JP4117611B2 - Flocking material catcher for wig production - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to mechanization of wig production, and more particularly to a hair catcher for wig production.
[0002]
[Prior art]
Conventionally, wigs are manufactured by folding a flocking material into a thick base material formed into a three-dimensional shape and sewing it manually one by one, and two pieces (one piece becomes two pieces when folded in two) or Several flocks were planted in bundles.
[0003]
[Problems to be solved by the invention]
However, in such a hand planting operation, for example, it is at most to plant 20,000 trees for 2 to 3 weeks, and there is a disadvantage that the work efficiency is extremely bad. In addition, when it was produced overseas where labor costs were low and labor costs were low, there were drawbacks that many defective products were generated and the yield was poor.
[0004]
So there was a proposal for mechanization, but it has not yet succeeded.
[0005]
According to the inventor's research, the most difficult thing in mechanization of wig production is the accuracy of the planting pitch. In natural conditions, human hair often grows at intervals of 1 mm or less, usually around 0.5 mm, so it is desirable that the planting pitch in the wig is also set to that level.
[0006]
However, it is difficult to operate a very fine needle on a predetermined line at intervals of 1 mm or less, and it is as difficult as a priesthood. If there is even a slight wobble of the needle, the flocking material can be reliably locked (hooked) to the needle. Cannot plant flocking material on the base.
[0007]
Moreover, if the flocking material is not properly held, the flocking material cannot be planted reliably.
[0008]
An object of the present invention is to appropriately hold a flocking material and to plant the flocking material reliably in automatic wig manufacturing. Another object is to control the planting pitch of the flocking material with high accuracy. This also reduces the defective rate of wigs for machine manufacturing.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, a wig manufacturing flocking material catcher according to the present invention is a catcher for holding a flocking material used in a wig manufacturing flocking machine in which a flocking material supplied to one surface of a base is planted on a base by a planting means. The catcher is composed of a pair of inclined members that are inclined inward and intersect at the tip, and a plurality of the inclined members are provided at intervals.
Further, the inclined member is formed of a linear inclined plate.
Further, a plurality of pairs of the inclined members are provided.
Further, the inclined member is formed in a triangular shape.
In addition, a support member that is movable up and down is provided outside the inclined member so as to contact the base and to fix the base instantaneously.
Further, a hemispherical base presser is provided at the tip of the support member.
Further, the flocking material is supplied to the upper surface of the base.
Further, the flocking material is supplied to the lower surface of the base.
Moreover, the said flocking material supply means is plural, It is characterized by the above-mentioned.
Further, two needles constituting the planting means are installed at a constant interval along the feeding direction of the flocking material.
The base supply means, the flocking material supply means, the planting means and the catcher are operated by a control means comprising a computer.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Next, the hair transplanter catcher for manufacturing a wig according to the present invention will be described in more detail with reference to the drawings showing embodiments. For convenience, portions having the same function are denoted by the same reference numerals and description thereof is omitted. FIG. 1 is a conceptual diagram schematically showing automatic hair transplantation of a wig according to the present invention along a process. The base supply unit 1 supplies the base 11 to the tension / positioning unit 2 in a horizontal state. The base 11 is made of a stretchable, colorless and transparent planar sheet such as a polyurethane sheet, and is formed as thin as 0.03 mm, for example, and is wound around the base roller 13. As shown in FIG. 2, the base roller 13 is driven by a motor 15 and supplies the wound base 11 onto a moving table 21. Reference numeral 17 denotes a base roller presser.
[0011]
FIG. 3 shows the tension / positioning part 2. The tension / positioning unit 2 includes a moving table 21 that can move two-dimensionally in the orthogonal direction, that is, in the X-axis and Y-axis directions. The movement of the moving table 21 in the X-axis / Y-axis direction is set in advance at a predetermined movement pitch, for example, about 1 mm by an X-axis drive motor (not shown) or a Y-axis drive motor (not shown). Follow the order. As a result, the base 11 is positioned after being extended. That is, the moving table 21 is provided with tensioners 23 at four corners, thereby applying tension to the supplied base 11. The tensioner 23 includes tension nip rollers 24 and 25 that press and hold the base 11 in the vertical direction, and tension motors 26 (26 a, 26 b, 26 c, and 26 d) that can rotate the rollers 24 and 25 in a forward / reverse direction. Reference numeral 27 denotes a pair of upper and lower base-in rollers provided on the supply side of the tension / positioning unit 2. The base 27 is rotated only in one direction by a motor 27 a shown in FIG. Reference numeral 28 denotes a pair of upper and lower base-out rollers provided on the discharge side of the tension / positioning unit 2 and is rotated by a motor 28a shown in FIG. Reference numeral 29 denotes a supply side of the tension / positioning unit 2, which is a base slack sensor provided in front of the base-in roller 27, and detects the presence or absence of slack in the supplied base 11.
[0012]
The artificial hair supply unit 3 supplies artificial hair 30 to the upper surface side of the base 11, and bobbins 31A, 31B, 31C, 31D (hereinafter collectively referred to as “bobbin 31”) around which the artificial hair 30 is wound. Prepare. Each bobbin 31 is wound with a thread (artificial hair 30) of a different color, and the artificial hair 30 is fed out to a predetermined length by a feeding motor (not shown). The fed yarn is fed by operating vacuum generators 32a, 32b, 32c, 32d (hereinafter collectively referred to as "vacuum generator 32") and a single vacuum generator 33 shown in FIG. Each bobbin 31 is connected to pipes 35a, 35b, 35c, and 35d that form a transfer path, and the artificial hair 30 passes through these pipes 35a, 35b, 35c, and 35d and the pipe 35 to reach the flocked portion 4. It is like that. A movable cutter 34 operated by a cutter motor (not shown) is provided in the middle of each transfer path, and each artificial hair 30 is fed to a predetermined length by the feeding motor and then cut. A gap through which the cutter 34 passes is formed between the pipe 35 and the pipes 35a, 35b, 35c, and 35d. The artificial hair 30 is made of a chemical fiber such as polyester fiber or acrylic fiber that has been specially treated for artificial hair. Each artificial hair 30 is transferred through the pipe 35.
[0013]
4 to 7 show the flocked portion 4. The hair-planting part 4 includes a planting means 41 provided below the base 11 and a head part 42 provided above the base 11 and directly above the planting means 41. As shown in FIGS. 6 and 7, the planting means 41 includes a pair of needles 41a and a vertically movable needle shaft 41e to which the needles 41a are attached. As best shown in FIG. 7C, two needles 41a are mounted on the top of the needle shaft 41e with a certain gap, for example, 1 mm between the needle cores. As shown in FIG. 8, the needle 41a is extremely thin in the length direction, and the tip 41b is formed in a triangular pyramid shape. A blade 41c is provided on the peripheral surface of the distal end portion 41b, and a locking portion 41d including a notch for locking the artificial hair 30 so as to be added directly below is provided.
[0014]
As shown in FIG. 7, the needle shaft 41e is accommodated in a holder 41f that moves up and down by a motor 49a (shown in FIG. 1), and further moves up and down by a cylinder 41m. A support member 41h that moves up and down by a cylinder 41g is provided on the opposite side of the needle shaft 41e. A base supporter 41i is provided at the upper end of the support member 41h. The tip portion 41j of the base supporter 41i is inclined inward. The base supporter 41i rises when the needle 41a changes from rising to lowering, and turns the tear 11a generated in the base 11 with the insertion of the needle 41a from below to open the tear 11a (see FIG. 15). Accordingly, the base 11 is supported so that the needle 11a is not caught when the needle 41a is lowered, and the tearing of the tear 11a is prevented from expanding and continuing. This is because, when the needle 41a including the artificial hair 30 is reinserted into the base 11, the artificial hair 30 cannot be implanted if the hook 11a expands and continues in the base 11.
[0015]
As shown in FIGS. 4 and 5, the head portion 42 has a support 43. A catcher 44 is provided at the lower end of the support 43, and the motor 42a forms an arc on the surface of the base 11 like a pendulum. Rotate. A motor 42b rotates the upper disk 43a. As a result, the head portion 42 including the catcher 44 rotates around the axis of the support column 43. Reference numeral 42 c denotes a mounting frame for the head portion 42. Reference numeral 48a denotes a rotation angle sensor composed of an encoder for detecting the swing rotation angle of the head portion 42. Reference numeral 48b denotes a rotation angle sensor composed of an encoder that detects the rotation angle of the head portion 42 in the axial direction. A motor 49a (shown in FIG. 1) moves the needle shaft 41e and the needle 41a up and down. A motor 49b (shown in FIG. 1) rotates the lower disk 41k in synchronization with the motor 42b. As a result, the needle shaft 41e rotates with the needle 41a about the axis. In FIG. 4, the artificial hair 30 is transferred to the base 11 in the direction indicated by the arrow (X-axis direction).
[0016]
As best shown in FIG. 8, the catcher 44 is composed of a pair of inclined members 44a and an upper member 44b that are inclined inward and intersect at the tip, and are formed in an inverted triangular frame 44A, 44B. The catcher 44 holds the artificial hair 30 detached from the artificial hair supply nozzle 37 provided at the tip of the pipe 35. That is, a space is formed in a portion surrounded by the frame bodies 44A and 44B, and the artificial hair 30 is inserted into the space portion 44d. A pair of the frame bodies 44A and 44B is provided with a sufficient interval for the needle 41a to enter. The frame bodies 44A and 44B are fixedly supported by the boss portion 45. The boss portion 45 has a rectangular shape, and support members 45a that are movable up and down are provided on four outer portions. Reference numeral 45b denotes a hemispherical base press provided at the tip of the support member 45a. The base presser 45b abuts against the base 11 and instantaneously fixes the extension of the base 11 in the extended state. A cylinder 45c moves the support member 45a up and down. Reference numeral 46 denotes a heat wire that can be moved back and forth between the catcher 44 and the base 11. The hot wire body 46 is provided with an appropriate number of holes (not shown) for emitting hot air. Reference numeral 46b denotes a cylinder for moving the hot wire body 46 back and forth. 46c is a heater that emits hot air. Reference numeral 47 denotes a repair liquid supply unit which can be moved forward and backward toward the tip end portion 44c of the catcher 44. In the repair liquid supply unit 47, the repair pipe 47 b is advanced and retracted by the cylinder 47 a, and the repair liquid is supplied onto the base 11.
[0017]
FIG. 9 shows the flow hair part 5 in the hair transplant part 4. That is, a chain conveyor 51 that rotates clockwise is provided directly below the planted artificial hair 30, and a plurality of scraping bars 52 are attached to the conveyor 51. The holding bar 53 is disposed at a suitable distance from the artificial hair 30 planted. The conveyor 51 rotates at regular intervals, scrapes the planted artificial hair 30 to the right by the scraping bar 52 and holds it by the holding bar 53. As a result, the planting surface can be planted without any obstacle on the next planting.
[0018]
FIG. 10 shows a solenoid valve (three-position closed center double solenoid) 39 a that operates in conjunction with the air compressor 39 and is used to operate the vacuum generator 32 and the vacuum generator 33.
[0019]
Next, the operation of the automatic hair transplanter for manufacturing a wig using the present invention will be described with reference to FIGS. First, the slack T between the base-in roller 27 and the tension nip rollers 24 and 25₁(FIG. 11A), and then the base out roller 28 is rotated to feed the base 11 (FIG. 11B). Until this time, the tension nip rollers 24 and 25 are open. Next, the tension nip rollers 24 and 25 are closed, and the slack T between the base-in roller 27 and the tension nip rollers 24 and 25 is again obtained after the supplied base 11 is sandwiched.₁(FIG. 11C). Next, the base out roller 28 is rotated in the reverse direction, and a slack T between the tension nip rollers 24 and 25 and the base out roller 28 is obtained.₂(FIG. 11D). As a result, the slack T that the moving table 21 can move is sufficient._{1 ,}T₂Form. In FIG. 11, the hatched portion of the base sag sensor 29 indicates the detection range. The base 11 is fed from the left to the right.
[0020]
The base 11 thus fed is nipped from the top and bottom by tension nip rollers 24 and 25 and pulled, and is extended on the moving table 21 (see FIG. 3). Next, predetermined data such as the pitch of the hair transplantation and the color scheme of the artificial hair 30 is read into a control means comprising a computer (not shown), and the planting process is started according to the data. The color scheme of the artificial hair 30 is designed in advance such that the bobbin 31A is 50%, the bobbin 31B is 30%, the bobbin 31C is 15%, and the bobbin 31D is 5%.
[0021]
Prior to the planting process, the artificial hair 30 is supplied above the base 11. That is, the artificial hair 30 is supplied by operating the vacuum generators 32 and 33 in accordance with a command from the control means and vacuuming the knitted yarn. Specifically, when selecting the A-color artificial hair 30, the <1> A port and the <2> A port of the electromagnetic valve 39a (shown in FIG. 10) in the vacuum generator 32 are turned on. The 31A motor is turned on. When selecting the B artificial hair 30, the <1> B port and the <2> B port of the electromagnetic valve 39a are turned on, and the 31B motor is turned on. When the C-color artificial hair 30 is selected, the <3> port A and <4> port A of the solenoid valve 39a are turned on, and the 31C motor is turned on. When selecting the D-color artificial hair 30, the <3> B port and the <4> B port of the electromagnetic valve 39a are turned on, and the 31D motor is turned on. Then, when a yarn detection sensor (not shown) made of a photoelectric tube detects that the artificial hair 30 has reached a certain length, the cutter 34 is activated to cut the artificial hair 30 into a certain length. In this state, the artificial hair 30 is supplied above the base 11.
[0022]
Next, artificial hair 30 is planted. First, the fed base 11 is brought into an extended state on the moving table 21 and the artificial hair 30 is supplied. The moving table 21 is set at a predetermined position. Next, the artificial hair 30 is supplied into the catcher 44. Next, the operation of the cylinder 45c causes the support member 45a of the catcher 44 to descend as shown by a one-dot chain line in FIG. Next, the artificial hair 30 is cut into a predetermined length by a cutter (not shown). The artificial hair 30 supplied in this manner is held horizontally by the catcher 44. Next, the head portion 42 is rotated around the axis by the motor 42b. At the same time, the needle 41a is rotated by the motor 49b in the same direction as the head portion 42 around the axis in synchronization with the motor 42b.
[0023]
Next, as shown in FIG. 14, the head portion 42 escapes and rotates counterclockwise (−R direction). The needle 41a is then raised. After completion of the raising of the needle 41a, the hot wire body 46 enters between the catcher 44 and the base 11. When the rise of the needle 41a reaches the peak H, the artificial hair held by the catcher 44 is rotated clockwise (+ R direction, that is, the counter needle 41a direction) by the motor 42a so that the head portion 42 draws an arc. 30 is hooked on the notch 41d. The base supporter 41i starts to rise at the S point (shown in FIG. 14) during the rotation of the pendulum. Next, when the pendulum rotation of the head unit 42 reaches the T point that is the set end point, the needle 41a starts to descend. The end point of the pendulum rotation of the head unit 42 can be arbitrarily set in a range from the rotation start point O to a mechanical end U point.
[0024]
At this T point, as shown in FIG. 15, the base supporter 41i turns the base 11 from below and opens the tear 11a. Accordingly, since the base 11 does not cling to the needle 41a when the needle 41a is lowered, the tear 11a is prevented from expanding and continuing.
[0025]
More specifically, the tear 11a is a fine line-shaped tear formed by the ultrathin needle 41a, and the needle 41a must pass through the tear 11a accurately when descending. However, since the base 11 is an ultra-thin base, the base 11 tries to cling to the needle 41a as the needle 41a is lowered. When the base 11 adheres to the needle 41a, the tear 11a expands as the needle 41a descends, and if it finally becomes a continuous hole, the artificial hair 30 cannot be planted. The support of the tear 11a by the base supporter 41i prevents such inconvenience.
[0026]
The lowering needle 41a is in a state of holding the artificial hair 30 hooked on the notch 41d (FIGS. 8A and 8B). In this way, the artificial hair 30 hooked and held by the needle 41a comes out of the gap of the catcher 44 (FIG. 8C). Next, when the tip of the needle 41a comes to the L point (shown in FIG. 14), the heat ray body 46 retreats. The artificial hair 30 passes through the base 11 while being held by the needle 41a. The intermediate portion (bending bottom portion) 30a of the artificial hair 30 that is bent by the lowering of the needle 41a remains on the back surface of the base 11. Thereby, the artificial hair 30 is gently landed on the base 11. After completion of the artificial hair 30 planting, as shown in FIG. 8D, when the base 11 is released from the extended state, the tear 11a is closed. Note that when a sensor (not shown) senses that the lower end of the holder 41f has reached the bottom position, both the pendulum rotation and the shaft rotation of the head unit 42 return to the origin.
[0027]
Next, the cylinder 47a of the repair liquid supply unit 47 is operated, and the repair pipe 47b is lowered. The repair liquid is dripped from the repair pipe 47b, and the tear 11a generated in the base 11 due to the vertical movement of the needle 41a is repaired. Next, the repair pipe 47b is retracted and the support member 45a is raised. Oil is applied to the needle 41a. The flocking is performed by repeating the above operation.
[0028]
On the other hand, the conveyor 51 rotates at predetermined time intervals, and the planted artificial hair 30 is moved to the right by the holding bar 53 (FIG. 9B). Thereby, it can plant in the state which does not have an obstruction on the lower surface planted at the time of next planting. The artificial hair 30 is planted on the base 11 in the Y-axis direction (see FIG. 5) perpendicular to the feeding direction (X-axis) of the artificial hair 30 in a preset order with the moving table 21 at a predetermined moving pitch, for example, about 1 mm. 12) or after moving in the X-axis direction. Thereby, the artificial hair 30 is planted on the base 11 at a desired planting pitch P, P ′. The planting pitches P and P ′, that is, the interval between the artificial hairs 30 is determined by the set moving pitch of the moving table 21. The planting pitches P and P ′ may not always be constant in the X-axis direction and the Y-axis direction due to a change in direction of the moving table 21 or the like. However, this is preferable because it is close to the natural state.
[0029]
Thus, when the planting process is completed, the extended state of the base 11 is released, and the base out roller 28 is operated to perform the discharging process of the completed base 11a (FIG. 13A). Next, the base-in process described above is started, and a new surface 11b to be the base 11 is supplied (FIG. 13B). After the planting process, the base 11 is subjected to post-processing such as fixing an intermediate part (bending bottom part) 30a with an adhesive and forming an adhesive surface to the human body.
[0030]
The above-mentioned control of each part is performed by a control means comprising a computer (not shown).
[0031]
The planting process will be described in more detail. Since the catcher 44 is composed of inclined members 44a and 44b that are inclined inward and intersect with each other at the tip, the artificial hair 30 supplied into the catcher 44 is surely lowered to the tip 44c along the inclined surface. Therefore, holding of artificial hair 30 and positioning of planting are ensured. In the present invention, since the artificial hair 30 is planted on the ultra-thin base 11 with the ultrafine needle 41a, the certainty of positioning is a prerequisite for highly accurate planting control.
[0032]
Since the catcher 44 is provided with a pair of frame bodies 44A and 44B composed of the inclined members 44a and 44b at an interval, both ends of the artificial hair 30 are moved to the frame body as shown in FIG. It escapes from the gap between 44A and 44B. The pulled-out artificial hair 30 is inserted into the base 11 while being held by the needle 41a, and the bent middle portion 30a remains on the back surface of the base 11. Therefore, the artificial hair 30 can be gently landed on the base 11. If this landing is not performed gently, the artificial hair 30 is torn and cannot be implanted.
[0033]
Prior to penetration of the artificial hair 30 into the base 11, the base supporter 41i is raised, the tear 11a generated in the base 11 with the insertion of the needle 41a is turned from below to open the tear 11a, and the needle 41a is lowered when the needle 41a is lowered. The base 11 is supported so as not to be caught on the base 11. Thereby, the expansion and continuation of the tear 11a generated in the base 11 can be prevented, and the artificial hair 30 can be planted on the base 11.
[0034]
When the artificial hair 30 passes through the base 11, the heat wire 46 is interposed between the catcher 44 and the base 11, so that the load when the artificial hair 30 is inserted into the base 11 is reduced. That is, the artificial hair 30 first hits the hot wire 46 and then lands on the base 11 as the needle 41a descends after the hot wire 46 retreats. Therefore, the load applied to the base 11 is not direct and can be relaxed because it is divided into two stages. Since the base 11 is made of an ultra-thin material, the base 11 cannot be lacerated and cannot be implanted unless the load is reduced.
[0035]
Further, when the artificial hair 30 is in contact with the heat ray body 46, the artificial hair 30 is bent by the heat from the heat ray body 46. This bending habit remains on the back surface after the artificial hair 30 is planted on the base 11, and becomes the root of planting. Therefore, planting is ensured.
[0036]
Although the artificial hair 30 is soft-landing in this manner, the base 11 has a tear 11a when the needle 41a is put in and out, and this portion needs to be repaired. This repair is performed by the repair liquid supply unit 47 supplying the repair liquid to the base 11 corresponding to the tip part 44c of the catcher 44, but the tip part 44c of the catcher 44 is specified at one point. The liquid can be accurately dropped.
[0037]
Therefore, in automatic machine manufacturing of wigs, it becomes possible to control the planting pitch of the artificial hair 30 with high accuracy, for example, about the interval between human hairs in a natural state, and the wig defect rate of machine manufacturing can be reduced.
[0038]
The present invention is not limited to the embodiment described above. For example, the catcher 44 only needs to include linear inclined members 44a and 44a and form a space between the inclined members 44a and 44a, and the upper member 44b is not necessarily required.
[0039]
The pair of inclined members 44a and 44b constituting the catcher 44 is arbitrary as long as it is plural, and may be three, for example.
[0040]
The base presser 45b may not be provided, but it is preferable that the base presser 45b is provided because deformation of the base 11 due to an impact when the needle 41a is inserted is further reduced.
[0041]
When the base 11 is extended, the slack T₁, T₂It is not always necessary to provide this.
[0042]
The flocking material can be supplied to the lower surface of the base 11.
[0043]
The number of the flocking material supply means is arbitrary. As described in the text, it is desirable to use a plurality of hair transplantation materials because, for example, they can be mixed with white hair by changing the color of the flocking material.
[0044]
The material of the flocking material does not matter. For example, artificial fibers, natural fibers, animal materials and the like may be used.
[0045]
The number of needles constituting the planting means may be plural, for example, three.
[0046]
The heating wire 46 may be, for example, a heater that generates heat.
[0047]
【The invention's effect】
Thus, according to the hair transplant material catcher for wig manufacture by this invention, in automatic machine manufacture of a wig, artificial hair can be hold | maintained appropriately and can be planted reliably. In addition, the artificial hair planting pitch can be controlled with high accuracy, and the defective rate of wigs for machine manufacturing can be reduced.
[Brief description of the drawings]
FIG. 1 is a conceptual diagram showing an embodiment of an automatic hair transplanter for manufacturing a wig using the present invention and schematically showing a flow of steps.
FIG. 2 is a schematic front view showing an example of a base supply unit of an automatic hair transplanter for manufacturing a wig using the present invention.
FIGS. 3A and 3B are diagrams showing an example of a tension / positioning portion of an automatic hair transplanter for manufacturing a wig using the present invention. FIG. 3A is a schematic plan view, FIG. 3B is a schematic front view, and FIG. It is a top view.
4A is a front view of a head portion of an automatic hair transplanter for manufacturing a wig using the present invention, and FIG. 4B is a left side view thereof.
FIG. 5 is a rear view of a head portion of an automatic hair transplanter for manufacturing a wig using the present invention.
FIG. 6 is a front view of a holder of an automatic hair transplanter for manufacturing a wig using the present invention.
7A is an enlarged view of a portion VII in FIG. 6, FIG. 7B is a right side view thereof, and FIG. 7C is a plan view of FIG.
8A and 8B are diagrams showing an embodiment of a hair transplant material catcher for manufacturing a wig according to the present invention and a process for planting artificial hair. FIG. 8A is a diagram when (B) is (A ) Is a right side view, (C) is a stage during the lowering of the needle, and (D) is a state when the lowering of the needle is finished.
FIGS. 9A and 9B are schematic side views showing an example of a hair portion of an automatic hair transplanter for manufacturing a wig using the present invention. FIG. 9A shows a state immediately after artificial hairs are planted, and FIG. Indicates the state of being brought to the base side.
FIG. 10 shows an example of an electromagnetic valve used in an automatic hair transplanter for manufacturing a wig using the present invention, (A) is a schematic perspective view, and (B) is a circuit diagram.
FIG. 11 is a diagram (schematic side view) for explaining how to apply a base tension;
FIG. 12 is a diagram showing a state in which artificial hair is planted on a base.
FIG. 13 is a diagram (schematic plan view) for explaining a process following the flocking process.
FIG. 14 is an explanatory view of the operation of the automatic hair transplanter for manufacturing a wig using the present invention.
FIG. 15 is an explanatory view of the operation of an automatic hair transplanter for manufacturing a wig using the present invention.
[Explanation of symbols]
1 Base supply section
11 base
11a rift
13 Base roller
15 motor
17 Base roller holder
2 Tension / positioning part
21 Moving table
23 Tensioner
24 Tension nip roller
25 Tension nip roller
26 Tension motor
27 Base In Roller
27a Base in-roller motor
28 Base Out Roller
28a Base Out Roller Motor
29 Base slack sensor
3 Synthetic hair supply unit
30 Synthetic hair
30a bent bottom
31 Bobbin
31A bobbin
31B bobbin
31C bobbin
31D bobbin
32 Vacuum generator
33 Vacuum generator
34 Cutter
35 Piping
37 Synthetic hair supply nozzle
39 Air compressor
39a Solenoid valve
4 Flocking
41 Planting means
41a needle
41b Tip
41c blade
41d Notch
41e Needle shaft
41f holder
41g cylinder
41h Support member
41i base supporter
41j Tip
41k lower disk
41m cylinder
42 Head
42a motor
42b motor
42c frame
43 prop
43a Upper disk
44 Catcher
44A frame
44B frame
44a Inclined member
44b Upper member
44c Tip
44d space
45 Boss
45a Support member
45b Base presser
45c cylinder
46 Hot wire
46b cylinder
46c heater
47 Repair fluid supply section
47a cylinder
47b Repair pipe
48a Rotation angle sensor
48b Rotation angle sensor
49a motor
49b motor
5 Flowing hair
51 conveyor
52 Scraper Bar
53 Holding bar
T₁     Sagging
T₂     Sagging
W Needle width

Claims (11)

A catcher for holding a flocking material used in a flocking machine for manufacturing a wig for planting a flocking material supplied to one surface of a base by a planting means, wherein the catcher is inclined inward and intersects at a tip portion A flocking material catcher for manufacturing a wig comprising an inclined member, wherein a plurality of the inclined members are provided at intervals. 2. The flocking material catcher for manufacturing a wig according to claim 1, wherein the inclined member comprises a linear inclined plate. The flocking material catcher for manufacturing a wig according to claim 1, wherein a plurality of the inclined members are provided. The hair transplant material catcher for manufacturing a wig according to claim 1, wherein the inclined members are formed in a triangular shape. The wig manufacturing flocking material catcher according to claim 1, wherein a support member that is movable up and down is provided outside the inclined member so as to abut against the base and instantaneously fix the base. 6. A flocking material catcher for manufacturing a wig according to claim 5, wherein a hemispherical base presser is provided at the tip of the support member. The hair transplanter for manufacturing a wig according to claim 1, wherein the hair transplant material is supplied to an upper surface of the base. The hair transplanter for manufacturing a wig according to claim 1, wherein the hair transplant material is supplied to the lower surface of the base. 2. A hair transplant material catcher for manufacturing a wig according to claim 1, wherein said hair transplant material has a plurality of supply means. 2. The flocking material catcher for manufacturing a wig according to claim 1, wherein two needles constituting the planting means are installed at a predetermined interval along the feeding direction of the flocking material. 2. The hair transplant material catcher for manufacturing a wig according to claim 1, wherein said base supply means, said hair transplant material supply means, said planting means and said catcher are operated by a control means comprising a computer.

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