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JP4159952B2 - Metal foreign object detection device and detection method - Google Patents
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JP4159952B2 - Metal foreign object detection device and detection method - Google Patents

Metal foreign object detection device and detection method Download PDF

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JP4159952B2
JP4159952B2 JP2003316031A JP2003316031A JP4159952B2 JP 4159952 B2 JP4159952 B2 JP 4159952B2 JP 2003316031 A JP2003316031 A JP 2003316031A JP 2003316031 A JP2003316031 A JP 2003316031A JP 4159952 B2 JP4159952 B2 JP 4159952B2
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龍夫 廣島
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Description

本願発明は、磁性酸化物、セラミックス、樹脂(プラスチック)等の電気電子材料、小麦粉等の食品材料、その他工業材料等の非導電材料の粉体に混在する金属異物を検出する装置及び検出する方法に関する。   The present invention relates to an apparatus and a method for detecting metallic foreign matter mixed in powders of non-conductive materials such as electric and electronic materials such as magnetic oxides, ceramics and resins (plastics), food materials such as flour, and other industrial materials. About.

従来工業材料や食品等の粉体に混在する金属異物の検出には、X線検出法や電磁誘導検出法等が使用されている。X線検出法は、マイクロフォーカス装置を使用すると、寸法が0.1mm程度の金属異物を検出できるが、装置が高価である。一方電磁誘導検出法は、寸法が0.5mm程度の金属異物を検出できる。   Conventionally, an X-ray detection method, an electromagnetic induction detection method, or the like has been used to detect metallic foreign matters mixed in powders of industrial materials and foods. In the X-ray detection method, when a microfocus device is used, a metal foreign object having a size of about 0.1 mm can be detected, but the device is expensive. On the other hand, the electromagnetic induction detection method can detect a metal foreign object having a dimension of about 0.5 mm.

図9により従来の電磁誘導型の金属異物検出装置を説明する。
図9(a)は、従来の電磁誘導型の金属異物検出装置の概要を示し、図9(b)は、制御部の構成を示す。(例えば特許文献1参照。)
励磁コイル(送信コイル)TCと検出コイル(受信コイル)RC1,RC2は、対向するように配置しある。励磁コイルTCは、励磁電源10によって励磁される。被検査体11は、励磁コイルTCと検出コイルRC1,RC2の間をコンベア等(図示せず)によって移動する。
検出コイルRC1,RC2は、巻き方向が逆で、直列に接続され、可変抵抗器12に接続している。検出コイルRC1,RC2は、被検査体11に金属異物が混在するとき信号を誘起する。その信号は、同期検波器131,132で検波し、A/D変換回路141,142でデジタル信号に変換して、マイクロコンピュータ等からなる制御部15へ送る。制御部15は、リサージュ波形を形成し、そのリサージュ波形を基準のリサージュ波形と比較して金属異物有無を判別し、金属異物が混在するときは異物検出信号を発生する。表示装置16は、金属異物が検出されたことを表示する。
制御部15は、デジタル信号取入れ部151、リサージュ波形形成部152、基準リサージュ波形蓄積部153、リサージュ波形比較部154、金属異物検出信号発生部155等からなる。
A conventional electromagnetic induction type metal foreign object detection device will be described with reference to FIG.
FIG. 9A shows an outline of a conventional electromagnetic induction type metal foreign object detection device, and FIG. 9B shows a configuration of a control unit. (For example, refer to Patent Document 1.)
Excitation coil (transmission coil) TC and detection coils (reception coil) RC1, RC2 are arranged to face each other. The excitation coil TC is excited by the excitation power supply 10. The inspection object 11 moves between the excitation coil TC and the detection coils RC1, RC2 by a conveyor or the like (not shown).
The detection coils RC <b> 1 and RC <b> 2 are connected in series with the winding direction being reversed and connected to the variable resistor 12. The detection coils RC1 and RC2 induce a signal when a metal foreign object is mixed in the inspection object 11. The signals are detected by the synchronous detectors 131 and 132, converted into digital signals by the A / D conversion circuits 141 and 142, and sent to the control unit 15 including a microcomputer or the like. The control unit 15 forms a Lissajous waveform, compares the Lissajous waveform with a reference Lissajous waveform, determines the presence / absence of metallic foreign matter, and generates a foreign matter detection signal when metallic foreign matter is mixed. The display device 16 displays that a metal foreign object has been detected.
The control unit 15 includes a digital signal acquisition unit 151, a Lissajous waveform forming unit 152, a reference Lissajous waveform storage unit 153, a Lissajous waveform comparison unit 154, a metal foreign object detection signal generation unit 155, and the like.

特開2001−91662号公報JP 2001-91662 A

従来の電磁誘導型の異物検出装置は、励磁コイルと検出コイルが対向するように配置し、被検査体に金属異物が混在するとき検出コイルに信号を誘起するように構成してあるから、外部雑音の影響を受け易く、誤検出信号を発生することがある。また図10の場合、可変抵抗器の信号取出し位置が正確に設定されていないと2つの検出コイルの出力のバランスが崩れて雑音を発生する。またリサージュ波形は、混在する金属異物が磁性体と非磁性体とで相違し、金属異物の大きさによっても相違するため、リサージュ波形の比較は容易でない。   Conventional electromagnetic induction type foreign matter detection devices are arranged so that the exciting coil and the detection coil face each other, and are configured to induce a signal in the detection coil when metallic foreign matter is mixed in the object to be inspected. It is susceptible to noise and may generate a false detection signal. In the case of FIG. 10, if the signal output position of the variable resistor is not set correctly, the balance of the outputs of the two detection coils is lost and noise is generated. Further, in the Lissajous waveform, the mixed metal foreign matter is different between the magnetic body and the non-magnetic body, and is also different depending on the size of the metal foreign matter, so comparison of the Lissajous waveform is not easy.

電子機器や電子部品は、小型化、高機能化に伴い、それらを作製する電気電子材料は、高純度のものが要求され、かつ電気電子材料に混在する金属異物の許容寸法は、極小化する傾向にある。例えば、IC等の半導体素子を装着したセラミックス基板をパッケージに収容して樹脂を充填する場合、微細間隔の配線や端子の短絡を防止するため、セラミックスや樹脂の粉体中の金属異物の寸法は、配線間隔や端子間隔よりも小さくしなければならず、最近は0.1mm〜70μm程度にする必要がある。また最近のトランスは、寸法が1.2×1.4mm程度のもの、或いはそれ以下のものが磁性酸化物を成形加工して作られているが、磁性酸化物粉体中の金属異物の許容寸法は、前記と同様0.1mm〜70μm程度である。ところが現在セラミックス、樹脂、磁性酸化物等の非導電材料の粉体に混在する金属異物の検出可能な寸法は、X線検出法で0.1mm程度、電磁誘導検出法で0.5mm程度が限度である。   As electronic devices and electronic parts become smaller and more functional, electrical and electronic materials for producing them are required to have high purity, and the allowable dimensions of metallic foreign objects mixed in electrical and electronic materials are minimized. There is a tendency. For example, when a ceramic substrate mounted with a semiconductor element such as an IC is housed in a package and filled with resin, the size of the metal foreign matter in the ceramic or resin powder is small in order to prevent short-circuiting of finely spaced wiring and terminals. It must be smaller than the wiring interval and the terminal interval, and recently needs to be about 0.1 mm to 70 μm. Also, recent transformers with dimensions of about 1.2 x 1.4 mm or less are made by molding magnetic oxide, but allow for metal foreign matter in the magnetic oxide powder. The dimensions are about 0.1 mm to 70 μm as described above. However, the size of metal foreign matter that can be detected in powders of non-conductive materials such as ceramics, resins, and magnetic oxides is limited to about 0.1 mm by the X-ray detection method and about 0.5 mm by the electromagnetic induction detection method. It is.

本願発明は、前記問題点に鑑み、従来の電磁誘導型の異物検出装置のように雑音の影響を受けることなく、リサージュ波形形成の必要もなく、かつ従来の金属異物検出装置よりも小さい寸法の金属異物を検出できる金属異物検出装置と検出方法を提供することを目的とする。   In view of the above problems, the present invention is not affected by noise unlike conventional electromagnetic induction type foreign matter detection devices, does not require the formation of a Lissajous waveform, and has a size smaller than that of conventional metal foreign matter detection devices. An object of the present invention is to provide a metal foreign object detection device and a detection method capable of detecting a metal foreign object.

本願発明は、その目的を達成するため、請求項1に記載の金属異物検出装置は、高周波磁束発生用コイル、ヨーク、2個の磁極からなり、ヨーク、磁極、被検査体、磁極、ヨークの磁路を形成して高周波磁束を発生する磁化器と、その高周波磁束の磁路の磁極と磁極の間に非導電材料粉体の成形体の被検査体を保持する搬送用ガラス管と、その被検査体の温度分布を搬送用ガラス管の外から測定する赤外線カメラを備えていることを特徴とする。
請求項2に記載の金属異物検出装置は、請求項1に記載の金属異物検出装置において、前記非導電材料粉体は、セラミックス、樹脂、磁性酸化物等の電気電子材料粉体であることを特徴とする。
In order to achieve the object of the present invention, the metallic foreign object detection device according to claim 1 comprises a high frequency magnetic flux generating coil, a yoke, and two magnetic poles. The yoke, the magnetic pole, the device under test, the magnetic pole, and the yoke a magnetizer for generating a high-frequency magnetic flux forms a magnetic path, and conveying the glass tube for holding the object to be tested of the molded body of non-conductive material powder between the magnetic poles of the magnetic path of the high frequency magnetic flux, its An infrared camera that measures the temperature distribution of the object to be inspected from the outside of the glass tube for conveyance is provided.
The metal foreign object detection device according to claim 2 is the metal foreign object detection device according to claim 1, wherein the non-conductive material powder is an electric / electronic material powder such as ceramics, resin, or magnetic oxide. Features.

請求項3に記載の金属異物検出方法は、高周波磁束発生用コイル、ヨーク、2個の磁極からなり、ヨーク、磁極、被検査体、磁極、ヨークの磁路を形成する磁化器を用い、磁路の磁極と磁極の間に搬送用ガラス管を配置し、磁化器の発生する磁束によって搬送用ガラス管内に保持した非導電材料粉体の成形体の被検査体中の金属異物を誘導加熱し、その被検査体の温度分布を搬送用ガラス管の外から赤外線カメラにより測定して前記金属異物を検出することを特徴とする。
請求項4に記載の金属異物検出方法は、請求項3に記載の金属異物検出方法において、前記非導電材料粉体は、セラミックス、樹脂、磁性酸化物等の電気電子材料粉体であることを特徴とする。
According to a third aspect of the present invention, there is provided a metal foreign object detection method including a high-frequency magnetic flux generating coil, a yoke, and two magnetic poles, and using a magnetizer that forms a magnetic path of the yoke, the magnetic pole, the device under test, the magnetic pole, and the yoke. A conveyance glass tube is arranged between the magnetic poles of the path, and the metal foreign matter in the inspected object of the non-conductive material powder molded body held in the conveyance glass tube is induced and heated by the magnetic flux generated by the magnetizer. The temperature distribution of the object to be inspected is measured by an infrared camera from the outside of the conveying glass tube to detect the metal foreign matter.
The metal foreign matter detection method according to claim 4 is the metal foreign matter detection method according to claim 3, wherein the non-conductive material powder is an electric / electronic material powder such as ceramics, resin, magnetic oxide or the like. Features.

本願発明の金属異物検出装置は、従来の電磁誘導型の金属異物検出装置のように、検出コイルを設け、その検出コイルに誘起する信号を取出す必要がなく、磁化器のコイルは、被検査体4に混在する金属異物の加熱にのみ使用し、金属異物の検出は、赤外線カメラの温度分布測定手段によって行うから、被検査体4の周囲の雑音が金属異物の検出に影響することはない。即ち本願発明の金属異物検出装置は、雑音の影響を受けない。また本願発明の磁化器は、検出コイルを設けないから構造が簡単になる。そして磁化器のコイルと赤外線カメラの温度分布測定手段は、電気的に結合していないから、従来の電磁誘導型の金属異物検出装置のように、励磁コイルと検出コイルの位置関係の調整が必要でないから、金属異物検出装置の取扱いが容易になる。また本願発明の金属異物検出装置は、従来の電磁誘導型の金属異物検出装置のように、リサージュ波形を形成する必要もない。
本願発明の金属異物検出装置は、従来の電磁誘導型の金属異物検出装置等では検出できなかった微小寸法(50μm程度)の金属異物も検出できる。
本願発明の磁化器は、磁束がヨーク、磁極、被検査体、磁極、ヨークの磁路を還流し、磁極の先端の寸法を磁束が被検査体に集中するように設定することができる
本願発明は、搬送用ガラス管内に被検査体を保持し、被検査体の温度分布の測定に赤外線カメラを用いるから、被検査体の撮影は、ガラス管の外から行うことができる
本願発明の被検査体は、成形体であるから、成形体1個毎に検査でき、金属異物が混入している成形体は不良品として取出すことができる
Unlike the conventional electromagnetic induction type metal foreign object detection device, the metal foreign object detection apparatus of the present invention is provided with a detection coil, and it is not necessary to take out a signal induced in the detection coil. 4 is used only for heating the metallic foreign matter, and the metallic foreign matter is detected by the temperature distribution measuring means of the infrared camera, so that the noise around the inspected object 4 does not affect the detection of the metallic foreign matter. That is, the metal foreign object detection device of the present invention is not affected by noise. The magnetizer of the present invention has a simple structure because it does not have a detection coil. The magnetizer coil and the temperature distribution measuring means of the infrared camera are not electrically coupled, so the positional relationship between the excitation coil and the detection coil needs to be adjusted as in the conventional electromagnetic induction type metal foreign object detection device. Therefore, the metal foreign object detection device can be easily handled. Further, the metal foreign object detection device of the present invention does not need to form a Lissajous waveform unlike the conventional electromagnetic induction type metal foreign object detection device.
The metal foreign object detection device of the present invention can also detect a metal foreign object of a minute size (about 50 μm) that could not be detected by a conventional electromagnetic induction type metal foreign object detection device or the like.
The magnetizer of the present invention can be set so that the magnetic flux flows back through the yoke, the magnetic pole, the device under test, the magnetic pole, and the magnetic path of the yoke, and the size of the tip of the magnetic pole is concentrated on the device under test .
In the present invention, the object to be inspected is held in the glass tube for conveyance, and the infrared camera is used for measuring the temperature distribution of the object to be inspected, so that the object to be inspected can be taken from outside the glass tube .
Since the object to be inspected of the present invention is a molded body, it can be inspected for each molded body, and a molded body in which metal foreign matter is mixed can be taken out as a defective product .

本願発明の実施の形態は、誘導加熱手段と赤外線カメラ、放射温度計等の温度測定手段とによって粉体の被検査体中の金属異物を検出している。
図1〜図9により本願発明の実施の形態を説明する。なお各図に共通の部分は、同じ符号を用いている。
図1は、本願発明の実施の形態に係る金属異物検出装置のブロック図である。
図1において、21は赤外線カメラ、3はコンベア、4は粉体の被検査体、Mは磁化器、22は撮影制御回路、23はモニタ、24は異物検出回路、55は磁化電源回路である。磁化器Mは、コイルC、ヨークY、磁極P1,P2からなる。
In the embodiment of the present invention, the metal foreign matter in the powder to-be-inspected object is detected by the induction heating means and the temperature measuring means such as the infrared camera and the radiation thermometer.
An embodiment of the present invention will be described with reference to FIGS. In addition, the same code | symbol is used for the part common to each figure.
FIG. 1 is a block diagram of a metal foreign object detection device according to an embodiment of the present invention.
In FIG. 1, 21 is an infrared camera, 3 is a conveyor, 4 is an object to be inspected of powder, M is a magnetizer, 22 is an imaging control circuit, 23 is a monitor, 24 is a foreign matter detection circuit, and 55 is a magnetization power supply circuit. . The magnetizer M includes a coil C, a yoke Y, and magnetic poles P1 and P2.

被検査体4は、コンベア3に保持され、コンベア3とともに磁極P1と磁極P2の間を、紙面と直交する方向へ移動する。コイルCは、加熱コイル(誘導子)で、磁化電源回路55から高周波電流(25〜70kHz)が供給されると、高周波磁束を発生する。高周波磁束は、ヨークY、磁極P1、被検査体4、磁極P2、ヨークYの磁路を還流する。被検査体4は、その磁路内に保持されているから、被検査体4に金属異物が混在すると、その金属異物に渦電流が誘起し、ジュール熱を発生する。即ち被検査体4に混在する金属異物は、いわゆる誘電加熱によって発熱する。その結果被検査体4は、金属異物が混在する部分が局所的に高温になる。   The inspection object 4 is held by the conveyor 3 and moves together with the conveyor 3 between the magnetic pole P1 and the magnetic pole P2 in a direction perpendicular to the paper surface. The coil C is a heating coil (inductor), and generates a high-frequency magnetic flux when a high-frequency current (25 to 70 kHz) is supplied from the magnetization power supply circuit 55. The high-frequency magnetic flux flows back through the magnetic path of the yoke Y, the magnetic pole P1, the device under test 4, the magnetic pole P2, and the yoke Y. Since the object to be inspected 4 is held in the magnetic path, when a metal foreign object is mixed in the object to be inspected 4, an eddy current is induced in the metal foreign object and Joule heat is generated. That is, the metallic foreign matter mixed in the inspection object 4 generates heat by so-called dielectric heating. As a result, in the object 4 to be inspected, the portion where the metallic foreign matter is mixed locally becomes high temperature.

赤外線カメラ21は、撮影制御回路22によって制御され、被検査体4から放射する赤外線を捕えて電気信号に変換する。被検査体4が放射する赤外線の量は、被検査体4の各部分の温度に対応している。したがって赤外線カメラ21の出力は、被検査体4の温度分布に対応し、金属異物の存在する部分において大きくなる。撮影制御回路22は、赤外線カメラ21の撮影信号を、モニタ23と異物検出回路24へ送出する。モニタ23は、被検査体4の温度分布波形又は温度分布画像を画面上に表示する。その温度分布波形又は温度分布画像から、被検査体4の温度分布を視認でき、金属異物の混在有無を判別できる。また異物検出回路24は、被検査体4の撮影信号(温度分布波形)と、金属異物が混在しない被検査体の撮影信号(温度分布波形)とを比較して金属異物の混在有無を判別し、金属異物が混在するときは、異物検出信号を発生する。   The infrared camera 21 is controlled by the imaging control circuit 22 and captures infrared rays emitted from the inspection object 4 and converts them into electrical signals. The amount of infrared rays emitted from the inspection object 4 corresponds to the temperature of each part of the inspection object 4. Therefore, the output of the infrared camera 21 corresponds to the temperature distribution of the object 4 to be inspected, and increases in the portion where the metallic foreign object exists. The imaging control circuit 22 sends the imaging signal of the infrared camera 21 to the monitor 23 and the foreign object detection circuit 24. The monitor 23 displays the temperature distribution waveform or temperature distribution image of the inspection object 4 on the screen. From the temperature distribution waveform or the temperature distribution image, the temperature distribution of the inspection object 4 can be visually recognized, and the presence / absence of mixed metal foreign matter can be determined. Further, the foreign object detection circuit 24 compares the imaging signal (temperature distribution waveform) of the inspection object 4 with the imaging signal (temperature distribution waveform) of the inspection object that does not contain metallic foreign objects, and determines whether or not metallic foreign objects are mixed. When a foreign metal is mixed, a foreign object detection signal is generated.

本実施の形態の金属異物検出装置は、従来の電磁誘導型の金属異物検出装置のように、検出コイルを設け、その検出コイルに電磁誘導によって誘起する信号を検出する必要がない。即ち、コイルCは、被検査体4に混在する金属異物の加熱にのみ使用し、金属異物の検出は、赤外線カメラ21で行うから、被検査体4の周囲の雑音が金属異物の検出に影響することはない。したがって本実施の形態の金属異物検出装置は、雑音の影響を受けない。またコイルCと赤外線カメラ21は、電気的に結合していないから、従来の電磁誘導型の金属異物検出装置のように、励磁コイルと検出コイルの位置関係を調整する必要がないから、金属異物検出装置の取扱いが容易になる。また本実施の形態の金属異物検出装置は、従来電磁誘導型の金属異物検出装置のように、リサージュ波形を形成する必要もない。
本実施の形態の金属異物検出装置は、被検査体4をコンベア3で移動するから、連続して金属異物を検出できる。
Unlike the conventional electromagnetic induction type metal foreign object detection device, the metal foreign object detection device of the present embodiment is provided with a detection coil, and it is not necessary to detect a signal induced in the detection coil by electromagnetic induction. That is, the coil C is used only for heating the metal foreign matter mixed in the inspection object 4 and the detection of the metal foreign object is performed by the infrared camera 21, so that the noise around the inspection object 4 affects the detection of the metal foreign object. Never do. Therefore, the metal foreign object detection device of the present embodiment is not affected by noise. Further, since the coil C and the infrared camera 21 are not electrically coupled, there is no need to adjust the positional relationship between the excitation coil and the detection coil as in the conventional electromagnetic induction type metal foreign object detection device. The detection device can be handled easily. Further, the metal foreign object detection device of the present embodiment does not need to form a Lissajous waveform unlike the conventional electromagnetic induction type metal foreign object detection device.
Since the metal foreign object detection device of the present embodiment moves the object 4 to be inspected by the conveyor 3, it can continuously detect metal foreign objects.

被検査体4の温度分布の測定は、赤外線カメラに限らず、放射温度計等でもよい。また金属異物の検出は、被検査体4に混在する金属異物の有無を判別できればよいから、その判別は、赤外線カメラ21の撮影信号(温度分布波形)を直接比較してもよいが、撮影信号をコンピュータで画像処理し、いわゆるサーモグラフィー法を用いてもよい。   The measurement of the temperature distribution of the inspection object 4 is not limited to the infrared camera, and may be a radiation thermometer or the like. In addition, since the detection of the metal foreign object only needs to be able to determine the presence or absence of the metal foreign object mixed in the inspection object 4, the determination may be made by directly comparing the imaging signal (temperature distribution waveform) of the infrared camera 21. The image may be processed by a computer and a so-called thermography method may be used.

本実施の形態の金属異物検出装置は、セラミックス、樹脂(プラスチック)、磁性酸化物等の非導電材料、特に電気電子材料の粉体に混在する金属異物の検出に適用できるが、その他、小麦粉等の食品材料や食品の粉体、工業材料の粉体に混在する金属異物の検出にも適用できる。なお被検査体4が磁性酸化物粉体の場合、磁性酸化物にも渦電流は発生するが、磁性酸化物は、抵抗率が高く渦電流が小さいから金属異物検出の支障にならない。
被検査体の粉体は、粉体そのものでもよいし、後述する粉体をペレット状等に成形した粉体でもよい。したがって本願は、粉体をペレット状等に成形したものを含めて粉体と呼ぶ。
The metal foreign object detection device of the present embodiment can be applied to the detection of metal foreign objects mixed in non-conductive materials such as ceramics, resins (plastics), magnetic oxides, etc., especially electric and electronic material powders. It can also be applied to the detection of metallic foreign matter mixed in food materials, food powders, and industrial material powders. When the object 4 to be inspected is a magnetic oxide powder, an eddy current is also generated in the magnetic oxide, but the magnetic oxide has a high resistivity and a small eddy current, so that it does not hinder the detection of foreign metal.
The powder of the object to be inspected may be a powder itself, or a powder obtained by forming a powder described later into a pellet form. Therefore, the present application is called powder including the powder formed into pellets.

図2は、被検査体の粉体を容器(粉体の入物)に収容し、その容器をコンベアで搬送する例を示す。
図2(a)は平面図、図2(b)は図2(a)のX2−X2部分の矢印方向の断面図である。
容器41に収納した粉体の被検査体4Hは、磁極P1、P2の間をコンベア31によりコンベア31の長手方向(図2(b)において紙面と直角の方向)へ移動する。コイルC1,C2によって発生した磁束は、ヨークY、磁極P1、被検査体4H、磁極P2、ヨークYの磁路を還流する。
被検査体4Hに金属異物4Kが混在すると、磁束により金属異物4Kに渦電流が誘起し、ジュール熱を発生する。赤外線カメラによって被検査体4Hの温度分布を撮影する。赤外線カメラの撮影は、被検査体4Hの上方(図2(a)において紙面と直角の方向)から行う。
なお粉体を収容する容器は、プラスチック等の袋状のものであってもよい。
FIG. 2 shows an example in which the powder of the object to be inspected is accommodated in a container (powder container) and the container is conveyed by a conveyor.
FIG. 2A is a plan view, and FIG. 2B is a cross-sectional view of the X2-X2 portion of FIG.
The inspected powder 4H stored in the container 41 is moved between the magnetic poles P1 and P2 by the conveyor 31 in the longitudinal direction of the conveyor 31 (direction perpendicular to the paper surface in FIG. 2B). The magnetic flux generated by the coils C1 and C2 flows back through the magnetic path of the yoke Y, the magnetic pole P1, the device under test 4H, the magnetic pole P2, and the yoke Y.
When the metal foreign matter 4K is mixed in the inspection object 4H, an eddy current is induced in the metal foreign matter 4K by the magnetic flux and Joule heat is generated. The temperature distribution of the inspection object 4H is photographed with an infrared camera. Imaging with the infrared camera is performed from above the inspection object 4H (in a direction perpendicular to the paper surface in FIG. 2A).
The container for storing the powder may be a bag of plastic or the like.

図3は、被検査体の粉体を円柱状のペレットに成形し、そのペレットをコンベアで搬送する例を示す。図3(a)は平面図、図3(b)は図3(a)のX3−X3部分の矢印方向の断面図である。
粉体をペレット状に成形した被検査体4Pは、その長手方向が移動方向と直交するように磁極P1、P2の間に配置し、コンベア31により搬送する。その際コンベア31に被検査体4Pを載置する凹部を形成すると、被検査体4Pが安定した状態で搬送できる。
この例は、被検査体4Pが磁性酸化物の場合、被検査体4Pが磁路を形成するから、磁極P1、P2の間隔(磁気ギャップ)が大きいときにも磁束の損出が小さい。したがってこの例は、被検査体4Pが長い磁性酸化物の場合にも金属異物の検出が可能である。
ペレット状の被検査体4Pは、粉体を水、アルコール、溶剤等によって混練し、成形して形成する。被検査体4Hの形状は、円柱状に限らず、円筒状、グリーンシート、板状、棒状、粒状等であってもよい。以下各図において同様である。
FIG. 3 shows an example in which the powder of the object to be inspected is formed into a cylindrical pellet and the pellet is conveyed by a conveyor. 3A is a plan view, and FIG. 3B is a cross-sectional view in the direction of the arrow of the portion X3-X3 in FIG. 3A.
The inspection object 4P in which the powder is formed into a pellet is disposed between the magnetic poles P1 and P2 so that the longitudinal direction thereof is orthogonal to the moving direction, and is conveyed by the conveyor 31. In that case, if the recessed part which mounts the to-be-inspected object 4P in the conveyor 31 is formed, the to-be-inspected object 4P can be conveyed in the stable state.
In this example, when the device under test 4P is a magnetic oxide, the device under test 4P forms a magnetic path. Therefore, even when the distance (magnetic gap) between the magnetic poles P1 and P2 is large, the loss of magnetic flux is small. Therefore, in this example, metal foreign matter can be detected even when the inspection object 4P is a long magnetic oxide.
The pellet-shaped inspection object 4P is formed by kneading powder with water, alcohol, solvent or the like and molding it. The shape of the inspection object 4H is not limited to a columnar shape, and may be a cylindrical shape, a green sheet, a plate shape, a rod shape, a granular shape, or the like. The same applies to each figure below.

図4は、被検査体の粉体を円柱状のペレットに成形し、そのペレットを保持部材に載置してコンベアで搬送する例を示す。
図4(a)は平面図、図4(b)は図4(a)のX4−X4部分の矢印方向の断面図である。
ペレット状に成形した被検査体4Pは、その長手方向が移動方向と平行するように磁極P1、P2の間に配置し、保持部材32に載置してコンベア31により搬送する。
この例は、磁極P1、P2の間隔を小さくできるから、被検査体4Pがセラミックス等の非磁性体のときにも磁束の損出を小さくできる。
FIG. 4 shows an example in which the powder of the object to be inspected is formed into a cylindrical pellet, and the pellet is placed on a holding member and conveyed by a conveyor.
4A is a plan view, and FIG. 4B is a cross-sectional view in the arrow direction of the X4-X4 portion of FIG. 4A.
The object to be inspected 4P formed in a pellet shape is arranged between the magnetic poles P1 and P2 so that the longitudinal direction thereof is parallel to the moving direction, is placed on the holding member 32, and is conveyed by the conveyor 31.
In this example, since the interval between the magnetic poles P1 and P2 can be reduced, the loss of magnetic flux can be reduced even when the inspection object 4P is a non-magnetic material such as ceramics.

図5は、被検査体がソレノイドコイル内を移動する例を示す。
図5(a)は平面図、図5(b)は図5(a)のX51−X51部分の矢印方向の断面図であり、図5(c)は図5(a)のX52−X52部分の矢印方向の断面図である。
ペレット状に成形した被検査体4Pは、保持部材32に載置してコンベア31とともに、ソレノイドコイルC3内を移動する。ソレノイドコイルC3によって発生した磁束は、被検査体4Pを含めて磁路を形成する。赤外線カメラによる被検査体4Pの撮影は、被検査体4PがソレノイドコイルC3を通過した位置で行う。
被検査体4Pは、ソレノイドコイルC3内の磁路内に置かれるから、ソレノイドコイルC3によって発生した磁束は効率よく被検査体4Pに集中する。
FIG. 5 shows an example in which the device under test moves in the solenoid coil.
5A is a plan view, FIG. 5B is a cross-sectional view of the X51-X51 portion in FIG. 5A, and FIG. 5C is the X52-X52 portion in FIG. 5A. It is sectional drawing of the arrow direction.
The inspection object 4P formed in a pellet shape is placed on the holding member 32 and moves in the solenoid coil C3 together with the conveyor 31. The magnetic flux generated by the solenoid coil C3 forms a magnetic path including the device under test 4P. Imaging of the inspection object 4P by the infrared camera is performed at a position where the inspection object 4P passes through the solenoid coil C3.
Since the device under test 4P is placed in the magnetic path in the solenoid coil C3, the magnetic flux generated by the solenoid coil C3 is efficiently concentrated on the device under test 4P.

図6は、本願発明の実施の形態に係る金属異物検出装置の具体例を示す。
被検査体シュータ50は、ペレット状の被検査体を1個ずつ挿入口部521へ供給する。押出装置51は、挿入口部521の被検査体を搬送用ガラス管33へ1個ずつ押出す。被検査体シュータ50と押出装置51は、駆動制御部53によって作動する。被検査体が挿入口部521から押出されると、その都度スイッチ(後述する)が作動して被検査体確認部54へ信号を送出する。被検査体確認部54は、被検査体が挿入口部521から押出され、挿入口部521が空になったこと確認すると、駆動制御部53と磁化制御部57へ信号を送出する。
FIG. 6 shows a specific example of the metal foreign object detection device according to the embodiment of the present invention.
The inspected object shooter 50 supplies pellet-shaped inspected objects one by one to the insertion port 521. The extruding device 51 extrudes the object to be inspected in the insertion port portion 521 one by one into the conveying glass tube 33. The inspected object shooter 50 and the extrusion device 51 are operated by a drive control unit 53. Each time the object to be inspected is pushed out from the insertion port 521, a switch (described later) is activated to send a signal to the object under inspection confirming part 54. The inspecting object confirmation unit 54 sends a signal to the drive control unit 53 and the magnetization control unit 57 when it is confirmed that the inspected object is pushed out from the insertion port 521 and the insertion port 521 is empty.

磁化制御部57は、通電スイッチ58を作動し、通電スイッチ58は、磁化電源回路55と撮影開始信号回路56を作動する。磁化電源回路55は、磁化器MのコイルCへ励磁電流を供給する。また撮影開始信号回路56は、撮影制御回路22を作動する。撮影制御回路22は、所定時間後赤外線カメラ21の撮影を開始する。その所定時間は、コイルCが磁束を発生し、被検査体の金属異物が加熱されるまでの時間を考慮して決める。
一方駆動制御部53は、挿入口部521の被検査体が押出され、挿入口部521が空になったことを確認すると、赤外線カメラ21の撮影時間やコイルCの励磁時間を考慮して所定時間後、被検査体シュータ50と押出装置51を作動し、次の被検査体の供給と押出工程へ移行する。
モニタ23は、撮影制御回路22からの撮影信号に基づいて被検査体の温度分布波形又は温度分布画像を表示する。また異物検出回路24は、被検査体に混在する金属異物の有無を判別し、金属異物が混在するときは異物検出信号を排出部522へ送出する。排出部522は、シャッター(後述する)が開いて金属異物が混在する被検査体を排除する。
The magnetization control unit 57 operates the energization switch 58, and the energization switch 58 operates the magnetization power supply circuit 55 and the imaging start signal circuit 56. The magnetization power supply circuit 55 supplies an excitation current to the coil C of the magnetizer M. The shooting start signal circuit 56 operates the shooting control circuit 22. The photographing control circuit 22 starts photographing with the infrared camera 21 after a predetermined time. The predetermined time is determined in consideration of the time until the coil C generates magnetic flux and the metal foreign object on the object to be inspected is heated.
On the other hand, when the drive control unit 53 confirms that the object to be inspected in the insertion port 521 is pushed out and the insertion port 521 is empty, the drive control unit 53 takes a predetermined time in consideration of the imaging time of the infrared camera 21 and the excitation time of the coil C. After the time, the inspected object shooter 50 and the extrusion device 51 are operated, and the process proceeds to the supply of the next inspected object and the extrusion process.
The monitor 23 displays the temperature distribution waveform or temperature distribution image of the object to be inspected based on the imaging signal from the imaging control circuit 22. In addition, the foreign object detection circuit 24 determines the presence or absence of a metal foreign object mixed in the object to be inspected, and sends a foreign object detection signal to the discharge unit 522 when a metal foreign object exists. The discharge unit 522 eliminates an object to be inspected in which a metallic foreign object is mixed by opening a shutter (described later).

ここで被検査体は、フェライト粉体に鉄粉が混在するペレット状のものを用いた。被検査体は、粒径6〜20μmのフェライト粉体と大きさ50μm程度の鉄粉を、水を主成分とする液体を用いて混練し、直径13mm、長さ20mmのペレット状に成形して乾燥したものを用いた。磁化器Mは、断面が30mm角のフェライト製ヨークYと、直径2mmのホルマール線を600回巻いたコイル2個からなるものを用いた。搬送用ガラス管33は、外径16mmで、内径14mmの中空部を有するものを用いた。中空部の内径は、被検査体の直径の+5〜8%程度が望ましい。コイルCに供給する励磁電流は、25〜70kHzの高周波電流で、1回の励磁時間は、1〜20秒に設定した。本金属異物検出装置により鉄粉の混在を検出することができた。   Here, the object to be inspected was a pellet in which iron powder was mixed with ferrite powder. The object to be inspected is obtained by kneading ferrite powder having a particle size of 6 to 20 μm and iron powder having a size of about 50 μm using a liquid containing water as a main component, and forming the pellet into a pellet having a diameter of 13 mm and a length of 20 mm. The dried one was used. The magnetizer M was composed of a ferrite yoke Y having a cross section of 30 mm square and two coils wound with a formal wire having a diameter of 2 mm 600 times. The conveyance glass tube 33 has an outer diameter of 16 mm and a hollow portion with an inner diameter of 14 mm. The inner diameter of the hollow portion is preferably about +5 to 8% of the diameter of the object to be inspected. The excitation current supplied to the coil C was a high-frequency current of 25 to 70 kHz, and the excitation time for one time was set to 1 to 20 seconds. Mixing of iron powder could be detected by this metallic foreign object detection device.

図7は、図6の磁化器Mと搬送用ガラス管33の詳細を示す。
図7(a)は側面図、図7(b)は図7(a)のX7−X7部分の矢印方向の断面図である。
図6のコイルCは、2つのコイルC1、C2からなる。磁極P1,P2の先端の寸法は、コイルC1、C2により発生する磁束が被検査体4Pに集中するように被検査体4Pの直径を考慮して設定する。
搬送用ガラス管33は、透光性を有するから、赤外線カメラ21による被検査体4Pの撮影は、搬送用ガラス管33の外から行うことができる。
FIG. 7 shows details of the magnetizer M and the transport glass tube 33 of FIG.
FIG. 7A is a side view, and FIG. 7B is a cross-sectional view in the arrow direction of the X7-X7 portion of FIG. 7A.
The coil C in FIG. 6 includes two coils C1 and C2. The dimensions of the tips of the magnetic poles P1 and P2 are set in consideration of the diameter of the inspection object 4P so that the magnetic flux generated by the coils C1 and C2 is concentrated on the inspection object 4P.
Since the transport glass tube 33 has translucency, the imaging of the inspection object 4P by the infrared camera 21 can be performed from outside the transport glass tube 33.

図8は、図6の被検査体シュータ50、押出装置51、挿入口部521、排出部522の詳細を示す。
図8(a)は側面図、図8(b)は図8(a)のX81−X81部分の矢印方向の断面図である。また図8(a)の被検査体シュータ50、挿入部51部分は、図8(b)のX82−X82部分の矢印方向の断面図である。
図8は、被検査体SP1〜SP7の内、SP5〜SP7は被検査体シュータ50にあり、SP4は挿入口部521にあり、SP1〜SP3は搬送用ガラス管33にある例で、被検査体SP2が磁化器Mの磁路内に置かれ、赤外線カメラ21により撮影されている状態を示す。
FIG. 8 shows details of the to-be-inspected shooter 50, the extrusion device 51, the insertion port 521, and the discharge unit 522 of FIG.
FIG. 8A is a side view, and FIG. 8B is a cross-sectional view in the arrow direction of the X81-X81 portion of FIG. 8A. 8A is a cross-sectional view of the X82-X82 portion in FIG. 8B in the arrow direction.
FIG. 8 shows an example in which SP5 to SP7 are in the inspected object shooter 50, SP4 is in the insertion port 521, and SP1 to SP3 are in the transport glass tube 33. The state where the body SP2 is placed in the magnetic path of the magnetizer M and is photographed by the infrared camera 21 is shown.

被検査体SP2の撮影が終わると、被検査体SP1〜SP4は、図8(a)において左へ1個ずつ移動し、被検査体SP5〜SP7は、1個ずつ落下する。
まず駆動制御部53(図6)によって押出装置51のアーム511が作動し、アーム511は、バネ(図示せず)に抗して被検査体SP4を被検査体SP3の位置まで押出す。アーム511は、被検査体SP4を被検査体SP3の位置まで押出すと、バネにより図の位置へ戻る。その押出に伴って被検査体SP1〜SP3は、左へ1個ずつ移動する。その際、挿入口部521の出口に設けた光源LTと受光素子LTからなるスイッチは、被検査体SP4の通過と通過終了を検出する。
次に駆動制御部53は、前記スイッチからの信号によってシャッターS1とシャッターS2を作動する。まずシャッターS1が開いて被検査体SP5が挿入口部521へ落下する。そのときシャッターS2は、図の位置にあって、被検査体SP6が落下するのを阻止している。シャッターS1が図の位置へ戻ると、シャッターS2が開いて被検査体SP6がシャッターS1の上へ落下する。被検査体SP6がシャッターS1へ落下すると、シャッターS2は、図の位置へ戻り、被検査体SP6と被検査体SP7の間に入る。そして押出装置51は、次の押出工程へ移行する。
When imaging of the inspection object SP2 is completed, the inspection objects SP1 to SP4 move one by one to the left in FIG. 8A, and the inspection objects SP5 to SP7 fall one by one.
First, the arm 511 of the extrusion device 51 is actuated by the drive control unit 53 (FIG. 6), and the arm 511 pushes the object SP4 to the position of the object SP3 against a spring (not shown). The arm 511 returns to the position shown in the figure by the spring when the test object SP4 is pushed out to the position of the test object SP3. With the extrusion, the test objects SP1 to SP3 move one by one to the left. At that time, a switch composed of the light source LT and the light receiving element LT provided at the outlet of the insertion port 521 detects the passage and the end of passage of the inspection object SP4.
Next, the drive control unit 53 operates the shutter S1 and the shutter S2 by a signal from the switch. First, the shutter S1 is opened, and the inspection object SP5 falls to the insertion port 521. At that time, the shutter S2 is in the position shown in the figure and prevents the object SP6 from dropping. When the shutter S1 returns to the position shown in the figure, the shutter S2 is opened and the object SP6 is dropped onto the shutter S1. When the inspection object SP6 falls to the shutter S1, the shutter S2 returns to the position shown in the figure and enters between the inspection object SP6 and the inspection object SP7. And the extrusion apparatus 51 transfers to the next extrusion process.

被検査体SP1〜SP3が1個ずつ左へ移動すると、被検査体SP1は、シャッターS3の上へ移動する。ここで前回の赤外線カメラ21の撮影により、被検査体SP1の金属異物が検出されたときは、異物検出回路24(図6)の異物検出信号によってシャッターS3が開き、被検査体SP1は、不良品回収部5221へ落下する。一方被検査体SP1に金属異物が混在しないときは、次の移動工程のとき良品回収部5222へ落下する。   When the test objects SP1 to SP3 move to the left one by one, the test object SP1 moves onto the shutter S3. Here, when a metal foreign object of the inspection object SP1 is detected by the previous photographing by the infrared camera 21, the shutter S3 is opened by the foreign object detection signal of the foreign object detection circuit 24 (FIG. 6), and the inspection object SP1 is The product falls to the non-defective product collection unit 5221. On the other hand, when no metal foreign matter is mixed in the inspection object SP1, it falls to the non-defective product collecting unit 5222 in the next movement process.

本願発明の実施の形態に係る金属異物検出装置のブロック図である。It is a block diagram of the metallic foreign material detection apparatus which concerns on embodiment of this invention. 本願発明の実施の形態に係る被検査体の粉体を容器に収容し、その容器をコンベアで搬送する例を示す図である。It is a figure which shows the example which accommodates the powder of the to-be-inspected object which concerns on embodiment of this invention in a container, and conveys the container with a conveyor. 本願発明の実施の形態に係る被検査体の粉体を円柱状のペレットに成形し、そのペレットをコンベアで搬送する例を示す図である。It is a figure which shows the example which shape | molds the powder of the to-be-inspected object which concerns on embodiment of this invention into a cylindrical pellet, and conveys the pellet with a conveyor. 本願発明の実施の形態に係る被検査体の粉体を円柱状のペレットに成形し、そのペレットを保持部材に載置してコンベアで搬送する例を示す図である。It is a figure which shows the example which shape | molds the powder of the to-be-inspected object which concerns on embodiment of this invention into a cylindrical pellet, mounts the pellet on a holding member, and conveys with a conveyor. そのペレットを保持部材に載置してコンベアで搬送する例を示す図である。It is a figure which shows the example which mounts the pellet on a holding member and conveys with a conveyor. 本願発明の実施の形態に係る金属異物検出装置の具体例を示す図である。It is a figure which shows the specific example of the metal foreign material detection apparatus which concerns on embodiment of this invention. 図6の磁化器Mと搬送用ガラス管33の詳細を示す図である。It is a figure which shows the detail of the magnetizer M and the glass tube 33 for conveyance of FIG. 図8は、図6の被検査体シュータ50、押出装置51、挿入口部521、排出部522の詳細を示す図である。FIG. 8 is a diagram illustrating details of the inspected object shooter 50, the extrusion device 51, the insertion port portion 521, and the discharge portion 522 of FIG. 従来の電磁誘導型の金属異物検出装置のブロック図である。It is a block diagram of the conventional electromagnetic induction type metal foreign object detection apparatus.

符号の説明Explanation of symbols

21 赤外線カメラ
22 撮影制御回路
23 モニタ
24 異物検出回路
3,31 コンベア
32 保持部材
33 搬送用ガラス管
50 被検査体シュータ
51 押出装置
511 アーム
521 挿入口部
522 排出部
5221 不良品回収部
5222 良品回収部
53 駆動制御部
54 被検査体確認部
55 磁化電源回路
56 撮影開始信号回路
57 磁化制御部
58 通電スイッチ回路
4,4H,4P 被検査体
4P1〜4P7 被検査体
4K 金属異物
C,C1,C2,C3 コイル
M 磁化器
P1,P2 磁極
S1,S2,S3 シャッター
Y ヨーク
21 Infrared camera 22 Imaging control circuit 23 Monitor 24 Foreign matter detection circuit 3, 31 Conveyor 32 Holding member 33 Glass tube for conveyance 50 Inspected object shooter 51 Extruding device 511 Arm 521 Insertion port 522 Discharge unit 5221 Defective product collection unit 5222 Non-defective product collection Unit 53 Drive control unit 54 Inspected object confirmation unit 55 Magnetized power supply circuit 56 Imaging start signal circuit 57 Magnetization control unit 58 Current switch circuit 4, 4H, 4P Inspected object 4P1 to 4P7 Inspected object 4K Metallic foreign matter C, C1, C2 , C3 Coil M Magnetizers P1, P2 Magnetic poles S1, S2, S3 Shutter Y Yoke

Claims (4)

高周波磁束発生用コイル、ヨーク、2個の磁極からなり、ヨーク、磁極、被検査体、磁極、ヨークの磁路を形成して高周波磁束を発生する磁化器と、その高周波磁束の磁路の磁極と磁極の間に非導電材料粉体の成形体の被検査体を保持する搬送用ガラス管と、その被検査体の温度分布を搬送用ガラス管の外から測定する赤外線カメラを備えていることを特徴とする金属異物検出装置。 A magnet for generating a high-frequency magnetic flux by forming a magnetic path of the yoke, the magnetic pole, the test object, the magnetic pole, and the yoke, and a magnetic pole of the magnetic path of the high-frequency magnetic flux. A conveyance glass tube for holding a non-conductive material powder molded object to be inspected between the magnetic pole and the magnetic pole, and an infrared camera for measuring the temperature distribution of the inspection object from outside the conveyance glass tube Metal foreign object detection device characterized by the above. 請求項1に記載の金属異物検出装置において、前記非導電材料粉体は、セラミックス、樹脂、磁性酸化物等の電気電子材料粉体であることを特徴とする金属異物検出装置。   The metal foreign object detection device according to claim 1, wherein the non-conductive material powder is an electric / electronic material powder such as ceramics, resin, or magnetic oxide. 高周波磁束発生用コイル、ヨーク、2個の磁極からなり、ヨーク、磁極、被検査体、磁極、ヨークの磁路を形成する磁化器を用い、磁路の磁極と磁極の間に搬送用ガラス管を配置し、磁化器の発生する磁束によって搬送用ガラス管内に保持した非導電材料粉体の成形体の被検査体中の金属異物を誘導加熱し、その被検査体の温度分布を搬送用ガラス管の外から赤外線カメラにより測定して前記金属異物を検出することを特徴とする金属異物検出方法。 A high-frequency magnetic flux generating coil, a yoke, and two magnetic poles, using a magnet that forms the magnetic path of the yoke, magnetic pole, object to be inspected, magnetic pole, and yoke, and a conveying glass tube between the magnetic pole of the magnetic path and the magnetic pole was placed, transported glass temperature distribution in the conveyance metal foreign substance of the test subject during the molding of the glass tube to hold the non-conductive material powder was induction heating, the object to be inspected by magnetic flux generated by the magnetizer A method for detecting a metal foreign object, wherein the metal foreign object is detected by measuring with an infrared camera from outside the tube . 請求項3に記載の金属異物検出方法において、前記非導電材料粉体は、セラミックス、樹脂、磁性酸化物等の電気電子材料粉体であることを特徴とする金属異物検出方法。   The metal foreign matter detection method according to claim 3, wherein the non-conductive material powder is an electric / electronic material powder such as ceramics, resin, magnetic oxide or the like.
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