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JP4135333B2 - Frame drive device for embroidery machine - Google Patents
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JP4135333B2 - Frame drive device for embroidery machine - Google Patents

Frame drive device for embroidery machine Download PDF

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Publication number
JP4135333B2
JP4135333B2 JP2001123473A JP2001123473A JP4135333B2 JP 4135333 B2 JP4135333 B2 JP 4135333B2 JP 2001123473 A JP2001123473 A JP 2001123473A JP 2001123473 A JP2001123473 A JP 2001123473A JP 4135333 B2 JP4135333 B2 JP 4135333B2
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JP
Japan
Prior art keywords
embroidery
frame
drive unit
pair
embroidery machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2001123473A
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Japanese (ja)
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JP2002315983A (en
Inventor
一寿 若杉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aisin Corp
Original Assignee
Aisin Seiki Co Ltd
Aisin Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority to JP2001123473A priority Critical patent/JP4135333B2/en
Publication of JP2002315983A publication Critical patent/JP2002315983A/en
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Publication of JP4135333B2 publication Critical patent/JP4135333B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、刺繍機の枠駆動装置に関する。
【0002】
【従来の技術】
例えば、周知のように、特開平11−189966号公報や特開平11−172567号公報に開示されているように、従来の刺繍機の枠駆動装置においては、独立した駆動機構により、刺繍枠は、直交する2方向に駆動され、刺繍枠に展張された刺繍対象たるワークに所定の刺繍がなされる。
【0003】
【発明が解決しようとする課題】
しかして、刺繍機においては、刺繍枠の行程によって、概ね、刺繍対象の大きさが決定されるが、一方、市場ではその対象が拡大し、シャツ、タオル、ハンカチの様な簡易な小物からマフラ、インドのサリーのように長いもの、また皮革ベルト、皮革ジャケット、緞帳、飾り旗の如き負荷の大きいものまで、多様化してきている。しかるに、上記した従来の刺繍機の枠駆動装置においては、刺繍枠の最大行程が固定されているので、縫製業者としては、かような刺繍対象の多様化に対処するために、多種の刺繍機の導入を余儀なくされていた。このため、多額の投下資本を必要とし、中小の業者にとっては、苦痛であった。また、多額の資本を投下して多種の刺繍機を導入し得ても、設置場所の確保が困難となったり、稼働率が低いことに伴い償却の見込みが立たないなど、多くの問題があった。
【0004】
それ故に、本発明は、刺繍枠の行程を可変ならしめる刺繍機の枠駆動装置を提供することを、その技術的課題とする。
【0005】
【課題を解決する手段】
上記した課題を解決するために本発明で講じた手段は、「刺繍枠が着脱自在に装着され駆動手段により前記刺繍枠をミシンベッドに対して第1方向に移動させる駆動ユニットと、前記駆動手段とは独立した駆動手段により前記ミシンベッドに対して前記第1方向とは直交する第2方向へ移動する一対の移動手段と、を備え、一対の前記移動手段には、前記駆動ユニットの本体の一方端部及び他方端部が、ネジにより、夫々、着脱自在に固定される刺繍機の枠駆動装置」を構成したことである。
【0006】
【発明の実施の形態】
以下、本発明を実施の形態により具体的に説明する。
【0007】
図1〜図4において、刺繍機10はミシンベッド12を備える。ミシンベッド12から立設されたアーム14の水平先端部は縫製部16となっている。
【0008】
ミシンベッド12には、Y方向に移動する1対の移動体20が設けられている。一対の移動体20は、図示されないモータと連結されており、このモータが一方(他方)に回転すると、一対の移動体20が同期して、 Y方向の一方側(他方側)に移動するようになっている。1対の移動体20とモータとの連係機構は周知であるので、その説明は省略する。
【0009】
一対の移動体20には、駆動ユニット30の本体32の一方端部及び他方端部を、ネジ34により、夫々、着脱自在に固定されている。しかして、駆動ユニット30は、刺繍枠36をX方向移動可能に保持している(後述)ので、刺繍枠36は、ミシンベッド12に対して、このX方向移動に加えて、移動体20による駆動ユニット30のY方向移動により、 Y方向へも移動されることになる。
【0010】
駆動ユニット30について、詳しく説明する。 X方向に延在する駆動ユニット30の本体32は、立壁32aと下壁32bを備える。本体32の一方の端部内には、プーリ40と一体のスプライン軸42が、一体回転可能に装架されており、他方、本体32の他方の端部内には、スプライン軸44が回転可能に装架されている。本体32の一方の端部に隣接して設置されたモータ46の回転軸とプーリ40との間にはフラットベルト48が架設されており、モータ46が回転すると、プーリ40及びスプライン軸42を一体回転させる。スプライン軸42とスプライン軸44との間には歯付ベルト52が架設されている。
【0011】
駆動ユニット30の本体32の下壁32b上には、 X方向に延在するレール54が固定されている。レール54上には1対の台車ユニット60・60(一方のみ図示)がスライド可能に装架されている。しかして、1対の台車ユニット60上に固定された枠保持体62の立壁62aは、ネジ90により、介装体56を介して歯付ベルト52と連結されており、スプライン軸42が一方(他方)に回転されると、枠保持体62及び1対の台車ユニット60・60が一体として、レール54に沿って、一方(他方)に移動するようになっている。
【0012】
枠保持体62は、前方張り出し部62bを備える。この前方張り出し部62bの下側には部材66が位置しており、前方張り出し部62bと部材66との間に挟まれた枠支持フレーム70の後部をネジ64で固定することにより、枠支持フレーム70は、枠保持体62と一体化される。しかして、枠支持フレーム70には、刺繍枠36が、着脱自在に装着されている。
【0013】
以上述べた構成においては、刺繍枠36は、モータ46の一方向(他方向)の回転に伴い、駆動ユニット30の本体32に対してX方向の一方側(他方側)に移動する。また、駆動ユニット30の本体32は、他のモータの一方向(他方向)の回転に伴いY方向の一方側(他方側)に移動するに移動体20と一体移動するので、刺繍枠36は他のモータの一方向(他方向)の回転に伴いY方向の一方側(他方側)に移動する。かくして、刺繍枠36は、 X方向及びY方向に独立的に移動され、所定の縫製がなされる。しかして、刺繍枠36は、 X方向の最大行程はレールの長さにより規定されるが、駆動ユニット30が移動体20に対して着脱自在であるので、より長いレールを備えた駆動ユニット30と交換することにより、刺繍枠36は、 X方向の最大行を伸長でき、刺繍対象物の多様化に、容易に対処できる。
【0014】
尚、台車ユニット60・60のスパンdを拡大することによって、枠2がX方向に往復運動した場合に生じるトルクTの負荷を軽減させ,剛性、強度の向上効果がある。
【0015】
【発明の効果】
前記の如く、本発明によれば、駆動ユニット30を容易に交換することができるため、刺繍枠36の行程量の異なるもの、強度、剛性の異なるものと任意に刺繍対象に応じて構成でき、共通部の標準化など、刺繍機自体の生産コストを低減できる。また、刺繍対象を、小さいもの、長いもの、縫い負荷の高いものなどに、フレキシブルに対応できるため、業務用に使用するユーザの設備投資もリーズナブルものとなし、経済効果を高いものとなすことができる。
【図面の簡単な説明】
【図1】本発明の刺繍機全体の外観斜視図である。
【図2】刺繍枠の装着状態を示す斜視図である。
【図3】駆動ユニットの内部構造の、モータ側から見た説明図である。
【図4】駆動ユニットの中央部における内部構造の説明図である。
【符号の説明】
12 ミシンベッド
20 移動体(移動手段)
30 駆動ユニット
36 刺繍枠
46モータ(駆動手段)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a frame driving device for an embroidery machine.
[0002]
[Prior art]
For example, as is well known, as disclosed in Japanese Patent Laid-Open Nos. 11-189966 and 11-172567, the frame drive device of the conventional embroidery machine has an embroidery frame that is separated by an independent drive mechanism. Then, a predetermined embroidery is performed on a work to be embroidered that is driven in two orthogonal directions and spread on an embroidery frame.
[0003]
[Problems to be solved by the invention]
In the embroidery machine, the size of the embroidery object is generally determined by the process of the embroidery frame. On the other hand, in the market, the object is enlarged, and the muffler is changed from a simple accessory such as a shirt, towel, handkerchief. It is diversifying from long ones like Indian sari to heavy ones such as leather belts, leather jackets, notebooks and decorative flags. However, since the maximum stroke of the embroidery frame is fixed in the frame driving device of the conventional embroidery machine described above, various types of embroidery machines have been used as a sewing company in order to cope with such diversification of embroidery objects. Had to be introduced. This required a large amount of invested capital, and was a pain for small and medium businesses. Even if a large amount of capital can be invested and various embroidery machines can be introduced, there are many problems such as difficulty in securing the installation location and the prospect of depreciation due to the low operating rate. It was.
[0004]
Therefore, an object of the present invention is to provide a frame driving device for an embroidery machine that makes the stroke of the embroidery frame variable.
[0005]
[Means for solving the problems]
Means taken in the present invention to solve the above-mentioned problems are as follows: “a drive unit in which an embroidery frame is detachably mounted and the embroidery frame is moved in a first direction with respect to the machine bed by the drive means; and the drive means And a pair of moving means that move in a second direction perpendicular to the first direction with respect to the sewing machine bed by a driving means independent from the sewing machine bed, wherein the pair of moving means includes a body of the drive unit. The one end portion and the other end portion constitute a frame driving device for an embroidery machine that is detachably fixed by screws .
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be specifically described with reference to embodiments.
[0007]
1 to 4, the embroidery machine 10 includes a sewing machine bed 12. The horizontal tip of the arm 14 erected from the sewing machine bed 12 is a sewing portion 16.
[0008]
The sewing machine bed 12 is provided with a pair of moving bodies 20 that move in the Y direction. The pair of moving bodies 20 are connected to a motor (not shown). When the motor rotates in one direction (the other), the pair of moving bodies 20 are synchronized to move to one side (the other side) in the Y direction. It has become. Since the linkage mechanism between the pair of moving bodies 20 and the motor is well known, its description is omitted.
[0009]
One end and the other end of the main body 32 of the drive unit 30 are detachably fixed to the pair of moving bodies 20 by screws 34, respectively. Since the drive unit 30 holds the embroidery frame 36 so as to be movable in the X direction (described later), the embroidery frame 36 is moved by the moving body 20 in addition to the movement in the X direction with respect to the sewing machine bed 12. As the drive unit 30 moves in the Y direction, the drive unit 30 is also moved in the Y direction.
[0010]
The drive unit 30 will be described in detail. The main body 32 of the drive unit 30 extending in the X direction includes a standing wall 32a and a lower wall 32b. A spline shaft 42 integral with the pulley 40 is mounted in one end portion of the main body 32 so as to be integrally rotatable. On the other hand, a spline shaft 44 is rotatably mounted in the other end portion of the main body 32. It is built. A flat belt 48 is installed between the rotating shaft of the motor 46 installed adjacent to one end of the main body 32 and the pulley 40. When the motor 46 rotates, the pulley 40 and the spline shaft 42 are integrated. Rotate. A toothed belt 52 is provided between the spline shaft 42 and the spline shaft 44.
[0011]
On the lower wall 32b of the main body 32 of the drive unit 30, a rail 54 extending in the X direction is fixed. A pair of cart units 60 and 60 (only one is shown) is slidably mounted on the rail 54. Therefore, the standing wall 62a of the frame holding body 62 fixed on the pair of carriage units 60 is connected to the toothed belt 52 via the interposition body 56 by the screw 90, and the spline shaft 42 is connected to one side ( When rotated to the other side, the frame holder 62 and the pair of carriage units 60 and 60 are moved integrally to the other side along the rail 54.
[0012]
The frame holder 62 includes a forward projecting portion 62b. A member 66 is positioned below the front overhanging portion 62b, and the frame support frame 70 sandwiched between the front overhanging portion 62b and the member 66 is fixed with a screw 64, whereby the frame support frame is fixed. 70 is integrated with the frame holder 62. Thus, the embroidery frame 36 is detachably attached to the frame support frame 70.
[0013]
In the configuration described above, the embroidery frame 36 moves to one side (the other side) in the X direction with respect to the main body 32 of the drive unit 30 as the motor 46 rotates in one direction (the other direction). Further, the main body 32 of the drive unit 30 moves integrally with the moving body 20 to move to one side (the other side) in the Y direction as the other motor rotates in one direction (the other direction). As the other motor rotates in one direction (the other direction), it moves to one side (the other side) in the Y direction. Thus, the embroidery frame 36 is independently moved in the X direction and the Y direction, and predetermined sewing is performed. The embroidery frame 36 has a maximum stroke in the X direction defined by the length of the rail. However, since the drive unit 30 is detachable from the moving body 20, By exchanging, the embroidery frame 36 can extend the maximum line in the X direction, and can easily cope with diversification of embroidery objects.
[0014]
In addition, by expanding the span d of the carriage units 60 and 60, the load of the torque T generated when the frame 2 reciprocates in the X direction is reduced, and the rigidity and strength are improved.
[0015]
【The invention's effect】
As described above, according to the present invention, the drive unit 30 can be easily replaced, so that the embroidery frame 36 can be configured according to the embroidery object with different stroke amount, strength and rigidity. The production cost of the embroidery machine itself can be reduced by standardizing common parts. In addition, since embroidery objects can be flexibly adapted to small ones, long ones, and ones with high sewing load, the capital investment of users for business use is also reasonable and the economic effect can be high. it can.
[Brief description of the drawings]
FIG. 1 is an external perspective view of an entire embroidery machine according to the present invention.
FIG. 2 is a perspective view showing a mounting state of an embroidery frame.
FIG. 3 is an explanatory view of the internal structure of the drive unit as seen from the motor side.
FIG. 4 is an explanatory diagram of an internal structure in a central portion of the drive unit.
[Explanation of symbols]
12 Sewing bed 20 Moving body (moving means)
30 Drive unit 36 Embroidery frame 46 motor (drive means)

Claims (1)

刺繍枠が着脱自在に装着され駆動手段により前記刺繍枠をミシンベッドに対して第1方向に移動させる駆動ユニットと、
前記駆動手段とは独立した駆動手段により前記ミシンベッドに対して前記第1方向とは直交する第2方向へ移動する一対の移動手段と、を備え、
一対の前記移動手段には、前記駆動ユニットの本体の一方端部及び他方端部が、ネジにより、夫々、着脱自在に固定される刺繍機の枠駆動装置。
A drive unit in which the embroidery frame is detachably mounted and the drive means moves the embroidery frame in the first direction with respect to the sewing machine bed;
A pair of moving means that move in a second direction perpendicular to the first direction with respect to the sewing machine bed by a driving means independent of the driving means;
A frame driving device for an embroidery machine , wherein one end and the other end of the main body of the drive unit are detachably fixed to the pair of moving means by screws .
JP2001123473A 2001-04-20 2001-04-20 Frame drive device for embroidery machine Expired - Fee Related JP4135333B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001123473A JP4135333B2 (en) 2001-04-20 2001-04-20 Frame drive device for embroidery machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001123473A JP4135333B2 (en) 2001-04-20 2001-04-20 Frame drive device for embroidery machine

Publications (2)

Publication Number Publication Date
JP2002315983A JP2002315983A (en) 2002-10-29
JP4135333B2 true JP4135333B2 (en) 2008-08-20

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001123473A Expired - Fee Related JP4135333B2 (en) 2001-04-20 2001-04-20 Frame drive device for embroidery machine

Country Status (1)

Country Link
JP (1) JP4135333B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113106647B (en) * 2021-04-08 2025-02-18 浙江玛雅机电科技有限公司 Easy-to-install guide rail structure for embroidery machines

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