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JP4157262B2 - Container for fluid and manufacturing method thereof - Google Patents
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JP4157262B2 - Container for fluid and manufacturing method thereof - Google Patents

Container for fluid and manufacturing method thereof Download PDF

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Publication number
JP4157262B2
JP4157262B2 JP2000258486A JP2000258486A JP4157262B2 JP 4157262 B2 JP4157262 B2 JP 4157262B2 JP 2000258486 A JP2000258486 A JP 2000258486A JP 2000258486 A JP2000258486 A JP 2000258486A JP 4157262 B2 JP4157262 B2 JP 4157262B2
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Japan
Prior art keywords
reinforcing
engagement
reinforcing cylinder
cylindrical
lid
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JP2000258486A
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JP2002114239A (en
Inventor
徹 市川
洋二 田中
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Hosokawa Yoko KK
Polymer Systems Co Ltd
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Hosokawa Yoko KK
Polymer Systems Co Ltd
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Priority to JP2000258486A priority Critical patent/JP4157262B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、接着剤、コーキング材、マヨネーズ等の各種の流動体を収容するための容器及びその製造方法に関する。
【0002】
【従来の技術】
従来のこの種の容器としては、例えば吐出ガンに用いられる接着剤用のカートリッジがある。このカートリッジは、一層又は複数層の薄膜からなる筒体と、この筒体の一端部に設けられた底部と、筒体の他端部に設けられた補強筒部と、この補強筒部の先端開口部を閉じる蓋体とによって構成されている。蓋体は、補強筒部に嵌合される嵌合部と、補強筒部の先端面に固着されるフランジ部とを有しており、筒体の内部に接着剤が充填された後、嵌合部が補強筒部に嵌合される。その後、フランジ部が補強筒部の先端面に超音波融着法等によって固着されることにより、カートリッジ(容器)が完成する。
【0003】
【発明が解決しようとする課題】
上記構成の容器においては、補強筒部に蓋体の嵌合部を嵌合してからフランジ部を融着するまでの間、容器内の圧力を外気圧より高い正圧に維持しておくことが望ましい。筒体内の圧力が外気圧以下になると、容器の内部に外気が侵入するおそれがあるからである。ところが、蓋体は、フランジ部が補強筒部に融着されるまでの間は、嵌合部が補強筒部に単に嵌合されているだけである。このため、蓋体を補強筒部に嵌合したときに容器内の圧力が外気圧より高くなるようにしても、フランジ部を補強筒部に融着するまでの間に、蓋体が容器内の圧力によって外部側へ押し戻されてしまう。この結果、容器内の圧力が低くなって外気が容器内に侵入するおそれがあった。
【0004】
【課題を解決するための手段】
上記の問題を解決するために、この発明に係る流動体用容器は、一端が開口し、他端が閉じられた薄膜からなる筒体と、この筒体の開口部に設けられた補強筒部と、上記補強筒部の内周に嵌合する嵌合部、及び上記補強筒部の先端面に当接するフランジ部を有する蓋体とを備え、上記蓋体のフランジ部が上記補強筒部の先端面に固着されてなる流動性容器において、上記補強筒部の内周面と上記蓋体の嵌合部の外周面とに、互いに係合することによって上記蓋体が上記補強筒部から抜け出る方向へ移動するのを阻止する係合部を設けたことを特徴としている。この場合、上記係合部どうしが互いに係合した状態では、上記筒体の内部に収容された流動体に外気圧より高い正圧が作用していることが望ましい。また、上記蓋体のフランジ部が上記補強筒の先端面に超音波融着法によって固着されていることが望ましい。
【0005】
また、上記の問題を解決するために、この発明に係る流動体用容器の製造方法は、一端が開口し、他端が閉じられた薄膜からなる筒体と、この筒体の開口部に設けられた補強筒部と、上記補強筒部の内周に嵌合する嵌合部、及び上記補強筒部の先端面に当接するフランジ部を有する蓋体とを備え、上記蓋体のフランジ部が上記補強筒部の先端面に超音波融着法によって融着されてなる流動性容器を製造するに際し、上記蓋体を上記補強筒部にそこから抜け出る方向へ移動不能に係合させるとともに、上記蓋体が上記補強筒部に係合した状態では、上記筒体の内部に収容された流動体に外気圧より高い正圧を作用させておくことを特徴としている。
この場合、上記補強筒部の先端面とこれに超音波融着される上記フランジ部の外面との一方に断面が先細りの形状をなす環状の突起を形成し、他方に断面形状が上記突起と相似形で、かつ突起より小さい凹部を形成しておくことが望ましい。
【0006】
【発明の実施の形態】
以下、この発明の一実施の形態について図1〜図4を参照して説明する。
図2に示すように、この発明に係る流動体用容器1は、筒体2、底部3、補強筒部4及び蓋体5を備えている。容器1の内部には、接着剤、コーキング材、マヨネーズ、その他の流動体が収容されている。後述するように、流動体は、外気圧より若干高い正圧で収容されている。
【0007】
筒体2は、フィルム等の薄膜からなるものであり、両端が開口した筒として形成されている。筒体2を構成する薄膜は、一層であってもよいが、防湿、空気の遮断等の観点から樹脂のフィルム、アルミニウム等の金属箔等を積層したものを用いるのが望ましい。筒体2の断面形状は、円形にするのがよいが、他の形状であってよい。また、筒体2は、全長にわたって一定の直径を有しているが、底部3側から補強筒部4側(以下、底部3側を後端側と、補強筒部4側を先端側と称する。)へ向って僅かに拡径するテーパ状に形成してもよい。
【0008】
底部3は、硬質の樹脂を有底の短筒状に形成したものであり、筒体2の断面形状に対応して断面円形に形成されている。底部3は、筒体2の後端部(図2において右端部)外周に嵌合され、接着等の手段によって固着されている。これにより、筒体2の後端部の形状を円形に維持するとともに、筒体2の後端開口部が閉じられている。底部3は、筒体2の後端部内周面に固着してもよい。また、筒体2の後端開口部は、当該後端部を結束金具等で縛ることによって閉じてもよい。
【0009】
補強筒部4は、硬質の樹脂を成形することより、両端が開口した筒として形成されており、筒体2の断面形状に対応して断面円形に形成されている。補強筒部4の後端部(図2において右端部)内周には、筒体2の先端部外周が嵌合され、接着等の手段によって固着されている。これにより、筒体2の先端部が円形に維持されている。しかも、容器1を保持する場合には、補強筒部4を把持することにより、筒体2が潰れないようになっている。補強筒部4は、筒体2の先端部内周に固着してもよい。
【0010】
図3に示すように、補強筒部4の内周面で筒体2に接する中間部には、補強筒部4の周方向に沿って環状に延びる係止凹部(係合部)41が形成されている。この係止凹部41の両側面は、断面四半分の円弧状をなしているが、補強筒部4の軸線と直交する平面又は斜交するテーパ面にしてもよい。係止凹部41の幅(補強筒部4の軸線方向における長さ)は、その両側面を構成する円弧の直径より若干長くなっている。
【0011】
補強筒部4の先端面(図3の左端面)42には、補強筒部4の周方向に沿って環状に延びる凹部43が形成されている。この凹部43は、蓋体5を補強筒部4の先端面42に超音波融着法によって融着する際に用いられるものである。したがって、凹部43は、蓋体5が補強筒部4に融着されて容器1が完成した後には無くなってしまう。凹部43は、断面三角形状に形成されているが、断面台形状に形成してもよく、あるいは半円状に形成してもよい。
【0012】
図3に示すように、蓋体5は、長さが補強筒部4より若干短い嵌合筒部(嵌合部)51と、この嵌合筒部51の一端部(図3において右端部)に形成された蓋部52と、嵌合筒部51の他端部外周面に形成された環状のフランジ部53とから構成されている。
【0013】
嵌合筒部51の外径は、補強筒部4の内径と同等か若干大径になっている。したがって、嵌合筒部51は、補強筒部4の内周面に圧入されている。特に、嵌合筒部51の蓋部52側の端部は、筒体2を介して補強筒部4に圧入されているので、強い圧力をもって筒体2に圧入されている。これにより、嵌合筒部51の外周面と筒体2の内周面との間がほぼ気密状態になっている。補強筒部4の外周に筒体2が固着される場合には、嵌合筒部51の外周面と補強筒部4の内周面との間がほぼ気密状態にシールされるように、嵌合筒部51を補強筒部4に圧入するのがよい。
【0014】
嵌合筒部51の外周面の中間部には、嵌合筒部51の周方向に沿って環状に延びる係合突出部(係合部)51aが形成されている。この係合突出部51aは、断面半円状をなしており、その曲率半径は、係合凹部41の両側面を形成する円弧の曲率半径とほぼ同一になっている。したがって、補強筒部4の軸線方向における係合突出部51aの長さ(=係合突出部51aの直径)は、係合凹部41の幅より若干短くなっている。係合突出部51aは、係合凹部41の先端側の側面に接触したとき、フランジ部53が補強筒部4の先端面42から若干離れ、図1に示すように、フランジ部53が先端面42に接したとき、係合凹部41の後端側の側面にほぼ接するか、若干先端側に離れるように配置されている。係合突出部51aは、係合凹部41の側面が補強筒部4の軸線と直交する平面である場合には、断面四角形にしてもよく、係合凹部41の側面が補強筒部4の軸線と斜交するテーパ面である場合には、断面台形状にしてもよい。
【0015】
フランジ部53は、補強筒部4の外径とほぼ同一外径を有しており、補強筒部4の先端面42と対向する後端面54が先端面42に固着されている。特に、この実施の形態では、超音波融着法によって融着されている。超音波融着法によって融着するために、融着前のフランジ部53の後端面54には、図3及び図4に示すように、フランジ部53に沿って環状に延びる突起55が形成されている。この突起55は、凹部43と同一円周上に配置されている。また、突起55の断面形状は、凹部43と相似形であり、凹部43より若干大きく形成されている。したがって、図4に示すように、突起55の先端部が凹部43全体に嵌り込んだとしても、フランジ部53の後端面54と補強筒部4の先端面42との間には若干の隙間が生じる。また、この状態のときには、係合突出部51aが係合凹部41の先端側の側面にほぼ接触するようになっている。フランジ部53と補強筒部4との超音波融着時には、突起55が溶融されるとともに、凹部43の突起55との接触面部が溶融される。そして、溶融樹脂が固化することにより、フランジ部53が補強筒部4に固着される。これにより、完成した容器1が形成される。図1及び図2に示すように、完成した容器1では、フランジ部53の後端面54が補強筒部4の先端面42に接触している。
【0016】
上記容器1を製造する場合、つまり内部に接着剤等の流動体が充填された容器1を製造する場合には、図3に示すように、蓋体5を補強筒部4から取り外しておく。勿論、筒体2には、底部3及び補強筒部4を取り付けておく。そして、補強筒部4の開口部から筒体2内に流動体を充填する。この場合、充填した流動体が補強筒部4の開口部から出ないよう、補強筒部4を上にして筒体2を起立させておく。
【0017】
次に、補強筒部4に蓋体5の嵌合筒部51を圧入して補強筒部4の開口部を閉じる。嵌合筒部51は、係合突出部51aが係止凹部41に嵌り込むまで圧入する。その状態では、筒体2内に充填された流動体が蓋体5の蓋部52によって押され、外気圧より高い所定の正圧になる。この正圧により、筒体2を構成する薄膜は弾性的に伸びる。なお、筒体2に充填すべき流動体の充填量は、蓋体5を補強筒部4に圧入したとき、筒体2内が所定の正圧になるように予め定めておく。
【0018】
蓋体5に対する押圧力を解除すると、蓋体5が筒体2内の圧力によって先端側へ押し戻される。しかるに、蓋体5が先端側へ戻ろうとすると、係合突出部51aが係止凹部41の先端側の側面に係合する。この結果、蓋体5が先端側へ移動することができなくなる。したがって、筒体2内は外気圧より高い正圧状態を維持する。よって、蓋体5のフランジ部43が補強筒部4に超音波融着されるまでの間に、蓋体5の嵌合筒部51の外周面と補強筒部4の内周面及び筒体2の内周面との間から筒体2内に外気が侵入することがない。
【0019】
次に、蓋体5を筒体2の軸線方向へ超音波振動させる。すると、突起55が溶融するとともに、凹部43の突起55との接触面部が溶融する。突起55が溶融すると、それに伴ってフランジ部53が補強筒部4の先端面42に接近してそれらの間隔が狭くなる。その結果、突起55及び凹部43の溶融樹脂が、補強筒部4の先端面42とフランジ部53の後端面54との間の全体に広がる。突起55全体が溶融したら、蓋体5に対する超音波振動を停止する。そして、溶融樹脂を固化させ、フランジ部53の後端面54を補強筒部4の先端面42に固着する。この結果、内部に流動体を外気圧より高い正圧状態で収容した容器1が完成する。
なお、フランジ部53が補強筒部4に接近移動すると、その移動距離分だけ係合突出部51aが移動するが、フランジ部53が補強筒部4に接触する前に、係合突出部51aが係止凹部41の後端側の側面に接触することはない。
【0020】
この発明の流動体用容器1及びその製造方法では、係合突出部51aを係止凹部41に係合させることにより、筒体2内の圧力によって蓋体5が押し戻されるのを防止しているから、筒体2内に収容された流動体の圧力を外気圧より高い正圧に維持することができる。したがって、補強筒部4を閉じてから蓋体5を超音波融着するまでの間に、外気が筒体2内に入り込むのを確実に防止することができる。
【0021】
なお、この発明は、上記の実施の形態に限定されるものでなく、適宜変更可能である。
例えば、上記の実施の形態においては、蓋体5のフランジ部53を補強筒部4の先端面42に超音波融着法によって固着しているが、他の固着手段、例えばホットメルト接着材によって固着するようにしてもよい。
また、上記の実施の形態においては、補強筒部4の内周面に係止凹部41を、蓋体5の嵌合筒部51の外周面に係合突出部51aをそれぞれ形成しているが、これとは逆に、補強筒部4の内周面に係合突出部を、嵌合筒部51の外周面に係止凹部をそれぞれ形成してもよい。これは、凹部43と突起55との関係においても同様であり、凹部43をフランジ部53の後端面54に形成し、突起55を補強筒部4の先端面42に形成してもよい。
さらに、上記の実施の形態においては、筒部2を補強筒部4の係合凹部41から後端側の内周面に挿入固着しているが、補強筒部4の内周面全体に挿入固着してもよい。その場合、筒部2は、係合凹部41を区画する底面にも固着される。したがって、係合突出部51aは、筒部2を構成する膜体を介して係合凹部41に係合することになる。筒部2の補強筒部4に対する固着は、筒部2が装着された金型に樹脂を注入して補強筒部4を成形する、いわゆるインサート成形法を採用することによって行うことができる。
【0022】
【発明の効果】
以上説明したように、この発明によれば、接着剤等の流動体を収容する容器内に、補強筒部に蓋体を嵌合させてから固着するまでの間に、外気が入り込むのを防止することができるという効果が得られる。
【図面の簡単な説明】
【図1】この発明に係る流動体用容器の一実施の形態の要部を示す拡大断面図である。
【図2】同実施の形態の一部を省略して示す断面図である。
【図3】同実施の形態の流動体用容器を製造する方法を説明するための図であって、蓋体を補強筒部に圧入する前の状態を示す断面図である。
【図4】蓋体を補強筒部に圧入した後の状態を示す断面図である。
【符号の説明】
1 流動体用容器
2 筒体
4 補強筒部
5 蓋体
41 係止凹部(係合部)
42 (補強筒部の)先端面
43 (融着用)凹部
51 嵌合筒部(嵌合部)
51a 係合突出部(係合部)
53 フランジ部
54 後端面(先端面と対向するフランジ部の外面)
55 (融着用)突起
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a container for containing various fluids such as an adhesive, a caulking material, and mayonnaise, and a method for manufacturing the same.
[0002]
[Prior art]
As a conventional container of this type, for example, there is an adhesive cartridge used for a discharge gun. The cartridge includes a cylindrical body made of one or more layers of thin film, a bottom provided at one end of the cylindrical body, a reinforcing cylindrical part provided at the other end of the cylindrical body, and a tip of the reinforcing cylindrical part. And a lid that closes the opening. The lid body has a fitting portion to be fitted to the reinforcing cylinder portion and a flange portion to be fixed to the front end surface of the reinforcing cylinder portion, and after the inside of the cylinder body is filled with the adhesive, the lid is fitted. The joint part is fitted into the reinforcing cylinder part. Thereafter, the flange portion is fixed to the distal end surface of the reinforcing cylinder portion by an ultrasonic fusion method or the like, thereby completing the cartridge (container).
[0003]
[Problems to be solved by the invention]
In the container having the above-described configuration, the pressure in the container is maintained at a positive pressure higher than the external pressure until the flange part is fused after the fitting part of the lid is fitted to the reinforcing cylinder part. Is desirable. This is because if the pressure in the cylinder is equal to or lower than the external pressure, the outside air may enter the inside of the container. However, in the lid, the fitting portion is simply fitted into the reinforcing cylinder portion until the flange portion is fused to the reinforcing cylinder portion. For this reason, even if the pressure in the container is higher than the external air pressure when the lid is fitted to the reinforcing cylinder, the lid is not in the container until the flange is fused to the reinforcing cylinder. It is pushed back to the outside by the pressure of. As a result, the pressure in the container is lowered, and there is a risk that outside air may enter the container.
[0004]
[Means for Solving the Problems]
In order to solve the above problems, a fluid container according to the present invention includes a cylindrical body made of a thin film having one end opened and the other end closed, and a reinforcing cylindrical portion provided in the opening of the cylindrical body. And a lid having a fitting part fitted to the inner periphery of the reinforcing cylinder part and a flange part abutting on the front end surface of the reinforcing cylinder part, and the flange part of the lid body of the reinforcing cylinder part In the fluid container fixed to the distal end surface, the lid body comes out of the reinforcing cylinder portion by engaging with the inner peripheral surface of the reinforcing cylinder portion and the outer peripheral surface of the fitting portion of the lid body. It is characterized in that an engaging portion for preventing movement in the direction is provided. In this case, in a state where the engaging portions are engaged with each other, it is desirable that a positive pressure higher than the external air pressure acts on the fluid accommodated inside the cylindrical body. Further, it is desirable that the flange portion of the lid is fixed to the tip surface of the reinforcing cylinder by an ultrasonic fusion method.
[0005]
Further, in order to solve the above-described problem, a manufacturing method of a fluid container according to the present invention includes a cylindrical body made of a thin film having one end opened and the other end closed, and an opening of the cylindrical body. A reinforced cylinder part, a fitting part fitted to the inner periphery of the reinforced cylinder part, and a lid body having a flange part abutting against the distal end surface of the reinforced cylinder part, and the flange part of the lid body When manufacturing a fluid container fused to the front end surface of the reinforcing cylinder part by an ultrasonic fusion method, the lid body is engaged with the reinforcing cylinder part so as not to move in the direction in which the lid comes out, and In the state where the lid is engaged with the reinforcing cylinder, a positive pressure higher than the external air pressure is applied to the fluid accommodated in the cylinder.
In this case, an annular protrusion having a tapered cross-section is formed on one of the front end surface of the reinforcing cylinder portion and the outer surface of the flange portion ultrasonically fused thereto, and the cross-sectional shape is It is desirable to form a recess having a similar shape and smaller than the protrusion.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described below with reference to FIGS.
As shown in FIG. 2, the fluid container 1 according to the present invention includes a cylinder 2, a bottom 3, a reinforcing cylinder 4, and a lid 5. Inside the container 1, an adhesive, caulking material, mayonnaise, and other fluids are accommodated. As will be described later, the fluid is accommodated at a positive pressure slightly higher than the external pressure.
[0007]
The cylinder 2 is made of a thin film such as a film, and is formed as a cylinder having both ends opened. The thin film constituting the cylindrical body 2 may be a single layer, but it is desirable to use a laminate of a resin film, a metal foil such as aluminum, etc. from the viewpoints of moisture proofing and air blocking. The cross-sectional shape of the cylindrical body 2 is preferably circular, but may be other shapes. The cylindrical body 2 has a constant diameter over its entire length, but from the bottom 3 side to the reinforcing cylindrical portion 4 side (hereinafter, the bottom 3 side is referred to as a rear end side, and the reinforcing cylindrical portion 4 side is referred to as a distal end side. )) May be formed in a tapered shape that slightly increases in diameter.
[0008]
The bottom 3 is formed by forming a hard resin into a short cylindrical shape with a bottom, and has a circular cross section corresponding to the cross sectional shape of the cylindrical body 2. The bottom portion 3 is fitted to the outer periphery of the rear end portion (right end portion in FIG. 2) of the cylindrical body 2, and is fixed by means such as adhesion. Thereby, while maintaining the shape of the rear-end part of the cylinder 2 circularly, the rear-end opening part of the cylinder 2 is closed. The bottom portion 3 may be fixed to the inner peripheral surface of the rear end portion of the cylindrical body 2. Moreover, you may close the rear-end opening part of the cylinder 2 by binding the said rear-end part with a binding metal fitting.
[0009]
The reinforcing cylinder portion 4 is formed as a cylinder having both ends opened by molding a hard resin, and has a circular cross section corresponding to the cross sectional shape of the cylindrical body 2. The outer periphery of the distal end portion of the cylindrical body 2 is fitted to the inner periphery of the rear end portion (right end portion in FIG. 2) of the reinforcing cylinder portion 4 and is fixed by means such as adhesion. Thereby, the front-end | tip part of the cylinder 2 is maintained circular. Moreover, when holding the container 1, the cylindrical body 2 is prevented from being crushed by gripping the reinforcing cylindrical portion 4. The reinforcing cylinder portion 4 may be fixed to the inner periphery of the tip end portion of the cylinder body 2.
[0010]
As shown in FIG. 3, a locking recess (engagement portion) 41 that extends annularly along the circumferential direction of the reinforcement cylinder portion 4 is formed in an intermediate portion that contacts the cylinder body 2 on the inner peripheral surface of the reinforcement cylinder portion 4. Has been. Both side surfaces of the locking recess 41 have an arc shape with a quadrant of a cross section, but may be a flat surface orthogonal to the axis of the reinforcing cylinder portion 4 or an oblique tapered surface. The width of the locking recess 41 (the length of the reinforcing cylinder portion 4 in the axial direction) is slightly longer than the diameter of the arc that constitutes both side surfaces thereof.
[0011]
A concave portion 43 that extends annularly along the circumferential direction of the reinforcing cylinder portion 4 is formed on the distal end surface (left end surface in FIG. 3) 42 of the reinforcing cylinder portion 4. The concave portion 43 is used when the lid 5 is fused to the distal end surface 42 of the reinforcing cylinder portion 4 by an ultrasonic fusion method. Therefore, the concave portion 43 disappears after the lid 5 is fused to the reinforcing cylinder portion 4 and the container 1 is completed. The recess 43 is formed in a triangular cross section, but may be formed in a trapezoidal cross section or a semicircular shape.
[0012]
As shown in FIG. 3, the lid 5 has a fitting cylinder part (fitting part) 51 whose length is slightly shorter than that of the reinforcing cylinder part 4, and one end part (right end part in FIG. 3) of the fitting cylinder part 51. The lid portion 52 is formed on the outer peripheral surface of the fitting cylinder portion 51 and the annular flange portion 53 is formed on the outer peripheral surface of the other end portion of the fitting cylinder portion 51.
[0013]
The outer diameter of the fitting cylinder part 51 is equal to or slightly larger than the inner diameter of the reinforcing cylinder part 4. Therefore, the fitting cylinder part 51 is press-fitted into the inner peripheral surface of the reinforcing cylinder part 4. In particular, since the end of the fitting cylinder 51 on the lid 52 side is press-fitted into the reinforcing cylinder 4 via the cylinder 2, it is pressed into the cylinder 2 with a strong pressure. Thereby, between the outer peripheral surface of the fitting cylinder part 51 and the inner peripheral surface of the cylinder 2 is a substantially airtight state. When the cylindrical body 2 is fixed to the outer periphery of the reinforcing cylinder portion 4, the fitting is performed so that the space between the outer peripheral surface of the fitting cylindrical portion 51 and the inner peripheral surface of the reinforcing cylinder portion 4 is sealed in an almost airtight state. It is preferable to press-fit the combined cylinder part 51 into the reinforcing cylinder part 4.
[0014]
An engaging protrusion (engaging portion) 51 a extending in an annular shape along the circumferential direction of the fitting cylinder portion 51 is formed at an intermediate portion of the outer peripheral surface of the fitting cylinder portion 51. The engaging protrusion 51 a has a semicircular cross section, and the radius of curvature thereof is substantially the same as the radius of curvature of the arc that forms both side surfaces of the engaging recess 41. Therefore, the length of the engaging protrusion 51 a (= the diameter of the engaging protrusion 51 a) in the axial direction of the reinforcing cylinder 4 is slightly shorter than the width of the engaging recess 41. When the engagement protrusion 51a comes into contact with the side surface on the distal end side of the engagement recess 41, the flange portion 53 is slightly separated from the distal end surface 42 of the reinforcing tube portion 4, and as shown in FIG. When it contacts 42, it arrange | positions so that it may touch the side surface of the rear-end side of the engagement recessed part 41, or may leave | separate a little to the front end side. When the side surface of the engagement concave portion 41 is a plane perpendicular to the axis of the reinforcing cylinder portion 4, the engagement protrusion 51 a may have a quadrangular cross section, and the side surface of the engagement concave portion 41 is the axis of the reinforcing cylinder portion 4. In the case of a tapered surface obliquely crossing with each other, it may be trapezoidal in cross section.
[0015]
The flange portion 53 has substantially the same outer diameter as the outer diameter of the reinforcing cylinder portion 4, and a rear end face 54 facing the front end face 42 of the reinforcing cylinder portion 4 is fixed to the front end face 42. In particular, in this embodiment, fusion is performed by an ultrasonic fusion method. As shown in FIGS. 3 and 4, a protrusion 55 extending annularly along the flange portion 53 is formed on the rear end surface 54 of the flange portion 53 before the fusion, in order to perform the fusion by the ultrasonic fusion method. ing. The protrusion 55 is disposed on the same circumference as the recess 43. Further, the cross-sectional shape of the protrusion 55 is similar to that of the concave portion 43, and is slightly larger than the concave portion 43. Therefore, as shown in FIG. 4, even if the front end portion of the protrusion 55 is fitted into the entire recess 43, there is a slight gap between the rear end surface 54 of the flange portion 53 and the front end surface 42 of the reinforcing cylinder portion 4. Arise. Further, in this state, the engagement protrusion 51a is substantially in contact with the side surface on the distal end side of the engagement recess 41. At the time of ultrasonic fusion between the flange portion 53 and the reinforcing cylinder portion 4, the projection 55 is melted and the contact surface portion of the recess 43 with the projection 55 is melted. The flange portion 53 is fixed to the reinforcing cylinder portion 4 by the solidification of the molten resin. Thereby, the completed container 1 is formed. As shown in FIGS. 1 and 2, in the completed container 1, the rear end surface 54 of the flange portion 53 is in contact with the front end surface 42 of the reinforcing cylinder portion 4.
[0016]
When manufacturing the said container 1, ie, manufacturing the container 1 with which fluids, such as an adhesive agent, were filled, the cover body 5 is removed from the reinforcement cylinder part 4, as shown in FIG. Of course, the bottom part 3 and the reinforcement cylinder part 4 are attached to the cylinder 2. Then, the fluid is filled into the cylinder 2 from the opening of the reinforcing cylinder 4. In this case, the cylindrical body 2 is erected with the reinforcing cylindrical portion 4 facing upward so that the filled fluid does not exit from the opening of the reinforcing cylindrical portion 4.
[0017]
Next, the fitting cylinder part 51 of the lid 5 is press-fitted into the reinforcement cylinder part 4 to close the opening of the reinforcement cylinder part 4. The fitting cylinder portion 51 is press-fitted until the engaging protrusion 51 a is fitted into the locking recess 41. In this state, the fluid filled in the cylindrical body 2 is pushed by the lid portion 52 of the lid body 5 and becomes a predetermined positive pressure higher than the external air pressure. Due to this positive pressure, the thin film constituting the cylindrical body 2 is elastically extended. In addition, the filling amount of the fluid to be filled in the cylindrical body 2 is determined in advance so that the inside of the cylindrical body 2 becomes a predetermined positive pressure when the lid body 5 is press-fitted into the reinforcing cylindrical portion 4.
[0018]
When the pressing force on the lid body 5 is released, the lid body 5 is pushed back to the distal end side by the pressure in the cylindrical body 2. However, when the lid 5 tries to return to the distal end side, the engaging protrusion 51 a engages with the side surface on the distal end side of the locking recess 41. As a result, the lid 5 cannot move to the tip side. Therefore, the inside of the cylinder 2 maintains a positive pressure state higher than the external air pressure. Therefore, until the flange portion 43 of the lid body 5 is ultrasonically fused to the reinforcing cylinder portion 4, the outer peripheral surface of the fitting cylinder portion 51 of the lid body 5, the inner peripheral surface of the reinforcing cylinder portion 4, and the cylindrical body The outside air does not enter the cylindrical body 2 from between the two inner peripheral surfaces.
[0019]
Next, the lid body 5 is ultrasonically vibrated in the axial direction of the cylindrical body 2. Then, the protrusion 55 is melted and the contact surface portion of the recess 43 with the protrusion 55 is melted. When the projection 55 is melted, the flange portion 53 approaches the distal end surface 42 of the reinforcing tube portion 4 and the interval therebetween becomes narrow. As a result, the molten resin in the protrusion 55 and the concave portion 43 spreads between the front end surface 42 of the reinforcing cylinder portion 4 and the rear end surface 54 of the flange portion 53. When the entire projection 55 is melted, the ultrasonic vibration with respect to the lid 5 is stopped. Then, the molten resin is solidified, and the rear end surface 54 of the flange portion 53 is fixed to the front end surface 42 of the reinforcing cylinder portion 4. As a result, the container 1 in which the fluid is accommodated in a positive pressure state higher than the external pressure is completed.
Note that when the flange portion 53 moves closer to the reinforcing cylinder portion 4, the engaging protrusion 51 a moves by the moving distance, but before the flange portion 53 contacts the reinforcing cylinder portion 4, the engaging protrusion 51 a There is no contact with the side surface on the rear end side of the locking recess 41.
[0020]
In the fluid container 1 and the manufacturing method thereof according to the present invention, the lid 5 is prevented from being pushed back by the pressure in the cylindrical body 2 by engaging the engagement protrusion 51 a with the locking recess 41. Therefore, the pressure of the fluid accommodated in the cylinder 2 can be maintained at a positive pressure higher than the external pressure. Therefore, it is possible to reliably prevent the outside air from entering the cylinder body 2 after the reinforcing cylinder portion 4 is closed and the lid body 5 is ultrasonically fused.
[0021]
In addition, this invention is not limited to said embodiment, It can change suitably.
For example, in the above embodiment, the flange portion 53 of the lid 5 is fixed to the distal end surface 42 of the reinforcing cylinder portion 4 by the ultrasonic fusion method, but other fixing means such as a hot melt adhesive is used. It may be fixed.
Further, in the above embodiment, the locking recess 41 is formed on the inner peripheral surface of the reinforcing cylindrical portion 4, and the engaging protrusion 51 a is formed on the outer peripheral surface of the fitting cylindrical portion 51 of the lid 5. On the contrary, an engaging protrusion may be formed on the inner peripheral surface of the reinforcing tube portion 4, and a locking recess may be formed on the outer peripheral surface of the fitting tube portion 51. The same applies to the relationship between the concave portion 43 and the projection 55, and the concave portion 43 may be formed on the rear end surface 54 of the flange portion 53, and the projection 55 may be formed on the distal end surface 42 of the reinforcing cylinder portion 4.
Furthermore, in the above-described embodiment, the cylindrical portion 2 is inserted and fixed from the engagement concave portion 41 of the reinforcing cylindrical portion 4 to the inner peripheral surface on the rear end side, but is inserted into the entire inner peripheral surface of the reinforcing cylindrical portion 4. It may be fixed. In that case, the cylindrical portion 2 is also fixed to the bottom surface that defines the engaging recess 41. Therefore, the engagement protrusion 51 a is engaged with the engagement recess 41 via the film body constituting the cylinder portion 2. The cylindrical part 2 can be fixed to the reinforcing cylindrical part 4 by adopting a so-called insert molding method in which a resin is injected into a mold on which the cylindrical part 2 is mounted to mold the reinforcing cylindrical part 4.
[0022]
【The invention's effect】
As described above, according to the present invention, the outside air is prevented from entering the container containing the fluid such as the adhesive between the time when the lid is fitted to the reinforcing cylinder and the time when the lid is fixed. The effect that it can do is acquired.
[Brief description of the drawings]
FIG. 1 is an enlarged sectional view showing a main part of an embodiment of a fluid container according to the present invention.
FIG. 2 is a cross-sectional view in which a part of the embodiment is omitted.
FIG. 3 is a view for explaining the method for manufacturing the fluid container according to the embodiment, and is a cross-sectional view showing a state before the lid body is press-fitted into the reinforcing cylinder portion.
FIG. 4 is a cross-sectional view showing a state after a lid is press-fitted into a reinforcing cylinder part.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Fluid container 2 Cylinder 4 Reinforcing cylinder part 5 Lid 41 Locking recessed part (engagement part)
42 Front end surface 43 (of the reinforcing tube portion) (Fusing) Concave portion 51 Fitting tube portion (fitting portion)
51a Engagement protrusion (engagement part)
53 Flange portion 54 Rear end surface (outer surface of the flange portion facing the front end surface)
55 (fusion) protrusion

Claims (5)

先端が開口し、後端が閉じられた薄膜からなる筒体と、この筒体の開口部に設けられた補強筒部と、上記補強筒部の内周に嵌合する嵌合部、及び上記補強筒部の先端面に当接するフランジ部を有する蓋体とを備え、上記蓋体のフランジ部が上記補強筒部の先端面に固着されてなる流動性容器において、
上記補強筒部の内周面と上記蓋体の嵌合部の外周面とのいずれか一方に係合凹部を形成し、他方に上記係合凹部に嵌り込み、上記係合凹部の先端側の側面に突き当たることによって上記嵌合部が上記補強筒部から抜け出ることを阻止する係合凸部を形成し、
上記係合凸部が上記係合凹部内を上記補強筒部の軸線方向へ移動することができるよう、上記補強筒部の軸線方向における上記係合凹部の幅を上記係合凸部の幅より広くし、
上記フランジ部が上記補強筒部の先端面から離間した状態では、上記係合凸部が上記係合凹部の先端側の側面に突き当たり、上記フランジ部が上記補強筒部の先端面に突き当たった状態では、上記係合凸部が上記係合凹部の中間部に位置して上記係合凹部の両側面から離間するように上記係合凸部を配置したことを特徴とする流動性容器。
A cylindrical body made of a thin film having an open front end and a closed rear end, a reinforcing cylindrical part provided in the opening of the cylindrical body, a fitting part fitted to the inner periphery of the reinforcing cylindrical part, and the above A fluid container comprising: a lid body having a flange portion that comes into contact with the distal end surface of the reinforcing cylinder portion; and the flange portion of the lid body fixed to the distal end surface of the reinforcing cylinder portion.
An engagement recess is formed on one of the inner peripheral surface of the reinforcing cylinder portion and the outer peripheral surface of the fitting portion of the lid , and the other is fitted into the engagement recess, and on the tip side of the engagement recess Forming an engagement convex portion that prevents the fitting portion from coming out of the reinforcing cylinder portion by striking a side surface;
The width of the engagement concave portion in the axial direction of the reinforcing cylinder portion is made larger than the width of the engagement convex portion so that the engagement convex portion can move in the axial direction of the reinforcing cylinder portion in the engagement concave portion. Widen
In a state where the flange portion is separated from the front end surface of the reinforcing cylindrical portion, the engaging convex portion hits the side surface on the front end side of the engaging concave portion, and the flange portion hits the front end surface of the reinforcing cylindrical portion Then, the said engaging convex part has been arrange | positioned so that the said engaging convex part may be located in the intermediate part of the said engaging concave part, and may space apart from the both sides | surfaces of the said engaging concave part .
上記係合部どうしが互いに係合した状態では、上記筒体の内部に収容された流動体に外気圧より高い正圧が作用していることを特徴とする請求項1に記載の流動体用容器。2. The fluid according to claim 1, wherein a positive pressure higher than an external air pressure is applied to the fluid accommodated inside the cylindrical body in a state in which the engaging portions are engaged with each other. container. 上記蓋体のフランジ部が上記補強筒の先端面に超音波融着法によって固着されていることを特徴とする請求項1又は2に記載の流動体用容器。3. The fluid container according to claim 1, wherein a flange portion of the lid is fixed to a front end surface of the reinforcing cylinder by an ultrasonic fusion method. 先端が開口し、後端が閉じられた薄膜からなる筒体と、この筒体の開口部に設けられた補強筒部と、上記補強筒部の内周に嵌合する嵌合部、及び上記補強筒部の先端面に当接するフランジ部を有する蓋体とを備え、上記蓋体のフランジ部が上記補強筒部の先端面に超音波融着法によって融着されてなる流動性容器を製造するに際し、
上記補強筒部の内周面と上記蓋体の嵌合部の外周面とのいずれか一方に係合凹部を形成し、他方に上記係合凹部に嵌り込む係合凸部を形成し、
上記係合凸部が上記係合凹部内を上記補強筒部の軸線方向へ移動することができるよう、上記補強筒部の軸線方向における上記係合凹部の幅を上記係合凸部の幅より広くし、
上記フランジ部が上記補強筒部の先端面から離間した状態では、上記係合凸部が上記係合凹部の先端側の側面に突き当たり、上記フランジ部が上記補強筒部の先端面に突き当たった状態では、上記係合凸部が上記係合凹部の中間部に位置して上記係合凹部の両側面から離間するように上記係合凸部を配置し、
上記蓋体の嵌合部を上記補強筒部に嵌合させることによって上記筒体の内部に収容された流動体に外気圧より高い正圧を作用させ、その正圧によって上記係合凸部を上記係合凹部の先端側の側面に突き当てて、上記嵌合部が上記補強筒部から抜け出ることを阻止するとともに、上記筒体内を正圧に維持し、その状態で上記フランジ部を上記補強筒部の先端面に超音波融着することを特徴とする流動性容器の製造方法。
A cylindrical body made of a thin film having an open front end and a closed rear end, a reinforcing cylindrical part provided in the opening of the cylindrical body, a fitting part fitted to the inner periphery of the reinforcing cylindrical part, and the above And a lid having a flange portion that comes into contact with the distal end surface of the reinforcing cylinder portion, and manufacturing a fluid container in which the flange portion of the lid body is fused to the distal end surface of the reinforcing cylinder portion by an ultrasonic fusion method. When doing
An engagement concave portion is formed on one of the inner peripheral surface of the reinforcing cylinder portion and the outer peripheral surface of the fitting portion of the lid, and an engagement convex portion that fits into the engagement concave portion is formed on the other,
The width of the engagement concave portion in the axial direction of the reinforcing cylinder portion is made larger than the width of the engagement convex portion so that the engagement convex portion can move in the axial direction of the reinforcing cylinder portion in the engagement concave portion. Widen
In a state where the flange portion is separated from the front end surface of the reinforcing cylindrical portion, the engaging convex portion hits the side surface on the front end side of the engaging concave portion, and the flange portion hits the front end surface of the reinforcing cylindrical portion Then, the engagement convex portion is disposed so that the engagement convex portion is located in the middle portion of the engagement concave portion and separated from both side surfaces of the engagement concave portion,
By fitting the fitting portion of the lid body to the reinforcing cylinder portion, a positive pressure higher than the external air pressure is applied to the fluid accommodated in the cylinder body, and the engagement convex portion is caused by the positive pressure. The fitting part is abutted against the side surface on the tip side to prevent the fitting part from coming out of the reinforcing cylinder part, and the cylinder is maintained at a positive pressure, and the flange part is reinforced in this state. A method for producing a fluid container, characterized by ultrasonic welding to a tip surface of a cylindrical portion .
上記補強筒部の先端面とこれに超音波融着される上記フランジ部の外面との一方に断面が先細りの形状をなす環状の突起を形成し、他方に断面形状が上記突起と相似形で、かつ突起より小さい凹部を形成しておくことを特徴とする請求項4に記載の流動体用容器の製造方法。An annular projection having a tapered cross section is formed on one of the front end surface of the reinforcing cylinder portion and the outer surface of the flange portion ultrasonically fused thereto, and the sectional shape is similar to the projection on the other. 5. A method for producing a fluid container according to claim 4, wherein a recess smaller than the protrusion is formed.
JP2000258486A 2000-08-03 2000-08-29 Container for fluid and manufacturing method thereof Expired - Fee Related JP4157262B2 (en)

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