JP4132455B2 - Dried chicken and method for producing the same - Google Patents
Dried chicken and method for producing the same Download PDFInfo
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- JP4132455B2 JP4132455B2 JP23132199A JP23132199A JP4132455B2 JP 4132455 B2 JP4132455 B2 JP 4132455B2 JP 23132199 A JP23132199 A JP 23132199A JP 23132199 A JP23132199 A JP 23132199A JP 4132455 B2 JP4132455 B2 JP 4132455B2
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Description
【0001】
【発明の属する技術分野】
本発明は、乾燥鶏肉の製造方法、特に廃鶏を軟らかく美味で食し易いように加工した乾燥鶏肉の製造方法に関する。
【0002】
【従来の技術】
従来、乾燥肉としては牛肉の乾燥肉であるビーフジャーキーが主に市場に出回っているが、高価なビーフジャーキーに代えて鶏肉を加工した乾燥鶏肉も提案されている。従来提案されている乾燥鶏肉の製造方法として、例えば、所定大きさに切断した鶏肉を硫酸カルシュウム等の添加剤の水溶液で加熱して脂質と繊維状肉を分離し、分離工程後に繊維状肉から添加剤を除去するために煮沸し、その後脱水工程、乾燥工程を経てファイバーチキンを得る方法(特開平7−111880号公報)や、生のコラーゲンの多い獣肉類(例えば心臓肉)や鳥肉類(むね肉)を筋肉繊維に沿って短冊状にスライスカットし、その後オーブンで加熱処理して原反を作り、それを歯車間に通すことによって筋肉繊維をほぐして筋肉繊維間に間隙を形成するようにしたもの(特公平7−55136号)が知られている。また、鶏肉から脂肪、膜、皮、骨を取り除いて前処理をし、清酒をふりかけて10〜20分間静置し、その後調味液に漬け込み、冷蔵庫で一昼夜熟成させた後、肉たたきで成形し、熱風乾燥とオーブンレンジによる乾燥工程を経て脂肪を除去し、水分及び油分の調整を行い、自然乾燥させた後切断してチキンジャーキーを得るようにしたもの(特許第2694846号)も提案されている。
【0003】
【発明が解決しようとする課題】
上記のように、鶏肉を乾燥鶏肉に加工することは種々提案されているが、養鶏場で発生する産卵期を終えた大量の廃鶏は、肉が硬いため食用肉に供されることは殆どなく、一部が調味料やスープ用等の原料肉として、あるいはペットフード用原料肉として利用される以外は殆ど利用されることがなく、産業廃棄物として処分されているのが実情である。その理由は、従来提案されている上記のような鶏肉の乾燥加工方法は、複雑な加工工程を必要として割高になると共に、従来提案された方法で特に廃鶏を加工すると肉がバサバサとなって鶏肉本来の味覚が得られず、且つ硬くて良好な食感が得られないことに起因している。
【0004】
本発明は、上記実情に鑑み創案されたものであって、加工工程が単純で従来の乾燥肉製造工程と比べて製造コストを著しく低減でき、しかも老廃鶏であっても乾燥肉にジューシー感があり、鶏肉本来の味覚を有し且つ軟らかくて良好な食感が得られる安価で美味な乾燥鶏肉を得て、廃鶏の食用への有効利用を図ることを目的とするものである。
【0005】
【課題を解決するための手段】
本発明者は、上記課題を達成するために種々実験を重ねた結果、鶏肉は不飽和脂肪酸が多いため、従来脂質の分離を促進するために成体を解体して皮、脂肪を分離除去して、且つ残った肉塊を複数に切断分割した状態で加熱することによって脂質を分離していたが、逆に鶏肉を皮ごとそのままの状態で加圧加熱処理することによって、筋肉繊維が縮むことがなくて肉が硬くなることがなく、且つ量的減少もなく、しかも鶏肉本来の旨みを維持しながら脂質の分離が良好に行われることを知見し、さらに研究した結果本発明に到達したものである。
【0006】
即ち、上記課題を解決する本発明の乾燥鶏肉の製造方法は、屠殺処理された鶏肉成体を丸ごと圧力鍋で水煮して油脂を抽出する高圧煮沸工程、皮と骨を取り除いて肉を繊維に沿ってちぎって細片肉に解す解し工程、前記細片肉を泡盛を3〜20重量%含む熱い調味液に浸漬して該調味液がなくなるまで炒め、さらにマーガリンで炒める炒め工程、前記炒めた細片肉を加熱乾燥させる乾燥工程からなることを特徴とする。さらに乾燥処理後薫煙処理することによって、より風味のある乾燥鶏肉が得られる。
【0007】
上記製造方法で得られる乾燥鶏肉は、鶏肉を皮付きのまま丸ごと圧力鍋で加圧水煮にしているので、筋肉繊維が縮んで肉が硬くなることがなく、且つ量的減少もなく、しかも鶏肉本来の旨みを維持しながら脂質の分離が良好に行われる。そして、泡盛を3〜20重量%含む熱い調味液に浸漬して炒め、さらにマーガリンで炒めることによって、風味を増すと共に鶏肉が固くなるのを押さえ、且つ殺菌効果により長期保存しても風味を損なうことなく維持することができ、鶏肉特有の旨みがあり、しっとりして軟らかく、従来提供されているビーフジャーキー等の乾燥肉と比べて一段と食し易い乾燥鶏肉を得ることができる。
【0008】
【発明の実施の形態】
以下、本発明の実施形態を詳細に説明する。
本実施形態の乾燥鶏肉製造方法は、高圧煮沸処理工程、解し工程、炒め工程、乾燥工程、薫煙処理工程からなり、以下各工程毎に説明する。まず、高圧煮沸処理工程では、屠殺処理された廃鶏の成体を皮付きのまま丸ごと圧力鍋で水煮し、圧力鍋の安全弁から蒸気噴出が開始されてから約30分間高圧で加熱する。それにより、肉が軟らかく煮えた状態となると共に、肉から脂肪分が汁に抽出されて表面に浮き、脂肪分を取り除くことができる。その際、肉は皮付きのまま炊いてあるので、肉から脂肪が適度に抜け、且つ旨みの抜けも適度に押さえられ、廃鶏肉であってもバサバサに硬くなることがない。
【0009】
その後、鶏肉を鍋から取り出し皮を取り除き、肉部を適当な大きさにほぐす。皮を外した成体は肉部を手で繊維方向に沿ってちぎって簡単に解すことができ、肉と骨を容易に分離することができる(解し工程)。
【0010】
繊維状にちぎられた肉片を、鍋で加熱状態になっている調味液に浸漬し、その状態で水分が無くなるまで炒める。水分がなくなった状態で、さらにマーガリンで軽く炒める。それにより、味にしっとり感が出てきて、乾燥肉特有のバサバサ感を効果的に解消することができる(炒め工程)。なお、調味液は、醤油、砂糖、ミリン、泡盛、唐辛子、バターを調合して作られるが、本発明における調味液は、醤油、砂糖、ミリンの外に泡盛、唐辛子及びバターを加えることに特徴があり、特に泡盛はその成分割合が、20重量%を超えると泡盛の風味が強くなり、また3重量%よりも少ないと泡盛の効果が少ないので、添加する泡盛の量は3〜20重量%、より望ましくは10〜15%の範囲が望ましい。
【0011】
ついで、赤外線乾燥機により、70℃〜80℃の温度条件で30分〜60分間乾燥させる(乾燥工程)。しかしながら、乾燥工程の温度条件は、必ずしも前記条件に限るものでなく、量や乾燥時間と温度との兼ね合いで適宜選択できる。例えば、高温雰囲気で撹拌しながら乾燥させると短時間で乾燥させることができる。以上の工程を経ることにより、ビーフジャーキー状の美味で軟らかくて酒の肴等に最適な乾燥鶏肉が得られるが、さらに薫煙処理することによって、より風味豊な乾燥鶏肉が得られる。
【0012】
【実施例】
実施例
頭、脚部、内臓が除去された廃鶏の成体を、上記工程を経て加工処理した。その際の使用した調味液は、次のような原料割合で調合して得たられたものを、肉1Kgに対して340g〜370gの割合で使用した。
醤油 50 重量部
砂糖 22 重量部
ミリン 13 重量部
泡盛 13 重量部
唐辛子 少々
バター 0.5〜2 重量部
【0013】
本実施形態の上記調味液は、特に泡盛及び唐辛子を使用しているので、鶏肉の風味を増すと共に、鶏肉が硬くなるのを押さえ、且つ殺菌効果により長期保存しても風味を損なうことなく維持することができる。また、乾燥条件は市販の食品乾燥用赤外線乾燥機を用いて、炉内温度75℃で40分間乾燥させた。得られた乾燥鶏肉をさらに、薫製機によって桜薫材を使用して略4時間薫煙処理した。
【0014】
以上のようにして得られたビーフジャーキー状の乾燥鶏肉を、合成樹脂製包装袋に小袋入り脱酸素剤を同封して密封して3ヶ月間保存し、3ヶ月後に開封して食してみた。その結果、鶏肉は乾燥肉特有のバサバサ感やくさみはまったくなく、鶏肉特有の旨みがあり、且つしっとりして軟らかく、従来提供されているビーフジャーキー等の乾燥肉と比べて一段と食し易った。また、本実施例では、薫煙処理してあるため、独特の風味が得られ、一段と美味であった。このようにして得られた乾燥鶏肉を男女及び子供を含めて10人に食させたところ、10人とも軟らかくて美味であり、食べ飽きしないので、酒の肴や子供のおやつに最適であるとの回答であった。
【0015】
【発明の効果】
以上のように、本発明によれば、従来と比べて簡単な製造工程で安価に乾燥鶏肉を得ることができ、且つ得られた鶏肉は乾燥肉特有のバサバサ感やくさみはまったくなく、鶏肉特有の旨みがあり、且つしっとりして軟らかく、従来提供されているビーフジャーキー等の乾燥肉と比べて一段と食し易いものである。それにより、従来殆ど食肉に利用されることがなかった廃鶏の有効利用を図ることができ、養鶏農家の経営に多大に寄与するものである。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing a dry chicken, a method of manufacturing a dry chicken processed specifically to the soft delicious and eat easily culled.
[0002]
[Prior art]
Conventionally, beef jerky, which is a dried beef meat, is mainly on the market as dry meat, but dry chicken obtained by processing chicken instead of expensive beef jerky has also been proposed. As a conventionally proposed method for producing dried chicken, for example, chicken cut into a predetermined size is heated with an aqueous solution of an additive such as calcium sulfate to separate lipids and fibrous meat, and from the fibrous meat after the separation step Boiled to remove the additive, and then a method of obtaining fiber chicken through a dehydration step and a drying step (Japanese Patent Laid-Open No. 7-11880), animal meats (eg, heart meat) and bird meats with a lot of raw collagen ( Slice the meat) into strips along the muscle fibers, and then heat-treat them in an oven to make an original fabric. By passing it between the gears, the muscle fibers are loosened to form gaps between the muscle fibers. What is made (Japanese Patent Publication No. 7-55136) is known. Also, remove the fat, membrane, skin and bone from the chicken, pre-treat it, sprinkle with sake and leave it for 10 to 20 minutes, then immerse it in the seasoning liquid, age it overnight in the refrigerator, and then mold it with the meat tap Also proposed is a method for removing chicken fat through hot air drying and a microwave oven, adjusting moisture and oil content, naturally drying and then cutting to obtain chicken jerky (Japanese Patent No. 2694846). Yes.
[0003]
[Problems to be solved by the invention]
As mentioned above, various proposals have been made for processing chicken into dried chicken, but a large amount of waste chicken that has finished the spawning season that occurs in poultry farms is rarely used for edible meat because the meat is hard. In fact, some are used only as raw material meat for seasonings and soups, or as raw material meat for pet food, and are used as industrial waste. The reason for this is that the conventionally proposed method for drying chicken as described above requires a complicated processing step and is expensive, and when the waste chicken is processed especially by the conventionally proposed method, the meat becomes lumpy. This is due to the fact that the original taste of chicken cannot be obtained, and that a hard and good texture cannot be obtained.
[0004]
The present invention was devised in view of the above circumstances, has a simple processing process, can significantly reduce the production cost compared to the conventional dry meat production process, and even dried chicken has a juicy feeling It is intended to obtain cheap and delicious dry chicken that has the original taste of chicken and has a soft and good texture, and is intended for effective use of edible chicken.
[0005]
[Means for Solving the Problems]
As a result of repeating various experiments in order to achieve the above-mentioned problems, the present inventor has a lot of unsaturated fatty acids, so that in order to promote the separation of conventional lipids, the adult body is disassembled and the skin and fat are separated and removed. In addition, the lipids were separated by heating the remaining meat chunk in a state of being cut and divided into a plurality of pieces, but conversely, by heating and heating the chicken meat with the skin as it is, the muscle fibers may shrink. It was found that the meat was not hardened and there was no quantitative reduction, and that the separation of lipids was performed well while maintaining the original taste of chicken, and as a result of further research, the present invention was achieved. is there.
[0006]
That is, the method for producing dried chicken according to the present invention that solves the above-mentioned problems is a high-pressure boiling step in which the whole slaughtered chicken is boiled in a pressure cooker to extract oils and fats, the skin and bones are removed, and the meat is made into fibers. step is understood solutions to strip the meat tear along, the fried strips meat to be immersed in hot liquid seasoning containing awamori 3 to 20 wt% said seasoning liquid is eliminated, step fried further fry in margarine, the fried It consists of the drying process which heat-drys the thin piece meat . Furthermore, the dried chicken meat with a more flavor is obtained by carrying out the smoke treatment after a drying process.
[0007]
The dried chicken obtained by the above production method is cooked in a pressure cooker with the whole chicken in the pressure cooker, so that the muscle fibers do not shrink and the meat does not become hard, and there is no quantitative reduction. The separation of lipids is performed well while maintaining the umami taste. And by immersing it in a hot seasoning liquid containing 3 to 20% by weight of awamori, and further fried in margarine, the flavor is increased and the chicken is hardened, and even if stored for a long time due to the bactericidal effect, the flavor is impaired. It is possible to obtain dried chicken meat that can be maintained without any problems, has a peculiar taste of chicken, is soft and moist, and is easier to eat than dried meat such as beef jerky provided conventionally.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail.
The dry chicken manufacturing method of this embodiment consists of a high-pressure boiling treatment process, a cracking process, a stir-fry process, a drying process, and a smoke treatment process, and will be described below for each process. First, in the high-pressure boiling treatment step, the slaughtered adult chicken is boiled in a pressure cooker in its entirety with the skin, and heated at a high pressure for about 30 minutes after steam ejection is started from the safety valve of the pressure cooker. As a result, the meat becomes softly boiled and the fat is extracted from the meat into the juice and floats on the surface, thereby removing the fat. At that time, since the meat is cooked with the skin, the fat is properly removed from the meat and the savory taste is also appropriately suppressed, and even the waste chicken meat is not hardened.
[0009]
Then remove the chicken from the pan, remove the skin, and loosen the meat to an appropriate size. The peeled adult can be easily broken by tearing the meat part along the fiber direction by hand, and the meat and bone can be easily separated (unraveling step).
[0010]
A piece of meat that has been torn into fibers is dipped in a seasoning liquid that has been heated in a pan, and then fried until there is no moisture. When the water is gone, fry it lightly with margarine. Thereby, a moist feeling comes out in the taste, and the dry feeling peculiar to dried meat can be effectively eliminated (fried process). The seasoning liquid is prepared by blending soy sauce, sugar, mirin, awamori, chili, and butter. In particular, awamori has a high awamori flavor when the component ratio exceeds 20% by weight, and if it is less than 3% by weight, the effect of awamori is small, so the amount of awamori added is 3 to 20% by weight. More desirably, the range of 10 to 15% is desirable.
[0011]
Then, it is dried for 30 minutes to 60 minutes at a temperature of 70 ° C. to 80 ° C. by an infrared dryer (drying step). However, the temperature condition of the drying step is not necessarily limited to the above condition, and can be appropriately selected depending on the amount, drying time, and temperature. For example, if it dries with stirring in a high temperature atmosphere, it can be dried in a short time. By passing through the above process, dried chicken meat which is beef jerky-like delicious and soft and suitable for sake brewing can be obtained, but by further smoke treatment, dried chicken meat with a richer flavor can be obtained.
[0012]
【Example】
EXAMPLE An adult chicken was removed from the head, legs and internal organs through the above steps. The seasoning liquid used at that time was prepared at a ratio of 340 g to 370 g with respect to 1 kg of meat.
Soy sauce 50 parts by weight Sugar 22 parts by weight Milin 13 parts by weight Awamori 13 parts by weight Pepper a little butter 0.5-2 parts by weight [0013]
The above-mentioned seasoning liquid of the present embodiment uses awamori and chili in particular, so that the flavor of chicken is increased, the chicken is kept from becoming hard, and maintained without sacrificing the flavor even if stored for a long time by a bactericidal effect. can do. Moreover, drying conditions were dried for 40 minutes at a furnace temperature of 75 ° C. using a commercially available infrared dryer for drying food. The obtained dried chicken was further smoked for about 4 hours using cherry blossoms with a smoker.
[0014]
The beef jerky-shaped dried chicken meat obtained as described above was sealed in a synthetic resin packaging bag with a small bag of oxygen scavenger, stored for 3 months, and opened and eaten after 3 months. As a result, the chicken had no dryness and dryness peculiar to dried meat, had a peculiar taste of chicken, was soft and moist, and was easier to eat than dried meat such as beef jerky provided conventionally. Moreover, in this Example, since it was smoke-treated, a unique flavor was obtained and it was even more delicious. When 10 people including men and women and children eat the dried chicken obtained in this way, all 10 people are soft and delicious, and they do not get tired of eating. It was an answer.
[0015]
【The invention's effect】
As described above, according to the present invention, dried chicken can be obtained at a low cost by a simple manufacturing process as compared with the conventional one, and the obtained chicken has no dry feel and crunchiness peculiar to dried meat. In addition, it is soft and moist, and it is easier to eat than dried meat such as beef jerky that has been conventionally provided. As a result, it is possible to effectively use waste chickens that have been hardly used for meat in the past, which greatly contributes to the management of poultry farmers.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23132199A JP4132455B2 (en) | 1999-08-18 | 1999-08-18 | Dried chicken and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP23132199A JP4132455B2 (en) | 1999-08-18 | 1999-08-18 | Dried chicken and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2001054369A JP2001054369A (en) | 2001-02-27 |
| JP4132455B2 true JP4132455B2 (en) | 2008-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| JP23132199A Expired - Fee Related JP4132455B2 (en) | 1999-08-18 | 1999-08-18 | Dried chicken and method for producing the same |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011217676A (en) * | 2010-04-09 | 2011-11-04 | Miyazaki Kaneki Shokuhin:Kk | Chicken jerky and method for producing the same |
| KR101232927B1 (en) | 2010-11-25 | 2013-02-13 | 김선수 | Preparing method of chicken processed products |
| KR101247559B1 (en) | 2012-07-30 | 2013-03-25 | (주)상건 | Preparation method of slices of dried duck and slices of dried duck thereby |
| KR101875177B1 (en) * | 2016-10-24 | 2018-07-06 | 한국식품연구원 | Restructured jerky with improved taste and method for preparing the same |
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1999
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| JP2001054369A (en) | 2001-02-27 |
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