体
2 環状濾過プレート
3 環状可動プレート
4 濾水流出溝
5 座部
6 スペーサ
6H 取付孔
6P 脚片
7 固定体
8 汚泥の送り込み口
9 脱水ケーキの送り出し口
10 濾過体の中心孔
11 スクリューコンベア
[0001]
BACKGROUND OF THE INVENTION
The present invention is a screw-type filter dehydration for separating a suspension containing suspended fine particles generated in a relatively small-scale sewage treatment operation represented by, for example, an oxidation ditch method into a filtrate and suspended fine particles. It relates to the device.
[0002]
[Prior art]
A large number of annular filtration plates are placed at a predetermined distance from each other into a cylindrical filtration frame having one end portion as a sludge feed port and the other end as a dewatered cake feed port, and a large number of through holes on the peripheral surface. The annular movable plates are loosely fitted between the laminated layers of the annular filtration plates to form a cylindrical filter body having a slit between the plates as a drainage drainage groove. A screw type filtration dehydrator for rotating each annular movable plate eccentrically by driving a screw conveyor fitted in a central hole is known. Conventionally, as a means for regulating the interval between the annular filtration plates, a hole for inserting a bolt is drilled in an ear portion protruding from a plurality of locations around each annular filtration plate, and a short tubular interval holder is interposed. In this method, a through bolt is inserted into each ear hole, and an end of the through bolt is screwed with a nut (for example, see Patent Document 1).
[0003]
[Patent Document 1]
JP 2000-288598 A (FIGS. 1-4)
[0004]
[Problems to be solved by the invention]
As in the solid-liquid separator shown in Patent Document 1, the method in which the short tubular spacing holder is interposed between the annular filtration plates through the bolts causes poor assembly workability and increases the manufacturing cost. In addition, the workability of the disassembly maintenance is remarkably disadvantageous. Further, it is often necessary to adjust the groove width of the drainage drainage groove in accordance with the concentration and properties of the sludge to be treated, and this groove width adjustment is performed by changing the interval between the annular filtration plates. However, in order to do so, it is necessary to prepare various interval holders with different thicknesses in advance, select the interval holders that match the set intervals, and perform filter recombination, especially at the sewage treatment site. In the case of performing the above, it is easy to cause mistakes or loss of the spacing holder, which is accompanied by great difficulty.
[0005]
The present invention improves the assembly workability and realizes low cost of the product and is excellent in disassembly and maintenance.Easy to change the set interval between the annular filtration plates. An object of the present invention is to provide a screw-type filter dehydrator that can easily and quickly change the filter body without causing loss or the like.
[0006]
[Means for solving problems]
The screw type filtration dewatering device according to claim 1 of the present invention is configured such that a plurality of annular filtration plates are arranged in a laminated form while maintaining a predetermined interval, and an annular movable plate is provided between each lamination of the annular filtration plates. It is loosely fitted and formed into a cylindrical filter body with a slit between each plate as a drainage groove, a screw conveyor is fitted in the center hole of the filter body, and sludge is fed into the opening at the start of the filter body A screw type filtration dewatering device having a mouth and a terminal opening as a dewatering cake delivery port, wherein the seat is led out from the eccentric rotation trajectory of the outer periphery of each annular movable plate at a plurality of locations on the outer periphery of each annular filtration plate. Each of the seats is provided with a mounting hole for fitting with a leg piece of the spacer described later, and the leg piece protruding from the back surface of the spacer is fitted into the mounting hole to be fixed. Each annular filtration plate according to thickness The spacing and-regulating, and the outer peripheral edge of each seat is then supported by a fixed body provided in an annular movable plate and a non-contact form. Further, the screw type filtration dewatering device according to claim 2 is based on the premise of the invention of claim 1, and is a two-type in which the protruding wall thickness in the seat portion is different and the color-coded spacers are fixed by the difference in the wall thickness. The above annular filtration plate is prepared, and the specific annular filtration plate selected by the above color coding is used for arranging in a laminated form.
[0007]
【Example】
This will be described with reference to the embodiment shown in FIGS.
[0008]
Reference numeral 1 denotes a cylindrical filter body, in which a large number of annular filtration plates 2... 2 are arranged in a stacked manner while maintaining a predetermined interval, and each annular filtration plate 2. The movable plates 3... 3 are loosely fitted to form slits between the plates in the drainage outflow grooves 4. On the outer periphery of each annular filtration plate 2.. 2, there are seat portions 5... 5 that are led out from the eccentric rotation locus of the outer periphery of each annular movable plate 3. The spacers 6.. 6, which will be described later, fixed to the portions 5... 5 are regulated so that the intervals between the annular filtration plates 2. . Fixing leg pieces 6P project from the back surface of each spacer 6, and mounting holes 6H of the leg pieces 6P are formed in each seat portion 5, and the leg pieces 6P are fitted into the attachment holes 6H. Thus, the spacer 6 is fixed on the surface of the seat portion 5. The fitting method of the leg pieces 6P is not limited to the eyelet method, the cassette pin method, the caulking method, the crimping method, and the like, but the screw-in method is the best in the degree of replacement of the spacer 6. The material of the spacer 6 is preferably a resin that is easily colored. In the case of the screw-in method, a female screw is engraved on the inner periphery of the mounting hole 6H. However, when the spacer 6 is made of resin, for example, the outer periphery of the leg piece 6P is not necessarily a male screw. It is not necessary to engrave. 7 and 7 are fixed bodies that support the respective seats 5 and 5 and, for example, are installed in a frame shape along the outside of the filter body 1 while maintaining a non-contact state with the annular movable plates 3 and 3. The front and rear ends are fixed to the set brackets 14 and 14, respectively.
[0009]
The filter body 1 configured as described above is provided, for example, horizontally above a storage tank (not shown), and its opening at the start end serves as an inlet 8 for sludge, and the terminal opening serves as an outlet 9 for dehydrated cake. A screw conveyor 11 is fitted into the center hole 10. Reference numeral 12 denotes a prime mover for driving the screw conveyor 11, and 13 denotes a discharge pressure adjusting valve attached to the delivery port 9. As an example, as shown in FIG. 2, the screw conveyor 11 is formed such that the outer diameter of the screw blade 11B is smaller than the inner diameter of the annular filtration plate 2 and larger than the inner diameter of the annular movable plate 3, and as the screw conveyor rotates. The annular movable plates 3.. 3 rotate eccentrically to prevent clogging of the drainage outflow grooves 4.
[0010]
When the prime mover 12 is driven, the screw conveyor 11 rotates, and the outer peripheral edge of the screw blade 11B slides obliquely on the inner peripheral edge of each annular movable plate 3. In the process in which the sludge sent into the filter body 1 moves forward in the axial direction while turning along the screw blade 11B, the filtered filtrate flows down through the drainage outflow grooves 4 and 4 and is dehydrated. The dehydrated cake having a low moisture content is sequentially discharged from the front delivery port 9.
[0011]
The interval between the annular filtration plates 2... 2 is regulated by the protruding wall thickness of the spacers 6. The groove width of the drainage grooves 4 ··· 4 is preferably adjustable in accordance with the concentration and properties of the sludge to be treated, but the adjustment is performed between the annular filtration plates 2 · · 2 Realized by change. Accordingly, several types of annular filtration plates 2 having different protruding wall thicknesses of the spacers 6.. 6 in the seats 5... 5 are prepared in advance, and appropriate annular filtration plates 2. -The filter body 1 should just be laminated | stacked by selecting 2. Further, it is convenient to color-code the protruding thickness of the spacer 6 so that it can be visually recognized by color. In addition, as shown in FIGS. 9 to 12, the difference in the number of annular grooves formed on the outer peripheral surface of the spacer 6 and the form of the knurling can be used as a means for determining the protruding wall thickness.
[0012]
【The invention's effect】
According to the screw type filter dehydrator of the present invention, the assembly workability is improved, the cost of the product can be reduced, the disassembly maintenance is excellent, and the setting interval between the annular filtration plates can be easily changed. There is an advantage that the filter body can be easily and quickly replaced without causing mistakes or loss of parts at the sewage treatment site.
[Brief description of the drawings]
FIG. 1 is a vertical side view schematically showing a configuration of a screw type filtration dehydration apparatus to be an object of the present invention.
FIG. 2 is a longitudinal front view of the device of the present invention.
FIG. 3 is a side view of an essential part of a filter body in the device of the present invention.
FIG. 4 is a front view of an annular filtration plate in the device of the present invention, and shows a state where a spacer is not fixed to a seat portion.
FIG. 5 is a front view of an annular filtration plate in the device of the present invention, showing a state in which a spacer is fixed to a seat portion.
6 is a longitudinal side view taken along the line AA in FIG. 4;
7 is a longitudinal side view taken along line BB in FIG. 5. FIG.
FIG. 8 is a side view of a spacer in the device of the present invention, showing an example in which an engraved pattern is not provided on the outer peripheral surface.
FIG. 9 is a side view of a spacer in the device of the present invention, showing an example in which one annular groove is formed on the outer peripheral surface.
FIG. 10 is a side view of a spacer in the device of the present invention, showing an example in which two annular grooves are engraved on the outer peripheral surface.
FIG. 11 is a side view of a spacer in the apparatus of the present invention, and shows an example in which knurls are applied to the outer peripheral surface.
FIG. 12 is a side view of a spacer in the device of the present invention and shows an example in which a linear groove is formed on the outer peripheral surface.
FIG. 13 is a side view of a spacer in the apparatus of the present invention, showing an example in which the outer peripheral surface is formed into a polygonal surface.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Cylindrical filter body 2 Annular filtration plate 3 Annular movable plate 4 Filtrate outflow groove 5 Seat part 6 Spacer 6H Mounting hole 6P Leg piece 7 Fixed body 8 Sludge feed port 9 Dehydrated cake feed port 10 Filter hole center hole 11 Screw conveyor

Claims (2)

複数枚の環状濾過プレートを所要の間隔を保持して積層状に配列させ、該環状濾過プレートの各積層間にそれぞれ環状可動プレートを遊嵌して各プレート間の細隙を濾水流出溝とする筒状の濾過体に形成し、該濾過体の中心孔にスクリューコンベアを嵌装し、濾過体の始端開口部を汚泥の送り込み口とし終端開口部を脱水ケーキの送り出し口とするスクリュー式濾過脱水装置であって、各環状濾過プレートの外周の複数個所に各環状可動プレートの外周の偏心回転軌跡よりも外側へ導出された座部を有し、各座部に後記スペーサの脚片と嵌合する取付孔を穿設し、スペーサの裏面に突設された脚片を上記取付孔に嵌合させて定着されるスペーサの凸出肉厚により各環状濾過プレート間の間隔を規整し、且つ、各座部の外周縁は環状可動プレートと非接触状に設けられた固定体に支承させたことを特徴とする、スクリュー式濾過脱水装置。A plurality of annular filtration plates are arranged in a layered form while maintaining a required interval, and an annular movable plate is loosely fitted between the layers of the annular filtration plates so that the slits between the plates serve as drainage drain grooves. Screw type filtration with a screw conveyor fitted in the center hole of the filter body, a sludge feed port as the sludge feed port, and a dewatered cake feed port as the end port The dewatering device has seats that are led out from the eccentric rotation trajectory of the outer periphery of each annular movable plate at a plurality of locations on the outer periphery of each annular filtration plate. A mounting hole is formed, a leg piece projecting on the back surface of the spacer is fitted into the mounting hole, and the interval between the annular filtration plates is regulated by the protruding wall thickness of the spacer fixed; and The outer peripheral edge of each seat is an annular movable play And it is characterized in that is supported by a fixed body provided in non-contact form, a screw filtering and dewatering device. 座部における凸出肉厚を異にし且つ該肉厚の異なりによって色分けされたスペーサを定着させた二種以上の環状濾過プレートが準備され、積層状に配列するについて上記色分けによって選定された特定の環状濾過プレートが使用されることを特徴とする、請求項1記載のスクリュー式濾過脱水装置。Two or more kinds of annular filtration plates having different protruding wall thicknesses in the seat portion and fixing the color-coded spacers according to the difference in the thicknesses are prepared, and the specific color selected by the above-mentioned color coding is arranged in a stacked manner The screw-type filter dehydrator according to claim 1, wherein an annular filter plate is used.
JP2003138300A 2003-05-16 2003-05-16 Screw type filter dehydrator Expired - Lifetime JP4105030B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0715640U (en) * 1993-08-26 1995-03-17 株式会社興産商事 Automatic supply device for tofu storage pack

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100963198B1 (en) * 2009-09-22 2010-06-14 (주)오에치케이 Moving-plates type sludge disposal device having variable spacers
CN107352775A (en) * 2017-08-23 2017-11-17 安尼康(福建)环保设备有限公司 A kind of tail end enters the laminated spiral type dewaterer of mud

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0715640U (en) * 1993-08-26 1995-03-17 株式会社興産商事 Automatic supply device for tofu storage pack

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