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JP4130053B2 - Workpiece placement method on transport cart - Google Patents
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JP4130053B2 - Workpiece placement method on transport cart - Google Patents

Workpiece placement method on transport cart Download PDF

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Publication number
JP4130053B2
JP4130053B2 JP2000226875A JP2000226875A JP4130053B2 JP 4130053 B2 JP4130053 B2 JP 4130053B2 JP 2000226875 A JP2000226875 A JP 2000226875A JP 2000226875 A JP2000226875 A JP 2000226875A JP 4130053 B2 JP4130053 B2 JP 4130053B2
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Japan
Prior art keywords
positioning
workpiece
positioning pin
work
pin
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Expired - Fee Related
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JP2000226875A
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Japanese (ja)
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JP2002036039A (en
Inventor
昭一 平田
幸二 佐々木
裕一 若林
重則 吉見
真直 渕江
岩夫 水谷
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、ワークを位置決めする第1と第2の少なくとも2個の位置決めピンを設けた搬送台車に移載ロボットによってワークを載置する方法に関し、特に、第1の位置決めピンに係合するワークの第1の位置決め穴と第2の位置決めピンに係合するワークの第2の位置決め穴との間の距離が異なる複数機種のワークに対応し得るようにした搬送台車へのワーク載置方法に関する。
【0002】
【従来の技術】
従来、この種の搬送台車に複数機種のワークを載置する場合は、第1と第2の両位置決めピンの少なくとも一方を位置調整自在とし、ワークの機種変更に際し、人手または搬送台車に搭載した駆動源で位置決めピンの位置を両位置決めピン間の距離が次機種のワークの第1と第2の両位置決め穴間の距離に等しくなるように調整している。
【0003】
【発明が解決しようとする課題】
上記の如く位置決めピンの位置調整を人手で行なったのでは、機種変更に際しての準備作業に時間がかかり、また、位置調整用の駆動源を搬送台車に搭載したのでは、設備費が高くなる不具合がある。
【0004】
本発明は、以上の点に鑑み、搬送台車に手を加えずにワークの機種変更に対処でき、且つ、設備費も安くできるようにした、生産性に優れた搬送台車へのワーク載置方法を提供することを課題としている。
【0005】
【課題を解決するための手段】
上記課題を解決すべく、本発明は、ワークを位置決めする第1と第2の少なくとも2個の位置決めピンを設けた搬送台車に移載ロボットによってワークを載置する方法であって、第1の位置決めピンに係合するワークの第1の位置決め穴と第2の位置決めピンに係合するワークの第2の位置決め穴との間の距離が異なる複数機種のワークに対応し得るようにしたものにおいて、第1の位置決めピンを第2の位置決めピンに対し自由に相対移動自在とし、ワークを移載ロボットにより保持した状態でワークの第1の位置決め穴を第1の位置決めピンに係合させ、次に、第1の位置決めピンと第2の位置決めピンとの間の距離がワークの第1の位置決め穴と第2の位置決め穴との間の距離に等しくなる位置に第1の位置決めピンを移載ロボットの動きでワークを介して変位させた後、第2の位置決め穴を第2の位置決めピンに係合させている。
【0006】
本発明によれば、搬送台車へのワークの載置作業時に移載ロボットの動きで位置決めピンの位置調整が行われることになる。そのため、ワークの機種変更に際し搬送台車に手を加えずに済み、また、搬送台車に位置決めピンの位置調整用駆動源を搭載する必要がなく、設備費も安くできる。
【0007】
【発明の実施の形態】
図1を参照して、1は、自動車用フロアのパーツであるフロントフロアから成るワークWをパーツ組立ラインからフロア組立ラインに搬送する搬送台車を示している。この搬送台車1は、パーツ組立ラインの終端のワーク払出し場所とフロア組立ラインの始端のワーク投入場所とを通るループ状の台車移動路に沿わせて配置した上下2本のパイプ状のレール21,22間に懸架される前後方向に長手の棒部材10と、棒部材10に前後1対のブラケット11,11を介して支持される上方の台車本体12とで構成されている。棒部材10は、その上面の前後複数箇所に立設したフック10aの上端のローラ10bを介して上レール21に移動自在に吊り下げられており、また、棒部材10の下面の前後複数箇所に下ローラ22を挟む左右1対のサイドローラ10c,10cを取付け、台車本体12が左右に傾くことを防止できるようにしている。また、ワーク搬送路の適所に棒部材10を挟む回転ローラ(図示せず)を配置し、搬送台車1を回転ローラによる送り出しで慣性走行させるようにしている。尚、棒部材10の前部と後部は台車本体12をブラケット11,11を介して支持する中間部に対し左右に屈曲自在となっており、台車移動路の湾曲部分もスムーズに走行できる。
【0008】
台車本体12は、井桁状に枠組みされたフレームで構成されている。そして、台車本体12の前フレーム12aに左右2個の位置決めピン13,14を設けると共に、台車本体12の後フレーム12bに左右2個のワーク受け15,16を設け、ワークWの前部下面の左右2箇所の位置決め穴Wa,Wbを両位置決めピン13,14に係合させ、ワークWの後部下面の左右2箇所を両ワーク受け15,16に着座させることで、ワークWを搬送台車1に位置決めして支持し得るようにしている。
【0009】
ところで、ワークWの左右2箇所の位置決め穴Wa,Wb間の距離はワークの機種によって異なる。そこで、前フレーム12a上に、これに固定のガイドバー13aに沿って横方向に摺動自在なスライダ13bを設け、このスライダ13bに左側の第1位置決めピン13を取付けて、第1位置決めピン13が右側の第2位置決めピン14に対し自由に相対移動し得るようにしている。また、ワークWの横幅が機種によって変わってもこれに対処できるよう、左側の第1ワーク受け15の横方向長さを右側の第2ワーク受け16よりも大きくしている。
【0010】
搬送台車1には、パーツ組立ラインの終端のワーク払出し場所において、図2に示す移載ロボット3によりワークWが載置され、フロア組立ラインの始端のワーク投入場所で搬送台車1からワークWが取り上げられる。ワーク投入場所からワーク払出し場所に搬送台車1を戻す台車移動路の部分には、図3及び図4に示す如く、第1位置決めピン13を所定の基準位置、例えば、横方向外方のストローク端位置に復帰させるガイド手段4が設けられている。このガイド手段4は、スライダ13bに連結したローラ13cに当接する、搬送台車1の移動方向前方に向って横方向外方に傾斜する枠体40を備えており、搬送台車1がガイド手段4の配置部を通過する際に、枠体40によりスライダ13bが横方向外方に押され、第1位置決めピン13が横方向外方のストローク端位置に復帰される。
【0011】
移載ロボット3は、鉛直軸線回りに旋回自在なロボット本体30と、ロボット本体30に対し揺動自在な第1ロボットアーム31と、第1ロボットアーム31に対し揺動自在な第2ロボットアーム32と、第2ロボットアーム32の先端の3軸構造の手首33とを有する6軸ロボットで構成されており、手首33に取付けたロボットハンド34でワークWを把持する。尚、ワークWの機種変更に対処し得るよう、ロボットハンド34として、ロボットハンドに設けるワーク把持具を自動で位置調整し得るようにした汎用型のものを用いるか、ロボットハンド34を機種に応じて交換自在とする。
【0012】
ワーク払出し場所で搬送台車1にワークWを載置する際は、先ず、ワークWをロボットハンド34により把持した状態で、図2(A)に示す如く、ワークWの左側の第1位置決め穴Waを第1位置決めピン13に係合させる。ここで、搬送台車1がワーク払出し場所に戻されたとき、第1位置決めピン13は基準位置に復帰されているから、カメラ等で第1位置決めピン13の位置を検出しなくても、第1位置決め穴Waを第1位置決めピン13に確実に係合できる。
【0013】
次に、第1位置決めピン13と第2位置決めピン14との間の距離がワークWの第1位置決め穴Waと右側の第2位置決め穴Wbとの間の距離に等しくなる位置に第1位置決めピン13を移載ロボット3の動きでワークWを介して変位させ、図2(B)に示す如く、第2位置決め穴Wbを第2位置決めピン14に係合させる。かくて、第1と第2の両位置決め穴Wa,Wb間の間隔がワークWの機種によって変わっても、両位置決め穴Wa,Wbを第1と第2の両位置決めピン13,14に係合させて、ワークWを正確に搬送台車1に載置できる。
【0014】
以上、左右2個の位置決め穴Wa,Wbを有するワークWの載置方法について説明したが、ワークに左右の位置決め穴が夫々前後1対に形成されていて、左右の位置決め穴間の距離が機種によって変わる場合にも同様に本発明を適用できる。即ち、搬送台車に設ける左右一側の前後1対の位置決めピンを他側の前後1対の位置決めピンに対し自由に相対移動自在とし、ワークWの一側の前後1対の位置決め穴を一側の前後1対の位置決めピンに係合させてから、該両位置決めピンを移載ロボットの動きでワークを介して変位させ、他側の前後1対の位置決め穴を他側の前後1対の位置決めピンに係合させれば良い。
【0015】
【発明の効果】
以上の説明から明らかなように、本発明によれば、搬送台車に手を加えずにワークの機種変更に対処でき、且つ、搬送台車に位置決めピンの位置調整用駆動源を搭載せずに済むため、設備費も安くでき、生産性の大幅な向上を図れる。
【図面の簡単な説明】
【図1】 本発明方法で使用する搬送台車の一例の斜視図
【図2】 (A)搬送台車へのワーク載置作業の初期状態を示す正面図、
(B)搬送台車へのワーク載置作業の完了状態を示す正面図
【図3】 第1位置決めピンを基準位置に復帰させるガイド手段の平面図
【図4】 図3の矢印IV方向から見たガイド手段の正面図
【符号の説明】
W ワーク Wa 第1位置決め穴 Wb 第2位置決め穴
1 搬送台車 13 第1位置決めピン 14 第2位置決めピン
3 移載ロボット
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for placing a workpiece by a transfer robot on a conveyance carriage provided with at least two first and second positioning pins for positioning the workpiece, and in particular, a workpiece that engages with a first positioning pin. A workpiece mounting method on a transport carriage capable of supporting a plurality of types of workpieces having different distances between a first positioning hole of the workpiece and a second positioning hole of a workpiece engaged with a second positioning pin. .
[0002]
[Prior art]
Conventionally, when a plurality of types of workpieces are placed on this type of carriage, at least one of the first and second positioning pins can be freely adjusted, and when the workpiece is changed, it is mounted on a manpower or a carriage. The position of the positioning pin is adjusted by the drive source so that the distance between the positioning pins becomes equal to the distance between the first and second positioning holes of the workpiece of the next model.
[0003]
[Problems to be solved by the invention]
If the position adjustment of the positioning pin is performed manually as described above, it will take time to prepare for the model change, and if the drive source for position adjustment is mounted on the transport carriage, the equipment cost will increase. There is.
[0004]
In view of the above, the present invention is a method for placing a work on a transport cart with excellent productivity, which can cope with a change in the model of a work without modifying the transport cart and can also reduce equipment costs. It is an issue to provide.
[0005]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the present invention is a method of placing a workpiece by a transfer robot on a conveyance carriage provided with at least two positioning pins for positioning the workpiece. In a configuration in which the distance between the first positioning hole of the workpiece that engages with the positioning pin and the second positioning hole of the workpiece that engages with the second positioning pin can correspond to a plurality of types of workpieces. The first positioning pin is freely movable relative to the second positioning pin, the first positioning hole of the work is engaged with the first positioning pin while the work is held by the transfer robot, and the next Further, the first positioning pin is moved to a position where the distance between the first positioning pin and the second positioning pin becomes equal to the distance between the first positioning hole and the second positioning hole of the workpiece. After displacing through the workpiece in a gas, and by engaging the second positioning hole in the second positioning pin.
[0006]
According to the present invention, the position of the positioning pin is adjusted by the movement of the transfer robot during the work of placing the work on the transport carriage. For this reason, it is not necessary to change the work carriage when changing the workpiece type, and it is not necessary to mount a positioning pin position adjusting drive source on the transport carriage, so that the equipment cost can be reduced.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Referring to FIG. 1, reference numeral 1 denotes a transport carriage that transports a workpiece W composed of a front floor, which is a part of an automobile floor, from a parts assembly line to a floor assembly line. The transport carriage 1 has two pipe-like rails 2 1 arranged on the upper and lower sides of a loop-like carriage moving path that passes through a workpiece discharge location at the end of the parts assembly line and a workpiece input location at the beginning of the floor assembly line. , 2 2 is composed of a bar member 10 elongated in the front-rear direction and an upper carriage body 12 supported on the bar member 10 via a pair of front and rear brackets 11, 11. Rod member 10, its has been suspended movably on rails 2 1 via the upper end of the roller 10b of the hook 10a erected around a plurality of locations of the upper surface, also before and after a plurality of locations of the lower surface of the rod member 10 A pair of left and right side rollers 10c, 10c sandwiching the lower roller 2 2 is attached to the main body 12 so that the cart body 12 can be prevented from tilting left and right. In addition, a rotating roller (not shown) that sandwiches the rod member 10 is disposed at an appropriate position on the workpiece conveying path, and the conveying cart 1 is caused to travel inertially by being fed by the rotating roller. In addition, the front part and the rear part of the bar member 10 can be bent to the left and right with respect to the intermediate part that supports the carriage main body 12 via the brackets 11 and 11, and the curved portion of the carriage moving path can run smoothly.
[0008]
The cart body 12 is composed of a frame that is framed like a cross beam. Then, the left and right positioning pins 13 and 14 are provided on the front frame 12 a of the carriage body 12, and the left and right workpiece supports 15 and 16 are provided on the rear frame 12 b of the carriage body 12. By engaging the positioning holes Wa and Wb at two positions on the left and right with the positioning pins 13 and 14 and seating the two left and right positions on the lower surface of the rear part of the work W on the work supports 15 and 16, the work W is placed on the transport carriage 1. It can be positioned and supported.
[0009]
By the way, the distance between the positioning holes Wa and Wb at the two left and right positions of the workpiece W varies depending on the workpiece model. Therefore, on the front frame 12a, a slider 13b that is slidable in the lateral direction along the guide bar 13a fixed thereto is provided, and the left first positioning pin 13 is attached to the slider 13b. Can move freely relative to the second positioning pin 14 on the right side. Further, the lateral length of the first work receiver 15 on the left side is made larger than that of the second work receiver 16 on the right side so that it can cope with the change in the lateral width of the work W depending on the model.
[0010]
A workpiece W is placed on the transfer carriage 1 by the transfer robot 3 shown in FIG. 2 at the workpiece discharge position at the end of the parts assembly line, and the workpiece W is transferred from the conveyor cart 1 at the workpiece input position at the start of the floor assembly line. Be taken up. As shown in FIGS. 3 and 4, the first positioning pin 13 is placed at a predetermined reference position, for example, a laterally outward stroke end, in the part of the carriage moving path that returns the carriage 1 from the work entry place to the work delivery place. Guide means 4 for returning to the position is provided. The guide means 4 includes a frame body 40 that abuts on a roller 13c connected to the slider 13b and inclines outward in the lateral direction toward the front in the moving direction of the transport carriage 1. When passing through the placement portion, the slider 13b is pushed laterally outward by the frame 40, and the first positioning pin 13 is returned to the laterally outward stroke end position.
[0011]
The transfer robot 3 includes a robot body 30 that can turn around a vertical axis, a first robot arm 31 that can swing with respect to the robot body 30, and a second robot arm 32 that can swing with respect to the first robot arm 31. And a six-axis robot having a wrist 33 having a three-axis structure at the tip of the second robot arm 32, and a workpiece W is gripped by a robot hand 34 attached to the wrist 33. In order to cope with a change in the model of the workpiece W, a general-purpose robot hand 34 that can automatically adjust the position of a workpiece gripper provided in the robot hand is used as the robot hand 34 or the robot hand 34 is adapted to the model. Exchangeable.
[0012]
When the workpiece W is placed on the transport carriage 1 at the workpiece dispensing place, the first positioning hole Wa on the left side of the workpiece W as shown in FIG. Is engaged with the first positioning pin 13. Here, since the first positioning pin 13 is returned to the reference position when the transport carriage 1 is returned to the work payout position, the first positioning pin 13 can be detected without detecting the position of the first positioning pin 13 with a camera or the like. The positioning hole Wa can be reliably engaged with the first positioning pin 13.
[0013]
Next, the first positioning pin is located at a position where the distance between the first positioning pin 13 and the second positioning pin 14 is equal to the distance between the first positioning hole Wa of the workpiece W and the right second positioning hole Wb. 13 is displaced by the movement of the transfer robot 3 through the workpiece W, and the second positioning hole Wb is engaged with the second positioning pin 14 as shown in FIG. Thus, even if the distance between the first and second positioning holes Wa and Wb varies depending on the model of the workpiece W, both the positioning holes Wa and Wb are engaged with the first and second positioning pins 13 and 14. Thus, the workpiece W can be accurately placed on the transport carriage 1.
[0014]
The method for placing the workpiece W having the two left and right positioning holes Wa and Wb has been described above. The left and right positioning holes are formed on the workpiece in a pair of front and rear, and the distance between the left and right positioning holes is a model. Similarly, the present invention can be applied to a case where it varies depending on the case. In other words, one pair of front and rear positioning pins provided on the left and right sides of the conveyance carriage can be freely moved relative to one pair of front and rear positioning pins on the other side, and one pair of front and rear positioning holes on one side of the work W is provided on one side. After engaging the pair of front and rear positioning pins, the positioning pins are displaced through the workpiece by the movement of the transfer robot, and the front and rear pair of positioning holes are positioned on the other front and rear pair. What is necessary is just to engage with a pin.
[0015]
【The invention's effect】
As is apparent from the above description, according to the present invention, it is possible to cope with a change in the workpiece type without modifying the transport carriage, and it is not necessary to mount a positioning pin position adjusting drive source on the transport carriage. Therefore, the equipment cost can be reduced and the productivity can be greatly improved.
[Brief description of the drawings]
FIG. 1 is a perspective view of an example of a transport carriage used in the method of the present invention. FIG. 2A is a front view showing an initial state of work placing work on the transport carriage.
(B) Front view showing the completed state of the work placing work on the transport carriage [FIG. 3] A plan view of the guide means for returning the first positioning pin to the reference position [FIG. 4] seen from the direction of arrow IV in FIG. Front view of guide means 【Explanation of symbols】
W Work Wa First positioning hole Wb Second positioning hole 1 Carriage 13 First positioning pin 14 Second positioning pin 3 Transfer robot

Claims (1)

ワークを位置決めする第1と第2の少なくとも2個の位置決めピンを設けた搬送台車に移載ロボットによってワークを載置する方法であって、
第1の位置決めピンに係合するワークの第1の位置決め穴と第2の位置決めピンに係合するワークの第2の位置決め穴との間の距離が異なる複数機種のワークに対応し得るようにしたものにおいて、
第1の位置決めピンを第2の位置決めピンに対し自由に相対移動自在とし、
ワークを移載ロボットにより保持した状態でワークの第1の位置決め穴を第1の位置決めピンに係合させ、次に、第1の位置決めピンと第2の位置決めピンとの間の距離がワークの第1の位置決め穴と第2の位置決め穴との間の距離に等しくなる位置に第1の位置決めピンを移載ロボットの動きでワークを介して変位させた後、第2の位置決め穴を第2の位置決めピンに係合させる、
ことを特徴とする搬送台車へのワーク載置方法。
A method of placing a workpiece by a transfer robot on a transport carriage provided with first and second positioning pins for positioning the workpiece,
The distance between the first positioning hole of the work engaging with the first positioning pin and the second positioning hole of the work engaging with the second positioning pin can be adapted to a plurality of types of work. In what
The first positioning pin is freely movable relative to the second positioning pin,
With the workpiece held by the transfer robot, the first positioning hole of the workpiece is engaged with the first positioning pin, and then the distance between the first positioning pin and the second positioning pin is the first of the workpiece. After the first positioning pin is displaced through the workpiece by the movement of the transfer robot to the position equal to the distance between the positioning hole and the second positioning hole, the second positioning hole is moved to the second positioning position. Engage the pin,
A method of placing a work on a transport cart characterized by the above.
JP2000226875A 2000-07-27 2000-07-27 Workpiece placement method on transport cart Expired - Fee Related JP4130053B2 (en)

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CN104741890B (en) * 2015-03-16 2017-04-12 常州先进制造技术研究所 Turning positioning device for electric car

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