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JP4149209B2 - Mold heat exchanger - Google Patents
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JP4149209B2 - Mold heat exchanger - Google Patents

Mold heat exchanger Download PDF

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Publication number
JP4149209B2
JP4149209B2 JP2002206557A JP2002206557A JP4149209B2 JP 4149209 B2 JP4149209 B2 JP 4149209B2 JP 2002206557 A JP2002206557 A JP 2002206557A JP 2002206557 A JP2002206557 A JP 2002206557A JP 4149209 B2 JP4149209 B2 JP 4149209B2
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JP
Japan
Prior art keywords
heating
ejector
heat exchange
tank
cooling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2002206557A
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Japanese (ja)
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JP2004050409A (en
Inventor
湯本  秀昭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TLV Co Ltd
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TLV Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2002206557A priority Critical patent/JP4149209B2/en
Publication of JP2004050409A publication Critical patent/JP2004050409A/en
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Description

【0001】
【発明の属する技術分野】
本発明は被熱交換物を加熱あるいは冷却する金型の熱交換装置に関し、特に、冷却用流体として吸引手段のタンク内に滞留している流体を逆流させて使用するものに関する。
【0002】
【従来の技術】
従来の加熱や冷却を行う金型の熱交換装置としては、例えば特開平7−276369号公報に示されているものが用いられてきた。これは、合成樹脂を金型で成型する装置で、金型の内部に加熱冷却室を形成し、この加熱冷却室に加熱用流体供給管と冷却用流体供給管をそれぞれ接続すると共に、加熱冷却室を吸引手段と接続したもので、短い成型サイクルで金型成型できるものである。
【0003】
【発明が解決しようとする課題】
上記従来の金型の熱交換装置では、加熱冷却室へ冷却流体を供給するための冷却用流体供給管、及び、冷却用流体の供給と停止を行う弁手段とが必要となり、熱交換装置そのものが大型化且つ複雑化してしまう問題があった。
【0004】
従って本発明の課題は、冷却用流体の供給管と弁手段を不要にして、小型且つシンプルな金型の熱交換装置を得ることである。
【0005】
【課題を解決するための手段】
上記の課題を解決するための手段は、熱交換室としての加熱冷却室6,7へ加熱用蒸気又は冷却用水を供給すると共に、加熱冷却室6,7に管路4を介して吸引手段5と接続し、当該吸引手段5をエゼクタ14とタンク15と循環ポンプ16で構成して、タンク15の下部と循環ポンプ16の吸込み口を接続すると共に、循環ポンプ16の吐出口をエゼクタ14の吸引部17と接続することにより、タンク15内の液体を循環ポンプ16でエゼクタ14側へ循環して当該エゼクタ14で吸引力を発生し、当該吸引力によって管路4を介して加熱冷却室6,7で発生した加熱用蒸気の凝縮した復水、又は、冷却用水を吸引するものにおいて、管路4に分岐管路8,9を取り付けて、分岐管路9には更にもう一方に分岐した分岐管路18を設け、分岐管路8,18は加熱冷却室6,7と接続し、当該分岐管路9と、分岐管路9が分岐したもう一方の分岐管18に、逆止弁25,26を取り付けて、当該逆止弁25は熱交換室7からエゼクタ14方向への流体の通過を許容し、反対方向の流体の通過を防止するものであり、一方、逆止弁26はエゼクタ14から熱交換室7の上部方向への流体の通過を許容し、反対方向の流体の通過を防止するものであって、タンク15内の液体を大気圧以下の真空状態の加熱冷却室6,7へ逆流させるものである。
【0006】
【発明の実施の形態】
冷却用流体が吸引手段のタンク内から逆流して熱交換室へ供給されるために、専用の冷却用流体供給管及び弁手段を設ける必要がない。
【0007】
【実施例】
本実施例においては、熱交換装置として金型1,2を用いた例を示す。図1において、左右一対の金型1,2と、加熱用流体供給管路3、及び、吸引手段5とで熱交換装置を構成する。
【0008】
金型1,2は内部に中空部6,7を形成し、この中空部6,7を熱交換室とする。金型1,2の中央部13に図示しない成型用の合成樹脂原料を注入して成型するものである。熱交換室6,7の上部に加熱用流体としての蒸気を供給する蒸気供給管路3を接続する。蒸気供給管路3には供給蒸気圧力を制御する圧力制御弁10と開閉弁11を取り付ける。
【0009】
熱交換室6,7の下部に管路4を介して吸引手段5を接続する。吸引手段5は、エゼクタ14とタンク15と循環ポンプ16とで構成する。エゼクタ14は図示しないノズルを内蔵した吸引部17を備える。エゼクタ14の出口をタンク15と接続し、タンク15の下部と循環ポンプ16の吸込み口を接続すると共に、循環ポンプ16の吐出口をエゼクタ14の吸引部17と接続する。
【0010】
エゼクタ14はタンク15内の流体を循環ポンプ16で循環して吸引部17へ通過させることにより、内蔵したノズル部で吸引力を生じるものである。タンク15には、図示はしないが内部の液位を検出するための液位センサや、液温を検出する温度センサを取り付ける。循環路27には開閉弁28を介して余剰流体排出管29を接続する。また、タンク15の上部には水などの冷却流体を補給する冷却流体補給管20を開閉弁22を介して接続する。
【0011】
冷却流体補給管20は冷却流体管21と接続する。また、冷却流体管21は開閉弁23を介して熱交換室6,7と接続する。開閉弁23を開弁することによって、冷却流体管21から熱交換室6,7へ冷却流体を供給することもできるものである。
【0012】
管路4はそれぞれの熱交換室6,7と分岐管路8,9により接続する。分岐管路9は更に分岐管路18によって熱交換室7の上部と接続する。分岐管路9には逆止弁25を、同じく分岐管路18には逆止弁26を取り付ける。逆止弁25は熱交換室7からエゼクタ14方向への流体の通過を許容し、反対方向の流体の通過を防止するものであり、一方、逆止弁26はエゼクタ14から熱交換室7の上部方向への流体の通過を許容し、反対方向の流体の通過を防止する。
【0013】
金型1,2を加熱する場合、蒸気供給管路3に設けた圧力制御弁10の設定圧力値を所定値に設定して開閉弁11を開弁し、蒸気供給管路3から加熱用の蒸気を熱交換室6,7へ供給する。所定圧力すなわち温度の蒸気によって金型1,2は加熱され、熱を奪われた蒸気は凝縮して復水となり吸引手段5の吸引部17に管路4を介して吸引される。
【0014】
加熱温度は、圧力制御弁10の設定圧力と、吸引部17の吸引力を通過する液温により調節して適宜設定することができる。例えば、100℃以下の比較的低温蒸気で金型1,2を加熱する場合は、圧力制御弁10の設定圧力を大気圧以下の真空圧力に設定し、吸引手段5の吸引力を圧力制御弁10の設定圧力よりも僅かに低くすることにより行うことができる。
【0015】
一方、冷却する場合は、蒸気供給管路3の開閉弁11を閉弁して蒸気の供給を停止すると共に、循環ポンプ16を停止することにより、熱交換室6,7内は真空圧力状態であり且つ残留蒸気が放熱によって凝縮するために更に低圧状態となり、タンク15内の冷却流体が、循環ポンプ16とエゼクタ14と管路4を通って逆流して熱交換室6,7内へ至り、金型1,2を冷却する。
【0016】
管路4から分岐管路9へ至った冷却流体は、更に分岐管路18から逆止弁26を通って熱交換室7の上方から内部へ流入する。一方、管路4から分岐管路8へ至った冷却流体は、熱交換室6の下方から内部へ流入する。
【0017】
熱交換室6,7で金型1,2を冷却した冷却流体は、循環ポンプ16を駆動することによって、エゼクタ14に吸引されタンク15へ再度流入する。
【0018】
金型1,2を冷却する温度は、タンク15内の冷却流体の温度を、冷却流体補給管20から冷却流体を補給するなどして調節することによって、適宜制御することができる。
【0019】
【発明の効果】
本発明によれば、タンク内の冷却流体を圧力差により熱交換室へ逆流させることによって、冷却用流体の供給管と弁手段を不要にして、小型でシンプルな金型の熱交換装置とすることができる。
【図面の簡単な説明】
【図1】 本発明の金型の熱交換装置の実施例を示す一部断面構成図。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a mold heat exchanging apparatus for heating or cooling a heat exchange object, and more particularly to an apparatus that uses a fluid staying in a tank of a suction means as a cooling fluid in a reverse flow.
[0002]
[Prior art]
As a conventional mold heat exchanging apparatus for heating and cooling, for example, the one disclosed in Japanese Patent Application Laid-Open No. 7-276369 has been used. This is a device that molds synthetic resin with a mold. A heating / cooling chamber is formed inside the mold, a heating fluid supply pipe and a cooling fluid supply pipe are connected to the heating / cooling chamber, and heating / cooling is performed. The chamber is connected to the suction means and can be molded with a short molding cycle.
[0003]
[Problems to be solved by the invention]
The conventional mold heat exchange device requires a cooling fluid supply pipe for supplying a cooling fluid to the heating / cooling chamber and a valve means for supplying and stopping the cooling fluid, and the heat exchange device itself. However, there is a problem that the size and size become complicated.
[0004]
Accordingly, an object of the present invention is to obtain a small-sized and simple mold heat exchange device without using a cooling fluid supply pipe and valve means.
[0005]
[Means for Solving the Problems]
Means for solving the above-described problems are that heating steam or cooling water is supplied to the heating / cooling chambers 6, 7 as heat exchange chambers, and the suction means 5 is connected to the heating / cooling chambers 6, 7 via the pipe line 4. The suction means 5 is composed of an ejector 14, a tank 15 and a circulation pump 16. The lower part of the tank 15 and the suction port of the circulation pump 16 are connected, and the discharge port of the circulation pump 16 is connected to the suction of the ejector 14. By connecting to the unit 17, the liquid in the tank 15 is circulated to the ejector 14 side by the circulation pump 16 to generate a suction force by the ejector 14, and the heating / cooling chamber 6 through the pipe line 4 is generated by the suction force. 7 in which the condensed steam of the heating steam generated in 7 or the cooling water is sucked, the branch lines 8 and 9 are attached to the pipe line 4 and the branch line 9 is further branched to the other side. A conduit 18 is provided; Branch pipes path 8, 18 is connected to the heating and cooling chambers 6 and 7, and the branch pipe 9, on the other branch pipe 18 branch line 9 is branched, attach a check valve 25 and 26, the The check valve 25 allows passage of fluid from the heat exchange chamber 7 toward the ejector 14 and prevents passage of fluid in the opposite direction, while the check valve 26 passes from the ejector 14 to the heat exchange chamber 7. It allows passage of fluid in the upper direction and prevents passage of fluid in the opposite direction, and causes the liquid in the tank 15 to flow backward to the heating and cooling chambers 6 and 7 in a vacuum state below atmospheric pressure. .
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Since the cooling fluid flows backward from the tank of the suction means and is supplied to the heat exchange chamber, it is not necessary to provide a dedicated cooling fluid supply pipe and valve means.
[0007]
【Example】
In the present embodiment, an example in which molds 1 and 2 are used as a heat exchange device is shown. In FIG. 1, a pair of left and right molds 1, 2, a heating fluid supply pipe 3, and a suction means 5 constitute a heat exchange device.
[0008]
The molds 1 and 2 have hollow portions 6 and 7 formed therein, and the hollow portions 6 and 7 serve as heat exchange chambers. A molding synthetic resin material (not shown) is injected into the central portion 13 of the molds 1 and 2 and molded. A steam supply pipe 3 for supplying steam as a heating fluid is connected to the upper part of the heat exchange chambers 6 and 7. A pressure control valve 10 and an opening / closing valve 11 for controlling the supply steam pressure are attached to the steam supply line 3.
[0009]
The suction means 5 is connected to the lower part of the heat exchange chambers 6 and 7 through the pipe line 4. The suction means 5 includes an ejector 14, a tank 15, and a circulation pump 16. The ejector 14 includes a suction unit 17 that incorporates a nozzle (not shown). The outlet of the ejector 14 is connected to the tank 15, the lower part of the tank 15 is connected to the suction port of the circulation pump 16, and the discharge port of the circulation pump 16 is connected to the suction part 17 of the ejector 14.
[0010]
The ejector 14 circulates the fluid in the tank 15 by the circulation pump 16 and passes it through the suction unit 17, thereby generating a suction force at the built-in nozzle unit. Although not shown, the tank 15 is provided with a liquid level sensor for detecting the internal liquid level and a temperature sensor for detecting the liquid temperature. An excess fluid discharge pipe 29 is connected to the circulation path 27 via an on-off valve 28. A cooling fluid supply pipe 20 for supplying a cooling fluid such as water is connected to the upper portion of the tank 15 via an on-off valve 22.
[0011]
The cooling fluid supply pipe 20 is connected to the cooling fluid pipe 21. Further, the cooling fluid pipe 21 is connected to the heat exchange chambers 6 and 7 via the on-off valve 23. By opening the on-off valve 23, the cooling fluid can be supplied from the cooling fluid pipe 21 to the heat exchange chambers 6 and 7.
[0012]
The pipe line 4 is connected to the respective heat exchange chambers 6 and 7 by branch pipe lines 8 and 9. The branch pipe 9 is further connected to the upper part of the heat exchange chamber 7 by a branch pipe 18. A check valve 25 is attached to the branch pipe 9, and a check valve 26 is attached to the branch pipe 18. The check valve 25 allows passage of fluid from the heat exchange chamber 7 toward the ejector 14 and prevents passage of fluid in the opposite direction, while the check valve 26 passes from the ejector 14 to the heat exchange chamber 7. Allow the passage of fluid in the upper direction and prevent the passage of fluid in the opposite direction.
[0013]
When the molds 1 and 2 are heated, the set pressure value of the pressure control valve 10 provided in the steam supply line 3 is set to a predetermined value, the on-off valve 11 is opened, and the heating supply line 3 is heated from the steam supply line 3. Steam is supplied to the heat exchange chambers 6 and 7. The molds 1 and 2 are heated by steam of a predetermined pressure, that is, temperature, and the steam that has been deprived of heat is condensed and becomes condensed water, and is sucked into the suction part 17 of the suction means 5 through the pipe 4.
[0014]
The heating temperature can be appropriately set by adjusting the set pressure of the pressure control valve 10 and the temperature of the liquid that passes through the suction force of the suction portion 17. For example, when the molds 1 and 2 are heated with relatively low temperature steam of 100 ° C. or lower, the set pressure of the pressure control valve 10 is set to a vacuum pressure of atmospheric pressure or lower, and the suction force of the suction means 5 is set to the pressure control valve. This can be done by slightly lowering the set pressure of 10.
[0015]
On the other hand, when cooling, the on-off valve 11 of the steam supply line 3 is closed to stop the supply of steam and the circulation pump 16 is stopped so that the heat exchange chambers 6 and 7 are in a vacuum pressure state. And the residual steam is condensed due to heat radiation, so that the pressure is further reduced, and the cooling fluid in the tank 15 flows back through the circulation pump 16, the ejector 14, and the pipe 4 into the heat exchange chambers 6 and 7. The molds 1 and 2 are cooled.
[0016]
The cooling fluid that has reached the branch line 9 from the pipe line 4 further flows into the heat exchange chamber 7 from above through the check line 26 from the branch line 18. On the other hand, the cooling fluid reaching the branch pipe 8 from the pipe 4 flows into the heat exchange chamber 6 from below.
[0017]
The cooling fluid that has cooled the molds 1 and 2 in the heat exchange chambers 6 and 7 is sucked into the ejector 14 and flows into the tank 15 again by driving the circulation pump 16.
[0018]
The temperature at which the molds 1 and 2 are cooled can be appropriately controlled by adjusting the temperature of the cooling fluid in the tank 15 by supplying cooling fluid from the cooling fluid supply pipe 20.
[0019]
【The invention's effect】
According to the present invention, the cooling fluid in the tank is caused to flow back to the heat exchange chamber due to the pressure difference, thereby eliminating the need for the cooling fluid supply pipe and the valve means, thereby providing a small and simple mold heat exchange device. be able to.
[Brief description of the drawings]
FIG. 1 is a partial cross-sectional configuration diagram showing an embodiment of a mold heat exchange device of the present invention.

Claims (1)

熱交換室としての加熱冷却室6,7へ加熱用蒸気又は冷却用水を供給すると共に、加熱冷却室6,7に管路4を介して吸引手段5と接続し、当該吸引手段5をエゼクタ14とタンク15と循環ポンプ16で構成して、タンク15の下部と循環ポンプ16の吸込み口を接続すると共に、循環ポンプ16の吐出口をエゼクタ14の吸引部17と接続することにより、タンク15内の液体を循環ポンプ16でエゼクタ14側へ循環して当該エゼクタ14で吸引力を発生し、当該吸引力によって管路4を介して加熱冷却室6,7で発生した加熱用蒸気の凝縮した復水、又は、冷却用水を吸引するものにおいて、管路4に分岐管路8,9を取り付けて、分岐管路9には更にもう一方に分岐した分岐管路18を設け、分岐管路8,18は加熱冷却室6,7と接続し、当該分岐管路9と、分岐管路9が分岐したもう一方の分岐管18に、逆止弁25,26を取り付けて、当該逆止弁25は熱交換室7からエゼクタ14方向への流体の通過を許容し、反対方向の流体の通過を防止するものであり、一方、逆止弁26はエゼクタ14から熱交換室7の上部方向への流体の通過を許容し、反対方向の流体の通過を防止するものであって、タンク15内の液体を大気圧以下の真空状態の加熱冷却室6,7へ逆流させることを特徴とする金型の熱交換装置。Heating steam or cooling water is supplied to the heating / cooling chambers 6 and 7 serving as heat exchange chambers, and the heating / cooling chambers 6 and 7 are connected to the suction means 5 via the pipe line 4. The suction means 5 is connected to the ejector 14. The tank 15 and the circulation pump 16 are connected to each other, and the lower part of the tank 15 and the suction port of the circulation pump 16 are connected, and the discharge port of the circulation pump 16 is connected to the suction part 17 of the ejector 14 so that the inside of the tank 15 The liquid is circulated to the ejector 14 side by the circulation pump 16 and a suction force is generated by the ejector 14, and the heating steam generated in the heating / cooling chambers 6 and 7 is condensed by the suction force through the pipe line 4. In the case of sucking water or cooling water, branch pipes 8 and 9 are attached to the pipe line 4, and the branch pipe line 9 is further provided with a branch pipe line 18 branched to the other side. 18 heating and cooling chambers 6 and 7 Connected, and the branch pipe 9, the branch line 9 is the other branched branch pipe 18, is attached a check valve 25, the check valve 25 to the ejector 14 direction from the heat exchange chamber 7 The check valve 26 allows the passage of fluid from the ejector 14 to the upper part of the heat exchange chamber 7 and prevents the passage of fluid in the opposite direction. A mold heat exchange device for preventing fluid from passing therethrough and causing the liquid in the tank 15 to flow back to the heating / cooling chambers 6 and 7 in a vacuum state below atmospheric pressure.
JP2002206557A 2002-07-16 2002-07-16 Mold heat exchanger Expired - Fee Related JP4149209B2 (en)

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JP4149209B2 true JP4149209B2 (en) 2008-09-10

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