JP4155806B2 - Polyester film package and storage method thereof - Google Patents
Polyester film package and storage method thereof Download PDFInfo
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- JP4155806B2 JP4155806B2 JP2002346856A JP2002346856A JP4155806B2 JP 4155806 B2 JP4155806 B2 JP 4155806B2 JP 2002346856 A JP2002346856 A JP 2002346856A JP 2002346856 A JP2002346856 A JP 2002346856A JP 4155806 B2 JP4155806 B2 JP 4155806B2
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- polyester film
- film
- polyester
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- 229920006267 polyester film Polymers 0.000 title claims description 96
- 238000000034 method Methods 0.000 title claims description 22
- 238000003860 storage Methods 0.000 title description 14
- 239000010408 film Substances 0.000 claims description 79
- 239000002274 desiccant Substances 0.000 claims description 27
- 229920000728 polyester Polymers 0.000 claims description 26
- 239000002245 particle Substances 0.000 claims description 23
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- -1 polyethylene terephthalate Polymers 0.000 claims description 15
- 239000002985 plastic film Substances 0.000 claims description 12
- 229920006255 plastic film Polymers 0.000 claims description 12
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 12
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 238000010521 absorption reaction Methods 0.000 claims description 10
- 229910052809 inorganic oxide Inorganic materials 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 229910002027 silica gel Inorganic materials 0.000 claims description 5
- 239000000741 silica gel Substances 0.000 claims description 5
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 4
- 239000001110 calcium chloride Substances 0.000 claims description 4
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 4
- 239000012788 optical film Substances 0.000 claims description 4
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 claims description 4
- MPCRDALPQLDDFX-UHFFFAOYSA-L Magnesium perchlorate Chemical compound [Mg+2].[O-]Cl(=O)(=O)=O.[O-]Cl(=O)(=O)=O MPCRDALPQLDDFX-UHFFFAOYSA-L 0.000 claims description 3
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000292 calcium oxide Substances 0.000 claims description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 3
- HUAUNKAZQWMVFY-UHFFFAOYSA-M sodium;oxocalcium;hydroxide Chemical compound [OH-].[Na+].[Ca]=O HUAUNKAZQWMVFY-UHFFFAOYSA-M 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims description 2
- 238000000576 coating method Methods 0.000 description 18
- 239000011248 coating agent Substances 0.000 description 17
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 13
- 239000007788 liquid Substances 0.000 description 10
- 239000011247 coating layer Substances 0.000 description 9
- 229920001577 copolymer Polymers 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 239000004925 Acrylic resin Substances 0.000 description 5
- 229920000178 Acrylic resin Polymers 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000009792 diffusion process Methods 0.000 description 5
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 5
- 239000005022 packaging material Substances 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000010954 inorganic particle Substances 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000002834 transmittance Methods 0.000 description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- 229920001634 Copolyester Polymers 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 238000002835 absorbance Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000013039 cover film Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- YWEUIGNSBFLMFL-UHFFFAOYSA-N diphosphonate Chemical compound O=P(=O)OP(=O)=O YWEUIGNSBFLMFL-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- CMCBDXRRFKYBDG-UHFFFAOYSA-N 1-dodecoxydodecane Chemical compound CCCCCCCCCCCCOCCCCCCCCCCCC CMCBDXRRFKYBDG-UHFFFAOYSA-N 0.000 description 1
- LPIQIQPLUVLISR-UHFFFAOYSA-N 2-prop-1-en-2-yl-4,5-dihydro-1,3-oxazole Chemical compound CC(=C)C1=NCCO1 LPIQIQPLUVLISR-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229920002799 BoPET Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 101000999373 Homo sapiens Interferon-related developmental regulator 2 Proteins 0.000 description 1
- 102100036480 Interferon-related developmental regulator 2 Human genes 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
- 235000013869 carnauba wax Nutrition 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005401 electroluminescence Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 239000003230 hygroscopic agent Substances 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 239000011146 organic particle Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920000874 polytetramethylene terephthalate Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Landscapes
- Packaging Of Machine Parts And Wound Products (AREA)
- Packages (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、ポリエステルフィルム包装体及びその保管方法に関する。更に詳しくは、本発明は、フィルム表面に実質上オリゴマーがなく、磁気記録媒体用基材、反射板、拡散板、タッチパネル、発光素子の支持体に代表される光学用基材に有用な、特に磁気記録媒体用基材とした時の磁気記録特性、光学用基材とした時の光学特性やガスバリア性に優れたポリエステルフィルムの包装体及びその保管方法に関するものである。
【0002】
【従来の技術】
ポリエステルフィルムは、力学特性、耐熱性、耐久性、柔軟性、表面特性等の性能に優れる。このため、ビデオテープ、オーディオテープ、メモリーテープ、磁気シート、磁気ディスク等の磁気記録媒体に好適に用いられている。また光学用としても同様にこれらの特性を生かし、液晶ディスプレイ(以下LCD)用反射板、拡散板、タッチパネル用基材、有機エレクトロルミネッセンス用基材として好適に用いられる。
【0003】
しかしながら、ポリエステルフィルムにはオリゴマーがフィルム表面に析出する欠点がある。例えば、ポリエステルフィルムを磁気記録媒体のベースフィルムに用いた場合、磁気記録層を積層する前に、或いは磁気記録層を積層する際に基材フィルムであるポリエステルフィルムの表面に被熱によりオリゴマーが析出し、これが磁気記録出力低下の原因となるため問題になっている。
【0004】
また、ポリエステルフィルムを光学用フィルムとして用いた場合は、ポリエステルフィルム表面に析出したオリゴマーが、例えば発光素子寿命低下の原因となるため問題になっている。
【0005】
また、ポリエステルフィルムを拡散板、タッチパネルの基材に用いた場合でも、基材表面に析出したオリゴマーが散乱要因となり光線透過率の低下やヘーズ上昇、積層する際の接着性能阻害等の原因となるため問題になっている。
【0006】
このようなオリゴマーの問題を解決するため、例えば、特開平8−245811号公報、特開2000−94616号公報、特開2000−187830号公報にポリエステルフィルム表面に析出するオリゴマーを低減する方法が提案されている。これらの提案では、製膜直後にポリエステルフィルム表面に析出するオリゴマーを低減する効果がある。
【0007】
しかしながら、これらのフィルムを保管した際、フィルム内部からフィルム表面へのオリゴマーの拡散現象があるため、製膜直後にはフィルム表面に析出するオリゴマー量が少ないが、高温多湿下の保管状況下においては、時間とともに表面に析出するオリゴマー量が増加し、その結果、ポリエステルフィルムを使用する上でさまざまな問題が生じる。
【0008】
また、特許文献4には、フィルムを保管する際に、吸湿材を内部に含めた梱包によりフィルムを保管することによりフィルム内部からフィルム表面へのオリゴマーの拡散を抑制する方法が開示されている。しかしながら、この方法ではポリエステルフィルムの水分率が低くなり過ぎ、保管後のポリエステルフィルムを巻き出す際、或いは更にポリエステルフィルムに種々の加工を施す際にフィルム表面に放電が生じ、その結果フィルム表面に欠陥が生じる問題が在るためその解決が望まれている。
【0009】
【特許文献1】
特開平8−245811号公報
【0010】
【特許文献2】
特開2000−94616号公報
【0011】
【特許文献3】
特開2000−187830号公報
【0012】
【特許文献4】
特開2002−173270号公報
【0013】
【発明が解決しようとする課題】
本発明の目的は、磁気記録媒体の基材フィルムに用いた際に、或いは光学用フィルムとして用いた際に上記問題を解消でき、高い信号出力或いは高いガスバリア性、光線透過率やヘーズ等で優れた光学特性が得られるポリエステルフィルムの包装体及びその保管方法を提供する事である。
【0014】
【課題を解決するための手段】
本発明者は、上記目的を達成するべく鋭意検討を行った結果、フィルム保管の間にオリゴマーの拡散によりフィルム表面に析出するオリゴマーを抑制でき、かつ、保管後のポリエステルフィルムを巻き出す際や更にポリエステルフィルムに種々の加工を施す際に生じるフィルム表面の放電を抑制できることを見出だし、本発明の完成に到った。
【0015】
即ち、本発明の課題は本発明によれば、〔1〕 ポリエステルを主たる構成成分とするポリエステルフィルムをロール状に巻き取ったポリエステルフィルムロール全体を、少なくとも片面に金属膜又は無機酸化物膜が積層されたプラスチックフィルムで覆ったポリエステルフィルム包装体であって、該包装体の内部に吸湿度が10%以上55%以下の少なくとも1種の乾燥剤を封入したポリエステルフィルム包装体により達成できる。
【0016】
更に、本発明の好ましい態様として、
〔2〕 ポリエステルフィルムが二軸配向フィルムである〔1〕に記載のポリエステルフィルム包装体、
〔3〕 ポリエステルがポリエチレンテレフタレートである〔1〕に記載のポリエステルフィルム包装体、
〔4〕 ポリエステルがポリエチレン−2,6−ナフタレンジカルボキシレートである〔1〕に記載のポリエステルフィルム包装体、
〔5〕 乾燥剤がシリカゲル、塩化カルシウム、酸化カルシウム、五酸化リン、粒状ソーダ石灰及び過塩素酸マグネシウムよりなる群から選ばれる少なくとも1種である〔1〕に記載のポリエステルフィルム包装体、
〔6〕 乾燥剤の平均粒径が10〜7000μmの範囲である〔1〕に記載のポリエステルフィルム包装体、
〔7〕 ポリエステルフィルムロールがコアに巻かれた形態であって、該コア、プラスチックフィルム及び包装体内部に封入されているラベルの含有水分率が何れも15wt%以下である〔1〕に記載のポリエステルフィルム包装体、
〔8〕 コアの材質が樹脂または金属である〔7〕に記載のポリエステルフィルム包装体、
〔9〕 ポリエステルフィルムの厚みが2〜20μmであり、ポリエステルフィルムを磁気記録用ベースフィルムに用いる〔1〕ないし〔8〕の何れか1に記載のポリエステルフィルム包装体、
〔10〕 ポリエステルフィルムを光学用フィルムに用いる〔1〕ないし〔8〕の何れか1に記載のポリエステルフィルム包装体を挙げることができる。
【0017】
また、本発明の別の目的は、〔11〕 〔1〕ないし〔10〕の何れか1に記載のポリエステルフィルム包装体を、10℃〜30℃の温度、70%以下の相対湿度の条件下で保管するポリエステルフィルム包装体の保管方法により達成できる。
【0018】
【発明の実施の形態】
以下本発明を詳しく説明する。
【0019】
[ポリエステル]
本発明においてポリエステルフィルムを構成するポリエステルは、実質的に線状であり、フィルム形成性、特に溶融成形によるフィルム形成性を有する熱可塑性ポリエステルであり、例えば、芳香族ジカルボン酸を主たる酸成分とし、脂肪族グリコールを主たるグリコール成分とする熱可塑性ポリエステルである。
【0020】
熱可塑性ポリエステルとしては、ポリエチレンテレフタレート、ポリエチレンイソフタレート、ポリテトラメチレンテレフタレート、ポリ−1,4−シクロヘキシレンジメチレンテレフタレート、ポリエチレン−2,6−ナフタレンジカルボキシレート等を例示することができる。これらのうち、ポリエチレンテレフタレート及びポリエチレン−2,6−ナフタレンジカルボキシレートが好ましい。特に、ポリエステルがポリエチレン−2,6−ナフタレンジカルボキシレートであることが本発明のオリゴマー抑制効果が顕著となるので好ましい。
【0021】
上記ポリエステルはホモポリエステルであってもコポリエステルであってもよい。コポリエステルの場合、ポリエチレンテレフタレート及びポリエチレン−2,6−ナフタレンジカルボキシレートの共重合成分としては、例えばジエチレングリコール、プロピレングリコール、トリメチレングリコール、テトラメチレングリコール、ネオペンチルグリコール、ポリオキシエチレングリコール、p−キシレングリコール、1,4−シクロヘキサンジメタノール等の他のジオール成分、アジピン酸、セバシン酸、フタル酸、イソフタル酸、テレフタル酸(但し、ポリエチレン−2,6−ナフタレンジカルボキシレートの場合)、2,6−ナフタレンジカルボン酸(但し、ポリエチレンテレフタレートの場合)、5−ナトリウムスルホイソフタル酸等の他のジカルボン酸成分、p−オキシエトキシ安息香酸等のオキシカルボン酸成分等があげられる。尚、共重合成分の量は全酸成分に対し20モル%以下、更には10モル%以下とするのが好ましい。
【0022】
更に、トリメリット酸、ピロメリット酸等の3官能以上の多官能化合物を共重合させることもできる。この場合ポリマーが実質的に線状である量、例えば2モル%以下共重合させることが好ましい。
【0023】
ポリエチレンテレフタレートおよびポリエチレン−2,6−ナフタレンジカルボキシレート以外のポリエステルにおける共重合成分についても、上記の説明と同様に考えられることは容易に理解されるであろう。上記ポリエステルは、それ自体公知であり、かつそれ自体公知の方法で製造することができる。
【0024】
[滑剤]
本発明におけるポリエステルフィルムには、滑剤として公知のものも含有させることができる。滑剤としては、球状シリカ、多孔質シリカ、炭酸カルシウム、シリカアルミナ、アルミナ、二酸化チタン、カオリンクレー、硫酸バリウム、ゼオライトのごとき無機粒子、あるいはシリコン樹脂粒子、架橋ポリスチレン粒子の有機粒子を挙げることができる。無機粒子は粒径が均一であることなどの理由で天然品よりも合成品であることが好ましく、あらゆる結晶形態、硬度、比重、色の無機粒子を使用することができる。フィルムに添加する不活性粒子は上記に例示した中から選ばれた単一成分でも良く、二成分あるいは三成分以上を含む多成分でも良い。
【0025】
[ポリエステルフィルム]
本発明におけるポリエステルフィルムは、ポリエステルを主たる構成成分とする。本発明におけるポリエステルフィルムは二軸配向フィルムであることが好ましい。二軸配向ポリエステルフィルムは公知の製膜方法によって製膜することができる。即ち、ポリエステルを押出機などで溶融し、シート状に押出し、冷却ロールで冷却固化させて未延伸フィルムとした後、この未延伸フィルムを更に二軸延伸することにより製造することができる。二軸延伸には、逐次2軸延伸、あるいは同時2軸延伸、多段延伸法などの公知の延伸方法を用いることができる。
【0026】
[プラスチックフィルム]
本発明において用いるプラスチックフィルムは、その少なくとも片面に金属膜又は無機酸化物膜が積層されたプラスチックフィルムである。この金属膜としては、例えばアルミニウム膜、銀箔、銅箔を挙げることができる。また、無機酸化物膜としては、例えばシリカ(酸化珪素)膜を挙げることができる。金属膜や無機酸化物膜のプラスチックベースフィルムへの積層は、金属箔や無機酸化物箔を、好ましくは接着層を介して積層したものであってもよく、或いは、金属層や無機酸化物層を蒸着によりプラスチックベースフィルムに蒸着したものであってもよい。
【0027】
プラスチックフィルムのベースフィルムは、例えばオレフィン系、パラフィン系、ポリエステル系の中の少なくとも1種から選ばれることが好ましい。また、他素材同士の貼り合わせフィルムをベースフィルムに用いたものも本発明におけるプラスチックフィルムの中に含まれる。
【0028】
[乾燥剤]
本発明においては、包装体内部に吸湿度が55%以下の少なくとも1種の乾燥剤を封入する。この乾燥剤としては、例えば、シリカゲル、塩化カルシウム、酸化カルシウム、五酸化リン、粒状ソーダ石灰及び過塩素酸マグネシウムを挙げることができる。乾燥剤の吸湿度が55%を超えると、保管後のポリエステルフィルムを巻き出す際、或いは更にポリエステルフィルムに種々の加工を施す際にフィルム表面に放電が生じ、その結果フィルム表面に欠陥が生じる。乾燥剤の吸湿度は、かかる観点から50%以下であることが好ましい。また、乾燥剤の吸湿度の下限は、保管中にポリエステルフィルム表面に析出するオリゴマーを抑制するため、10%であることが好ましい。
【0029】
これら乾燥剤は、包装体内部でポリエステルフィルムの表面に接しないよう、またプラスチックフィルムの内部に梱包させておくことが、吸湿防止の観点から好ましい。
【0030】
尚、本発明における乾燥剤は、平均粒径が10〜7000μmの範囲であることが好ましい。乾燥剤の平均粒径が10μm未満であると、静電気などにより乾燥剤がポリエステルフィルム表面に付着し易くなり、フィルムの表面特性を損なうので好ましくない。また、乾燥剤の平均粒径が7000μmを超えると、包装体内部への乾燥剤封入が難くなり、或いは、包装体内部のポリエステルフィルムの水分率調整に支障が生じることがあり好ましくない。
【0031】
[包装材]
本発明におけるポリエステルフィルムロールは、ポリエステルフィルムがコアにロール状に巻かれたものであることが好ましい。包装材として用いるコアは、プラスチックコア、紙コア、金属コアから選択できる。保管されるポリエステルフィルムは、包装材に使用されるコア、ラベル、カバーフィルム(プラスチックフィルム)からの吸水により悪影響を受ける。即ち、ポリエステルフィルムが吸水すると、ポリエステルフィルム内部で分子の可塑化が促進された状態になり、ポリエステルフィルム表面へのオリゴマーの析出が促進される。このため、包装材に使用されるコア、ラベル、カバーフィルムは、その水分率が15wt%以下であることが好ましく、更に12wt%以下、特に10wt%以下に抑えられたものを使用することが望ましい。材質については特に限定はされないが、含有水分率、強度等の観点からコアについては金属コアやプラスチックコアが望ましい。
【0032】
[保管方法]
本発明においては、ロール状に巻かれたポリエステルフィルムロール全体を前記のプラスチックフィルムで覆い、この包装体内部に前記の乾燥剤を封入し、好ましくは含有水分率が15wt%以下である包装材を使用して、温度10〜30℃、相対湿度70%以下にコントロールされた環境下に保管する。保管温度は、10〜25℃が好ましく、特に10〜20℃が好ましい。相対湿度は、65%以下が好ましく、特に55%以下が好ましい。
【0033】
[ポリエステルフィルムの製膜]
本発明におけるポリエステルフィルムは、従来から知られている、あるいは当業界に蓄積されている方法に準じて得ることができる。
【0034】
例えば、ポリエステルを押出機にて加熱溶融し、押出し口金以前で、ポリエステルを高精度濾過し、次いで口金より融点Tm℃〜(Tm+70)℃の温度(ただし、Tm:ポリエステルの融点)でフィルム状に押出した後、20〜90℃の冷却ロールで急冷固化して未延伸フィルムを得る。しかる後に、該未延伸フィルムを常法に従って一軸方向(縦方向または横方向)に(Tg−10)〜(Tg+70)℃の温度(ただし、Tg:ポリエステルのガラス転移温度)で2.5〜8.0倍の倍率で、好ましくは3.0〜7.5倍の倍率で延伸し、次いで前記方向とは直角方向にTg〜(Tg+70)℃の温度において2.5〜8.0倍の倍率、好ましくは3.0〜7.5倍の倍率で延伸する。さらに必要に応じて縦方向および/または横方向に再度延伸してもよい。すなわち、2段、3段、4段、あるいは多段の延伸を行うとよい。全延伸倍率は、面積延伸倍率として、通常9倍以上、好ましくは12〜42倍である。さらに引き続いて、二軸配向フィルムを(Tg+70)〜(Tm−10)℃の温度、例えば180〜250℃で熱固定結晶化することによって優れた寸法安定性が付与される。なお、熱固定時間は1〜60秒間が好ましい。
【0035】
[塗布層]
本発明におけるポリエステルフィルムには、その少なくとも片面に塗布層を設けることができる。塗布層の塗設は最終延伸処理を施す以前のポリエステルフィルムの表面に塗液を塗布することで行い、塗布後にはフィルムを少なくとも一軸方向に延伸するのが好ましい。この延伸の前ないし途中で塗膜は乾燥される。その中で、塗布は未延伸積層フィルムまたは縦(一軸)延伸積層フィルム、特に縦(一軸)延伸積層フィルムに行うのが好ましい。塗布方法としては特に限定されてないが、例えば、ロールコート法、ダイコート法等が挙げられる。
【0036】
上記塗液、特に水性塗液の固形分濃度は、0.2〜8.0wt%、さらに0.3〜6.0wt%であることが好ましい。そして、塗液(好ましくは水性塗液)には、本発明の効果を妨げない範囲で、他の成分、例えば、他の界面活性剤、安定剤、分散剤、UV吸収剤、増粘剤等を添加することができる。
【0037】
【実施例】
以下、実施例により本発明をさらに説明するが、本発明はこれら実施例により限定されるものではない。なお、実施例および比較例における「部」および「%」は、特に断らない限り重量基準である。本発明における物性値および特性は、それぞれ以下の方法で測定し、かつ、定義されるものである。
【0038】
[乾燥剤の吸湿度]
未使用の乾燥剤約100gを25℃、60%RHの雰囲気下、1時間保管後、重量を測定しその重量値をW0 (g)とする。その乾燥剤を40℃、90%RHの雰囲気下に一日保管する。一日保管後、25℃、60%RHの雰囲気に戻し、1時間保管後、その重量を測定しその重量値をW1 (g)とする。得られた結果から、下記式にて乾燥剤の吸湿度を算出した。
【0039】
乾燥剤の吸湿度=[(W1 −W0 )/W0 ]×100
[乾燥剤の平均粒径]
光学顕微鏡により乾燥剤のサイズに応じた倍率にて各粒子の写真を撮影し、画像解析処理装置ルーゼックス500(日本レギュレーター製)を用い、投影粒子径の平均値(測定点数10)により算出する。
【0040】
[オリゴマー量]
2軸配向ポリエステルフィルムを38mm×38mmのサイズに切り出し25℃下において25mlのクロロホルムに1時間浸漬させた。あらかじめ吸光度計にてオリゴマーの検量線を引いておき、1時間浸漬後の吸光度からクロロホルムに溶出したオリゴマー量を求めた。単位はmg/m2 /hrで示す。
【0041】
[全光線透過率]
JIS K6714−1958に基づき測定を実施した。
【0042】
[含有水分率]
フィルム、コア、ラベルは切片サンプルを採取し、元の重量(X)を測定した後、110℃で3時間保持した後、保持後重量(Y)を測定して、下記式(1)により求めた。
【0043】
【数1】
含有水分率(%)={(X−Y)/X}・100 ……(1)
[放電防止性]
保管されたポリエステルフィルムロールからフィルム20mを15m/分の速度で3回巻出し、放電を生じたか観察するとともにフィルム両面の放電跡をフィルム面にトナーをふりかけ目視により観察し、その結果から下記の基準で評価した。
○:3回とも放電、もしくは放電跡が認められない。(放電防止性良好)
×:1個所以上放電、もしくは放電跡が認められる。(放電防止性不良)
[ガラス転移温度(Tg)、融点(Tm)]
サンプル20mgをアルミニウムパンに封入し、示差走査型熱量計(DuPont Instrument 910 DSC)にセットし、室温から20℃/分の昇温速度の条件で測定した。
【0044】
[実施例1]
常法の重合方法により不活性粒子を実質的に含有していないポリエチレンテレフタレート(PET)を得た。このポリエチレンテレフタレートを170℃で3時間乾燥後、押出機に供給し、溶融温度290℃にて溶融して、ダイよりシート状に押出し、急冷して未延伸フィルムを得た。得られた未延伸フィルムを予熱し、更に低速・高速のロール間でフィルム温度(Tg+15)℃にて縦方向に3.5倍に延伸し、急冷し、次いで縦延伸フィルムの一方の面に下記の組成の塗布層Bの水溶性塗液を、他の面に塗布層Aの水溶性塗液を、各々3.8g/m2、1.5g/m2の塗布重量となるよう塗布し、続いてステンターに供給し、100℃にて横方向に4.2倍に延伸した。得られた二軸延伸フィルムを210℃の熱風で4秒間熱固定し、厚み6.5μmの二軸配向ポリエステルフィルムを得た。
【0045】
得られた2軸配向ポリエステルフィルムを550mm幅にスリットしながらアルミ製円筒状コアに10000mの長さに巻き取った。このロールにフィルムカバー(ポリエチレンテレフタレートフィルム)で覆い、ラベルを貼り付け、製品である2軸配向ポリエステルフィルムに直接触れないよう、シリカゲル(平均粒径3000μm)が200g入った袋を接着テープでフィルムカバーの内側に取り付け後、アルミ箔で製品表面が露出しない様に梱包した。このときの含有水分率データは表に示す。この包装体を20℃、相対湿度50%にコントロールされた倉庫に3ヶ月保管した後、製品フィルムの最芯部分(コアに最も近い部分)と最表層部分のフィルムをサンプリングしてオリゴマー量を測定した。また最芯部分から採取した2軸配向ポリエステルフィルムの全光線透過率を測定した。
【0046】
塗布層A、Bの形成に用いた水溶性塗液中の微粒子の平均粒径、組成、シロキサン共重合アクリル樹脂の組成、水溶性塗液の塗布重量を下記のように調整して塗工した。
【0047】
塗布層Aの形成に用いた水溶性塗液:固形分濃度1.0%
固形分組成
・バインダー樹脂 高松油脂(株)製 アクリル変性ポリエステル IN−170−B 57.8部
・不活性粒子 架橋アクリル樹脂粒子(平均粒径15nm) 5.2部
・界面活性剤 三洋化成工業(株)製 ナロアクティー N85 27部
・離形剤 信越化学工業(株)製 シロキサン共重合アクリル樹脂X−22−8053 10部
塗布層Bの形成に用いた水溶性塗液:固形分濃度2.3%
固形分組成
・バインダー樹脂 高松油脂(株)製 アクリル変性ポリエステル SH551BK 49部
・バインダー樹脂 信越化学工業(株)製 メチルセルロースSM15 20部
・不活性粒子 架橋アクリル樹脂粒子(平均粒径40nm) 18部
・界面活性剤 三洋化成工業(株)製 ナロアクティー N85 10部
・離形剤 信越化学工業(株)製 シロキサン共重合アクリル樹脂X−22−8053 3部
[実施例2〜5及び比較例1〜5]
表1に示したように変更した以外は実施例1と同様にポリエステルフィルム包装体を作成し、3ヶ月後の評価を行った。評価結果を表1に示す。
【0048】
[実施例6]
実施例1とは2軸配向ポリエチレンテレフタレートフィルムの厚みを125μmフィルムスリット時の巻き長を3000mに変更し、塗布層A、Bの塗剤から下記の組成の水可溶性3%塗剤を10g/m2 を片面側に塗工した以外は表1に示した通り実施し、ポリエステルフィルム包装体を作成した。このポリエステルフィルム包装体の3ヶ月後の評価を行った。評価結果を表1に示す。
【0049】
ポリエステル;酸成分が2,6−ナフタレンジカルボン酸63モル%/イソフタル酸32モル%/5−ナトリウムスルホイソフタル酸5モル%、グリコール成分がエチレングリコール90モル%/ジエチレングリコール10モル%で構成。(特開平06−116487号公報実施例1に記載の方法に準じて製造)
アクリル;メチルメタクリレート30モル%/2−イソプロペニル−2−オキサゾリン30モル%/ポリエチレンオキシド(n=10)メタクリレート10モル%/アクリルアミド30モル%で構成(特開昭63−37167号公報製造例1〜3に記載の方法に準じて製造)
微粒子;シリカ及びチタニアの複合無機粒子(平均粒径:100nm)。(特開平7−2520号公報製造例、実施例に記載の方法に準じて製造)
添加剤;カルナバワックス(中京油脂株式会社製 商品名セロゾール524)
濡れ剤;ポリオキシエチレン(n=7)ラウリルエーテル(三洋化成株式会社製商品名 ナロアクティーN−70)
ポリエステル/アクリル/微粒子/添加剤/濡れ剤の組成比は67/20/3/5/5 (重量%)で調製した。
【0050】
[比較例6]
表1に示した通り条件を変更した以外は実施例6と同様にポリエステルフィルム包装体を作成し、3ヶ月後の評価を行った。評価結果を表1に示す。
【0051】
[実施例7、8及び比較例7]
実施例1で製膜に用いた原料のポリエチレンテレフタレートをポリエチレン−2,6−ナフタレートに変更して、表1に示した通り条件を変更した以外は実施例1と同様にポリエステルフィルム包装体を作成し、3ヶ月後の評価を行った。評価結果を表1に示す。
【0052】
[比較例8]
乾燥剤を表1に示した通りに変更した以外は実施例8と同様にポリエステルフィルム包装体を作成し、3ヶ月後の評価を行った。評価結果を表1に示す。
【0053】
【表1】
【0054】
表1から明らかなように、本発明によれば保管後のポリエステルフィルム表面へのオリゴマー析出が抑えられ、且つ、ポリエステルフィルムの放電抑止性が良好なものになる。
【0055】
尚、表1に示した吸湿剤の平均粒径は以下の通りであった。
シリカゲル: 3mm
炭酸カルシウム: 3mm
塩化カルシウム: 3mm
酸化マグネシウム: 1mm
塩化マグネシウム: 1mm
【0056】
【発明の効果】
本発明によれば、長期間フィルムを保管しても、フィルム表面に実質上オリゴマー析出物や放電、放電跡がなく、磁気記録媒体用基材とした時の磁気記録特性、光学用基材とした時の光学特性に優れたポリエステルフィルムを提供できる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a polyester film package and a storage method thereof. More specifically, the present invention is substantially free of oligomers on the film surface and is useful for optical substrates typified by substrates for magnetic recording media, reflectors, diffusers, touch panels, and light-emitting elements. The present invention relates to a polyester film package excellent in magnetic recording characteristics when used as a base material for magnetic recording media, optical characteristics when used as a base material for optics, and gas barrier properties, and a storage method thereof.
[0002]
[Prior art]
The polyester film is excellent in performance such as mechanical properties, heat resistance, durability, flexibility, and surface properties. For this reason, it is suitably used for magnetic recording media such as video tapes, audio tapes, memory tapes, magnetic sheets, and magnetic disks. Similarly, for optical use, these characteristics are utilized, and it is suitably used as a reflector for liquid crystal display (hereinafter referred to as LCD), a diffusion plate, a touch panel substrate, and an organic electroluminescence substrate.
[0003]
However, the polyester film has a drawback that oligomers are deposited on the film surface. For example, when a polyester film is used as a base film of a magnetic recording medium, oligomers are deposited on the surface of the polyester film, which is a base film, before being laminated or when the magnetic recording layer is laminated. However, this is a problem because it causes a decrease in magnetic recording output.
[0004]
Moreover, when a polyester film is used as an optical film, the oligomer deposited on the surface of the polyester film causes a decrease in the lifetime of the light emitting element, which is a problem.
[0005]
In addition, even when a polyester film is used as a diffusion plate or a touch panel substrate, oligomers deposited on the substrate surface cause scattering, which causes a decrease in light transmittance, an increase in haze, and an inhibition of adhesion performance when laminated. It is a problem.
[0006]
In order to solve such problems of oligomers, for example, JP-A-8-245811, JP-A-2000-94616, and JP-A-2000-187830 propose a method for reducing oligomers deposited on the surface of a polyester film. Has been. These proposals have an effect of reducing oligomers deposited on the polyester film surface immediately after film formation.
[0007]
However, when these films are stored, there is a phenomenon of oligomer diffusion from the inside of the film to the film surface, so the amount of oligomers deposited on the film surface is small immediately after film formation, but under storage conditions at high temperature and high humidity. The amount of oligomer deposited on the surface increases with time, and as a result, various problems occur when using a polyester film.
[0008]
Patent Document 4 discloses a method for suppressing the diffusion of oligomers from the inside of the film to the film surface by storing the film in a package including a hygroscopic material when the film is stored. However, in this method, the moisture content of the polyester film becomes too low, and when the polyester film is unwound after storage or when various processing is performed on the polyester film, discharge occurs on the film surface, resulting in defects on the film surface. There is a problem that causes the problem to be solved.
[0009]
[Patent Document 1]
Japanese Patent Laid-Open No. 8-245811
[Patent Document 2]
JP 2000-94616 A
[Patent Document 3]
JP 2000-187830 A
[Patent Document 4]
Japanese Patent Laid-Open No. 2002-173270 [0013]
[Problems to be solved by the invention]
The object of the present invention is to solve the above problems when used as a base film of a magnetic recording medium or as an optical film, and is excellent in high signal output or high gas barrier properties, light transmittance, haze, etc. Another object of the present invention is to provide a polyester film package and a method for storing the same.
[0014]
[Means for Solving the Problems]
As a result of intensive studies to achieve the above object, the present inventor can suppress oligomers deposited on the film surface due to oligomer diffusion during film storage, and further when unwinding the polyester film after storage. It has been found that the discharge of the film surface generated when various processing is performed on the polyester film can be suppressed, and the present invention has been completed.
[0015]
That is, according to the present invention, [1] The entire polyester film roll obtained by winding a polyester film containing polyester as a main component in a roll shape is laminated with a metal film or an inorganic oxide film on at least one side. This can be achieved by a polyester film package that is covered with a plastic film that has been coated with at least one desiccant having a moisture absorption of 10% to 55%.
[0016]
Furthermore, as a preferred embodiment of the present invention,
[2] The polyester film package according to [1], wherein the polyester film is a biaxially oriented film,
[3] The polyester film package according to [1], wherein the polyester is polyethylene terephthalate,
[4] The polyester film package according to [1], wherein the polyester is polyethylene-2,6-naphthalene dicarboxylate,
[5] The polyester film package according to [1], wherein the desiccant is at least one selected from the group consisting of silica gel, calcium chloride, calcium oxide, phosphorus pentoxide, granular soda lime, and magnesium perchlorate.
[6] The polyester film package according to [1], wherein the average particle size of the desiccant is in the range of 10 to 7000 μm.
[7] The polyester film roll is wound around a core, and the moisture content of the core, the plastic film, and the label enclosed in the package is all 15 wt% or less. Polyester film packaging,
[8] The polyester film package according to [7], wherein the material of the core is resin or metal,
[9] The polyester film package according to any one of [1] to [8], wherein the polyester film has a thickness of 2 to 20 μm, and the polyester film is used as a base film for magnetic recording.
[10] The polyester film package according to any one of [1] to [8], in which the polyester film is used as an optical film.
[0017]
Another object of the present invention is to provide the polyester film package according to any one of [11] [1] to [10] under conditions of a temperature of 10 ° C. to 30 ° C. and a relative humidity of 70% or less. This can be achieved by the storage method of the polyester film package stored in the above.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
The present invention will be described in detail below.
[0019]
[polyester]
The polyester constituting the polyester film in the present invention is a substantially linear, thermoplastic polyester having film-forming properties, particularly film-forming properties by melt molding, for example, aromatic dicarboxylic acid as a main acid component, It is a thermoplastic polyester having an aliphatic glycol as a main glycol component.
[0020]
Examples of the thermoplastic polyester include polyethylene terephthalate, polyethylene isophthalate, polytetramethylene terephthalate, poly-1,4-cyclohexylenedimethylene terephthalate, polyethylene-2,6-naphthalenedicarboxylate, and the like. Of these, polyethylene terephthalate and polyethylene-2,6-naphthalenedicarboxylate are preferred. In particular, it is preferable that the polyester is polyethylene-2,6-naphthalenedicarboxylate because the oligomer suppressing effect of the present invention becomes remarkable.
[0021]
The polyester may be a homopolyester or a copolyester. In the case of a copolyester, examples of copolymer components of polyethylene terephthalate and polyethylene-2,6-naphthalene dicarboxylate include diethylene glycol, propylene glycol, trimethylene glycol, tetramethylene glycol, neopentyl glycol, polyoxyethylene glycol, p- Other diol components such as xylene glycol, 1,4-cyclohexanedimethanol, adipic acid, sebacic acid, phthalic acid, isophthalic acid, terephthalic acid (in the case of polyethylene-2,6-naphthalenedicarboxylate), 2, 6-naphthalenedicarboxylic acid (in the case of polyethylene terephthalate), other dicarboxylic acid components such as 5-sodium sulfoisophthalic acid, and oxycarboxylic acid components such as p-oxyethoxybenzoic acid And the like. The amount of the copolymer component is preferably 20 mol% or less, more preferably 10 mol% or less, based on the total acid component.
[0022]
Furthermore, trifunctional or more polyfunctional compounds such as trimellitic acid and pyromellitic acid can be copolymerized. In this case, it is preferable to copolymerize the polymer in a substantially linear amount, for example, 2 mol% or less.
[0023]
It will be readily understood that copolymer components in polyesters other than polyethylene terephthalate and polyethylene-2,6-naphthalenedicarboxylate are also considered as described above. The polyester is known per se and can be produced by a method known per se.
[0024]
[Lubricant]
The polyester film in the present invention may contain a known lubricant. Examples of the lubricant include inorganic particles such as spherical silica, porous silica, calcium carbonate, silica alumina, alumina, titanium dioxide, kaolin clay, barium sulfate and zeolite, or organic particles such as silicon resin particles and crosslinked polystyrene particles. . The inorganic particles are preferably a synthetic product rather than a natural product because the particle size is uniform, and inorganic particles having any crystal form, hardness, specific gravity, and color can be used. The inert particles added to the film may be a single component selected from those exemplified above, or may be a multiple component including two components or three or more components.
[0025]
[Polyester film]
The polyester film in the present invention contains polyester as a main constituent. The polyester film in the present invention is preferably a biaxially oriented film. The biaxially oriented polyester film can be formed by a known film forming method. That is, the polyester can be melted with an extruder, extruded into a sheet, cooled and solidified with a cooling roll to form an unstretched film, and then the unstretched film can be further biaxially stretched. For the biaxial stretching, known biaxial stretching methods such as sequential biaxial stretching, simultaneous biaxial stretching, and multistage stretching can be used.
[0026]
[Plastic film]
The plastic film used in the present invention is a plastic film in which a metal film or an inorganic oxide film is laminated on at least one surface thereof. Examples of the metal film include an aluminum film, a silver foil, and a copper foil. Examples of the inorganic oxide film include a silica (silicon oxide) film. The lamination of the metal film or the inorganic oxide film on the plastic base film may be a metal foil or an inorganic oxide foil, preferably laminated via an adhesive layer, or a metal layer or an inorganic oxide layer. May be deposited on a plastic base film by vapor deposition.
[0027]
The base film of the plastic film is preferably selected from at least one of olefin, paraffin, and polyester. Moreover, what uses the bonding film of other materials for a base film is also contained in the plastic film in this invention.
[0028]
[desiccant]
In the present invention, at least one desiccant having a moisture absorption of 55% or less is enclosed inside the package. Examples of the desiccant include silica gel, calcium chloride, calcium oxide, phosphorus pentoxide, granular soda lime, and magnesium perchlorate. When the moisture absorption of the desiccant exceeds 55%, discharge occurs on the film surface when unwinding the polyester film after storage, or when various processes are performed on the polyester film, resulting in defects on the film surface. The moisture absorption of the desiccant is preferably 50% or less from this viewpoint. Further, the lower limit of the moisture absorption of the desiccant is preferably 10% in order to suppress oligomers that precipitate on the surface of the polyester film during storage.
[0029]
These desiccants are preferably packed in the plastic film so as not to contact the surface of the polyester film inside the package, from the viewpoint of preventing moisture absorption.
[0030]
In addition, it is preferable that the desiccant in this invention is a range whose average particle diameter is 10-7000 micrometers. If the average particle size of the desiccant is less than 10 μm, the desiccant tends to adhere to the surface of the polyester film due to static electricity or the like, and the surface characteristics of the film are impaired. On the other hand, when the average particle diameter of the desiccant exceeds 7000 μm, it is difficult to enclose the desiccant inside the package, or the moisture content adjustment of the polyester film inside the package may be hindered.
[0031]
[Packaging materials]
The polyester film roll in the present invention is preferably a roll in which a polyester film is wound around a core. The core used as the packaging material can be selected from a plastic core, a paper core, and a metal core. The stored polyester film is adversely affected by water absorption from the core, label, and cover film (plastic film) used for the packaging material. That is, when the polyester film absorbs water, the plasticization of molecules is promoted inside the polyester film, and the precipitation of oligomers on the surface of the polyester film is promoted. For this reason, it is preferable that the core, label, and cover film used for the packaging material have a moisture content of 15 wt% or less, more preferably 12 wt% or less, particularly 10 wt% or less. . The material is not particularly limited, but a metal core or a plastic core is desirable for the core from the viewpoint of moisture content, strength, and the like.
[0032]
[Storage method]
In the present invention, the entire polyester film roll wound in a roll shape is covered with the plastic film, the desiccant is enclosed inside the package, and preferably a packaging material having a moisture content of 15 wt% or less. It is used and stored in an environment controlled at a temperature of 10 to 30 ° C. and a relative humidity of 70% or less. The storage temperature is preferably 10 to 25 ° C, particularly preferably 10 to 20 ° C. The relative humidity is preferably 65% or less, particularly preferably 55% or less.
[0033]
[Polyester film production]
The polyester film in the present invention can be obtained according to a method conventionally known or accumulated in the industry.
[0034]
For example, polyester is heated and melted in an extruder, the polyester is filtered with high precision before the extrusion die, and then formed into a film at a temperature of the melting point Tm ° C. to (Tm + 70) ° C. (where Tm is the melting point of the polyester). After extrusion, it is rapidly cooled and solidified with a cooling roll of 20 to 90 ° C. to obtain an unstretched film. Thereafter, the unstretched film is uniaxially (longitudinal or transverse) according to a conventional method at a temperature of (Tg-10) to (Tg + 70) ° C. (where Tg is the glass transition temperature of the polyester), 2.5 to 8 The film is stretched at a magnification of 0.0, preferably at a magnification of 3.0 to 7.5, and then at a magnification of 2.5 to 8.0 at a temperature of Tg to (Tg + 70) ° C. in a direction perpendicular to the above direction. The film is preferably stretched at a magnification of 3.0 to 7.5 times. Further, if necessary, the film may be stretched again in the machine direction and / or the transverse direction. That is, two-stage, three-stage, four-stage, or multistage stretching may be performed. The total draw ratio is usually 9 times or more, preferably 12 to 42 times as the area draw ratio. Subsequently, excellent dimensional stability is imparted by thermally fixing crystallization of the biaxially oriented film at a temperature of (Tg + 70) to (Tm-10) ° C., for example, 180 to 250 ° C. The heat setting time is preferably 1 to 60 seconds.
[0035]
[Coating layer]
The polyester film in the present invention can be provided with a coating layer on at least one side thereof. The coating layer is preferably applied by applying a coating solution to the surface of the polyester film before the final stretching treatment, and after coating, the film is preferably stretched at least in a uniaxial direction. The coating film is dried before or during the stretching. Among them, the coating is preferably performed on an unstretched laminated film or a longitudinal (uniaxial) stretched laminated film, particularly a longitudinal (uniaxial) stretched laminated film. Although it does not specifically limit as a coating method, For example, a roll coat method, a die coat method, etc. are mentioned.
[0036]
The solid content concentration of the coating liquid, particularly the aqueous coating liquid, is preferably 0.2 to 8.0 wt%, and more preferably 0.3 to 6.0 wt%. In the coating liquid (preferably aqueous coating liquid), other components, for example, other surfactants, stabilizers, dispersants, UV absorbers, thickeners, etc., as long as the effects of the present invention are not hindered. Can be added.
[0037]
【Example】
EXAMPLES Hereinafter, although an Example demonstrates this invention further, this invention is not limited by these Examples. In the examples and comparative examples, “parts” and “%” are based on weight unless otherwise specified. The physical property values and characteristics in the present invention are each measured and defined by the following methods.
[0038]
[Hygroscopic absorption of desiccant]
About 100 g of unused desiccant is stored for 1 hour in an atmosphere of 25 ° C. and 60% RH, and the weight is measured. The weight value is defined as W 0 (g). The desiccant is stored for one day in an atmosphere of 40 ° C. and 90% RH. After storage for one day, return to the atmosphere of 25 ° C. and 60% RH, store for 1 hour, measure the weight, and let the weight value be W 1 (g). From the obtained result, the moisture absorption of the desiccant was calculated by the following formula.
[0039]
Hygroscopicity of desiccant = [(W 1 −W 0 ) / W 0 ] × 100
[Average particle size of desiccant]
The photograph of each particle | grain is image | photographed with the magnification according to the size of the desiccant with the optical microscope, and it calculates with the average value (10 measurement points) of a projected particle diameter using image analysis processing apparatus Luzex 500 (made by a Japan regulator).
[0040]
[Oligomer content]
A biaxially oriented polyester film was cut into a size of 38 mm × 38 mm and immersed in 25 ml of chloroform at 25 ° C. for 1 hour. A calibration curve of the oligomer was drawn in advance with an absorbance meter, and the amount of oligomer eluted in chloroform was determined from the absorbance after immersion for 1 hour. The unit is shown in mg / m 2 / hr.
[0041]
[Total light transmittance]
Measurement was carried out based on JIS K6714-1958.
[0042]
[Moisture content]
For the film, core, and label, take a slice sample, measure the original weight (X), hold at 110 ° C. for 3 hours, then measure the weight (Y) after holding, and obtain by the following formula (1). It was.
[0043]
[Expression 1]
Moisture content (%) = {(XY) / X} · 100 (1)
[Discharge prevention]
The film 20m was unwound 3 times from the stored polyester film roll at a speed of 15m / min, and it was observed whether or not a discharge occurred, and the discharge traces on both sides of the film were sprinkled with toner on the film surface and visually observed. Evaluated by criteria.
○: No discharge or trace of discharge was observed in all three times. (Good discharge prevention)
X: Discharge at one or more places or traces of discharge are observed. (Discharge prevention failure)
[Glass transition temperature (Tg), melting point (Tm)]
A 20 mg sample was sealed in an aluminum pan, set in a differential scanning calorimeter (DuPont Instrument 910 DSC), and measured at room temperature to 20 ° C./min.
[0044]
[Example 1]
Polyethylene terephthalate (PET) substantially free of inert particles was obtained by a conventional polymerization method. This polyethylene terephthalate was dried at 170 ° C. for 3 hours, then supplied to an extruder, melted at a melting temperature of 290 ° C., extruded into a sheet form from a die, and rapidly cooled to obtain an unstretched film. The obtained unstretched film is preheated, further stretched 3.5 times in the machine direction at a film temperature (Tg + 15) ° C. between low-speed and high-speed rolls, quenched, and then on one side of the longitudinally stretched film the aqueous coating liquid of the coating layer B of the composition of a water-soluble coating liquid of the coating layer a on the other side, coated respectively 3.8 g / m 2, so that a coating weight of 1.5 g / m 2, Then, it supplied to the stenter and extended | stretched 4.2 times in the horizontal direction at 100 degreeC. The obtained biaxially stretched film was heat-fixed with hot air at 210 ° C. for 4 seconds to obtain a biaxially oriented polyester film having a thickness of 6.5 μm.
[0045]
The obtained biaxially oriented polyester film was wound up to a length of 10,000 m on an aluminum cylindrical core while slitting to a width of 550 mm. Cover this roll with a film cover (polyethylene terephthalate film), affix a label, and cover the bag with 200 g of silica gel (average particle size 3000 μm) with adhesive tape so as not to touch the biaxially oriented polyester film as a product directly After being mounted inside, it was packed with aluminum foil so that the product surface was not exposed. The moisture content data at this time is shown in the table. This package is stored in a warehouse controlled at 20 ° C and 50% relative humidity for 3 months, and then the amount of oligomer is measured by sampling the most core part of the product film (the part closest to the core) and the film on the outermost layer. did. Further, the total light transmittance of the biaxially oriented polyester film collected from the most core portion was measured.
[0046]
Coating was performed by adjusting the average particle diameter of fine particles in the water-soluble coating liquid used for forming the coating layers A and B, the composition, the composition of the siloxane copolymer acrylic resin, and the coating weight of the water-soluble coating liquid as follows. .
[0047]
Water-soluble coating liquid used for forming coating layer A: solid content concentration 1.0%
Solid content composition / binder resin Acrylic modified polyester IN-170-B manufactured by Takamatsu Yushi Co., Ltd. 57.8 parts / inactive particles Cross-linked acrylic resin particles (average particle size 15 nm) 5.2 parts / surfactant SANYO KASEI KOGYO ( NAROACTY N85 27 parts, parting agent Shin-Etsu Chemical Co., Ltd. Siloxane copolymer acrylic resin X-22-8053 10 parts Water-soluble coating liquid used for forming coating layer B: solid content concentration 2.3 %
Solid composition / binder resin Takamatsu Yushi Co., Ltd. acrylic modified polyester SH551BK 49 parts / binder resin Shin-Etsu Chemical Co., Ltd. methyl cellulose SM15 20 parts / inactive particles Cross-linked acrylic resin particles (average particle size 40 nm) 18 parts / interface Activator Sanyo Kasei Kogyo Co., Ltd. NAROACTY N85 10 parts Release agent Shin-Etsu Chemical Co., Ltd. Siloxane copolymer acrylic resin X-22-8053 3 parts [Examples 2-5 and Comparative Examples 1-5]
A polyester film package was prepared in the same manner as in Example 1 except that the changes were made as shown in Table 1 and evaluated after 3 months. The evaluation results are shown in Table 1.
[0048]
[Example 6]
In Example 1, the thickness of the biaxially oriented polyethylene terephthalate film was changed to 3000 m when the thickness of the 125 μm film slit was changed to 10 g / m of a water-soluble 3% coating composition having the following composition from the coating layers A and B. Except that 2 was coated on one side, it was carried out as shown in Table 1 to prepare a polyester film package. The polyester film package was evaluated after 3 months. The evaluation results are shown in Table 1.
[0049]
Polyester: The acid component is composed of 63 mol% of 2,6-naphthalenedicarboxylic acid / 32 mol% of isophthalic acid / 5 mol% of 5-sodium sulfoisophthalic acid, and the glycol component is composed of 90 mol% of ethylene glycol / 10 mol% of diethylene glycol. (Manufactured according to the method described in Example 1 of JP-A-06-116487)
Acrylic; composed of 30% by mole of methyl methacrylate / 2% by mole of 2-isopropenyl-2-oxazoline / 10% by mole of polyethylene oxide (n = 10) methacrylate / 30% by mole of acrylamide (Japanese Unexamined Patent Publication No. 63-37167, Production Example 1) -Manufactured according to the method described in 3)
Fine particles: silica and titania composite inorganic particles (average particle size: 100 nm). (Manufactured according to the method described in JP-A-7-2520, Production Examples and Examples)
Additives; Carnauba wax (trade name Cellosol 524, manufactured by Chukyo Yushi Co., Ltd.)
Wetting agent; polyoxyethylene (n = 7) lauryl ether (trade name NAROACTY N-70, manufactured by Sanyo Chemical Co., Ltd.)
The composition ratio of polyester / acrylic / fine particles / additive / wetting agent was 67/20/3/5/5 (% by weight).
[0050]
[Comparative Example 6]
A polyester film package was prepared in the same manner as in Example 6 except that the conditions were changed as shown in Table 1, and evaluated after 3 months. The evaluation results are shown in Table 1.
[0051]
[Examples 7 and 8 and Comparative Example 7]
A polyester film package was prepared in the same manner as in Example 1 except that the raw material polyethylene terephthalate used for film formation in Example 1 was changed to polyethylene-2,6-naphthalate and the conditions were changed as shown in Table 1. And the evaluation after 3 months was performed. The evaluation results are shown in Table 1.
[0052]
[Comparative Example 8]
A polyester film package was prepared in the same manner as in Example 8 except that the desiccant was changed as shown in Table 1 and evaluated after 3 months. The evaluation results are shown in Table 1.
[0053]
[Table 1]
[0054]
As is apparent from Table 1, according to the present invention, oligomer precipitation on the surface of the polyester film after storage is suppressed, and the discharge suppression property of the polyester film is good.
[0055]
In addition, the average particle diameter of the hygroscopic agent shown in Table 1 was as follows.
Silica gel: 3mm
Calcium carbonate: 3mm
Calcium chloride: 3mm
Magnesium oxide: 1mm
Magnesium chloride: 1mm
[0056]
【The invention's effect】
According to the present invention, even when the film is stored for a long period of time, the film surface is substantially free from oligomer precipitates, discharges, and traces of discharge. It is possible to provide a polyester film having excellent optical characteristics when it is applied.
Claims (11)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002346856A JP4155806B2 (en) | 2002-11-29 | 2002-11-29 | Polyester film package and storage method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002346856A JP4155806B2 (en) | 2002-11-29 | 2002-11-29 | Polyester film package and storage method thereof |
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| JP4155806B2 true JP4155806B2 (en) | 2008-09-24 |
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| JP5034198B2 (en) * | 2005-09-27 | 2012-09-26 | 住友化学株式会社 | Manufacturing method of polarizing plate package |
| JP2008094461A (en) * | 2006-10-13 | 2008-04-24 | Fujifilm Corp | Roll optical film packaging method and package |
| EP2585384A1 (en) * | 2010-06-22 | 2013-05-01 | Dow Global Technologies LLC | Packaged, wrapped, cylindrically rolled moisture-sensitive film and method of making the same |
| JP2014162550A (en) * | 2013-02-28 | 2014-09-08 | Mitsubishi Plastics Inc | Package body of optical biaxially-oriented polyester film roll |
| US10047208B2 (en) | 2014-11-27 | 2018-08-14 | Sumitomo Chemical Company, Limited | Method for producing porous film |
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