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JP4146946B2 - Method for producing photosensitive lithographic printing plate - Google Patents
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JP4146946B2 - Method for producing photosensitive lithographic printing plate - Google Patents

Method for producing photosensitive lithographic printing plate Download PDF

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Publication number
JP4146946B2
JP4146946B2 JP31152998A JP31152998A JP4146946B2 JP 4146946 B2 JP4146946 B2 JP 4146946B2 JP 31152998 A JP31152998 A JP 31152998A JP 31152998 A JP31152998 A JP 31152998A JP 4146946 B2 JP4146946 B2 JP 4146946B2
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Prior art keywords
printing plate
lithographic printing
photosensitive
photosensitive lithographic
plate
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JP2000135873A (en
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友二 諏訪
照男 江坂
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Okamoto Chemical Industry Co Ltd
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Okamoto Chemical Industry Co Ltd
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  • Photosensitive Polymer And Photoresist Processing (AREA)
  • Materials For Photolithography (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、感光性平版印刷版に関し、さらに詳しくは、印刷物周辺部に汚れが発生することなく、特に新聞印刷に好適に用いられる感光性平版印刷版の製造方法に関するものである。
【0002】
【従来の技術】
現在、感光性平版印刷版としては、アルミニウム板を支持体とし、その上に感光層を設けたものが主流となっている。この感光性平版印刷版、いわゆるPS版と称されるものは、シート状あるいはコイル状のアルミニウム板に、砂目立て、陽極酸化、親水化処理などの種々の表面処理を施したのち、感光層を設けたものであって、使用時には、該感光層上に原画フイルムを密着させ、紫外線などの活性光線を照射した後、現像処理を行って印刷版とする。
【0003】
このようにして得られた印刷版を用いて印刷する場合、通常の枚葉印刷機で、印刷版のサイズより小さい紙に印刷するときのように、印刷版の端部(縁に沿った端縁部をいう。)に相当する部分が印刷面とならない場合には何ら問題はないが、例えば、新聞印刷のような輪転機を用いて、ロール状の紙に連続して印刷する際に、紙の幅に対して印刷版の幅が小さい場合には、端部に付着した印刷インキが紙に転写され、これが新聞端部に直線状の汚れとなって現れる。この汚れを、エッジ汚れ(額縁汚れ)と称する場合もある。
【0004】
このような汚れを防止する方法として、例えば特公昭57−46754号公報には、アルミニウム支持体のへりの角部に沿って切欠部を設ける方法、あるいは特開平7−32758号公報には、アルミニウム支持体のへりを印刷面と逆側に曲った形状にする方法が提案されている。
また、特公昭62−61946号公報には、アルミニウム板の端面を親水性有機高分子化合物を含有する不感脂化液で塗布する方法、特開平9−211843号公報には、対向する2辺もしくは4辺の感光層面の側面に有機金属化合物あるいは無機化合物を加水分解及び重縮合させて得られた金属酸化物からなる親水性の被覆層を設ける方法などが提案されている。
更に、特開平10−35130号公報には、スリッター装置の上刃と下刃との隙間を30ミクロンから100ミクロンの問に設定して裁断し、その裁断面の粗さの最大高さ平均値が1.2ミクロンから12ミクロンになるような方法が開示されている。
【0005】
しかしながら、上述のアルミニウム支持体のへりの角部に沿って切欠部を設ける方法、あるいはアルミニウム支持体のへりを印刷面と逆側に曲った形状にする方法は、いずれもアルミニウム支持体のへりの部分の加工であり、スリッター裁断されたアルミニウム支持体の裁断面は何ら加工されておらず、この部分に付着したインキによる汚れを解消することはできない。
また、端面に不感脂化液あるいは親水性のものを塗布する場合、現像処理中にこれら不感脂化液などが洗い落されてしまい、そこは、再度、アラビアガム水溶液のような不感脂化液で不感脂化処理される。このときに、裁断面である端面がきれいにカットされて鏡面のように平らであると、不感脂液が弾いたり、流れ落ちたりして、端面を充分に覆うことができず、そのため、端面の不感脂性が損なわれて、印刷中に汚れが発生しやすくなる。
更に、スリッターの上刃と下刃との間に隙間を設けて裁断する方法においては、上刃と下刃との隙間をミクロンオーダーで設定することは大変難しく、常に不安定であり、作業性が悪く、そのために一定範囲の粗さを有する裁断面を作製するは難しくなり、非常にフラットな面になるか或いは極端に粗い面になるかのどちらかである。裁断面がきれいにカットされてフラットであると、その面の保水性が悪くなって汚れやすくなり、逆に極端に粗い面になるとその面にインキが絡んで汚れが生じやすい。
【0006】
【発明が解決しようとする課題】
本発明は、このような事情のもとで、簡易な方法で作業性に優れ、しかも額縁汚れの発生しない感光性平版印刷版を提供するものである。
また、版を搬送したり、版の咥(くわ)え部分を折り曲げたりするときの電気信号を、版の端面と位置決めピンとの接触をもって通電し、作動させる場合があるが、このときに、端面がアラビアガム水溶液のような絶縁性のもので、完全に覆われていると電気が通じなくなり、導通不良が生じることがあるが、導通不良を未然に防ぐことができる印刷版を提供する。
【0007】
【課題を解決するための手段】
本発明は、一対の裁断刃を少なくとも一組有するスリッターにて、感光性平版印刷版を所定のサイズに裁断した後、その裁断面を砂目立てすることを特徴とする感光性平版印刷版を提供するものであり、当該裁断面が支持体表面と同じような粗さに砂目立てされ、当該裁断面の中心線平均粗さ(Ra)が0.2〜0.7μm、最大高さ(Rmax)が12μm以下であり、当該裁断面に保水性を持たせると共に導通不良を防ぐことを特徴とする感光性平版印刷版を提供するものである。更に、当該裁断面を裁断後、直ちに一枚一枚砂目立てするか、あるいは多数枚積層した後、裁断面を砂目立てすることを特徴とする感光性平版印刷版の製造方法を提供するものである。
【0008】
本発明の感光性印刷版は、スリッター裁断でフラットな裁断面を作り、その後、その裁断面を砂目立てして表面と同じように荒くし、自動現像機中のガム塗布のような不感脂化液の被覆がしやすく、印刷中においても保水性の良い端面を有する。その結果、印刷物の周辺に汚れの発生をもたらすことがなく、特に新聞印刷に好適な印刷版を与えうる感光性平版印刷版を提供する。
また、本発明の感光性印刷版は、裁断面が砂目立てされて、凸凹しているため、ガム液等の塗布面の上を砂目の頭が飛び出しているので、そこに位置決めピンが接触して電気が通じ、導通不良を未然に防ぐことができる。
【0009】
【発明の実施の形態】
以下、本発明の実施の形態による感光性平版印刷版について、図面を参照しながら説明する。
感光性平版印刷版をスリッター装置にて裁断する場合、感光性平版印刷版を水平状態でスリットする場合と、垂直状態でスリットする場合があるが、図1は、スリッター装置2を使用して、感光性平版印刷版1を水平状態で裁断する断面図である。
このスリッター装置2には、上下に裁断機3、4を設け、上側の裁断機3には回転軸3aに支持された、左右一対の上側裁断刃(上刃)3b、3cを設けている。また、下側の裁断機4の回転軸4aには、上記上側裁断刃3b、3cに対応する下側裁断刃(下刃)4b、4cを設けている。そして、上側裁断刃3b、3cと下側裁断刃4b、4cとは、相反する方向に回転される。アルミニウム支持体1aに感光層Aを塗設した感光性平版印刷版1は、上側裁断刃3b、3cと下側裁断刃4b、4cとの間を通されて所定の幅に裁断される。
【0010】
上側裁断刃3b、3cを、下側裁断刃4b、4cに対して、感光性平版印刷版1の製品となる部分Dの外側にくるように配置すると、裁断面が直角の裁断される場合や、表面あるいは表裏両面のへりが押し潰されて湾曲面を有する場合や、へりが全体的に裏面方向に曲る場合があるが、いずれの場合も表面に生じるバリがほとんど無く、また印刷中にへりにインキが溜まるのを防ぐので、好ましい配置方法といえる。
【0011】
本発明は、感光性平版印刷版を上記のようなスリッター装置2にて裁断した裁断面(端面)11を砂目立て(研磨)することを特徴とする。
裁断面を砂目立て(研磨)したときに、アルミニウム支持体の表面あるいは表裏両面のへりの一部までも砂目立て(研磨)してしまうこともある。また、へりが上記のように押し潰されている場合や、裏面方向に曲っている場合には、その部分までも研磨してしまうことがある。しかし、そのために本発明の目的効果を損なうことはない。また、この場合に、表面の端部の感光層を研磨して除去してしまう場合もあるが、この場合においても問題はない。
【0012】
本発明における砂目立て(研磨)は、感光性平版印刷版をスリッターにて連続して裁断した後、直ちに枚葉状態で砂目立てするか或いは裁断後、多数枚の感光性平版印刷版を積み重ねた状態で、その端面を砂目立て(研磨)するなどの方法がある。
【0013】
砂目立て(研磨)する方法、手段としては、裁断面をワイヤーブラシ、ナイロンブラシ、研磨砥粒入りナイロンブラシ、金属ヤスリ、紙ヤスリ、バフ、研磨材入りバフ、砥石、磨石棒など表面がザラづいたもので機械的にあるいは手動的に擦るか、腐蝕性のある薬品類で端面をエッチングさせる等の方法があるが、これらに限定されたものではない。
この砂目立て(研磨)する場合、一方向だけの研磨でなく縦横に研磨するかクロスに研磨した方が綴密な砂目になるのでより好ましい。
【0014】
本発明の感光性平版印刷版は、アルミニウム板を支持体として、その上に感光層を設けたものであり、砂目立て(研磨)された裁断面(端面)の粗さは、支持体表面と同じような保水性を維持させるためにも支持体表面と同じような粗さであることが望ましい。
この粗さをJIS−B0601−1982に規定されている方式で表すと、中心線平均粗さ(Ra)が、好ましくは0.2〜0.7μm、より好ましくは0.3〜0.6μmであり、最大高さ(Rmax)は12μm以下であることが望ましい。Raが0.2μm未満であると、フラットな面になり過ぎて、ガム液等の被覆率や印刷時の保水性が悪くなり、また導通不良が起こりやすく、0.7μmを超えると端面が粗くなり過ぎて、その部分に印刷時のインキが溜まりやすくなって汚れやすくなるので好ましくない。また、Rmaxが12μmをこえる場合も、端面が粗くなり過ぎて、かえって汚れやすくなる。
【0015】
図2は、上下一対の裁断刃を4組用いたスリッター装置5を用いて、幅広の感光性平版印刷版1をスリットし、製品となる部分Dを同時に2枚づつ裁断して製造している模式図である。このような場合には、不要部分Eが中央部および両サイドに生じることになる。
【0016】
本発明の感光性平版印刷版は、アルミニウム板を支持体として、その上に感光層を設けたものである。
アルミニウム支持体の表面は、感光層との密着性を向上させるため、並びに保水性を良くするために、砂目立て処理が施される。
この砂目立て処理は、一般に機械的方法や電気的方法により砂目立て(研磨、粗面化とも言う。)を行うか、又は化学的エッチングするか、あるいはこれらの処理を組み合わせることにより行われる。このときのアルミニウム支持体表面の平均粗さRaは0.2〜0.7μmが一般的で、より好ましくは0.3〜0.6μmであり、最大高さRmaxは12μm以下であることが望ましい。Raが0.2μm以下であると、表面の保水性や感光層との密着性が悪くなり、0.7μmを超える砂目中に感光層の残さが残りやすくなり、印刷中に地汚れが発生しやすくなるので好ましくない。また、Rmaxが12μm以上の場合にも、地汚れが発生しやすい。
【0017】
上記のように砂目立てされた後、硫酸あるいはリン酸浴中で陽極酸化処理が行われ、これによってアルミニウム板の表面に陽極酸化皮膜が形成される。このようにして陽極酸化処理が施されたのち、必要に応じて封巧処理あるいは親水化処理が施される。
【0018】
その後、アルミニウム板には感光層が塗布される。
感光層については、特に制限はなく、従来感光性印刷版材における感光層として慣用されているもの、例えばジアゾ樹脂と高分子化合物からなるネガ型感光性組成物、o−キノンジアジド化合物とノボラック樹脂からなるポジ型感光性組成物、付加重合性不飽和モノマー、光重合開始剤及び高分子化合物からなる光重合性組成物又は桂皮酸やジメチルマレイミド基を含む光架橋性組成物からなるネガ型感光性組成物、ヒートモード書き込み型化合物などを感光物とするネガ又はポジ型感光性組成物、特開昭55−161250号公報、特開平4−100052号公報に記載の電子写真感光性組成物あるいは物理現像核とハロゲン化銀乳剤層を設けた銀錯塩拡散転写法を利用した感光層などが使用できる。
【0019】
【実施例】
以下、本発明を実施例に基づき具体的に説明する。
実施例1、比較例1
まず、厚さ0.3mm、幅500mmのコイル状アルミニウム板(JIS規格での材質1050)を用意する。そして、このコイル状アルミニウム板をアルカリ脱脂したのち、パーミストンの水懸濁液をかけながらナイロンブラシで表面を研磨して、その後よく水洗する。次いで、カセイソーダ液にて、当該コイル状アルミニウム板の表面を4g/m2のエッチングしたのち、流水にて水洗した。引き続き、1重量%塩酸浴中で、200クーロン/dm2電気量にて電解研磨し、水洗いした。次に、20重量%硝酸水溶液中で中和洗浄した後、10重量%硫酸水溶液中で陽極酸化処理を行って、2.0g/m2の陽極酸化皮膜を形成させた。水洗いしたのち、JlS3号ケイ酸ナトリウムを10重量%含む水溶液で、70℃、30秒間浸漬処理し、水洗いして乾燥した。
【0020】
このようにして得られたアルミニウム板上に下記組成の感光液を乾燥後の塗膜重量が1.8g/m2になるように塗布して乾燥させ、コイル状ネガ型感光性印刷版(ネガ型PS版)を作製した。
感光液の組成
2−ヒドロキシ−3−フェノキシプロピルメタクリレート/2−ヒドロキシ エチルメタクリレート/メタクリル酸/メチルメタクリレート/アクリロニトリル=30/20/5/20/25重量比の共重合体 3.0kg
4−ジアゾジフェニルアミンとホルムアルデヒドの縮合物の2−メトキシ−4−ヒドロキシ−5−ベンゾイルベンセンスルホン酸塩 0.3kg
ビクトリアピュアーブルーBOH(保土ケ谷化学工業社製) 0.1kg
シュウ酸 0.03kg
エチレングリコールモノメチルエーテル 11.0kg
N,N’−ジメチルホルムアミド 1.0kg
【0021】
次いで、図1に示すようなスリッター装置2を用いて、裁断刃3b、3cと4b、4cとの隙間(クリアランス)を60μm、上下の食い込み(オーバラップ)を1.2mmに設定し、幅398mmに連続してスリットした。その後、長さ560mmに連続してカットし、裁断された幅398mmの両サイドを600番の紙ヤスリで前後数回擦って研磨した。このときのRaの平均値は0.57μm、Rmaxは10.2μmであった。
なお、裁断された両サイドを研磨しないのもを比較例1とする。
【0022】
次に、実施例1および比較例1によって得られた感光性印刷版に、画像形成露光を施したのち、ケイ酸カリウム10g、フェニルグリコール40g、イソプロピルナフタレンスルホン酸カリウム5g、亜硫酸カリウム2g、水900gからなる現像液で現像処理し、水洗したのち、8゜ボーメのアラビアガム水溶液を用いて表面および端面の裁断面までガム引き処理を行った。この部分を丹念に調べると、比較例1の裁断面には、ガム液の欠如部分がみられた。
【0023】
これらの版を用いて、東京機械制作所社製の新聞用輪転機にて、日本新聞インキ社製の新聞用インキと東洋インキ社製のアルキーエッチ液0.5%液を湿し水として用いて、正常よりインキ量を多めにし、湿し水量を少なめにした印刷条件にて印刷した。その結果、実施例1より刷り上がった新聞の縦方向の周辺部には、刷り始めより刷了まで汚れはみられなかった。これに対して、比較例1より刷り上がった新聞の縦方向の周辺部には、刷り始めより刷了まで部分的に線状の汚れが発生した。
【0024】
実施例2、比較例2
実施例1と同様にして、960mm幅のコイル状感光性印刷版を作製した。このコイルを図2に示すようなスリッター装置6を用いて、各々の上刃、下刃のクリアランスを30μm、オーバラップを1.0mmに設定し、連続して幅398mmに二枚断ちした。次いで長さ1100mmにカットして製品を2枚づつ得た。各々合計500枚づつのシート状の感光性印刷版を積み重ねた後、裁断された幅398mmの両サイド部分を1000番の紙ヤスリで研磨した。このときのRaの平均値は0.38μm、Rmaxは5.6μmであった。なお、このときに裁断された両サイド部分を研磨しなかったものを比較例2とする。
これらの版を用いて、実施例1と同様に製版し、印刷したところ、実施例2の版はエッジ汚れ(額縁汚れ)は発生しなかったが、比較例2の版は線状の汚れが発生した。
【0025】
実施例3、比較例3
実施例1と同様にして、960mm幅のコイル状感光性印刷版を作製した。このコイルを図2に示すようなスリッター装置6を用いて、実施例2と同様に、各々の上刃、下刃のクリアランスを30μm、オーバラップを1.0mmに設定し、連続して幅398mmに二枚断ちした。次いでスリットした両裁断面を回転するグリットバフ(グレード#600)に接して研磨し、その後、長さ1100mmにカットして製品を2枚づつ得た。このときの裁断面の粗さRaの平均値は0.42μm,Rmaxは6.2μmであった。
なお、このときにスリットされた両裁断面を研磨しなかったものを比較例3とする。
これらの版を自動製版機FNR402II(富士写真フイルム社製)にて露光、現像、フイニッシャーガム塗布し、咥え部分の折り曲げ部分にきたところ、比較例3の版は位置決めピンとの接触不良により、導通不良が起こり、製版機がストップした事故が数版生じた。
また、実施例3および比較例3の版を実施例1と同様に印刷したところ、実施例3の版は周辺部の汚れは発生しなかったが、比較例3の版は刷り始めより線状の汚れが発生した。
【0026】
【発明の効果】
以上の結果から、本発明の感光性印刷版から製造された印刷版では、印刷条件が厳しい場合においても、印刷周辺部のエッジ汚れ(額縁汚れ)が発生することなく、製版機においても導通不良などの事故が発生しない。
【図面の簡単な説明】
【図1】スリッター装置を使用して感光性平版印刷版を水平状態で裁断する場合の断面図である。
【図2】上下一対の裁断刃を4組用いたスリッター装置を用いて感光性平版印刷版を裁断する場合の断面図である。
【符号の説明】
1 感光性平版印刷版
1a アルミニウム支持体
2 スリッター装置
3 裁断機
3a 回転軸
3b 上側裁断刃(上刃)
3c 上側裁断刃(上刃)
4 裁断機
4a 回転軸
4b 下側裁断刃(下刃)
4c 下側裁断刃(下刃)
5 スリッター装置
11 断面(端面)
A 感光層
D 製品となる部分
E 不要部分
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a photosensitive lithographic printing plate, and more particularly to a method for producing a photosensitive lithographic printing plate that is suitably used for newspaper printing without causing stains on the periphery of a printed material.
[0002]
[Prior art]
At present, the mainstream of photosensitive lithographic printing plates is an aluminum plate as a support and a photosensitive layer provided thereon. This photosensitive lithographic printing plate, so-called PS plate, is obtained by subjecting a sheet-like or coil-like aluminum plate to various surface treatments such as graining, anodizing, hydrophilization treatment, and the like. At the time of use, the original image film is brought into intimate contact with the photosensitive layer, irradiated with actinic rays such as ultraviolet rays, and then subjected to a development treatment to obtain a printing plate.
[0003]
When printing using the printing plate obtained in this way, the edge of the printing plate (the edge along the edge) is printed on paper smaller than the printing plate size on a normal sheet-fed printing press. There is no problem if the portion corresponding to the edge does not become the printing surface. For example, when printing continuously on roll paper using a rotary press such as newspaper printing, When the width of the printing plate is smaller than the width of the paper, the printing ink adhering to the end portion is transferred to the paper, and this appears as linear stains on the end portion of the newspaper. This stain may be referred to as edge stain (frame stain).
[0004]
As a method for preventing such contamination, for example, Japanese Patent Publication No. 57-46754 discloses a method of providing a notch along the edge of the edge of an aluminum support, or Japanese Patent Laid-Open No. 7-32758 discloses aluminum. A method has been proposed in which the edge of the support is bent to the opposite side of the printing surface.
Japanese Patent Publication No. 62-61946 discloses a method of applying an end face of an aluminum plate with a desensitizing solution containing a hydrophilic organic polymer compound, and Japanese Patent Application Laid-Open No. 9-211843 discloses two opposing sides or A method of providing a hydrophilic coating layer made of a metal oxide obtained by hydrolysis and polycondensation of an organometallic compound or an inorganic compound on the side surfaces of the four photosensitive layers has been proposed.
Furthermore, Japanese Patent Laid-Open No. 10-35130 discloses that the gap between the upper blade and the lower blade of the slitter device is set to a question of 30 to 100 microns and cut, and the maximum average value of the roughness of the cut surface is obtained. Has been disclosed such that is from 1.2 microns to 12 microns.
[0005]
However, the method of providing a notch along the edge of the edge of the aluminum support described above, or the method of making the edge of the aluminum support bent to the opposite side of the printing surface, both of the edge of the aluminum support. This is a processing of the part, and the cut surface of the slitted aluminum support is not processed at all, and the stain due to the ink adhering to this part cannot be eliminated.
In addition, when a desensitizing solution or a hydrophilic material is applied to the end face, the desensitizing solution or the like is washed away during the development process, and again, the desensitizing solution such as an aqueous gum arabic solution is used. Is desensitized. At this time, if the end surface, which is a cut surface, is cut cleanly and flat like a mirror surface, the desensitizing oil will bounce off or flow down, and the end surface cannot be covered sufficiently. The oiliness is impaired and stains are likely to occur during printing.
Furthermore, in the method of cutting with a gap between the upper and lower blades of the slitter, it is very difficult to set the gap between the upper and lower blades in the micron order, and it is always unstable and workability is improved. For this reason, it is difficult to produce a cut surface having a certain range of roughness, either a very flat surface or an extremely rough surface. If the cut surface is cut and flat, the water retention of the surface becomes poor and the surface tends to become dirty. Conversely, if the surface is extremely rough, ink tends to get tangled on the surface.
[0006]
[Problems to be solved by the invention]
Under such circumstances, the present invention provides a photosensitive lithographic printing plate that is excellent in workability by a simple method and that does not cause frame stains.
In addition, an electrical signal for conveying the plate or bending the plate part of the plate may be activated by contact between the plate end surface and the positioning pin. Is an insulating material such as an aqueous solution of gum arabic, and when it is completely covered, electricity cannot be conducted and a conduction failure may occur, but a printing plate capable of preventing the conduction failure beforehand is provided.
[0007]
[Means for Solving the Problems]
The present invention provides a photosensitive lithographic printing plate characterized in that after the photosensitive lithographic printing plate is cut into a predetermined size with a slitter having at least one pair of cutting blades, the cut surface is grained. The cut surface is grained to the same roughness as the support surface, the center line average roughness (Ra) of the cut surface is 0.2 to 0.7 μm, and the maximum height (Rmax) Is 12 μm or less, and provides a photosensitive planographic printing plate characterized by imparting water retention to the cut surface and preventing poor conduction. Further, the present invention provides a method for producing a photosensitive lithographic printing plate, characterized in that immediately after cutting the cut surface, each sheet is immediately grained one by one, or a plurality of sheets are laminated and then the cut surfaces are grained. is there.
[0008]
The photosensitive printing plate of the present invention makes a flat cut surface by slitter cutting, and then roughens the cut surface to the same roughness as the surface, making it desensitized like gum application in an automatic processor. It is easy to coat the liquid and has an end face with good water retention even during printing. As a result, there is provided a photosensitive lithographic printing plate capable of providing a printing plate particularly suitable for newspaper printing without causing stains around the printed material.
Further, the photosensitive printing plate of the present invention has a grained surface and is uneven, so that the head of the grain protrudes over the application surface of the gum solution, etc., so that the positioning pin contacts there As a result, electricity is conducted, and poor conduction can be prevented.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a photosensitive lithographic printing plate according to an embodiment of the present invention will be described with reference to the drawings.
When the photosensitive lithographic printing plate is cut with a slitter device, the photosensitive lithographic printing plate may be slit in a horizontal state or in a vertical state, but FIG. 1 uses a slitter device 2, It is sectional drawing which cuts the photosensitive lithographic printing plate 1 in a horizontal state.
This slitter device 2 is provided with cutting machines 3 and 4 at the top and bottom, and the upper cutting machine 3 is provided with a pair of left and right upper cutting blades (upper blades) 3b and 3c supported by a rotating shaft 3a. Further, the rotating shaft 4a of the lower cutting machine 4 is provided with lower cutting blades (lower blades) 4b and 4c corresponding to the upper cutting blades 3b and 3c. The upper cutting blades 3b and 3c and the lower cutting blades 4b and 4c are rotated in opposite directions. The photosensitive lithographic printing plate 1 in which the photosensitive layer A is coated on the aluminum support 1a is passed between the upper cutting blades 3b and 3c and the lower cutting blades 4b and 4c and cut into a predetermined width.
[0010]
When the upper cutting blades 3b and 3c are arranged so as to be outside the portion D that is the product of the photosensitive lithographic printing plate 1 with respect to the lower cutting blades 4b and 4c, In some cases, the edge of the front or both sides is crushed and has a curved surface, or the edge may bend toward the back as a whole, but in either case there is almost no burr on the surface, and during printing This is a preferable arrangement method because it prevents ink from accumulating in the edge.
[0011]
The present invention is characterized in that a cut surface (end surface) 11 obtained by cutting a photosensitive lithographic printing plate with the slitter device 2 is grained (polished).
When the cut surface is grained (polished), even the surface of the aluminum support or part of the front and back edges may be grained (polished). Further, when the edge is crushed as described above or is bent in the direction of the back surface, even that portion may be polished. However, this does not impair the object effect of the present invention. In this case, the photosensitive layer at the edge of the surface may be polished and removed, but there is no problem in this case.
[0012]
Graining (polishing) in the present invention is performed by continuously cutting a photosensitive lithographic printing plate with a slitter and then immediately graining or cutting the photosensitive lithographic printing plate, and then stacking a large number of photosensitive lithographic printing plates. There is a method of graining (polishing) the end face in a state.
[0013]
Graining (polishing) methods include: wire brush, nylon brush, nylon brush with abrasive grains, metal file, paper file, buff, abrasive buff, grindstone, grinding stone bar, etc. There are methods such as rubbing mechanically or manually, or etching the end face with corrosive chemicals, but it is not limited thereto.
In the case of this graining (polishing), it is more preferable that the polishing is not only in one direction but also in the vertical and horizontal directions or the cloth is polished into a fine grain.
[0014]
The photosensitive lithographic printing plate of the present invention has an aluminum plate as a support and a photosensitive layer provided thereon, and the roughness of the grained (polished) cut surface (end face) is the same as that of the support surface. In order to maintain the same water retention, it is desirable that the surface has the same roughness as the support surface.
When this roughness is expressed by the method defined in JIS-B0601-1982, the center line average roughness (Ra) is preferably 0.2 to 0.7 μm, more preferably 0.3 to 0.6 μm. And the maximum height (Rmax) is preferably 12 μm or less. If Ra is less than 0.2 μm, the surface becomes too flat, the coverage of gum solution, etc. and water retention during printing tend to be poor, and poor electrical conductivity tends to occur. If it exceeds 0.7 μm, the end face becomes rough. This is not preferable because the ink at the time of printing easily accumulates in the portion and becomes dirty easily. In addition, when Rmax exceeds 12 μm, the end face becomes too rough, and it tends to become dirty.
[0015]
FIG. 2 is manufactured by slitting a wide photosensitive lithographic printing plate 1 using a slitter device 5 using four pairs of upper and lower pair of cutting blades, and simultaneously cutting two portions D as products. It is a schematic diagram. In such a case, an unnecessary portion E is generated in the central portion and both sides.
[0016]
The photosensitive lithographic printing plate of the present invention comprises an aluminum plate as a support and a photosensitive layer provided thereon.
The surface of the aluminum support is subjected to a graining process in order to improve adhesion with the photosensitive layer and to improve water retention.
This graining treatment is generally performed by graining (also called polishing or roughening) by a mechanical method or an electrical method, by chemical etching, or a combination of these treatments. The average roughness Ra of the aluminum support surface at this time is generally 0.2 to 0.7 μm, more preferably 0.3 to 0.6 μm, and the maximum height Rmax is preferably 12 μm or less. . If Ra is 0.2 μm or less, the water retention of the surface and the adhesion to the photosensitive layer will be poor, and the residue of the photosensitive layer will easily remain in the grain of more than 0.7 μm, resulting in scumming during printing. It is not preferable because it becomes easy to do. Also, soiling is likely to occur when Rmax is 12 μm or more.
[0017]
After graining as described above, anodization is performed in a sulfuric acid or phosphoric acid bath, thereby forming an anodized film on the surface of the aluminum plate. After the anodizing treatment is performed in this manner, a sealing treatment or a hydrophilization treatment is performed as necessary.
[0018]
Thereafter, a photosensitive layer is applied to the aluminum plate.
The photosensitive layer is not particularly limited, and is conventionally used as a photosensitive layer in a photosensitive printing plate material, for example, a negative photosensitive composition composed of a diazo resin and a polymer compound, an o-quinonediazide compound and a novolac resin. A positive photosensitive composition, an addition polymerizable unsaturated monomer, a photopolymerizable composition comprising a photopolymerization initiator and a polymer compound, or a negative photosensitive composition comprising a photocrosslinkable composition containing a cinnamic acid or dimethylmaleimide group. A negative or positive photosensitive composition comprising a composition, a heat mode writing compound or the like as a photosensitive material, or an electrophotographic photosensitive composition or a physical material described in JP-A Nos. 55-161250 and 4-100052. A photosensitive layer using a silver complex diffusion transfer method provided with development nuclei and a silver halide emulsion layer can be used.
[0019]
【Example】
Hereinafter, the present invention will be specifically described based on examples.
Example 1 and Comparative Example 1
First, a coiled aluminum plate (material 1050 according to JIS standard) having a thickness of 0.3 mm and a width of 500 mm is prepared. The coiled aluminum plate is degreased with alkali, then the surface is polished with a nylon brush while applying a water suspension of permiston, and then thoroughly washed with water. Next, the surface of the coiled aluminum plate was etched at 4 g / m 2 with a caustic soda solution, and then washed with running water. Subsequently, it was electropolished in a 1 wt% hydrochloric acid bath at an electric quantity of 200 coulomb / dm 2 and washed with water. Next, it was neutralized and washed in a 20% by weight aqueous nitric acid solution and then anodized in a 10% by weight aqueous sulfuric acid solution to form a 2.0 g / m 2 anodic oxide film. After washing with water, it was immersed in an aqueous solution containing 10% by weight of JlS3 sodium silicate at 70 ° C. for 30 seconds, washed with water and dried.
[0020]
On the aluminum plate thus obtained, a photosensitive solution having the following composition was applied and dried so that the coating weight after drying was 1.8 g / m 2, and a coiled negative photosensitive printing plate (negative type) PS plate) was prepared.
Composition of photosensitive solution 2-hydroxy-3-phenoxypropyl methacrylate / 2-hydroxy ethyl methacrylate / methacrylic acid / methyl methacrylate / acrylonitrile = 30/20/5/20/25 copolymer by weight 3.0 kg
2-methoxy-4-hydroxy-5-benzoyl benzene sulfonate 0.3 kg of condensate of 4-diazodiphenylamine and formaldehyde
Victoria Pure Blue BOH (Hodogaya Chemical Co., Ltd.) 0.1kg
Oxalic acid 0.03kg
Ethylene glycol monomethyl ether 11.0kg
N, N'-dimethylformamide 1.0kg
[0021]
Next, using a slitter device 2 as shown in FIG. 1, the clearance (clearance) between the cutting blades 3b, 3c and 4b, 4c is set to 60 μm, the upper and lower bites (overlap) are set to 1.2 mm, and the width is 398 mm. Slit continuously. After that, it was continuously cut to a length of 560 mm, and both sides of the cut width of 398 mm were polished by rubbing several times back and forth with a No. 600 paper file. At this time, the average value of Ra was 0.57 μm, and Rmax was 10.2 μm.
In addition, it is set as the comparative example 1 that the both sides cut | judged are not grind | polished.
[0022]
Next, the photosensitive printing plate obtained in Example 1 and Comparative Example 1 was subjected to image formation exposure, and then 10 g of potassium silicate, 40 g of phenyl glycol, 5 g of potassium isopropylnaphthalenesulfonate, 2 g of potassium sulfite, and 900 g of water. After developing with a developer consisting of the following, and washing with water, gumming was performed to the cut surface of the surface and end face using an aqueous gum arabic solution of 8 ° Baume. When this part was examined carefully, the lacking part of the gum solution was found in the cut surface of Comparative Example 1.
[0023]
Using these plates, newspaper newspaper manufactured by Nihon Shimbun Ink Co., Ltd. and 0.5% Alky Etch solution manufactured by Toyo Ink Co., Ltd. as dampening water on a newspaper rotary machine manufactured by Tokyo Machine Works Co., Ltd. The printing was performed under the printing conditions in which the amount of ink was larger than normal and the amount of dampening water was smaller. As a result, no stain was observed in the longitudinal peripheral portion of the newspaper printed from Example 1 from the start of printing until the end of printing. On the other hand, linear stains were partially generated from the beginning of printing to the end of printing at the peripheral portion in the longitudinal direction of the newspaper printed from Comparative Example 1.
[0024]
Example 2 and Comparative Example 2
In the same manner as in Example 1, a 960 mm-wide coiled photosensitive printing plate was produced. A slitter device 6 as shown in FIG. 2 was used to set the clearance of each upper blade and lower blade to 30 μm, the overlap to 1.0 mm, and two pieces were continuously cut into a width of 398 mm. Next, the product was cut into a length of 1100 mm to obtain two products. After stacking a total of 500 sheet-like photosensitive printing plates each, both side portions of the cut width of 398 mm were polished with a # 1000 paper file. At this time, the average value of Ra was 0.38 μm, and Rmax was 5.6 μm. In addition, the thing which did not grind | polish both the side parts cut at this time is set as the comparative example 2.
When these plates were used to make a plate in the same manner as in Example 1 and printed, edge stains (frame stains) did not occur in the plate of Example 2, but the plate of Comparative Example 2 had linear stains. Occurred.
[0025]
Example 3 and Comparative Example 3
In the same manner as in Example 1, a 960 mm-wide coiled photosensitive printing plate was produced. Using this slitter device 6 as shown in FIG. 2, the upper and lower blades have a clearance of 30 μm and an overlap of 1.0 mm as in Example 2, and the width is continuously 398 mm. I cut two pieces. Subsequently, both slit sections were polished in contact with a rotating grit buff (grade # 600), and then cut into a length of 1100 mm to obtain two products. At this time, the average value of the roughness Ra of the cut surface was 0.42 μm, and Rmax was 6.2 μm.
In addition, the thing which did not grind | polish both the cross-sections slit at this time is set as Comparative Example 3.
When these plates were exposed, developed, and finished with a finisher gum by an automatic plate making machine FNR402II (Fuji Photo Film Co., Ltd.), the plate of Comparative Example 3 was in contact with the positioning pin due to poor contact with the positioning pin. Several accidents occurred when the platemaking machine stopped due to poor continuity.
Further, the plates of Example 3 and Comparative Example 3 were printed in the same manner as in Example 1. As a result, the plate of Example 3 did not generate stains on the periphery, but the plate of Comparative Example 3 was linear from the start of printing. Dirt occurred.
[0026]
【The invention's effect】
From the above results, in the printing plate produced from the photosensitive printing plate of the present invention, even when the printing conditions are severe, the edge stain (frame stain) does not occur in the printing peripheral portion, and the continuity failure also in the plate making machine. No accidents occur.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view when a photosensitive planographic printing plate is cut in a horizontal state using a slitter device.
FIG. 2 is a cross-sectional view when a photosensitive lithographic printing plate is cut using a slitter device using four pairs of upper and lower cutting blades.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Photosensitive lithographic printing plate 1a Aluminum support body 2 Slitter apparatus 3 Cutting machine 3a Rotating shaft 3b Upper cutting blade (upper blade)
3c Upper cutting blade (upper blade)
4 Cutting machine 4a Rotating shaft 4b Lower cutting blade (lower blade)
4c Lower cutting blade (lower blade)
5 Slitter device 11 Cross section (end face)
A Photosensitive layer D Product part E Unnecessary part

Claims (3)

一対の裁断刃を少なくとも一組有するスリッターにて、感光性平版印刷版を所定のサイズに裁断した後、その裁断面を砂目立てする感光性平版印刷版の製造方法。  A method for producing a photosensitive lithographic printing plate, comprising: cutting a photosensitive lithographic printing plate into a predetermined size with a slitter having at least one pair of cutting blades; 上記砂目立てされた裁断面が、上記感光性平版印刷版の支持体の表面と同じような粗さである請求項1に記載の感光性平版印刷版の製造方法 Graining been cut surfaces, the manufacturing method of the photosensitive lithographic printing plate according to claim 1, which is similar roughness and the photosensitive lithographic printing plate of the support surface. 一対の裁断刃を少なくとも一組有するスリッターにて、感光性平版印刷版を所定のサイズに裁断した後、多数枚積層し、その裁断面を砂目立てする感光性平版印刷版の製造方法。  A method for producing a photosensitive lithographic printing plate, comprising: cutting a photosensitive lithographic printing plate into a predetermined size with a slitter having at least one pair of cutting blades;
JP31152998A 1998-11-02 1998-11-02 Method for producing photosensitive lithographic printing plate Expired - Fee Related JP4146946B2 (en)

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