JP4153075B2 - Method for producing chloro-benzoyl chlorides - Google Patents
Method for producing chloro-benzoyl chlorides Download PDFInfo
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- JP4153075B2 JP4153075B2 JP04425798A JP4425798A JP4153075B2 JP 4153075 B2 JP4153075 B2 JP 4153075B2 JP 04425798 A JP04425798 A JP 04425798A JP 4425798 A JP4425798 A JP 4425798A JP 4153075 B2 JP4153075 B2 JP 4153075B2
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- water
- chloro
- formula
- trichloromethylbenzene
- lewis acid
- Prior art date
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- ONIKNECPXCLUHT-UHFFFAOYSA-N 2-chlorobenzoyl chloride Chemical class ClC(=O)C1=CC=CC=C1Cl ONIKNECPXCLUHT-UHFFFAOYSA-N 0.000 title claims description 9
- 238000004519 manufacturing process Methods 0.000 title description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- 238000000034 method Methods 0.000 claims description 21
- 239000002841 Lewis acid Substances 0.000 claims description 15
- 150000007517 lewis acids Chemical class 0.000 claims description 15
- 239000011541 reaction mixture Substances 0.000 claims description 13
- MFHPYLFZSCSNST-UHFFFAOYSA-N 1-chloro-2-(trichloromethyl)benzene Chemical compound ClC1=CC=CC=C1C(Cl)(Cl)Cl MFHPYLFZSCSNST-UHFFFAOYSA-N 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 8
- 239000011261 inert gas Substances 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 description 17
- LVZPKYYPPLUECL-UHFFFAOYSA-N 1-chloro-4-(trichloromethyl)benzene Chemical compound ClC1=CC=C(C(Cl)(Cl)Cl)C=C1 LVZPKYYPPLUECL-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- RKIDDEGICSMIJA-UHFFFAOYSA-N 4-chlorobenzoyl chloride Chemical compound ClC(=O)C1=CC=C(Cl)C=C1 RKIDDEGICSMIJA-UHFFFAOYSA-N 0.000 description 5
- 230000000855 fungicidal effect Effects 0.000 description 4
- 238000004817 gas chromatography Methods 0.000 description 4
- PLAIAIKZKCZEQF-UHFFFAOYSA-N methyl 6-chloro-2-oxo-3h-1,2$l^{4},3-benzodithiazole-4-carboxylate Chemical compound COC(=O)C1=CC(Cl)=CC2=C1NS(=O)S2 PLAIAIKZKCZEQF-UHFFFAOYSA-N 0.000 description 4
- ABDKAPXRBAPSQN-UHFFFAOYSA-N veratrole Chemical compound COC1=CC=CC=C1OC ABDKAPXRBAPSQN-UHFFFAOYSA-N 0.000 description 4
- 238000005863 Friedel-Crafts acylation reaction Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000543 intermediate Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000001555 benzenes Chemical class 0.000 description 2
- PASDCCFISLVPSO-UHFFFAOYSA-N benzoyl chloride Chemical compound ClC(=O)C1=CC=CC=C1 PASDCCFISLVPSO-UHFFFAOYSA-N 0.000 description 2
- -1 chloro-substituted benzophenone Chemical class 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- MLLIIHAKTPXMFF-UHFFFAOYSA-N (4-chlorophenyl)-(3,4-dimethoxyphenyl)methanone Chemical compound C1=C(OC)C(OC)=CC=C1C(=O)C1=CC=C(Cl)C=C1 MLLIIHAKTPXMFF-UHFFFAOYSA-N 0.000 description 1
- XEMRAKSQROQPBR-UHFFFAOYSA-N (trichloromethyl)benzene Chemical compound ClC(Cl)(Cl)C1=CC=CC=C1 XEMRAKSQROQPBR-UHFFFAOYSA-N 0.000 description 1
- GKGPLSQWIBJJPC-UHFFFAOYSA-N 1,2-dichloro-3-(trichloromethyl)benzene Chemical compound ClC1=CC=CC(C(Cl)(Cl)Cl)=C1Cl GKGPLSQWIBJJPC-UHFFFAOYSA-N 0.000 description 1
- QRHLTYPCEAREPZ-UHFFFAOYSA-N 1,5-dichloro-5-(trichloromethyl)cyclohexa-1,3-diene Chemical compound ClC1(CC(=CC=C1)Cl)C(Cl)(Cl)Cl QRHLTYPCEAREPZ-UHFFFAOYSA-N 0.000 description 1
- KQOGGRCBOYFJMB-UHFFFAOYSA-N 1-butoxy-2,3-dimethoxy-5-methylbenzene Chemical compound CCCCOC1=CC(C)=CC(OC)=C1OC KQOGGRCBOYFJMB-UHFFFAOYSA-N 0.000 description 1
- NOGFHTGYPKWWRX-UHFFFAOYSA-N 2,2,6,6-tetramethyloxan-4-one Chemical compound CC1(C)CC(=O)CC(C)(C)O1 NOGFHTGYPKWWRX-UHFFFAOYSA-N 0.000 description 1
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 1
- KCIZTNZGSBSSRM-UHFFFAOYSA-N 3,4,5-Trimethoxytoluene Chemical compound COC1=CC(C)=CC(OC)=C1OC KCIZTNZGSBSSRM-UHFFFAOYSA-N 0.000 description 1
- OITNBJHJJGMFBN-UHFFFAOYSA-N 4-(chloromethyl)benzoic acid Chemical compound OC(=O)C1=CC=C(CCl)C=C1 OITNBJHJJGMFBN-UHFFFAOYSA-N 0.000 description 1
- 239000003905 agrochemical Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Landscapes
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Description
【0001】
【発明の背景】
本発明はクロロ−トリクロロメチルベンゼンをルイス酸の存在下に80℃より低い温度で水で処理するクロロ−トリクロロメチルベンゼンからのクロロ−ベンゾイルクロリド類の製造方法に関する。
【0002】
クロロ−トリクロロメチルベンゼン化合物は農薬、薬剤または液晶として有用な広範囲の化合物の製造のために適する中間体である。特に、それらは殺菌・殺カビ性のジメトモルフ(dimethomorph)(例えばEP 0 120 321)および例えばEP 0 727 141 Aに記載されている殺菌・殺カビ性のベンゾフェノン類の製造における重要な中間体である。
【0003】
ドイツ特許第331696号(1914年7月17日)は、トリクロロメチルベンゼンをFeCl3の存在下に高められた温度で等モル量の水で処理して塩化ベンゾイルを生成せしめる方法を開示している。
【0004】
しかしながら、この方法は高められた温度における水の添加速度および正確な等モル量添加に関して問題を生ずるため、それは工業的規模ではほとんど応用できない。過剰の水は所望の酸塩化物化合物の加水分解を生じさせ、そしてその結果として収率を減ずるであろう。
【0005】
【発明の要旨】
本発明は式II
【0006】
【化5】
【0007】
[式中、
nは1、2または3の整数を表す]
のクロロ−トリクロロメチルベンゼンからの式I
【0008】
【化6】
【0009】
[式中、nは上記の意味を有する]
のクロロ−ベンゾイルクロリド類の有効で且つ効率的な製造方法であって、トリクロロメチルアレーン(trichloromethylarene)をルイス酸の存在下に80℃より低い温度で水で処理する改良法を提供する。
【0010】
従って、本発明の目的は、クロロ−ベンゾイルクロリド化合物の効率的な新規な製造方法を提供することである。
【0011】
本発明の他の目的および利点は、以下の記述および請求項から当業者に明らかになるであろう。
【0012】
【発明の詳細な記述】
本発明に従う方法のさらに好適な態様は、
−反応を有機溶媒なしで実施する、
−ルイス酸がFeCl3である、
−本質的に式IIのクロロ−トリクロロメチルベンゼンおよびルイス酸からなる反応混合物を80℃より低い温度まで加熱しそして水を撹拌されている溶液中にゆっくり加える、
−クロロ−トリクロロメチルベンゼンがモノ−もしくはジクロロ−トリクロロメチルベンゼン、特に4−クロロ−トリクロロメチルベンゼンまたは2,6−ジクロロ−トリクロロメチルベンゼンである、
−1モルの式IIのトリクロロメチルアレーンを0.8〜1.2、好適には0.9〜1.1、特に約1モルの水で処理する、
−1モルの式IIのトリクロロメチルアレーンを0.05〜5モル%、好適には0.1〜3モル%のルイス酸の存在下に水で処理する
方法である。
【0013】
反応は周囲温度〜80℃の間、好適には40〜80℃の間、特に45〜65℃の間の温度で実施される。
【0014】
原則として、反応は減圧下または加圧下で実施することができ、好適にはそれは大気圧で実施される。
【0015】
本発明に従う方法の特に好適な態様では、1当量の4−クロロ−トリクロロメチルベンゼンを0.1〜3モル%のルイス酸、特にFeCl3と混合し、そして45〜65℃、特に50〜60℃に加熱する。次に約1当量の水をこの反応混合物中にゆっくり加え、それをこの温度に保つ。水は1つもしくはそれ以上の入り口を通して、好適には1つもしくは2つの入り口を通して、0.1〜0.8ml/分、好適には0.2〜0.5ml/分の添加速度で加えることができる。別の好適な態様では、水は液状の代わりに水蒸気状で加えられる。原則として、水は規定された速度で140℃に加熱された管を通して、不活性雰囲気、好適には窒素またはアルゴンを水蒸気担体として使用して導入される。水蒸気は好適には反応混合物中に試薬の微細分散液の形態で加えられる。副生物としての無水安息香酸の生成を防止するために、担体として50%、好適には約25%より少ない窒素を用いて水蒸気を導入する。好適には水蒸気と反応混合物との混合は1つもしくはそれ以上のじゃま板(baffle)により加速される。
【0016】
反応中に生成する塩酸は反応が完了するまで発生する。
【0017】
この好適な反応条件下では反応は原則として0.25〜8、特に4〜6時間以内で完了する。
【0018】
反応時間は反応混合物の撹拌速度に依存する。最適な反応条件は0.5〜2.0kW/m3の、特に約1.0kW/m3の撹拌電力入力(stirring power input)で見いだされた。
【0019】
反応混合物の撹拌電力入力および容量、撹拌器の幾何学的形状並びに撹拌速度の依存性は下記の式により示される:
P=P0*ρ*n3*d/V
P=電力入力
P0=或る一定の撹拌器に関する標準値
ρ=密度
n=撹拌速度
d=撹拌器の直径
V=容量
残存する塩化ベンゾイルはそれ以上精製せずに所望の最終生成物の製造のための中間体として使用することができる。特に好適な態様では、フリーデル−クラフツアシル化条件下に、得られる反応混合物に好適には式IV
【0020】
【化7】
【0021】
[式中、
Rは各々独立してC1-6アルキルまたはC1-6アルコキシを表し、そして
mは2〜4の整数である]
の対応する置換されたベンゼン誘導体、特に1,2−ジメトキシベンゼン、3,4,5−トリメトキシトルエンまたは3,4−ジメトキシ−5−ブトキシトルエンを加えることにより、そして場合によりルイス酸を加えることにより、好適には追加的なルイス酸を加えずに、該反応混合物をフリーデル−クラフツアシル化条件下での、特に式III
【0022】
【化8】
【0023】
[式中、n、Rおよびmは上記の意味を有する]
のある種のクロロ−置換されたベンゾフェノン誘導体の製造のために使用することができる。
【0024】
得られるクロロ−ベンゾイルクロリド類は標準的方法、例えば結晶化または蒸留を使用して、特に減圧下での、特に1〜100ミリバール間の圧力下での蒸留により精製することもできる。
【0025】
この新規な方法は安価で容易に入手することができるエダクト(educt)を用いてクロロ−ベンゾイルクロリド類の製造を工業用規模で且つ高収率で実施可能にする。
【0026】
本発明のなおいっそうの理解を容易にするために、以下に実施例を示す。本発明は上記のまたは実施例に示す特定の態様に限定されるものではなく、請求項の全範囲を包含するものである。
【0027】
【実施例】
実施例1
4−クロロベンゾイルクロリド(PCBO)の製造
115gの4−クロロベンゾトリクロリド(CBTC、0.5モル)および1.6gのFeCl3(10ミリモル)の混合物を60℃に加熱する。9gの水(0.5モル)を混合物中に1時間以内に周囲圧力で加える。30分後に反応は完了し、GC分析は転化率が完全であった(98%面積−%PCBO)ことを示した。収率を測定するために、1.5当量のメタノールを得られた生成物に加えることにより対応するメチル−エステルを製造した。生じた混合物をトルエン中に溶解しそして5%水性HClおよび水で洗浄した。溶媒の除去および再結晶化後に83.3gのp−クロロメチルベンゾエート(98%純度)が生成した。合計収率93%。
【0028】
実施例2
4−クロロベンゾイルクロリド(PCBO)の製造
460gの4−クロロベンゾトリクロリド(CBTC、2モル)および6.5gのFeCl3(20ミリモル)の混合物を50℃に加熱する。36gの水(2モル)を混合物中に2時間以内に周囲圧力で加える。30分後に反応は完了し、GC分析は転化率が完全であった(>95%面積−%PCBO)ことを示した。
【0029】
他の実験の結果を以下の表に示す。ここで転化率はGC分析により測定したものである。
【0030】
【表1】
【0031】
以下の実験ではPCBOの収率は表2に示されているように重量%で示される生成物の実際の含有量として測定された。
【0032】
【表2】
【0033】
実施例3
4−クロロベンゾイルクロリド(PCBO)の製造
3736gの4−クロロベンゾトリクロリド(CBTC、16.25モル)および6.6gのFeCl3(41ミリモル)の混合物を50℃に加熱する。担体としての25%窒素と混合された292gの水蒸気状の水(16.25モル)を混合物中に8時間以内に周囲圧力で加える。30分間の後反応時間後に反応は完了し、GC分析は転化率が完全であった(>97.4%面積−%PCBO)ことを示した。
【0034】
使用例
4−クロロ−3′ , 4′−ジメトキシベンゾフェノン(CDMBP)の製造
552gの1,2−ジメトキシベンゼン(4.0モル)を703gの4−クロロベンゾイルクロリド(PCBO、4.0モル)およびFeCl3(1ミリモル)を含有する実施例3から得られた反応混合物に加える。反応混合物を135℃に30分間加熱する。一般的な処理後に、1030gのCDMBP(93%)が純粋な生成物として単離される。融点109−111℃。
【0035】
比較例
4−クロロ−ベンゾイルクロリドの製造
460gの4−クロロベンゾトリクロリド(CBTC、2モル)および1.0gのFeCl3(3.08ミリモル)の混合物を100℃に加熱する。36gの水(2モル)を混合物中に2時間以内に周囲圧力で加える。30分後に、分析は転化率が不完全であった(85重量%のPCBO)ことを示した。
【0036】
本発明の主なる特徴および態様は以下のとおりである。
【0037】
1.式II
【0038】
【化9】
【0039】
[式中、
nは1、2または3の整数を表す]
のクロロ−トリクロロメチルベンゼンから式I
【0040】
【化10】
【0041】
[式中、nは上記の意味を有する]
のクロロ−ベンゾイルクロリドを製造するための改良された方法において、トリクロロメチルアレーン(trichloromethylarene)をルイス酸の存在下に80℃より低い温度で水で処理することを特徴とする改良法。
【0042】
2.ルイス酸がFeCl3である上記1の方法。
【0043】
3.1モルの式IIのクロロ−トリクロロメチルベンゼンを0.8〜1.2モルの水で処理する上記項のいずれかの方法。
【0044】
4.1モルの式IIのトリクロロメチルアレーンを0.05〜5.0モル%のルイス酸の存在下に水で処理する上記項のいずれかの方法。
【0045】
5.約1当量の水を本質的に1当量の式IIのクロロ−トリクロロメチルベンゼンおよび0.05〜3.0モル%のルイス酸からなる混合物中に40〜80℃でゆっくり加える上記項のいずれかの方法。
【0046】
6.水を1つもしくはそれ以上の入り口を通して0.1〜0.8ml/分の添加速度で加える上記項のいずれかの方法。
【0047】
7.水を水蒸気状で水蒸気担体として不活性気体を用いて添加する上記項のいずれかの方法。
【0048】
8.反応混合物を水の導入中に0.5〜2.0kW/m3の撹拌電力入力で撹拌する上記項のいずれかの方法。
【0049】
9.式IV
【0050】
【化11】
【0051】
[式中、
nは上記の意味を有し、そして
Rは各々独立してC1-6アルキルまたはC1-6アルコキシを表し、そして
mは2−4の整数である]
の対応する置換されたベンゼン誘導体および場合によりルイス酸を前記項のいずれかに従い得られる反応混合物に加え、そして生ずる反応混合物をフリーデル−クラフツアシル化条件下に処理することを含んでなる式III
【0052】
【化12】
【0053】
[式中、n、Rおよびmは上記の意味を有する]
のクロロ−置換されたベンゾフェノン誘導体の製造のための式Iのクロロ−ベンゾイルクロリドの使用。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a process for the preparation of chloro-benzoyl chlorides from chloro-trichloromethylbenzene, wherein chloro-trichloromethylbenzene is treated with water in the presence of a Lewis acid at a temperature below 80 ° C.
[0002]
Chloro-trichloromethylbenzene compounds are suitable intermediates for the production of a wide range of compounds useful as agricultural chemicals, drugs or liquid crystals. In particular, they are important intermediates in the production of fungicidal and fungicidal dimethomorphs (eg EP 0 120 321) and for example the fungicidal fungicidal benzophenones described in EP 0 727 141 A .
[0003]
German Patent No. 331696 (July 17, 1914) discloses a process in which trichloromethylbenzene is treated with an equimolar amount of water at an elevated temperature in the presence of FeCl 3 to produce benzoyl chloride. .
[0004]
However, this method presents problems with respect to the rate of water addition at an elevated temperature and accurate equimolar addition, so it is hardly applicable on an industrial scale. Excess water will cause hydrolysis of the desired acid chloride compound and as a result will reduce the yield.
[0005]
SUMMARY OF THE INVENTION
The present invention is of formula II
[0006]
[Chemical formula 5]
[0007]
[Where:
n represents an integer of 1, 2 or 3]
Of formula I from chloro-trichloromethylbenzene
[0008]
[Chemical 6]
[0009]
[Wherein n has the above meaning]
An effective and efficient process for the preparation of chloro-benzoyl chlorides of the present invention is provided which comprises treating trichloromethylarene with water in the presence of a Lewis acid at temperatures below 80 ° C.
[0010]
Accordingly, an object of the present invention is to provide an efficient and novel method for producing a chloro-benzoyl chloride compound.
[0011]
Other objects and advantages of the invention will be apparent to those skilled in the art from the following description and claims.
[0012]
Detailed Description of the Invention
A further preferred embodiment of the method according to the invention is
The reaction is carried out without an organic solvent,
The Lewis acid is FeCl 3 ,
Heating the reaction mixture consisting essentially of chloro-trichloromethylbenzene of formula II and Lewis acid to a temperature below 80 ° C. and slowly adding water into the stirred solution;
The chloro-trichloromethylbenzene is mono- or dichloro-trichloromethylbenzene, in particular 4-chloro-trichloromethylbenzene or 2,6-dichloro-trichloromethylbenzene,
1 mole of trichloromethylarene of the formula II is treated with 0.8 to 1.2, preferably 0.9 to 1.1, in particular about 1 mole of water,
-1 mol of the formula II trichloromethylarene is treated with water in the presence of 0.05 to 5 mol%, preferably 0.1 to 3 mol% of a Lewis acid.
[0013]
The reaction is carried out at a temperature between ambient temperature and 80 ° C, preferably between 40 and 80 ° C, in particular between 45 and 65 ° C.
[0014]
In principle, the reaction can be carried out under reduced pressure or under pressure, preferably it is carried out at atmospheric pressure.
[0015]
In a particularly preferred embodiment of the process according to the invention, 1 equivalent of 4-chloro-trichloromethylbenzene is mixed with 0.1 to 3 mol% of a Lewis acid, in particular FeCl 3 , and 45 to 65 ° C., in particular 50 to 60. Heat to ° C. Then about 1 equivalent of water is slowly added into the reaction mixture and it is kept at this temperature. Water is added through one or more inlets, preferably through one or two inlets, at an addition rate of 0.1 to 0.8 ml / min, preferably 0.2 to 0.5 ml / min. Can do. In another preferred embodiment, water is added in the form of water vapor instead of liquid. In principle, water is introduced through a tube heated to 140 ° C. at a defined rate, using an inert atmosphere, preferably nitrogen or argon as the water vapor carrier. Water vapor is preferably added to the reaction mixture in the form of a fine dispersion of reagents. In order to prevent the formation of benzoic anhydride as a by-product, steam is introduced using less than 50%, preferably less than about 25%, nitrogen as the carrier. Preferably the mixing of the water vapor with the reaction mixture is accelerated by one or more baffles.
[0016]
Hydrochloric acid produced during the reaction is generated until the reaction is completed.
[0017]
Under these preferred reaction conditions, the reaction is as a rule completed within 0.25 to 8, in particular within 4 to 6 hours.
[0018]
The reaction time depends on the stirring speed of the reaction mixture. Optimum reaction conditions were found in the 0.5~2.0kW / m 3, in particular stirring power input of about 1.0kW / m 3 (stirring power input ).
[0019]
The dependence of the stirring power input and capacity of the reaction mixture, the stirrer geometry and the stirring speed is shown by the following formula:
P = P 0 * ρ * n 3 * d / V
P = power input P 0 = standard value for a certain stirrer ρ = density n = stirring speed d = stirrer diameter V = volume production of the desired end product without further purification of the remaining benzoyl chloride Can be used as an intermediate for. In a particularly preferred embodiment, the Friedel-Crafts acylation conditions, preferably the formula IV
[0020]
[Chemical 7]
[0021]
[Where:
Each R independently represents C 1-6 alkyl or C 1-6 alkoxy, and m is an integer from 2 to 4.]
By adding a corresponding substituted benzene derivative, in particular 1,2-dimethoxybenzene, 3,4,5-trimethoxytoluene or 3,4-dimethoxy-5-butoxytoluene, and optionally adding a Lewis acid The reaction mixture is preferably reacted under Friedel-Crafts acylation conditions, in particular of formula III, preferably without the addition of an additional Lewis acid.
[0022]
[Chemical 8]
[0023]
[Wherein n, R and m have the above-mentioned meanings]
Can be used for the preparation of certain chloro-substituted benzophenone derivatives.
[0024]
The resulting chloro-benzoyl chlorides can also be purified using standard methods such as crystallization or distillation, particularly by distillation under reduced pressure, in particular under a pressure between 1 and 100 mbar.
[0025]
This novel process makes it possible to produce chloro-benzoyl chlorides on an industrial scale and in high yields using cheap and readily available educts.
[0026]
In order to facilitate a better understanding of the invention, the following examples are set forth. The present invention is not limited to the specific embodiments described above or shown in the examples, but encompasses the full scope of the claims.
[0027]
【Example】
Example 1
Preparation of 4-chlorobenzoyl chloride (PCBO) A mixture of 115 g 4-chlorobenzotrichloride (CBTC, 0.5 mol) and 1.6 g FeCl 3 (10 mmol) is heated to 60 ° C. 9 g of water (0.5 mol) is added into the mixture within 1 hour at ambient pressure. The reaction was complete after 30 minutes and GC analysis indicated complete conversion (98% area-% PCBO). In order to determine the yield, the corresponding methyl-ester was prepared by adding 1.5 equivalents of methanol to the resulting product. The resulting mixture was dissolved in toluene and washed with 5% aqueous HCl and water. After removal of the solvent and recrystallization, 83.3 g of p-chloromethylbenzoate (98% purity) was formed. Total yield 93%.
[0028]
Example 2
Preparation of 4-chlorobenzoyl chloride (PCBO) A mixture of 460 g 4-chlorobenzotrichloride (CBTC, 2 mol) and 6.5 g FeCl 3 (20 mmol) is heated to 50 ° C. 36 g of water (2 mol) are added into the mixture at ambient pressure within 2 hours. The reaction was complete after 30 minutes and GC analysis indicated complete conversion (> 95% area-% PCBO).
[0029]
The results of other experiments are shown in the table below. Here, the conversion is measured by GC analysis.
[0030]
[Table 1]
[0031]
In the following experiments, the yield of PCBO was measured as the actual content of the product expressed in weight percent as shown in Table 2.
[0032]
[Table 2]
[0033]
Example 3
Preparation of 4-chlorobenzoyl chloride (PCBO) A mixture of 3736 g 4-chlorobenzotrichloride (CBTC, 16.25 mol) and 6.6 g FeCl 3 (41 mmol) is heated to 50 ° C. 292 g of steamy water (16.25 mol) mixed with 25% nitrogen as carrier is added into the mixture at ambient pressure within 8 hours. The reaction was complete after a post-reaction time of 30 minutes, and GC analysis indicated complete conversion (> 97.4% area-% PCBO).
[0034]
Example of use
Preparation of 4-chloro-3 ' , 4'-dimethoxybenzophenone (CDMBP) 552 g of 1,2-dimethoxybenzene (4.0 mol) was converted to 703 g of 4-chlorobenzoyl chloride (PCBO, 4.0 mol) and FeCl 3 Add to the reaction mixture obtained from Example 3 containing (1 mmol). The reaction mixture is heated to 135 ° C. for 30 minutes. After general processing, 1030 g of CDMBP (93%) is isolated as a pure product. Mp 109-111 ° C.
[0035]
Comparative example
Preparation of 4-chloro-benzoyl chloride A mixture of 460 g of 4-chlorobenzotrichloride (CBTC, 2 mol) and 1.0 g of FeCl 3 (3.08 mmol) is heated to 100 ° C. 36 g of water (2 mol) are added into the mixture at ambient pressure within 2 hours. After 30 minutes, analysis showed incomplete conversion (85 wt% PCBO).
[0036]
The main features and aspects of the present invention are as follows.
[0037]
1. Formula II
[0038]
[Chemical 9]
[0039]
[Where:
n represents an integer of 1, 2 or 3]
From chloro-trichloromethylbenzene of formula I
[0040]
[Chemical Formula 10]
[0041]
[Wherein n has the above meaning]
An improved process for the preparation of chloro-benzoyl chloride of claim 1, characterized in that trichloromethylarene is treated with water in the presence of a Lewis acid at a temperature below 80 ° C.
[0042]
2. The method of 1 above, wherein the Lewis acid is FeCl 3 .
[0043]
The process of any of the preceding clauses, wherein 3.1 moles of chloro-trichloromethylbenzene of formula II are treated with 0.8 to 1.2 moles of water.
[0044]
The process of any of the preceding clauses, wherein 4.1 moles of the trichloromethylarene of formula II is treated with water in the presence of 0.05 to 5.0 mole% Lewis acid.
[0045]
5. Any of the preceding clauses wherein about 1 equivalent of water is slowly added at 40-80 ° C into a mixture consisting essentially of 1 equivalent of chloro-trichloromethylbenzene of formula II and 0.05-3.0 mol% Lewis acid. the method of.
[0046]
6). The method of any of the preceding clauses, wherein water is added at an addition rate of 0.1 to 0.8 ml / min through one or more inlets.
[0047]
7). The method according to any one of the above items, wherein the water is added in the form of water vapor using an inert gas as a water vapor carrier.
[0048]
8). A process according to any of the preceding clauses, wherein the reaction mixture is stirred during the introduction of water with a stirring power input of 0.5 to 2.0 kW / m 3 .
[0049]
9. Formula IV
[0050]
Embedded image
[0051]
[Where:
n is as defined above, and each R independently represents C 1-6 alkyl or C 1-6 alkoxy, and m is an integer from 2-4.
A corresponding substituted benzene derivative and optionally a Lewis acid to the reaction mixture obtained according to any of the preceding paragraphs and treating the resulting reaction mixture under Friedel-Crafts acylation conditions
[0052]
Embedded image
[0053]
[Wherein n, R and m have the above-mentioned meanings]
Use of a chloro-benzoyl chloride of formula I for the preparation of a chloro-substituted benzophenone derivative of
Claims (5)
nは1、2または3の整数を表す]
のクロロ−トリクロロメチルベンゼンから式I
のクロロ−ベンゾイルクロリドを製造するための改良された方法であって、トリクロロメチルアレーン(trichloromethylarene)をルイス酸の存在下に80℃より低い温度で水で処理することを特徴とする改良法。Formula II
n represents an integer of 1, 2 or 3]
From chloro-trichloromethylbenzene of formula I
An improved process for the preparation of chloro-benzoyl chloride, characterized in that trichloromethylarene is treated with water in the presence of a Lewis acid at a temperature below 80 ° C.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP98300210A EP0854128B1 (en) | 1997-01-15 | 1998-01-13 | Process for the preparation of chloro-benzoyl chlorides |
| DE98300210.6 | 1998-01-13 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2008134169A Division JP4257927B2 (en) | 1998-01-13 | 2008-05-22 | Method for producing chloro-substituted benzophenone derivatives |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH11228493A JPH11228493A (en) | 1999-08-24 |
| JP4153075B2 true JP4153075B2 (en) | 2008-09-17 |
Family
ID=8234617
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP04425798A Expired - Fee Related JP4153075B2 (en) | 1998-01-13 | 1998-02-12 | Method for producing chloro-benzoyl chlorides |
| JP2008134169A Expired - Fee Related JP4257927B2 (en) | 1998-01-13 | 2008-05-22 | Method for producing chloro-substituted benzophenone derivatives |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2008134169A Expired - Fee Related JP4257927B2 (en) | 1998-01-13 | 2008-05-22 | Method for producing chloro-substituted benzophenone derivatives |
Country Status (1)
| Country | Link |
|---|---|
| JP (2) | JP4153075B2 (en) |
-
1998
- 1998-02-12 JP JP04425798A patent/JP4153075B2/en not_active Expired - Fee Related
-
2008
- 2008-05-22 JP JP2008134169A patent/JP4257927B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH11228493A (en) | 1999-08-24 |
| JP4257927B2 (en) | 2009-04-30 |
| JP2008291030A (en) | 2008-12-04 |
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