JP4144064B2 - Steel plate manufacturing method - Google Patents
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Description
【0001】
【発明の属する技術分野】
本発明は、板厚方向の硬度分布が均一な高強度の鋼板を、高い生産性で安定して製造する方法に関する。
【0002】
【従来技術】
鋼材の強度、靭性を向上させる方法として、熱間圧延工程における圧延温度をオーステナイトの未再結晶域の低温側に制御し、さらに、仕上圧延終了後、目的とする強度に応じて制御冷却を施すことは、制御圧延技術、制御冷却技術としてよく知られている。
【0003】
通常の制御圧延(CR)においては、圧延温度及び仕上圧延温度を低温側にするために、粗圧延と仕上圧延との間に温度調整工程を設けるのが一般的である。この場合、温度調整は、空冷する方法、又は、その間で圧延中の鋼スラブを強制冷却して温度調整時間を短縮する方法が知られている。例えば、特開昭49−120855号公報では、2台の圧延機を有した熱間圧延ラインにおいて、材料を第2圧延機で圧延を開始する際に、材料の温度を調整するため、仕上圧延前に被圧延材を強制冷却する方法が開示されている。
【0004】
この発明においては、強制冷却の冷却条件自体に関しては記載がされていないものの、この工程における冷却能が大きすぎると、当該中間材の板厚中心部と鋼板表層部との間に大きな温度差が生じ、これに基づく組織の不均一が生ずるため、一般的にはシャワー冷却程度の緩冷却によって行われる。
【0005】
従って、温度調整の際の冷却速度は、冷却を行う中間材の板厚にもよるが、通常2(℃/s)以下であり、前記発明では、最大で4.2(℃/s)であることが実施例に示されている。このため、温度調整を行う際の中間材の板厚にも依存するが、温度調整工程には通常2〜10分程度の時間を要し、鋼板製造の生産能率を阻害する要因の一つとなっている。
【0006】
一方、仕上圧延後に制御冷却を行うことにより、好ましい組織を得て鋼板の強度を上昇させることができる。この場合、制御冷却による高強度化は、その強度上昇分に見合ってC量や合金添加量を少なく抑えることができるため、溶接性向上の観点、さらには、省コスト、省エネルギーの観点から望ましい。しかしながら、この工程においても、冷却速度を高めるにつれて、板厚中心部に比べて鋼板表面部の冷却速度が極めて大きくなるため、鋼板表面近傍にマルテンサイト組織等の硬質組織を生じ、板厚方向に極めて大きな硬度分布を有した鋼板を回避し得ないという問題がある。
【0007】
この、板厚方向の硬度分布を均一にする方法として、圧延仕上温度を低温にして鋼板表面近傍の組織を微細化するとともに、多くの変形帯を導入してフェライト核生成サイトを十分に確保して、表面近傍の相対的な焼入性を低下させ、制御冷却時に鋼板表面近傍に焼きが入るのを抑える方法が知られている(例えば、製鉄研究誌、第309号(1982)、18〜34頁)。しかしながら、鋼板表面近傍のオーステナイト粒径を微細にしても、鋼の成分や制御冷却の冷却速度によっては、なお、焼きが入り、表面近傍の硬化を回避できないのが実情である。
【0008】
また、特許第1761584号公報においては、熱間圧延を終了した後の制御冷却の開始温度(鋼板表面温度)を変態温度以下として、鋼板表面近傍のみに一部オーステナイトからフエライトへの変態を生じさせ、鋼板表面に焼きが入るのを抑える方法が開示されている。
【0009】
しかしながら、この発明では、仕上圧延終了後制御冷却開始前までに、フェライト変態を生じさせるための待機時間が必要となり、生産性を低下させるおそれがある。また、実操業においては、制御冷却開始温度が最終製品の組織形態に直接影響を及ぼすため、製品ロット毎に組織形態のバラツキが生じやすい。従って、鋼板の機械的性質等の力学特性のバラツキも拡大されることとなり、製造安定性の観点から必ずしも最良の方法とはいえない。
【0010】
【発明が解決しようとする課題】
本発明においては、これらの従来技術の課題の解決を図るため、第1に仕上圧延前の温度調整時間を大幅に短縮して鋼板の生産性を高めること、第2に板厚方向の硬度分布を均一とする高強度の鋼板の製造方法を提供することを課題とする。
【0011】
【課題を解決するための手段】
すなわち、第1の発明は、中間の厚さまで熱間圧延した、C含有量:0.01質量%以上0.2質量%以下、Si含有量:0.6質量%以下、Mn含有量:0.3質量%以上1.8質量%以下、Al含有量:0.005質量%以上0.1質量%以下、残部 Fe 及び不可避的な不純物からなる鋼スラブを所定の厚さの鋼板に製造するに際して、下記工程からなることを特徴とする鋼板の製造方法である。(a)前記鋼スラブを、水量密度:1000リットル/m2・min以上で水冷し、かつ、前記鋼スラブ厚さ方向の平均温度がAe3点+30℃以下700℃以上の温度範囲で冷却を停止する温度調整工程と、(b)前記冷却した鋼スラブを、前記温度調製工程を経た後直ちに開始する圧延であって、鋼板板厚方向の平均温度がAe3点+30℃以下680℃以上で圧延を終了して鋼板とする仕上圧延工程と、(c)前記仕上圧延後の鋼板を、水量密度:1000リットル/m2・min以上で冷却する制御冷却工程。
【0012】
この発明により、鋼板の高強度化と板厚方向の硬度分布の均一化を同時に達成することができるとともに、温度調整時間の短縮による生産性の向上、材質のバラツキの軽減による操業安定性、さらには、合金元素の含有量の少ない鋼の採用による溶接性の向上、低コスト化を図ることができる。
【0013】
第2の発明は、前記(a)の温度調整工程を、粗圧延機と仕上圧延機との間に設置した強制冷却により行うことを特徴とする鋼板の製造方法である。
この発明により、鋼板の生産性をより向上することができる。
【0014】
第3の発明は、前記(c)の工程の制御冷却を、鋼板板厚方向の平均温度で650℃以下400℃以上で停止することを特徴とする鋼板の製造方法である。本発明により、制御冷却した鋼板中の残存する歪み又は残留応力を軽減することができ、制御冷却した鋼板の形状性の向上に寄与する。
【0015】
第4の発明は、前記(a)、(b)、(c)の工程を経た鋼板を、更に常温近傍まで空冷した後、700℃以下の温度で焼戻すことを特徴とする鋼板の製造方法である。
この発明により、鋼板の残留応力を更に軽減することができる。
【0016】
第5の発明は、前記(a)、(b)、(c)の工程を経た鋼板を、更に直ちに700℃以下の温度で焼戻すことを特徴とする鋼板の製造方法である。
この発明により、鋼板の残留応力を更に軽減することができるとともに、鋼板の生産性の向上、熱処理に際してのエネルギコストの低減を図ることができる。
【0017】
【発明の実施の形態】
制御圧延における温度調整工程は、上述したように、温度調整を行う際の中間の厚さまで圧延した鋼スラブの板厚にもよるが、通常2〜10分程度の時間を要している。この温度調整工程を短縮するために、冷却能の高い装置を用いて強力な水冷、例えば水量密度:1000リットル/m2 ・min以上の水冷を行うと、板厚方向の温度分布が拡大し、それに基づいて板厚方向の組織が不均一になりやすい。
【0018】
また、仕上圧延後の制御冷却においても、上述したように、制御冷却開始前の組織が板厚方向に均一であっても、大きな高強度化を可能とする強力な水冷、例えば水量密度:1000リットル/m2 ・min以上の冷却を行うと、鋼板表面近傍の冷却速度が極めて速くなる結果、表面近傍にマルテンサイト主体の組織が形成されやすくなる。一方、鋼板の板厚中心部では、フェライトを主体としたフェライト−パーライト組織又はフェライト−ベイナイト組織となるため、板厚方向の硬度分布が極めて大きい鋼板となる問題がある。
【0019】
そこで本発明者らは、制御圧延法による鋼板製造プロセスについて、生産性の向上の観点から圧延中の温度調整に要する時間の短縮及び仕上圧延後の制御冷却による材質の作り分け技術について鋭意検討を行なった。その結果、板厚方向の硬度分布を小さく抑えたままで、生産性を向上させる方法の発明を完成するに至った。
【0020】
すなわち本発明者らは、仕上圧延後の制御冷却開始前の鋼板の組織を、その後の制御冷却にともなう板厚方向の冷却速度差によって生ずる硬度差を打ち消すように、あらかじめ板厚方向に傾斜した組織分布を形成しておくことで、板厚方向に均一な硬度分布を有する鋼板を製造できることを見出した。
【0021】
これには、中間の厚さまで圧延した鋼スラブの温度調整工程における冷却速度と冷却停止温度を制御することにより実現できる。従来は、強力な水冷を行うと板厚方向の組織の不均一性を助長していた温度調整工程を逆手に取り、あえて、中間の厚さまで圧延した鋼スラブに板厚方向に傾斜した組織分布を持たせ、仕上圧延後の制御冷却によって、板厚方向に均一な組織を得るとともに、最終的な板厚方向の硬度分布も均一にするものである。またこれにより、同時に、仕上圧延前の温度調整時間の短縮も可能となる。
【0022】
すなわち、本発明を冶金的に説明すれば、次のようになる。
中間の厚さまで圧延した鋼スラブを高冷却速度で冷却すると、表層部近傍のみにベイナイト(マルテンサイト)主体の組織が形成され、その後の復熱でオーステナイト+フェライトの2相領域に維持されるとこの部分は焼き戻された状態となる。
【0023】
次の仕上圧延で加工を受けた後、再び高冷却速度で冷却されるが、表層近傍部分は焼戻しベイナイト(マルテンサイト)が維持されているため、組織変化は起こらない。一方、鋼板の内部は基本的にオーステナイトの状態で加工を受けその後冷却されるため、制御冷却による組織変化を享受して硬度が上昇する。こうして、板厚方向に均一な硬度分布を有する鋼板を得ることができる。
この方法により、同時に、仕上圧延前の温度調整時間の短縮も可能となる。
【0024】
本発明における製造条件を以下に説明する。
まず、鋼スラブを加熱した後、温度調整を行う中間の厚さまで粗圧延を行う。粗圧延は、通常の制御圧延の場合と同様に行う。例えば、「制御圧延・制御冷却、圧延による材質創製の流れ」(小指軍夫著、(社)日本鉄鋼協会監修、地人書館(1997))、第25頁にも記載されている例をとれば、920℃以上の温度域で、仕上圧延において必要な合計の累積圧下率が確保できるような所定の厚さまで行う。
【0025】
ここで、仕上圧延において必要な合計の累積圧下率は次式で求められる。
合計の累積圧下率=
(仕上圧延開始厚−仕上圧延終了厚)/(仕上圧延開始厚)x100(%)
従って例えば、鋼板の厚さ20(mm)、必要な合計の累積圧下率を80%とすると、仕上圧延開始厚は100(mm)となる。
【0026】
次の温度調整工程は、中間の厚さまで粗圧延を行った鋼スラブに対し、水量密度:1000リットル/m2 ・min以上で冷却を行い、鋼スラブの平均温度でAe3点+30℃以下700℃以上で冷却を停止する。
【0027】
水冷による冷却能は、一般には水量密度に依存し、それによって鋼板の厚さ方向の温度分布、さらには、組織も変化する。特に、水量密度が1000リットル/m2 ・minより小さい場合には、鋼板表面に蒸気膜が形成され、鋼板の冷却速度は鋼板中の熱伝導に律速されない。従って、水量密度の変動により冷却能が直接に変動し、綱板の組織、ひいては材質のバラツキの原因となる。
【0028】
一方、水量密度が1000リットル/m2 ・min以上の高水量密度の場合には、冷却は鋼板中の熱伝導に律速されるため、冷却能の水量密度依存性は小さくなる。このため、水量密度の変動にともなう組織の変化が抑えられる結果、得られる鋼板の機械的性質の安定性、冷却速度の制御性の容易等により操業安定性が著しく向上する。本発明においては、温度調整工程において、中間厚さの鋼スラブの冷却が熱伝導律速の冷却条件、即ち、1000リットル/m2 ・min以上の水量密度での冷却を行う。
【0029】
温度調整工程の冷却は、鋼スラブの平均温度でAe3点+30℃以下700℃以上で停止する必要がある。停止温度が700℃を下回ると、次の工程である仕上圧延における圧延温度が低くなりすぎて、圧延負荷が過大となる。また、停止温度がAe3点+30℃を超えると、その後の復熱により中間材の表面近傍における逆変態オーステナイト量が多くなる。
【0030】
仕上圧延後の制御冷却においてその冷却速度が大きい場合に、鋼板表面近傍に焼きが入ったマルテンサイト組織が生じ、本発明が目的とする板厚方向の均一な硬度分布を得ることができなくなる。従って、温度調整工程における冷却停止温度は、中間材である鋼スラブの平均温度でAe3点+30℃以下700℃以上に規制する。
【0031】
ここで、熱伝導律速の冷却条件における鋼スラブの平均温度T(℃)は次式で表せる。従って、実際の操業においては、この鋼スラブの平均温度がAe3点+30℃以下700℃以上となるような冷却時間:△tを選択する。
T=TRS−(2q/ρ・Cp・H)x△t
TRS:冷却の開始温度 (℃)
q :熱流束 (J/m2 ・s)
ρ :鋼スラブの密度 (kg/m3 )
Cp:鋼スラブの比熱 (J/kg・℃)
H :鋼スラブの板厚 (mm)
△t:冷却時間 (s)
【0032】
なお、Ae3点とは、鋼の平衡状態におけるγ単相域とγ+α二相域の境界温度をいう。基本的には鋼の成分によって定まるが、平衡状態のA3温度であり、例えば、Thermocalcなどの計算熱力学ソフトウェアを用いて求めることができる。またここで、Ae3点を制御因子としたのは、Ar3点は鋼板が受けた加工量や冷却速度で変化するものであり、中間材の冷却のように板厚方向に連続して冷却速度が変化するような場合には制御因子としては適さないことによるからである。
【0033】
また、この温度調整工程のために用いる冷却装置は、粗圧延機と仕上圧延機が別々に設置されている場合には、粗圧延機と仕上圧延機の中間に設置することによって、圧延する材料の流れが一方向となるため、物流の単純化及び生産能率の一層の向上を図ることができる。
【0034】
次の工程である仕上圧延は、中間の厚さまで圧延した鋼スラブを、(イ)温度調整工程を経た後直ちに、(ロ)表面近傍が復熱する途中、(ハ)表面近傍が十分に復熱した後、のいずれにおいて開始しても基本的に差し支えない。仕上圧延は、前述した所定の累積圧下率、例えば、仕上圧延で合計60〜80%の累積圧下率を加え、所定の製品板厚に仕上げる。
【0035】
また、仕上圧延は、鋼板の平均温度で、Ae3点+30℃以下680℃以上で終了する必要がある。圧延温度が680℃を下回ると圧延負荷が過大となる好ましくなく、一方Ae3点+30℃を超えると、鋼板表層近傍において逆変態オーステナイト量が多くなるため、その後の制御冷却工程で表層近傍に焼きが入り板厚方向の硬度の分布が大きくなる。
【0036】
最後に、制御冷却を行う。制御冷却は、水量密度:1000リットル/m2 ・min以上で連続的に、又は断続的に行う。制御冷却を水量密度:1000リットル/m2 ・min以上とした理由は、温度調整工程における冷却と同様に、冷却が鋼板中の熱伝導律速となる水量密度範囲を採用することで、高強度化を達成しつつ冷却能の水量密度依存性を小さくして、組織の変動を抑え、操業の安定性を図ることを目的とするためである。
【0037】
なお、制御冷却によって、鋼板内に冷却熱応力に起因した残留応力が発生する場合がある。これに対しては、制御冷却の停止温度を650℃以下400℃以上とすることによって、冷却停止後の復熱による焼戻しの効果、いわゆるセルフテンパリング効果を制御冷却後の鋼板に与え、鋼板中の残存した残留歪み、又は残留応力を軽減させることができる。この場合、冷却停止温度が650℃を超えると、制御冷却による強度上昇効果が減少し、また、400℃を下回ると、残留応力を軽減する効果が小さい。
【0038】
また、制御冷却により鋼板内に発生した残留応力を更に軽減するためには、制御冷却した鋼板を700℃以下の温度において焼き戻し処理を行うことも効果的である。焼戻し温度が700℃を超える高温では、残留応力の改善の効果は大きいものの強度低下が大きく、本発明の高強度鋼板の製造には適さない。なお、この場合において、制御冷却を650℃以下400℃以上の温度で停止した後、常温近傍まで空冷してから焼き戻し処理を行う方法、あるいは制御冷却を停止した鋼板を直ちに焼き戻し処理を行う方法(直接焼き戻し)のいずれも残留応力の軽減には効果が認められる。
【0039】
本発明は、鋼の化学成分として一般的な低炭素低合金鋼の範囲の鋼であれば、問題なく適用できる。すなわち、鋼の合金元素含有量によって、変態点(Ae3点、Ar3点)が変化しても、本発明の効果が広く得られる。なお、ここでいう低炭素低合金鋼とは下記の成分範囲を有する鋼をいう(以下、%は重量百分率を表す。)。
【0040】
C含有量は、0.01%以上0.2%以下とする。Cは鋼板の強化に必要不可欠な元素であるため、0.01%より少ないと十分な強化が得られない。また、本発明により製造した鋼板は、溶接構造物に使用されることが多いため、溶接性の点から、C量は0.2%以下が望ましい。
【0041】
Si含有量は、0.6%以下とする。Siは、本来、脱酸元素であるが、鋼板の強化元素としての作用も認められる。但し、0.6%を超えると延性が低下するばかりでなく、溶接性も低下する。
【0042】
Mn含有量は、0.3%以上1.8%以下とする。Mnは鋼板の強化元素であるが、一方多量に含有すると鋼板の溶接性を損なうため、この範囲が望ましい。
【0043】
Al含有量は、0.005%以上0.1%以下とする。Alは脱酸元素であるとともに、鋼中のNと結合してAlNを形成し、圧延加熱時の結晶粒の調整等の効果がある。脱酸効果を得るためには0.005%以上が必要であり、一方0.1%を超えると、鋼の清浄性を損ない、スラブ製造段階での疵の発生を助長する。
【0044】
この他、強度、靭性あるいは高温強度向上の確保等を目的として、Ni、Cr、Mo、Cu、V、Nb、Ti、Zr、B、Ca、REM等の元素を含有することができる。
【0045】
Pcmは0.30%以下とする。本発明は引張強さで400〜780MPa級の溶接構造用鋼板として適用されることを想定している。従って、強度水準に応じた溶接割れ感受性を備えている必要がある。Pcmが0.3%を超えると、溶接性が劣化し、溶接割れ防止予熱温度が実施工で採用できないような高温度となるため、その上限を0.30%とする。
なお、Pcmは次式で表される。
Pcm=C+Si/30+Mn/20+Cu/20+Ni/60+Cr/20
+Mo/15+V/10+5B
【0046】
また、P、S、N、O等の不純物元素は、鋼中に不可避的に含有される範囲内の量であれば問題ない。
【0047】
【実施例】
以下に、本発明の方法で製造した鋼板の実施例について述べる。供試鋼の化学成分を図3として示す表1に示す。なお、各鋼のAe3点を熱力学計算により求めた結果を、表1の併せて示す。
(実施例1)
表1中の鋼Dの化学成分を有する厚さ220(mm)の連続鋳造スラブを用いて、以下に述べる、従来方法(A)と本発明方法(B)により、板厚40(mm)の鋼板を製造した。
【0048】
従来方法(A)
スラブ加熱温度:1150℃、
粗圧延条件 :粗圧延終了温度1050℃で100(mm)に圧延、
温度調整条件 :シャワー冷却(水量密度:100リットル/m2 ・min) により平均温度800℃で冷却を停止、
仕上圧延条件 :仕上圧延温度750℃で板厚40(mm)に圧延、
制御冷却条件 :水量密度:2000リットル/m2 ・minで500℃にて 冷却を停止しその後空冷。
【0049】
本発明方法(B)
スラブ加熱温度:1150℃、
粗圧延条件 :粗圧延終了温度1050℃で100(mm)に圧延、
温度調整条件 :スリットノズル方式(水量密度:2000リットル/m2 ・minにより平均温度800℃で冷却を停止、
仕上圧延条件 :仕上圧延温度750℃で板厚40(mm)に圧延、
制御冷却条件 :水量密度:2000リットル/m2 ・minで500℃にて 冷却を停止しその後空冷。
【0050】
図1に、従来方法(A)及び本発明方法(B)により製造した鋼板の、板厚方向の硬度分布を示す。ここで硬さの測定は、荷重98Nの微小ビッカース硬度計を用いて行った。従来方法(A)で製造した鋼板では、表面近傍に著しい硬化層が認められるのに対し、本発明方法(B)で製造した鋼板では、このような表面近傍の硬化した領域が認めらず、均一な硬度分布を示している。
【0051】
なお、従来方法(A)では、温度調整に6分弱の時間を要し、加熱炉から抽出後仕上圧延終了までに、合計10分強の時間を要した。一方、本発明方法(B)では、温度調整に要した時間はわずか30秒であり、温度調整開始後仕上圧延開始までの時間は2分弱、加熱炉抽出後から仕上圧延終了まで要した時間は6分弱であった。従って、本発明方法を用いた場合は、温度調整工程の時間短縮による圧延生産能率の向上、鋼板の高強度化及び板厚方向の硬度分布の均一化が達成された。
【0052】
(実施例2)
表1中の鋼Dを用い、粗圧延機と仕上圧延機との中間に設置した強制冷却装置を用いた温度調整工程において、水量密度を500、1200、1800、2400リットル/m2 ・minと変化させて冷却を行い、鋼スラブの平均温度で800℃で冷却を停止した。他の条件については、(実施例1)に示した本発明方法(B)の条件と同一である。
【0053】
図2に板厚方向の硬度分布の測定結果を示す。水量密度500リットル/m2 ・minで温度調整を行った鋼板は、鋼板表層部近傍に明瞭な硬化領域が認められるのに対し、本発明例である水量密度が1200、1800、2400リットル/m2 ・minで冷却を行った場合は、いずれも表面近傍の硬化領域の生成が抑えられている。従って、温度調整工程において、鋼スラブの冷却についての水量密度が1000リットル/m2 ・min以上になると、硬化領域の発生を防止できることが判明した。
【0054】
(実施例3)
表1中の鋼Dを用いて、鋼スラブを1150℃に加熱後、中間材の厚さ62.5(mm)又は100(mm)まで粗圧延した後、粗圧延機と仕上圧延機との中間に設置した、シャワー式の強制冷却装置、又はスリットノズル式の強制冷却装置を用いて温度調整を行い、その後各々板厚25(mm)又は40(mm)に圧延し、最終の制御冷却を実施した。
【0055】
図4として示す表2に、中間材に対する温度調整条件、中間材からの仕上圧延条件及び圧延後の加速冷却条件を示す。併せて、これらの鋼板について、板厚中心部と鋼板表面近傍部(鋼板板厚方向の深さ1/20の表層位置)のビッカース硬さも示す。なお、いくつかの鋼板については、表2中に示した条件で焼戻処理を行った。
【0056】
本発明例である板番25−1〜25−8(板厚25mm)の場合は、板厚中心部の硬さはおよそHv170以上、かつ板厚中心部と鋼板表層近傍部の硬度差は、△Hv15以内であり、高強度化と板厚方向の硬度分布の均一化の双方が達成されている。
【0057】
一方、板番25−9は、温度調整に際しての水量密度は適正であったものの温度調整停止温度がAr3点を超えた例であり、また、板番25−10は、温度調整を従来のシャワー冷却で行い、仕上圧延後に2000リットル/m2 ・minの水量密度で制御冷却した例である。これらの鋼板は、いずれも、板厚中心部と鋼板表層近傍部で約60以上の大きな硬度差が生じている。
【0058】
また、板番25−11は、温度調整条件は適正であるが制御冷却の冷却停止温度が高い例、板番25−12は、温度調整を従来のシャワーで行い仕上圧延終了後空冷を行ったいわゆる通常の制御圧延材の例である。これらの鋼板は、板厚中心部と鋼板表層近傍部の硬度差は小さいものの、鋼板の硬さ自体が小さく、高強度化が図られていない。
【0059】
同様に、本発明の範囲内における適正な条件にて製造した板番40−1、40−2(板厚40mm)においても、板厚中心部の硬度は160以上、板厚中心部と鋼板表層近傍部の高度差は△Hv15以下である。これに対し、温度調整停止温度が高温であった板番40−3、温度調整に冷却能の小さいシャワー冷却を用いた板番40−4は、板厚中心部の硬度は本発明材と同程度であるが、板厚中心部と鋼板表層近傍部の硬度差が△Hv約80と極めて大きな硬度差を生じている。なお、仕上圧延後の制御冷却停止温度が高温であった板番40−5は、板厚中心部と鋼板表層近傍部の硬度差は小さいものの、鋼板の硬度自体が小さく高強度化は図られていない。
【0060】
(実施例4)
表1に示した鋼A、B、Cの組成を有する220(mm)厚の鋼スラブを、1150℃に加熱後、100(mm)まで粗圧延し、板厚40(mm)の鋼板を製造した。図5として示す表3に示す条件で温度調整、仕上圧延を行い、仕上圧延終了後水量密度:2000リットル/m2 ・minで制御冷却を行った後、表3に示す温度で制御冷却を停止した。その後、いくつかの鋼板に対しては、表3に示した条件で焼き戻し処理を行った。実施例1〜3と同様に、板厚中心部と鋼板表面近傍部(鋼板板厚方向の深さ1/20の表層位置)のビッカース硬さを測定した。
【0061】
本発明の範囲内における適正な条件にて製造した板番A−1〜A−4、B−1〜B−3、C−1、C−2は、いずれも、板厚中心部と鋼板表層近傍部の硬度差は△Hv15以内であり、板厚方向の硬度分布の小さい鋼板である。なお、板番A−4、B−1は、500℃および550℃において制御冷却を終了した後、直ちに600℃にて焼戻しを行った例(表3で示す焼戻し条件2)であるが、焼戻しをしなかった発明例であるA−1と比較して、十分な硬度と均一な硬度分布を有している。
【0062】
なお、制御冷却終了後鋼板を常温付近まで空冷した後、再加熱して焼戻しを行う焼戻し条件1の場合(板番A−2、A−3)と比較すると、制御冷却終了後直ちに焼戻しを行う焼戻し条件2(板番A−4)の例では、鋼板表層部の硬度は同程度であるが、生産に要する時間は大幅に短縮される。
【0063】
本発明の効果は、C、Mn含有量の少ない鋼Cにおいても十分に認められる。適正な温度調整条件、制御冷却条件で製造した場合には(板番C−1、C−2)、C、Mn含有量の高い鋼Bを用いて本発明の範囲外の条件で製造した板番B−6よりも、高強度かつ均一な硬度分布が得られる、すなわち、本発明によれば、合金元素含有量が少なくても、板厚方向の硬度分布を均一に維持したままで、高強度を達成することができ、溶接性の向上はもとより、省合金化、低コスト化を図ることができる。
【0064】
一方、温度調整を従来のシャワー冷却で行い冷却速度が小さい板番A−6、B−5、C−4や、温度調整時の水量密度は十分であるが温度調整停止温度がAe3点+30℃を上回る板番A−5、B−4、C−3では、板厚中心部と鋼板表層近傍部で△Hv50以上の大きな硬度差が生じている。また、制御冷却停止温度が高く、冷却速度が十分でない板番A−7、B−6は、板厚方向の硬度差は小さいものの、硬度の絶対値が低く、高強度化が達成されていない。
【0065】
【発明の効果】
本発明は、仕上圧延終了後制御冷却を行った場合に、高強度化を達成するような強力な水冷によって制御冷却を行うと、板厚方向の冷却速度の差によって生じていた鋼板表層部近傍の硬化部分を解消するものである。このため、この表層部近傍の硬化を抑えるべく、圧延の中間の段階であらかじめ板厚方向に傾斜のある組織分布を形成しておくものである。かかる組織分布は、基本的には、仕上圧延前の中間材における温度調整段階において、水量密度の高い強力な水冷により図られる。
【0066】
この方法により、鋼板の高強度化と板厚方向の硬度分布の均一化を同時に達成できるとともに、温度調整時間の大幅な短縮による生産性の向上、材質のバラツキの軽減による安定した操業性、さらには、合金元素の含有量の少ない鋼の採用による溶接性の向上、低コスト化を達成したものである。また、本発明では、主として厚板圧延を前提としたが、本発明の考え方は、形鋼圧延、ホットストリップ圧延においても実施できるものであり、その工業的価値は大きい。
【図面の簡単な説明】
【図1】鋼Dにおいて、従来方法(A)及び本発明方法(B)により製造した鋼板の、板厚方向の硬度分布を示す示す図である。
【図2】鋼Dの温度調整工程において、中間材の冷却における水量密度と板厚方向の硬度分布を示す図である。
【図3】実施例に示した供試鋼の化学成分を表1として示す図である。
【図4】実施例3に示す供試鋼の製造条件(中間材に対する温度調整条件、中間材からの仕上圧延条件及び圧延後の加速冷却条件)及び供試鋼板の板厚中心部と鋼板表面近傍(鋼板板厚方向の深さ1/20の表層位置)のビッカース硬さを表2として示す図である。
【図5】実施例4に示す供試鋼の製造条件(中間材に対する温度調整条件、中間材からの仕上圧延条件及び圧延後の加速冷却条件)及び供試鋼板の板厚中心部と鋼板表面近傍(鋼板板厚方向の深さ1/20の表層位置)のビッカース硬さを表3として示す図である。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for stably producing a high-strength steel sheet having a uniform hardness distribution in the thickness direction with high productivity.
[0002]
[Prior art]
As a method for improving the strength and toughness of steel materials, the rolling temperature in the hot rolling process is controlled to the low temperature side of the non-recrystallized region of austenite, and after finishing rolling, controlled cooling is performed according to the intended strength. This is well known as a controlled rolling technique and a controlled cooling technique.
[0003]
In normal controlled rolling (CR), it is common to provide a temperature adjustment step between rough rolling and finish rolling in order to lower the rolling temperature and finish rolling temperature. In this case, temperature adjustment is performed by a method of air cooling or a method of forcibly cooling a steel slab during rolling to shorten the temperature adjustment time. For example, in Japanese Patent Application Laid-Open No. 49-120855, in a hot rolling line having two rolling mills, finishing rolling is performed in order to adjust the temperature of the material when rolling the material with the second rolling mill. A method for forcibly cooling a material to be rolled has been disclosed.
[0004]
In this invention, although there is no description about the cooling condition itself of forced cooling, if the cooling capacity in this process is too large, there is a large temperature difference between the thickness center part of the intermediate material and the steel sheet surface layer part. In general, this is caused by uneven cooling such as shower cooling.
[0005]
Therefore, although the cooling rate during temperature adjustment depends on the thickness of the intermediate material to be cooled, it is usually 2 (° C./s) or less, and in the present invention, it is 4.2 (° C./s) at the maximum. Some are shown in the examples. For this reason, although it depends on the thickness of the intermediate material at the time of temperature adjustment, the temperature adjustment process usually takes about 2 to 10 minutes, which is one of the factors hindering the production efficiency of steel sheet production. ing.
[0006]
On the other hand, by performing controlled cooling after finish rolling, a preferable structure can be obtained and the strength of the steel sheet can be increased. In this case, the increase in strength by controlled cooling is desirable from the viewpoints of improving weldability, cost saving, and energy saving because the amount of C and the amount of alloy addition can be suppressed in accordance with the increase in strength. However, even in this process, as the cooling rate is increased, the cooling rate of the steel plate surface portion becomes extremely large compared to the center portion of the plate thickness, so that a hard structure such as a martensite structure is generated in the vicinity of the steel plate surface, and in the plate thickness direction. There is a problem that a steel sheet having an extremely large hardness distribution cannot be avoided.
[0007]
As a method of making the hardness distribution in the plate thickness direction uniform, the rolling finishing temperature is lowered to refine the structure near the steel plate surface, and many deformation bands are introduced to sufficiently secure ferrite nucleation sites. Thus, there is known a method of reducing the relative hardenability near the surface and suppressing quenching near the steel sheet surface during controlled cooling (for example, Steel Research Journal, No. 309 (1982), 18- 34). However, even if the austenite grain size in the vicinity of the steel sheet surface is made fine, depending on the steel composition and the cooling rate of the controlled cooling, it is still difficult to avoid hardening near the surface depending on the steel composition.
[0008]
Further, in Japanese Patent No. 1761584, the controlled cooling start temperature (steel plate surface temperature) after the hot rolling is finished is set to the transformation temperature or lower, and a transformation from austenite to ferrite is caused only in the vicinity of the steel plate surface. A method for suppressing the occurrence of baking on the steel sheet surface is disclosed.
[0009]
However, in the present invention, a standby time for causing the ferrite transformation is required after finishing rolling and before starting controlled cooling, which may reduce productivity. Further, in actual operation, since the controlled cooling start temperature directly affects the organization form of the final product, the organization form tends to vary from product lot to product lot. Therefore, the variation in mechanical properties such as mechanical properties of the steel sheet is also expanded, and it is not necessarily the best method from the viewpoint of manufacturing stability.
[0010]
[Problems to be solved by the invention]
In the present invention, in order to solve these problems of the prior art, first, the temperature adjustment time before finish rolling is greatly shortened to increase the productivity of the steel sheet, and second, the hardness distribution in the thickness direction. It is an object of the present invention to provide a method for producing a high-strength steel sheet with uniform thickness.
[0011]
[Means for Solving the Problems]
That is, the first invention is hot rolled to an intermediate thicknessC content: 0.01% by mass or more and 0.2% by mass or less, Si content: 0.6% by mass or less, Mn content: 0.3% by mass or more and 1.8% by mass or less, Al content: 0.005 mass% or more and 0.1 mass% or less, remainder Fe And inevitable impuritiesWhen manufacturing a steel slab into a steel plate having a predetermined thickness, the method includes the following steps. (A) Water density: 1000 liter / m2・ Water cooling at min or more and steel slabThickness directionThe temperature adjustment step of stopping the cooling in the temperature range of Ae3 point + 30 ° C. or lower and 700 ° C. or higher, and (b) the cooled steel slab,Rolling which starts immediately after the temperature adjusting step,steel sheetThickness directionFinish rolling step to finish the rolling at an average temperature of Ae3 point + 30 ° C. or less and 680 ° C. or more, and (c) the steel plate after the finish rolling, water density: 1000 liter / m2-Control cooling process that cools in min.
[0012]
With this invention, it is possible to simultaneously achieve high strength of the steel sheet and uniform hardness distribution in the thickness direction, improve productivity by shortening the temperature adjustment time, operational stability by reducing material variation, Can improve the weldability and reduce the cost by adopting steel with a low content of alloy elements.
[0013]
2nd invention is a manufacturing method of the steel plate characterized by performing the temperature adjustment process of said (a) by the forced cooling installed between the roughing mill and the finishing mill.
According to this invention, the productivity of the steel sheet can be further improved.
[0014]
The third aspect of the invention relates to the control cooling in the step (c), with the steel plateThickness directionThe steel sheet is stopped at an average temperature of 650 ° C. or lower and 400 ° C. or higher. According to the present invention, residual strain or residual stress in the controlled and cooled steel sheet can be reduced, which contributes to improvement in the shape of the controlled and cooled steel sheet.
[0015]
The fourth invention is a method for producing a steel sheet, characterized in that the steel sheet that has undergone the steps (a), (b), and (c) is further air-cooled to near normal temperature and then tempered at a temperature of 700 ° C. or lower. It is.
According to this invention, the residual stress of the steel sheet can be further reduced.
[0016]
5th invention is the manufacturing method of the steel plate characterized by tempering the steel plate which passed through the process of said (a), (b), (c) further at the temperature of 700 degrees C or less immediately.
According to the present invention, the residual stress of the steel sheet can be further reduced, the productivity of the steel sheet can be improved, and the energy cost for the heat treatment can be reduced.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
As described above, the temperature adjustment step in the controlled rolling usually requires a time of about 2 to 10 minutes, although it depends on the thickness of the steel slab rolled to an intermediate thickness when the temperature adjustment is performed. In order to shorten this temperature adjustment process, powerful water cooling using a device with high cooling capacity, for example, water density: 1000 liter / m2-When water cooling of min or more is performed, the temperature distribution in the plate thickness direction is expanded, and the structure in the plate thickness direction is likely to be uneven based on the temperature distribution.
[0018]
Further, also in the controlled cooling after finish rolling, as described above, even if the structure before the start of controlled cooling is uniform in the plate thickness direction, powerful water cooling that enables high strength, for example, water density: 1000 Liter / m2-When cooling for more than min, the cooling rate in the vicinity of the steel sheet surface becomes extremely high, and as a result, a martensite-based structure is easily formed in the vicinity of the surface. On the other hand, since the ferrite-pearlite structure or ferrite-bainite structure mainly composed of ferrite is formed in the center part of the sheet thickness of the steel sheet, there is a problem that the steel sheet has a very large hardness distribution in the sheet thickness direction.
[0019]
Therefore, the inventors of the present invention have made intensive studies on the steel sheet manufacturing process by the controlled rolling method, from the viewpoint of improving productivity, shortening the time required for temperature adjustment during rolling, and techniques for making materials by controlled cooling after finish rolling. I did it. As a result, the inventors have completed the invention of a method for improving productivity while keeping the hardness distribution in the thickness direction small.
[0020]
That is, the inventors of the present invention inclined in advance in the sheet thickness direction so as to cancel the hardness difference caused by the cooling rate difference in the sheet thickness direction accompanying the subsequent controlled cooling, after the finish rolling and before the start of controlled cooling. It has been found that a steel sheet having a uniform hardness distribution in the thickness direction can be produced by forming a texture distribution.
[0021]
This can be realized by controlling the cooling rate and the cooling stop temperature in the temperature adjustment process of the steel slab rolled to an intermediate thickness. Conventionally, when the water cooling is performed strongly, the temperature adjustment process that promoted the non-uniformity of the structure in the thickness direction is taken in the opposite direction, and the structure distribution inclined to the thickness direction on the steel slab rolled to an intermediate thickness. By providing controlled cooling after finish rolling, a uniform structure is obtained in the thickness direction, and the final hardness distribution in the thickness direction is made uniform. In addition, at the same time, the temperature adjustment time before finish rolling can be shortened.
[0022]
That is, the present invention will be described in the metallurgical manner as follows.
When a steel slab rolled to an intermediate thickness is cooled at a high cooling rate, a structure mainly composed of bainite (martensite) is formed only in the vicinity of the surface layer portion, and is maintained in the two-phase region of austenite + ferrite by subsequent reheating. This part is tempered.
[0023]
After being processed in the next finish rolling, it is cooled again at a high cooling rate. However, since the tempered bainite (martensite) is maintained in the vicinity of the surface layer, no structural change occurs. On the other hand, since the inside of the steel sheet is basically processed in the austenite state and then cooled, the structure rises due to controlled cooling and the hardness increases. Thus, a steel plate having a uniform hardness distribution in the plate thickness direction can be obtained.
By this method, the temperature adjustment time before finish rolling can be shortened at the same time.
[0024]
The manufacturing conditions in the present invention will be described below.
First, after heating a steel slab, rough rolling is performed to an intermediate thickness for temperature adjustment. Rough rolling is performed in the same manner as in normal control rolling. For example, taking the example described in
[0025]
Here, the total cumulative rolling reduction required in finish rolling is obtained by the following equation.
Total cumulative reduction rate =
(Finish rolling start thickness−Finish rolling finish thickness) / (Finish rolling start thickness) × 100 (%)
Therefore, for example, if the thickness of the steel sheet is 20 (mm) and the necessary total cumulative rolling reduction is 80%, the finish rolling start thickness is 100 (mm).
[0026]
In the next temperature adjustment step, the water density is 1000 liters / m for the steel slab that has been roughly rolled to an intermediate thickness.2-Cooling is performed at min or more, and cooling is stopped at an average temperature of the steel slab at Ae3 point + 30 ° C or less and 700 ° C or more.
[0027]
The cooling ability by water cooling generally depends on the water density, thereby changing the temperature distribution in the thickness direction of the steel sheet and also the structure. In particular, the water density is 1000 liters / m.2-When it is smaller than min, a vapor film is formed on the surface of the steel sheet, and the cooling rate of the steel sheet is not limited by the heat conduction in the steel sheet. Therefore, the cooling capacity varies directly due to the fluctuation of the water density, which causes variation in the structure of the steel plate and the material.
[0028]
On the other hand, the water density is 1000 liters / m.2In the case of a high water density of min or more, the cooling is rate-controlled by the heat conduction in the steel sheet, so the dependency of the cooling capacity on the water density becomes small. For this reason, as a result of suppressing the change of the structure accompanying the fluctuation of the water amount density, the operational stability is remarkably improved due to the stability of the mechanical properties of the obtained steel sheet and the ease of control of the cooling rate. In the present invention, in the temperature adjustment step, the cooling of the intermediate thickness steel slab is performed under the heat conduction limited cooling condition, that is, 1000 liter / m.2・ Cool at a water density of min or more.
[0029]
Cooling in the temperature adjustment step needs to be stopped at an average temperature of the steel slab at Ae3 point + 30 ° C. or lower and 700 ° C. or higher. When the stop temperature is lower than 700 ° C., the rolling temperature in the finish rolling, which is the next step, becomes too low, and the rolling load becomes excessive. If the stop temperature exceeds the Ae3 point + 30 ° C., the amount of reverse transformed austenite near the surface of the intermediate material increases due to subsequent recuperation.
[0030]
In the controlled cooling after finish rolling, when the cooling rate is high, a martensitic structure is formed in the vicinity of the steel sheet surface, and the uniform hardness distribution in the thickness direction intended by the present invention cannot be obtained. Therefore, the cooling stop temperature in the temperature adjusting step is regulated to Ae3 point + 30 ° C. or lower and 700 ° C. or higher as the average temperature of the steel slab as an intermediate material.
[0031]
Here, the average temperature T (° C.) of the steel slab under the heat conduction-controlled cooling condition can be expressed by the following equation. Therefore, in actual operation, the cooling time: Δt is selected such that the average temperature of the steel slab is Ae3 point + 30 ° C. or lower and 700 ° C. or higher.
T = TRS− (2q / ρ · Cp · H) xΔt
TRS: Cooling start temperature (° C)
q: Heat flux (J / m2・ S)
ρ: density of steel slab (kg / mThree)
Cp: Specific heat of steel slab (J / kg · ° C)
H: Thickness of steel slab (mm)
Δt: Cooling time (s)
[0032]
The Ae3 point refers to the boundary temperature between the γ single-phase region and the γ + α two-phase region in the equilibrium state of steel. Basically, it is determined by the steel composition, but it is the A3 temperature in the equilibrium state, and can be determined using computational thermodynamic software such as Thermocalc, for example. Here, the Ae3 point is used as a control factor. The Ar3 point changes depending on the processing amount and cooling rate received by the steel plate, and the cooling rate is continuously increased in the plate thickness direction like the cooling of the intermediate material. This is because it is not suitable as a control factor when it changes.
[0033]
In addition, the cooling device used for this temperature adjustment process is a material to be rolled by installing it between the roughing mill and the finishing mill when the roughing mill and the finishing mill are installed separately. Therefore, the logistics can be simplified and the production efficiency can be further improved.
[0034]
In the next step, finish rolling, the steel slab rolled to an intermediate thickness is (b) immediately after the temperature adjustment step, and After heating, it can basically start at any point. In the finish rolling, the above-described predetermined cumulative reduction rate, for example, a total rolling reduction rate of 60 to 80% is added in the finish rolling to finish to a predetermined product sheet thickness.
[0035]
Moreover, finish rolling needs to complete | finish at the average temperature of a steel plate at Ae3 point +30 degrees C or less 680 degrees C or more. When the rolling temperature is lower than 680 ° C., the rolling load becomes excessive. On the other hand, when the temperature exceeds Ae3 point + 30 ° C., the amount of reverse-transformed austenite increases in the vicinity of the steel sheet surface layer. The distribution of hardness in the thickness direction of the sheet is increased.
[0036]
Finally, controlled cooling is performed. Controlled cooling, water density: 1000 liters / m2・ Continuous or intermittent at min or more. Controlled cooling, water density: 1000 liters / m2・ The reason for setting it to min or more is that, as with the cooling in the temperature adjustment step, the water density density dependence of the cooling capacity is achieved while achieving high strength by adopting the water density range in which the cooling becomes the rate of heat conduction in the steel sheet. This is because the purpose is to reduce the fluctuation of the organization and to stabilize the operation.
[0037]
In addition, the residual stress resulting from a cooling thermal stress may generate | occur | produce in a steel plate by control cooling. For this, by setting the stop temperature of the controlled cooling to 650 ° C. or lower and 400 ° C. or higher, the effect of tempering by reheating after cooling stop, the so-called self-tempering effect is given to the steel plate after the controlled cooling, Residual residual strain or residual stress can be reduced. In this case, when the cooling stop temperature exceeds 650 ° C., the effect of increasing the strength by the controlled cooling is reduced, and when it is lower than 400 ° C., the effect of reducing the residual stress is small.
[0038]
In order to further reduce the residual stress generated in the steel sheet by controlled cooling, it is also effective to perform tempering on the controlled cooled steel sheet at a temperature of 700 ° C. or lower. If the tempering temperature is higher than 700 ° C., the effect of improving the residual stress is great, but the strength is greatly reduced, and is not suitable for the production of the high strength steel sheet of the present invention. In this case, after the controlled cooling is stopped at a temperature of 650 ° C. or lower and 400 ° C. or higher, the steel is air-cooled to near room temperature and then tempered, or the steel plate whose controlled cooling is stopped is immediately tempered. Any of the methods (direct tempering) is effective in reducing the residual stress.
[0039]
The present invention can be applied without any problem as long as it is a steel in the range of general low carbon low alloy steel as a chemical component of steel. That is, even if the transformation point (Ae3 point, Ar3 point) changes depending on the alloying element content of steel, the effects of the present invention can be widely obtained. In addition, the low carbon low alloy steel here means steel having the following component ranges (hereinafter, “%” represents weight percentage).
[0040]
C content shall be 0.01% or more and 0.2% or less. Since C is an element indispensable for strengthening the steel sheet, if it is less than 0.01%, sufficient strengthening cannot be obtained. Further, since the steel sheet produced according to the present invention is often used for welded structures, the C content is preferably 0.2% or less from the viewpoint of weldability.
[0041]
Si content shall be 0.6% or less. Si is originally a deoxidizing element, but an action as a strengthening element of the steel sheet is also recognized. However, if it exceeds 0.6%, not only the ductility is lowered but also the weldability is lowered.
[0042]
The Mn content is 0.3% or more and 1.8% or less. Mn is a strengthening element of the steel sheet, but if it is contained in a large amount, the weldability of the steel sheet is impaired, so this range is desirable.
[0043]
Al content shall be 0.005% or more and 0.1% or less. Al is a deoxidizing element and combines with N in steel to form AlN, which has effects such as adjustment of crystal grains during rolling and heating. In order to obtain the deoxidation effect, 0.005% or more is necessary. On the other hand, if it exceeds 0.1%, the cleanliness of the steel is impaired and the generation of flaws at the slab manufacturing stage is promoted.
[0044]
In addition, elements such as Ni, Cr, Mo, Cu, V, Nb, Ti, Zr, B, Ca, and REM can be contained for the purpose of ensuring improvement in strength, toughness, and high temperature strength.
[0045]
Pcm is set to 0.30% or less. It is assumed that the present invention is applied as a steel sheet for welded structure having a tensile strength of 400 to 780 MPa. Therefore, it is necessary to have a weld crack sensitivity corresponding to the strength level. If Pcm exceeds 0.3%, the weldability deteriorates, and the weld crack prevention preheating temperature becomes such a high temperature that it cannot be adopted in the work, so the upper limit is made 0.30%.
Pcm is expressed by the following formula.
Pcm = C + Si / 30 + Mn / 20 + Cu / 20 + Ni / 60 + Cr / 20
+ Mo / 15 + V / 10 + 5B
[0046]
Moreover, there is no problem if the impurity elements such as P, S, N, and O are in amounts that are inevitably contained in the steel.
[0047]
【Example】
Below, the Example of the steel plate manufactured by the method of this invention is described. Table 1 shows the chemical composition of the test steel as FIG. In addition, the result of having calculated | required Ae3 point of each steel by thermodynamic calculation is combined with Table 1, and is shown.
Example 1
Using a continuous casting slab having a thickness of 220 (mm) having the chemical composition of steel D in Table 1, a sheet thickness of 40 (mm) is obtained by the conventional method (A) and the method of the present invention (B) described below. A steel plate was produced.
[0048]
Conventional method (A)
Slab heating temperature: 1150 ° C,
Rough rolling conditions: Rolling to 100 (mm) at a rough rolling end temperature of 1050 ° C.,
Temperature adjustment conditions: Shower cooling (Water density: 100 liters / m2· Min) stops cooling at an average temperature of 800 ° C,
Finish rolling conditions: Rolling to a sheet thickness of 40 (mm) at a finish rolling temperature of 750 ° C.,
Control cooling condition: Water density: 2000 l / m2・ Cooling is stopped at 500 ° C for min and then air cooling.
[0049]
Method (B) of the present invention
Slab heating temperature: 1150 ° C,
Rough rolling conditions: Rolling to 100 (mm) at a rough rolling end temperature of 1050 ° C.,
Temperature adjustment conditions: Slit nozzle method (Water density: 2000 liters / m2-Min stops cooling at an average temperature of 800 ° C,
Finish rolling conditions: Rolling to a sheet thickness of 40 (mm) at a finish rolling temperature of 750 ° C.,
Control cooling condition: Water density: 2000 l / m2・ Cooling is stopped at 500 ° C for min and then air cooling.
[0050]
FIG. 1 shows the hardness distribution in the plate thickness direction of the steel plates produced by the conventional method (A) and the method (B) of the present invention. Here, the hardness was measured using a micro Vickers hardness tester with a load of 98N. In the steel plate manufactured by the conventional method (A), a marked hardened layer is recognized in the vicinity of the surface, whereas in the steel plate manufactured by the method of the present invention (B), such a hardened region in the vicinity of the surface is not recognized, A uniform hardness distribution is shown.
[0051]
In the conventional method (A), it took a little less than 6 minutes to adjust the temperature, and it took a total of more than 10 minutes from the heating furnace to the completion of finish rolling after extraction. On the other hand, in the method (B) of the present invention, the time required for the temperature adjustment is only 30 seconds, the time from the start of temperature adjustment to the start of finish rolling is less than 2 minutes, the time required from the extraction from the heating furnace to the end of finish rolling. Was less than 6 minutes. Therefore, when the method of the present invention was used, the rolling production efficiency was improved by shortening the time of the temperature adjustment step, the strength of the steel plate was increased, and the hardness distribution in the thickness direction was made uniform.
[0052]
(Example 2)
In the temperature adjustment process using the forced cooling device installed between the rough rolling mill and the finishing mill using the steel D in Table 1, the water density is 500, 1200, 1800, 2400 liters / m.2-It changed with min and it cooled, and cooling was stopped at 800 degreeC with the average temperature of steel slab. Other conditions are the same as the conditions of the method (B) of the present invention shown in (Example 1).
[0053]
FIG. 2 shows the measurement results of the hardness distribution in the plate thickness direction. Water density: 500 l / m2・ A steel sheet whose temperature has been adjusted in min has a clear hardened area in the vicinity of the surface layer of the steel sheet, whereas the water density of the present invention is 1200, 1800, 2400 liters / m.2-When cooling is performed at min, generation of a hardened region near the surface is suppressed in all cases. Therefore, in the temperature adjustment step, the water density for cooling the steel slab is 1000 liters / m.2-It became clear that generation | occurrence | production of a hardening area | region can be prevented when it becomes more than min.
[0054]
(Example 3)
Using steel D in Table 1, the steel slab was heated to 1150 ° C., and then roughly rolled to an intermediate thickness of 62.5 (mm) or 100 (mm). The temperature is adjusted using a shower type forced cooling device or slit nozzle type forced cooling device installed in the middle, and then rolled to a thickness of 25 (mm) or 40 (mm), respectively, for final controlled cooling. Carried out.
[0055]
Table 2 shown as FIG. 4 shows temperature adjustment conditions for the intermediate material, finish rolling conditions from the intermediate material, and accelerated cooling conditions after rolling. In addition, for these steel plates, the Vickers hardness of the plate thickness center portion and the steel plate surface vicinity portion (surface layer position at a depth of 1/20 in the steel plate thickness direction) is also shown. In addition, about some steel plates, the tempering process was performed on the conditions shown in Table 2.
[0056]
In the case of plate numbers 25-1 to 25-8 (
[0057]
On the other hand, the plate number 25-9 is an example in which the temperature adjustment stop temperature exceeded the Ar3 point although the water amount density at the time of temperature adjustment was appropriate, and the plate number 25-10 was used for temperature adjustment in a conventional shower. Performed by cooling, 2000 liters / m after finish rolling2-This is an example of controlled cooling with a water density of min. All of these steel plates have a large hardness difference of about 60 or more between the center portion of the plate thickness and the vicinity of the surface layer of the steel plate.
[0058]
In addition, the plate number 25-11 is an example in which the temperature adjustment condition is appropriate but the cooling stop temperature of the control cooling is high, and the plate number 25-12 was air-cooled after finishing rolling by performing temperature adjustment in a conventional shower. It is an example of what is called a normal control rolling material. Although these steel plates have a small difference in hardness between the central portion of the plate thickness and the vicinity of the surface layer of the steel plate, the hardness of the steel plate itself is small and high strength is not achieved.
[0059]
Similarly, in plate numbers 40-1 and 40-2 (
[0060]
Example 4
A steel slab having a thickness of 220 (mm) having the composition of steels A, B, and C shown in Table 1 is heated to 1150 ° C. and then roughly rolled to 100 (mm) to produce a steel plate having a thickness of 40 (mm). did. Temperature adjustment and finish rolling are performed under the conditions shown in Table 3 shown in FIG. 5, and the water density after finishing rolling is 2000 liters / m.2-After performing the controlled cooling at min, the controlled cooling was stopped at the temperature shown in Table 3. Thereafter, tempering treatment was performed on some steel plates under the conditions shown in Table 3. In the same manner as in Examples 1 to 3, the Vickers hardness of the plate thickness center portion and the steel plate surface vicinity portion (surface layer position at a depth of 1/20 in the steel plate thickness direction) was measured.
[0061]
The plate numbers A-1 to A-4, B-1 to B-3, C-1, and C-2 manufactured under appropriate conditions within the scope of the present invention are all the plate thickness center portion and the steel plate surface layer. The hardness difference in the vicinity is within ΔHv15, and the steel sheet has a small hardness distribution in the thickness direction. The plate numbers A-4 and B-1 are examples (tempering
[0062]
In addition, after the control cooling is completed, the steel sheet is air-cooled to near room temperature, and then re-heated and tempered, compared with the tempering condition 1 (plate numbers A-2 and A-3), and tempering is performed immediately after the control cooling is completed. In the example of the tempering condition 2 (plate number A-4), the hardness of the steel plate surface layer portion is approximately the same, but the time required for production is greatly shortened.
[0063]
The effect of the present invention is sufficiently recognized even in steel C having a low C and Mn content. When manufactured under appropriate temperature control conditions and controlled cooling conditions (plate numbers C-1 and C-2), C and plates manufactured under conditions outside the scope of the present invention using steel B having a high Mn content No. B-6, a higher strength and uniform hardness distribution can be obtained, that is, according to the present invention, even if the alloy element content is small, the hardness distribution in the thickness direction is maintained uniformly, Strength can be achieved, and not only the weldability can be improved, but also alloy saving and cost reduction can be achieved.
[0064]
On the other hand, the temperature adjustment is performed by conventional shower cooling, and the cooling rate is small plate numbers A-6, B-5, C-4, and the water amount density at the time of temperature adjustment is sufficient, but the temperature adjustment stop temperature is Ae3 point + 30 ° C. In plate numbers A-5, B-4, and C-3, the hardness difference of ΔHv50 or more is generated between the plate thickness center portion and the steel plate surface layer vicinity portion. Further, plate numbers A-7 and B-6, which have a high controlled cooling stop temperature and an insufficient cooling rate, have a small hardness difference in the plate thickness direction, but have a low absolute value of hardness and have not achieved high strength. .
[0065]
【The invention's effect】
In the present invention, when controlled cooling is performed after finishing rolling, when controlled cooling is performed by strong water cooling that achieves high strength, the vicinity of the surface layer portion of the steel plate that has been caused by the difference in cooling rate in the thickness direction This eliminates the hardened part. For this reason, in order to suppress the hardening in the vicinity of the surface layer portion, a structure distribution having an inclination in the plate thickness direction is formed in advance at an intermediate stage of rolling. Such a structure distribution is basically achieved by powerful water cooling with a high water density in the temperature adjustment stage of the intermediate material before finish rolling.
[0066]
By this method, it is possible to simultaneously achieve high strength of the steel sheet and uniform hardness distribution in the thickness direction, improve productivity by drastically shortening the temperature adjustment time, stable operability by reducing material variation, Has achieved weldability improvement and cost reduction by adopting steel with low alloying element content. Further, in the present invention, thick plate rolling is mainly premised, but the idea of the present invention can also be implemented in shape steel rolling and hot strip rolling, and its industrial value is great.
[Brief description of the drawings]
FIG. 1 is a view showing the hardness distribution in the thickness direction of a steel sheet produced by a conventional method (A) and a method (B) of the present invention in steel D.
FIG. 2 is a diagram showing a water amount density and a hardness distribution in the thickness direction in cooling of an intermediate material in a temperature adjustment step of steel D.
FIG. 3 shows the chemical composition of the test steel shown in the examples as Table 1.
FIG. 4 shows the production conditions of the test steel shown in Example 3 (temperature adjustment conditions for the intermediate material, finish rolling conditions from the intermediate material and accelerated cooling conditions after rolling), the thickness center of the test steel sheet, and the steel sheet surface. FIG. 3 is a diagram showing Vickers hardness in the vicinity (surface layer position at a depth of 1/20 in the steel plate thickness direction) as Table 2.
FIG. 5 shows the production conditions of the test steel shown in Example 4 (temperature adjustment conditions for the intermediate material, finish rolling conditions from the intermediate material and accelerated cooling conditions after rolling), the center of the thickness of the test steel sheet, and the steel sheet surface. It is a figure which shows the Vickers hardness of the vicinity (surface layer position of
Claims (5)
(a)前記鋼スラブを、水量密度:1000リットル/m2・min以上で水冷し、かつ、前記鋼スラブ厚さ方向の平均温度がAe3点+30℃以下700℃以上の温度範囲で冷却を停止する温度調整工程と、(b)前記冷却した鋼スラブを、前記温度調製工程を経た後直ちに開始する圧延であって、鋼板板厚方向の平均温度がAe3点+30℃以下680℃以上で圧延を終了して鋼板とする仕上圧延工程と、(c)前記仕上圧延後の鋼板を、水量密度:1000リットル/m2・min以上で冷却する制御冷却工程。Hot rolled to an intermediate thickness , C content: 0.01% to 0.2% by mass, Si content: 0.6% by mass or less, Mn content: 0.3% to 1.8% by mass When manufacturing a steel slab composed of 0.005% by mass to 0.1% by mass, the balance Fe and unavoidable impurities into a steel plate having a predetermined thickness, the following steps are involved. A method for producing a steel sheet.
(A) The steel slab is water-cooled at a water density of 1000 liters / m 2 · min or more, and the cooling is stopped when the average temperature in the steel slab thickness direction is Ae3 point + 30 ° C. or lower and 700 ° C. or higher. And (b) rolling the cooled steel slab immediately after passing through the temperature adjusting step, wherein the average temperature in the steel sheet thickness direction is Ae3 point + 30 ° C. or lower and 680 ° C. or higher. A finish rolling step to finish the steel plate, and (c) a controlled cooling step of cooling the steel plate after the finish rolling at a water density of 1000 liter / m 2 · min or more.
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| JP4715179B2 (en) * | 2004-03-16 | 2011-07-06 | Jfeスチール株式会社 | Manufacturing method of high-tensile steel plate with excellent workability |
| JP4853075B2 (en) * | 2006-03-28 | 2012-01-11 | 住友金属工業株式会社 | Hot-rolled steel sheet for hydroforming and its manufacturing method, and electric resistance welded steel pipe for hydroforming |
| JP4853082B2 (en) * | 2006-03-30 | 2012-01-11 | 住友金属工業株式会社 | Steel plate for hydroforming, steel pipe for hydroforming, and production method thereof |
| CN102409158B (en) * | 2011-11-30 | 2013-06-12 | 东北大学 | Automatic control system for moderate-thickness plate roller quenching machine |
| CN107370070B (en) * | 2017-07-27 | 2024-02-13 | 国网河南省电力公司内乡县供电公司 | A cross arm hanging point device |
| KR20250004746A (en) * | 2022-05-09 | 2025-01-08 | 제이에프이 스틸 가부시키가이샤 | Slab for high-strength steel plate and its cooling method, method for manufacturing high-strength hot-rolled steel plate, method for manufacturing high-strength cold-rolled steel plate, and method for manufacturing high-strength galvanized steel plate |
| CN119194261B (en) * | 2024-10-15 | 2025-11-21 | 鞍钢股份有限公司 | 1000MPa marine steel plate with excellent Balanger effect resistance and preparation method thereof |
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