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JP4122283B2 - In-tube contaminant collector - Google Patents
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JP4122283B2 - In-tube contaminant collector - Google Patents

In-tube contaminant collector Download PDF

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JP4122283B2
JP4122283B2 JP2003421136A JP2003421136A JP4122283B2 JP 4122283 B2 JP4122283 B2 JP 4122283B2 JP 2003421136 A JP2003421136 A JP 2003421136A JP 2003421136 A JP2003421136 A JP 2003421136A JP 4122283 B2 JP4122283 B2 JP 4122283B2
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net
collection
collection net
pipe
shaft
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JP2005179988A (en
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正純 小仲
吉彦 山本
直岐 冨田
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Kurimoto Ltd
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Kurimoto Ltd
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Description

この発明は、水道管等の管路を流れる錆や土砂等の夾雑物を捕集する器具に関するものである。   The present invention relates to an instrument that collects contaminants such as rust and earth and sand flowing through pipes such as water pipes.

例えば、地中に埋設された水道管においては、老朽化に伴い発生した錆や、補修工事時に管路に侵入した土砂等の夾雑物が水道水に混入することがある。このような夾雑物を除去するため、本出願人は、下記特許文献1において、図14に示すような管内夾雑物の捕集具を提案している。   For example, in a water pipe buried in the ground, impurities such as rust generated with aging and earth and sand entering the pipe during repair work may be mixed into the tap water. In order to remove such impurities, the present applicant has proposed a collecting device for in-pipe impurities as shown in FIG.

この捕集具は、シャフト51の下端に、網体53を弾性変形可能なフレーム54で保持した捕集網52を取り付け、本管21から分岐した枝管22に補修弁23及び三方口管24を介して治具55を接続し、この治具55にシャフト51を挿入して、シャフト51を押し下げると、捕集網52が本管21に到達して拡大し、シャフト51を引き上げると、捕集網52が縮小して治具55に収納されるようにしたものである。   In this collecting tool, a collecting net 52 holding a net 53 with an elastically deformable frame 54 is attached to the lower end of a shaft 51, and a repair valve 23 and a three-way mouth pipe 24 are connected to a branch pipe 22 branched from the main pipe 21. When the shaft 51 is inserted into the jig 55 and the shaft 51 is pushed down, the collection net 52 reaches the main pipe 21 and expands. When the shaft 51 is pulled up, The collecting net 52 is reduced and stored in a jig 55.

このような捕集具を用いると、既存の消火栓の設備を利用して、大掛りな開削工事等を行うことなく、夾雑物を除去することができ、また、管路の更新などで捕集具が不要になったときには、捕集具を簡単に撤去でき、移設することもできる。
特開2002−285592号公報
By using such a collector, it is possible to remove foreign substances without using an existing fire hydrant facility, and without performing extensive excavation work. When the tool is no longer needed, the collecting tool can be easily removed and relocated.
JP 2002-285592 A

しかしながら、上記捕集具では、網体53に目詰まりが生じて、流れによる大きな負荷が作用した場合、図15に示すように、網体53が破れて夾雑物が下流側へ逃げたり、図16に示すように、千切れた網体53が下流側へ流されたりする恐れがある。   However, in the above-described collecting tool, when the mesh body 53 is clogged and a large load is applied due to the flow, the mesh body 53 is torn and impurities escape to the downstream side as shown in FIG. As shown in FIG. 16, there is a possibility that the broken net 53 is caused to flow downstream.

そこで、この発明は、目詰まりによる網体の破損を防止し、管路内に悪影響を及ぼさないようにすることを課題とする。   Accordingly, an object of the present invention is to prevent the net body from being damaged due to clogging and to prevent adverse effects on the inside of the pipe line.

上記課題を解決するため、この発明では、シャフトの下端に捕集網を取り付けた管内夾雑物の捕集具において、捕集網を本管の流れ方向に回動自在に連結し、ストッパ機構により、捕集網を流れによる負荷が限界値に達するまでセット状態に保持し、負荷が限界値を超えると、捕集網の下流側への回転を許容すると共に、上流側への戻りを防止するようにし、捕集網のフレームを縮小方向に付勢して、捕集網が下流側への回転に伴い縮小するようにしたのである。   In order to solve the above-described problems, in the present invention, in the collecting device for contaminants in a pipe having a collecting net attached to the lower end of the shaft, the collecting net is rotatably connected in the flow direction of the main pipe, and a stopper mechanism is used. The collection network is held in a set state until the load due to the flow reaches the limit value, and when the load exceeds the limit value, the collection network is allowed to rotate downstream and the upstream is prevented from returning to the upstream side. In this way, the frame of the collection network is urged in the reduction direction so that the collection network is reduced with the rotation to the downstream side.

また、前記ストッパ機構は、ケーシングに半球状の頭部を有する制止体を出没自在に挿入して、この制止体を圧縮ばねで突出方向に付勢した構成とし、制止体の外周に捕集網のフレーム上部が当接して、捕集網がセット状態に保持され、捕集網のフレーム上部が制止体をケーシングに押し込むことにより、捕集網の回転が許容されるようにしたのである。   Further, the stopper mechanism is configured such that a restraining body having a hemispherical head is inserted into the casing so as to be retractable, and the restraining body is biased in a protruding direction by a compression spring. The upper part of the frame abuts, the collection net is held in a set state, and the upper part of the collection net pushes the stopper into the casing so that the rotation of the collection net is allowed.

さらに、前記捕集網の中央部に、圧縮ばねを内装したシリンダ機構を上下方向に向けて設け、その伸長に伴い捕集網の縮小が補助されるようにしたのである。   Furthermore, a cylinder mechanism having a compression spring is provided in the center of the collection net so as to be directed in the vertical direction so that the reduction of the collection net is assisted with its extension.

そのほか、前記捕集網の外周部に可撓性の覆板を設け、捕集網が拡大した状態では網体が露出して流路が確保され、捕集網が縮小すると、網体が覆板で完全に覆われるようにしたのである。   In addition, a flexible cover plate is provided on the outer periphery of the collection net. When the collection net is enlarged, the net is exposed to secure a flow path, and when the collection net is reduced, the net is covered. It was completely covered with a board.

上記のような捕集具では、捕集網の網体が目詰まりして、流れによる負荷が限界値を超えると、捕集網が下流側へ回転し、流路が開放されて、網体に作用する負荷が減少するので、網体の破損が防止される。また、このとき捕集網が縮小して、網体内に夾雑物を閉じ込めるので、夾雑物が下流側へ逃げることもなく、管路内に悪影響が及ぶことがない。   In the collection tool as described above, when the net of the collection net is clogged and the load due to the flow exceeds the limit value, the collection net rotates downstream, the flow path is opened, and the net Since the load acting on the net is reduced, damage to the net is prevented. Further, at this time, the trapping net is reduced and the contaminants are confined in the mesh body. Therefore, the contaminants do not escape to the downstream side, and there is no adverse effect on the pipeline.

以下、この発明の実施形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

この捕集具は、図1に示すように、シャフト1の下端に捕集網2を取り付けたものであり、捕集網2は、網体3を弾性変形可能なフレーム4で保持し、フレーム4を縮小方向に付勢したものとなっている。   As shown in FIG. 1, this collecting tool has a collecting net 2 attached to the lower end of a shaft 1. The collecting net 2 holds a net body 3 with an elastically deformable frame 4. 4 is energized in the reduction direction.

フレーム4の上部には、上下縁が外側へ反ったT字状の頭部が形成され、この頭部がシャフト1の下端に設けられた連結部5に軸6を介して回動自在に連結されている。フレーム4の下端には、水道管に挿入した捕集網2がスムーズに回動を始めるように、水道管の管底に接触しつつ回転するローラを備えた滑動機構7が設けられている。   At the top of the frame 4 is formed a T-shaped head whose upper and lower edges warp outward, and this head is connected to a connecting portion 5 provided at the lower end of the shaft 1 through a shaft 6 so as to be rotatable. Has been. At the lower end of the frame 4, a sliding mechanism 7 having a roller that rotates while contacting the pipe bottom of the water pipe is provided so that the collection net 2 inserted into the water pipe starts to turn smoothly.

上記連結部5には、ストッパ機構8が設けられている。このストッパ機構8は、図2に示すように、ケーシング9に半球状の頭部を有する制止体10を出没自在に挿入して、この制止体10を圧縮ばね11で突出方向に付勢した構成とされている。   The connecting portion 5 is provided with a stopper mechanism 8. As shown in FIG. 2, the stopper mechanism 8 is configured such that a restraining body 10 having a hemispherical head is inserted into a casing 9 so as to be able to protrude and retract, and the restraining body 10 is urged in a protruding direction by a compression spring 11. It is said that.

このストッパ機構8では、捕集網2に作用する軸6を中心とした回転モーメントが限界値以下の場合には、図3(a)に示すように、間隔をあけて横に並んだ2個の制止体10の外周にフレーム4の頭部上縁が当接して、捕集網2がセット状態に保持される。   In this stopper mechanism 8, when the rotational moment about the axis 6 acting on the collection net 2 is less than the limit value, as shown in FIG. The upper edge of the head of the frame 4 comes into contact with the outer periphery of the restraining body 10, and the collection net 2 is held in the set state.

そして、上記モーメントが限界値を超えると、図3(b)に示すように、一方の制止体10が捕集網2の頭部でケーシング9に押し込まれて、捕集網2の揺動が許容される。   When the moment exceeds the limit value, as shown in FIG. 3B, one of the restraining bodies 10 is pushed into the casing 9 by the head of the collection net 2, and the collection net 2 is swung. Permissible.

さらに、捕集網2が所定角度以上揺動すると、図3(c)に示すように、この制止体10が突出して、捕集網2の戻りが阻止される。   Further, when the collection net 2 swings by a predetermined angle or more, as shown in FIG. 3 (c), the restraining body 10 protrudes to prevent the collection net 2 from returning.

なお、ストッパ機構8は、図4に示すように、捕集網2のフレーム4の頭部をT字状にすることなく、棒状としたフレーム4の両側に制止体10を配置しても、図3に示すものと同様の機能となる。   In addition, as shown in FIG. 4, the stopper mechanism 8 does not make the head of the frame 4 of the collection net 2 T-shaped, and even if the stoppers 10 are arranged on both sides of the rod-shaped frame 4, The function is the same as that shown in FIG.

上記のような捕集具を使用して水道管の夾雑物を除去するには、図5に示すように、本管21から分岐した枝管22の補修弁23を閉じ、枝管22の上部に接続された消火栓25を取り外す。   In order to remove contaminants in the water pipe using the collecting tool as described above, the repair valve 23 of the branch pipe 22 branched from the main pipe 21 is closed as shown in FIG. Remove the fire hydrant 25 connected to.

次に、図6に示すように、枝管22の上部にシャフト1を挿入した筒状の治具12を接続する。なお、図14に示すように、三方口管24が介在している場合には、消火栓25を取り外す必要はない。   Next, as shown in FIG. 6, a cylindrical jig 12 having the shaft 1 inserted is connected to the upper part of the branch pipe 22. In addition, as shown in FIG. 14, when the three-way port 24 is interposed, it is not necessary to remove the fire hydrant 25.

そして、図7に示すように、補修弁23を開き、シャフト1を押し下げ、滑動機構7のローラを本管21の管底に押し付けると、図8に示すように、捕集網2が管路断面の全体に拡大し、その網体3により夾雑物が捕集され、水流の通過は許容される状態となる。   Then, as shown in FIG. 7, when the repair valve 23 is opened, the shaft 1 is pushed down, and the roller of the sliding mechanism 7 is pressed against the tube bottom of the main pipe 21, as shown in FIG. It expands to the whole cross section, and the contaminants are collected by the net 3, and the passage of the water flow is allowed.

このように捕集網2をセットした状態では、フレーム4の弾性による捕集網2の戻りを阻止するため、図9に示すように、シャフト1のハンドル13を治具12の上部に設けた可動式のフック14で固定しておくとよい。   In the state where the collection net 2 is set in this way, the handle 13 of the shaft 1 is provided on the upper portion of the jig 12 as shown in FIG. 9 in order to prevent the collection net 2 from returning due to the elasticity of the frame 4. It is good to fix with the movable hook 14.

また、シャフト1と治具12の間にはシール用のOリング15を予め嵌めておき、捕集網2のセット時に止水性を高めるため、治具12の上部に止水キャップ16を被せてもよい。このとき、治具12と止水キャップ16の間にシールテープを介在させてもよい。   In addition, a sealing O-ring 15 is fitted between the shaft 1 and the jig 12 in advance, and a water-stop cap 16 is put on the upper part of the jig 12 in order to increase the water-stopping property when the collection net 2 is set. Also good. At this time, a sealing tape may be interposed between the jig 12 and the water stop cap 16.

そして、このような状態で時間が経過し、図10に示すように、捕集網2の網体3に目詰まりが生じると、管路内の水流は網体3に遮られ、捕集網2には、流れによる負荷が作用して、軸6を中心とする回転モーメントが発生する。   And if time passes in such a state and the clogging arises in the net 3 of the collection net | network 2 as shown in FIG. 10, the water flow in a pipe line will be interrupted | blocked by the net | network 3, and a collection net | network will be shown. 2 is subjected to a load caused by the flow, and a rotational moment about the shaft 6 is generated.

その後、目詰まりの進行に伴い、その負荷が限界値を超えると、ストッパ機構8による保持が解除され、図11に示すように、捕集網2は下流側へ跳ね上がって、フレーム4の弾性により縮小する。   Thereafter, when the load exceeds a limit value as clogging progresses, the holding by the stopper mechanism 8 is released, and the collection net 2 jumps downstream as shown in FIG. to shrink.

このように、捕集網2が下流側へ回転すると、流路が開放されて、網体3に作用する負荷が減少するので、網体3の破損が防止される。また、このとき捕集網2が縮小して、網体3内に夾雑物が閉じ込められるので、夾雑物が下流側へ逃げることもなく、管路内に悪影響が及ぶことがない。   Thus, when the collection network 2 rotates downstream, the flow path is opened and the load acting on the network body 3 is reduced, so that the network body 3 is prevented from being damaged. Further, at this time, the collection net 2 is reduced and the foreign matter is confined in the net body 3, so that the foreign matter does not escape to the downstream side, and there is no adverse effect on the pipeline.

なお、フレーム4の弾性だけでは捕集網2が十分に縮小しない場合には、図12に示すように、捕集網2の中央部に、圧縮ばね17を内装したシリンダ機構18を上下方向に向けて設け、その伸長に伴い捕集網2の縮小が補助されるようにするとよい。   If the collection net 2 is not sufficiently reduced only by the elasticity of the frame 4, as shown in FIG. 12, a cylinder mechanism 18 having a compression spring 17 in the center of the collection net 2 is arranged in the vertical direction. It is good to provide for the reduction | restoration of the collection net | network 2 with the extension.

また、捕集網2で捕集した夾雑物が管路内に再度落下するのを防止するため、図13に示すように、捕集網2の外周部にゴム板などの可撓性を有する覆板19を設け、捕集網2が拡大した状態では中心部に網体2が露出して流路が確保され、捕集網2が縮小すると、網体3が覆板19で完全に覆われて、夾雑物が閉じ込められるようにしてもよい。   Further, in order to prevent the foreign matter collected by the collection net 2 from falling again into the pipeline, the outer circumference of the collection net 2 has flexibility such as a rubber plate as shown in FIG. In a state where the cover plate 19 is provided and the collection net 2 is enlarged, the net body 2 is exposed at the center to secure a flow path, and when the collection net 2 is reduced, the net body 3 is completely covered by the cover plate 19. It is also possible that the foreign matter is trapped.

ところで、捕集網2が跳ね上がったことを外部から確認できる手段を設けておくと、作業員の巡回時における保守性が向上する。この確認手段としては、フレーム4の下端部に紐を繋ぎ、この紐を治具12に挿通して、捕集網2が跳ね上がったき、紐が管路内に引き込まれる現象を外部から検出できるようにするとよい。   By the way, providing a means for confirming from the outside that the collection net 2 has jumped up improves the maintainability of the operator during patrol. As the confirmation means, a string is connected to the lower end portion of the frame 4 and the string is inserted into the jig 12 so that the phenomenon that the trapping net 2 jumps up and the string is pulled into the pipe line can be detected from the outside. It is good to.

この発明に係る管内夾雑物捕集具の動作を示す概略斜視図Schematic perspective view showing the operation of the in-pipe contaminant collector according to the present invention 同上のストッパ機構の拡大縦断正面図Expanded longitudinal front view of the stopper mechanism (a)同上のストッパ機構の捕集網セット時の状態を示す部分正面図、(b)同上の捕集網の回転時の状態を示す部分正面図、(c)同上の捕集網の戻り防止状態を示す部分正面図(A) Partial front view showing the state of the stopper mechanism of the above when the collection net is set, (b) Partial front view showing the state of the collection network when rotating, (c) Return of the collection net of the same Partial front view showing the prevention state (a)同上のストッパ機構の他例における捕集網セット時の状態を示す部分正面図、(b)同上の捕集網の回転時の状態を示す部分正面図、(c)同上の捕集網の戻り防止状態を示す部分正面図(A) The partial front view which shows the state at the time of the collection net setting in the other example of the stopper mechanism same as the above, (b) The partial front view which shows the state at the time of rotation of the collection net same as the above, (c) The collection same as the above. Partial front view showing the return prevention state of the net 同上の捕集具をセットする前の消火栓の取付状態を示す縦断側面図Longitudinal side view showing the mounting condition of the fire hydrant before setting the collector 同上の捕集具挿入用治具の取付状態を示す縦断側面図Longitudinal side view showing the mounting state of the jig for inserting the collector 同上の捕集具挿入過程を示す縦断側面図Vertical side view showing the collector insertion process (a)同上の捕集網のセット状態を示す縦断側面図、(b)同上の管路部分の縦断正面図(A) Longitudinal side view showing the set state of the collection net of the above, (b) Longitudinal front view of the pipe portion of the above. (a)同上のシャフト固定フック及び止水キャップを示す拡大断面図、(b)同上のフック側面図(A) Expanded sectional view showing the shaft fixing hook and the water stop cap same as above, (b) Side view of the hook same as the above. (a)同上の捕集網に目詰まりが生じた状態を示す縦断側面図、(b)同上の管路部分の縦断正面図(A) Longitudinal side view showing a state in which clogging has occurred in the collection net of the above, (b) Longitudinal front view of the pipe portion of the above. (a)同上の捕集網が下流側へ回転した状態を示す縦断側面図、(b)同上の管路部分の縦断正面図(A) Longitudinal side view showing a state in which the same collection network is rotated downstream, (b) Longitudinal front view of the duct portion. (a)同上の縮小補助用シリンダ機構を設けた捕集網の拡大状態を示す縦断正面図、(b)同上の縮小状態を示す縦断正面図(A) Longitudinal front view showing an enlarged state of a collection net provided with the above-described reduction assisting cylinder mechanism, (b) Longitudinal front view showing a reduced state of the above. (a)同上の覆板を設けた捕集網の拡大状態を示す縦断正面図、(b)同上の縮小状態を示す縦断正面図(A) Longitudinal front view showing an enlarged state of the collection net provided with the same cover plate, (b) Longitudinal front view showing a reduced state of the above. 従来の夾雑物捕集具の使用状態を示す縦断側面図Longitudinal side view showing the state of use of a conventional dust collector 同上の網体が破れた状態を示す縦断側面図Longitudinal side view showing a state in which the same mesh body is torn 同上の網体が千切れた状態を示す縦断側面図Longitudinal side view showing a state in which the same mesh body is broken

符号の説明Explanation of symbols

1 シャフト
2 捕集網
3 網体
4 フレーム
5 連結部
6 軸
7 滑動機構
8 ストッパ機構
9 ケーシング
10 制止体
11 圧縮ばね
12 治具
13 ハンドル
14 フック
15 Oリング
16 止水キャップ
17 圧縮ばね
18 シリンダ機構
19 覆板
21 本管
22 枝管
23 補修弁
24 三方口管
25 消火栓
DESCRIPTION OF SYMBOLS 1 Shaft 2 Collection net 3 Net body 4 Frame 5 Connection part 6 Shaft 7 Sliding mechanism 8 Stopper mechanism 9 Casing 10 Stopper 11 Compression spring 12 Jig 13 Handle 14 Hook 15 O-ring 16 Water stop cap 17 Compression spring 18 Cylinder mechanism 19 Cover plate 21 Main pipe 22 Branch pipe 23 Repair valve 24 Three-way port 25 Fire hydrant

Claims (4)

本管から分岐した枝管に挿入されるシャフトの下端に捕集網を取り付け、シャフトを押し下げると、捕集網が本管に到達して拡大するようにした管内夾雑物の捕集具において、前記捕集網を、本管の流れ方向に回動自在にシャフトに連結し、ストッパ機構により、捕集網を流れによる負荷が限界値に達するまでセット状態に保持し、負荷が限界値を超えると、捕集網の下流側への回転を許容すると共に、上流側への戻りを防止するようにし、捕集網のフレームを縮小方向に付勢して、捕集網が下流側への回転に伴い縮小するようにしたことを特徴とする管内夾雑物の捕集具。   Attach a collection net to the lower end of the shaft that is inserted into the branch pipe branched from the main pipe, and when the shaft is pushed down, the collection tool for in-pipe contaminants that the collection net reaches the main pipe and expands, The collection net is connected to a shaft so as to be rotatable in the flow direction of the main pipe, and a stopper mechanism holds the collection net in a set state until the load due to the flow reaches a limit value, and the load exceeds the limit value. And allowing the collection network to rotate downstream, preventing the return to the upstream side, and energizing the collection network frame in the shrinking direction so that the collection network rotates downstream. In-pipe contaminant collector characterized by being reduced in size. 前記ストッパ機構は、ケーシングに半球状の頭部を有する制止体を出没自在に挿入して、この制止体を圧縮ばねで突出方向に付勢した構成とし、制止体の外周に捕集網のフレーム上部が当接して、捕集網がセット状態に保持され、捕集網のフレーム上部が制止体をケーシングに押し込むことにより、捕集網の回転が許容されるようにしたことを特徴とする請求項1に記載の管内夾雑物の捕集具。   The stopper mechanism is configured such that a restraining body having a hemispherical head is inserted into the casing so as to be able to protrude and retract, and the restraining body is urged in a protruding direction by a compression spring. The upper part abuts, the collection net is held in a set state, and the upper part of the frame of the collection net pushes the restraining body into the casing so that rotation of the collection net is allowed. Item 1. A dust collecting tool according to item 1. 前記捕集網の中央部に、圧縮ばねを内装したシリンダ機構を上下方向に向けて設け、その伸長に伴い捕集網の縮小が補助されるようにしたことを特徴とする請求項1又は2に記載の管内夾雑物の捕集具。   3. A cylinder mechanism having a compression spring provided in a central portion of the collection net is provided in a vertical direction so that the reduction of the collection net is assisted with the extension thereof. A collecting device for in-pipe impurities as described in 1. 前記捕集網の外周部に可撓性の覆板を設け、捕集網が拡大した状態では網体が露出して流路が確保され、捕集網が縮小すると、網体が覆板で完全に覆われるようにしたことを特徴とする請求項1乃至3のいずれかに記載の管内夾雑物の捕集具。   A flexible cover plate is provided on the outer periphery of the collection net.When the collection net is enlarged, the net body is exposed to secure a flow path, and when the collection net is reduced, the net body is a cover plate. The in-pipe contaminant collecting device according to any one of claims 1 to 3, wherein the device is completely covered.
JP2003421136A 2003-12-18 2003-12-18 In-tube contaminant collector Expired - Fee Related JP4122283B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103742754A (en) * 2013-12-28 2014-04-23 吴新平 Water pipe pipeline structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103742754A (en) * 2013-12-28 2014-04-23 吴新平 Water pipe pipeline structure

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