JP4170193B2 - Stainless steel plate with less heat generation and method for producing the same - Google Patents
Stainless steel plate with less heat generation and method for producing the same Download PDFInfo
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Description
本発明は、ステンレス鋼板の発銹起点となるCaSに代表される水溶性の硫化物系非金属介在物を無害化した鋼板およびその製造方法に関するものである。 The present invention relates to a steel plate in which water-soluble sulfide-based non-metallic inclusions represented by CaS, which is the starting point of a stainless steel plate, are rendered harmless, and a method for producing the same.
フェライト系ステンレス鋼板のみならずCaを含有する鋼では、水溶性の硫化物系非金属介在物を起点とした発銹が問題となる。CaSやMnSなどによる発銹を抑制する方法としては、溶製条件により行う方法が知られている。 In steels containing Ca as well as ferritic stainless steel plates, glazing starting from water-soluble sulfide-based nonmetallic inclusions becomes a problem. As a method for suppressing wrinkling due to CaS, MnS, or the like, a method that is performed under melting conditions is known.
例えば 特許文献1では、CaSの生成を抑制するために、鋼中のCa量を10ppm未満とすることを提案している。この方法では、酸化物の組成が高CaOとなった場合には、その周囲に水溶性硫化物系非金属介在物のCaSが生成し発銹起点となる。 For example, Patent Document 1 proposes that the amount of Ca in steel be less than 10 ppm in order to suppress the formation of CaS. In this method, when the composition of the oxide becomes high CaO, CaS of water-soluble sulfide-based nonmetallic inclusions is generated around it and becomes a starting point.
特許文献2に示されるような酸化物系非金属介在物の組成と非金属介在物中の平衡S溶解量を制御することで水溶性硫化物系非金属介在物CaSの析出を抑制する方法がある。この方法は、非金属介在物組成を制御することから溶製時負荷が増加することのみならず、原料コストが上昇する問題がある。 A method of suppressing precipitation of water-soluble sulfide-based non-metallic inclusions CaS by controlling the composition of oxide-based non-metallic inclusions and the amount of equilibrium S dissolved in the non-metallic inclusions as shown in Patent Document 2. is there. This method has a problem of increasing the raw material cost as well as increasing the load during melting because the composition of non-metallic inclusions is controlled.
また、ステンレス鋼板の光輝焼鈍後に用いられる硝酸電解処理は、陽極電解処理による不働態皮膜の強化を目的とすることが一般的である。 Further, the nitric acid electrolytic treatment used after bright annealing of a stainless steel plate is generally aimed at strengthening the passive film by anodic electrolytic treatment.
特許文献3では、リン酸溶液中で陽極電解し不働態皮膜を強化して耐孔食性を改善する方法が提案されている。つまり、2B製品の冷延板焼鈍後のデスケール目的に実施される交番電解処理と異なり、光輝焼鈍後の電解処理は陽極電解である。陰極電解処理により非金属介在物を無害化し、発銹を改善する検討はされていない。 Patent Document 3 proposes a method for improving pitting corrosion resistance by strengthening a passive film by anodic electrolysis in a phosphoric acid solution. That is, unlike the alternating electrolytic treatment performed for the purpose of descaling after cold rolling of the 2B product, the electrolytic treatment after bright annealing is anodic electrolysis. No study has been made on detoxification of non-metallic inclusions by cathodic electrolysis treatment and improvement of cracking.
一方、陰極電解処理によって、耐食性を改善する方法として、特許文献4〜7があるがこれらは特殊な水溶液(例えば、クロム酸、燐酸、モリブデン酸アンモニウム、重クロム酸ナトリュウムなど特殊かつ高価な薬品)を用いることによりステンレス鋼の耐食性を向上したものでありコストが高価になる欠点がある。 On the other hand, there are Patent Documents 4 to 7 as methods for improving the corrosion resistance by cathodic electrolysis, but these are special aqueous solutions (for example, special and expensive chemicals such as chromic acid, phosphoric acid, ammonium molybdate, sodium dichromate). Is used to improve the corrosion resistance of stainless steel and has the disadvantage of high cost.
ステンレス鋼板の発銹起点を抑制する製造方法において、前述のような硫化物系非金属介在物組成を改質する方法は、原料の配合方法のみならず、溶製工程での脱酸剤の投入時期等非常に厳しい工程管理が必要とされている。脱酸時に生成した非金属介在物の組成によっては、その後の加熱工程において非金属介在物近傍に硫化物が析出・成長し、発銹の起点となる場合がある。本発明は、これら従来の発銹起点を抑制する方法とは異なり、CaSを抑制するのではなく、発銹起点となる水溶性の硫化物系非金属介在物を最終工程において短時間に溶解除去することで発銹を改善する方法を提供することを目的とする。 In the manufacturing method that suppresses the starting point of the stainless steel plate, the method of modifying the sulfide-based non-metallic inclusion composition as described above is not only the raw material blending method but also the introduction of a deoxidizer in the melting process Very strict process control such as time is required. Depending on the composition of the nonmetallic inclusions produced during deoxidation, sulfides may precipitate and grow in the vicinity of the nonmetallic inclusions in the subsequent heating step, which may be the starting point of initiation. Unlike the conventional methods for suppressing the starting point of the present invention, the present invention does not suppress CaS, but dissolves and removes the water-soluble sulfide-based nonmetallic inclusions that become the starting point in a short time in the final step. The purpose is to provide a method for improving drought.
本発明者らは、上記課題を解決するために種々の検討を実施した結果、ステンレス鋼板の陰極電解処理を施すことにより発銹の起点となる水溶性の硫化物系非金属が選択的に溶解除去され、しかも、ステンレス鋼板の表面は溶解しないために表面光沢が劣化しないことに注目して適性条件を見出した。
(1)
ステンレス鋼板の表面において、露出している硫化物系非金属介在物中のS濃度が2%未満、かつ、半球状孔の個数が1個/cm2以上存在する発銹が少ないステンレス鋼板。
(2)
ステンレス鋼板を酸化性の酸の水溶液中で陰極電解処理し、
陰極電解処理条件が、
・溶液:5〜25vol%の酸化性酸水溶液
・電解電位:−200〜−600mV
・電解時間:1〜15秒
である。
(3)
(2)に記載の酸化性の酸が硝酸である。
(4)
(2)又は(3)に記載の陰極電解処理に引き続いて、陽極電解処理を行う。
As a result of various studies to solve the above-mentioned problems, the present inventors have selectively dissolved a water-soluble sulfide-based non-metal that becomes a starting point of initiation by subjecting a stainless steel plate to cathodic electrolysis. Appropriate conditions were found by paying attention to the fact that the surface gloss of the stainless steel plate was not dissolved and the surface gloss was not deteriorated.
(1)
The surface of the stainless steel plate, S concentration of sulfide-based nonmetallic inclusions which are exposed is less than 2%, and rust is less stainless steel plate number of the hemispherical hole is present 1 / cm 2 or more.
(2)
Cathodic electrolytic treatment of stainless steel sheet in an aqueous solution of oxidizing acid ,
Cathodic electrolytic treatment conditions are
-Solution: 5 to 25 vol% oxidizing acid aqueous solution-Electrolytic potential: -200 to -600 mV
Electrolysis time: 1 to 15 seconds.
( 3 )
The oxidizing acid described in ( 2 ) is nitric acid.
( 4 )
Following the cathodic electrolysis described in ( 2 ) or ( 3 ), an anodic electrolysis is performed.
本発明はステンレス鋼板の表面に存在する水溶性の硫化物系非金属介在物を陰極電解処理することにより溶解除去し、発銹を大幅に抑制することを可能とするものであり、その工業的価値は極めて高いものである。 The present invention is capable of dissolving and removing water-soluble sulfide-based non-metallic inclusions present on the surface of a stainless steel plate by cathodic electrolysis treatment, and can greatly suppress the generation of The value is extremely high.
以下に本発明を詳細に説明する。本発明者らは、電解酸洗法により鋼板表面の硫化物系非金属介在物を溶解除去する方法などについて、さまざまな調査を行った。その結果、電解処理において陰極電解時の電位がある特定の条件内である際に水溶性の硫化物系非金属介在物が選択的に溶解除去されることを知見したものである。 The present invention is described in detail below. The present inventors conducted various investigations on a method for dissolving and removing sulfide-based nonmetallic inclusions on the surface of the steel sheet by electrolytic pickling. As a result, it has been found that water-soluble sulfide-based nonmetallic inclusions are selectively dissolved and removed when the potential during cathodic electrolysis is within a specific condition in electrolytic treatment.
水溶性の硫化物系非金属介在物が発銹の起点となることは、特許文献1より明らかである。ここで、水溶性の硫化物系非金属介在物とは、X線マイクロアナライザーを用いた組成分布調査により、O(酸素)と異なる位置にS(イオウ)の明瞭なピークが存在する非金属介在物である。さらに 塩水噴霧試験−JIS−G−0577(以下、SST)を実施し、鋼板表面に存在する硫化物系非金属介在物をSEM(走査型電子顕微鏡)にて調査解析した結果、非金属介在物から発生するSのピークが小さい場合は、発銹の起点になっていないことが明らかとなった。図1に示すようにS濃度が2%未満となった場合には発銹していない。 It is clear from Patent Document 1 that water-soluble sulfide-based non-metallic inclusions are the starting point of the initiation. Here, the water-soluble sulfide-based non-metallic inclusion is a non-metallic inclusion in which a clear peak of S (sulfur) exists at a position different from O (oxygen) by a composition distribution survey using an X-ray microanalyzer. It is a thing. Further, a salt spray test-JIS-G-0577 (hereinafter referred to as SST) was carried out, and as a result of investigating and analyzing sulfide-based non-metallic inclusions present on the surface of the steel sheet with a SEM (scanning electron microscope), non-metallic inclusions were obtained. It was clarified that when the peak of S generated from is small, it is not the starting point of the starting. As shown in FIG. 1, when the S concentration is less than 2%, it does not occur.
図2から硫化物系介在物のS濃度が2mass%未満を上限とした。好ましくは1mass%以下がよい。 From FIG. 2, the upper limit was set to an S concentration of sulfide inclusions of less than 2 mass%. Preferably it is 1 mass% or less.
図2に、間接通電方式で、定電位電解処理したときの電解電位と硫化物系非金属介在物除去の有無との関係を示す。硫化物の除去の判定は、SEM(走査型電子顕微鏡)を用い観察倍率1000倍で20視野(9020μm2/1視野)観察し、観察モニター内に存在する非金属介在物とその介在物が除去された痕と推定される半球状孔の個数を測定した。用いた電解液は10%硝酸水溶液である。電位が−200mV以下の場合に、半球状孔が必ず確認されている。陰極電解処理によって除去された痕跡として半球状孔が観察された。この半球状孔部のSピークは殆ど検出されていないことが明確になった。 FIG. 2 shows the relationship between the electrolytic potential and the presence / absence of removal of sulfide-based nonmetallic inclusions when a constant potential electrolytic treatment is performed by the indirect energization method. Determination of removal of sulfides, SEM (scanning electron microscope) at 20 field observation magnification of 1000 using a (9020μm 2/1 field) was observed, non-metallic inclusions and their inclusions present in the observation monitor removed The number of hemispherical holes estimated to have been made was measured. The electrolyte used was a 10% nitric acid aqueous solution. When the potential is −200 mV or less, hemispherical holes are always confirmed. Hemispherical holes were observed as traces removed by cathodic electrolysis. It became clear that the S peak of this hemispherical hole was hardly detected.
陰極電解処理条件を、電解水溶液としては、硝酸水溶液が好ましいが酸化性の酸の水溶液でもよい。電解条件として、電解電位が−200〜−600mV、好ましくは−300から−500mVがよい。電解時間は、長時間の陰極溶解処理は半球状孔数が増加し、また、電解処理槽の延長が必要であり、巨大な設備建設を伴うため経済的ではない。また短時間では、硫化物系非金属介在物が除去されない。したがって陰極電解処理時間を1〜15秒の範囲とした。 As an electrolytic solution, the aqueous electrolytic solution is preferably an aqueous nitric acid solution, but may be an aqueous solution of an oxidizing acid. As electrolysis conditions, an electrolysis potential is −200 to −600 mV, preferably −300 to −500 mV. The electrolysis time is not economical because the cathodic dissolution treatment for a long time increases the number of hemispherical holes, requires an extension of the electrolytic treatment tank, and involves the construction of a huge facility. In a short time, sulfide-based nonmetallic inclusions are not removed. Therefore, the cathodic electrolysis time was set in the range of 1 to 15 seconds.
図3は、半球状孔の個数とSSTの発銹個数(個/100cm2)の関係を示している。半球状孔の個数の上昇とともに発銹個数は減少する。発銹が発生しないことが最良であるが、数個レベルであれば一般的な環境での使用することが可能である。 FIG. 3 shows the relationship between the number of hemispherical holes and the number of sputtered SSTs (pieces / 100 cm 2 ). As the number of hemispherical holes increases, the number of sprinkles decreases. Although it is best that no rusting occurs, it can be used in a general environment as long as it has several levels.
硫化物系非金属介在物が選択的に除去されるのは、陰極電解時に生成する水素が影響している。陰極電解処理により硝酸水溶液から生成した水素は、硫化物中の硫黄と反応して硫化水素ガスを形成する。硫化物系非金属介在物は酸化物と硫化物により形成しているため、この硫化物からガスが発生することは硫化物系非金属介在物と母地金属間にガスが生成することと同じであり、その結果、硫化物系介在物が浮遊除去される。図4は、−300mVの電位で1秒間陰極溶解処理した鋼板表面のSEM写真を示している。鋼板表面に半球状孔が存在し、硫化物系非金属介在物のみが浮遊除去された結果を示している。 The selective removal of sulfide-based nonmetallic inclusions is influenced by the hydrogen produced during cathodic electrolysis. Hydrogen produced from the nitric acid aqueous solution by the cathodic electrolysis treatment reacts with sulfur in the sulfide to form hydrogen sulfide gas. Since sulfide-based non-metallic inclusions are formed of oxides and sulfides, the generation of gas from this sulfide is the same as the generation of gas between sulfide-based non-metallic inclusions and the base metal. As a result, sulfide inclusions are floated and removed. FIG. 4 shows an SEM photograph of the surface of the steel sheet that was subjected to cathodic dissolution treatment at a potential of −300 mV for 1 second. The result shows that hemispherical holes exist on the surface of the steel sheet, and only sulfide-based nonmetallic inclusions are floated and removed.
この結果から、本発明における電解電位を−200mV以下、好ましい範囲として−200mV〜−600mVで、電解時間は1秒以上15秒未満が好ましい。−600mV未満の陰極電解処理は、装置の大型化や必要電流が甚大となるのみで、得られる改善効果が小さいので、あまり好ましくない。また、用いる電解液は電解時に水素発生を促進する酸化性の酸を含有した水溶液が有効であり、本発明では入手が容易な硝酸を用いていることが好ましい。電解液濃度は、液の追加回数減少させるために25vol%以上で効果が飽和するので上限を25%とし、5vol%未満では電解処理の効果が小さいので5〜25vol%の範囲とした。好ましくは10〜20vol%がよい。 From this result, the electrolysis potential in the present invention is −200 mV or less, preferably −200 mV to −600 mV, and the electrolysis time is preferably 1 second or more and less than 15 seconds. Cathodic electrolysis treatment of less than −600 mV is not so preferable because it only increases the size of the device and increases the required current, and the improvement effect obtained is small. In addition, an aqueous solution containing an oxidizing acid that promotes hydrogen generation during electrolysis is effective as the electrolytic solution to be used, and it is preferable to use nitric acid that is easily available in the present invention. The concentration of the electrolytic solution was adjusted to 25% by volume or more in order to reduce the number of additions of the solution, so the upper limit was set to 25%. Preferably 10-20 vol% is good.
陰極電解処理の効果を上げるためには、電解時に水素が生じやすい酸化性の酸を使用することが望ましい。安価な酸化性の酸として、硝酸が挙げられる。図5に硝酸電解時の硝酸濃度とSSTでの発銹個数の関係を示す。図中の数字は電解時間を示しており、電解電位は−500mVとした。図から明らかように濃度の上昇とともに発銹個数は減少するが、20%超でこの効果は飽和している。また、電解時間の効果も時間延長で発銹個数が減少するが、10秒超でその効果が飽和している。 In order to increase the effect of the cathodic electrolysis treatment, it is desirable to use an oxidizing acid that easily generates hydrogen during electrolysis. An inexpensive oxidizing acid is nitric acid. FIG. 5 shows the relationship between the concentration of nitric acid during nitric acid electrolysis and the number of occurrences in SST. The numbers in the figure indicate the electrolysis time, and the electrolysis potential was -500 mV. As can be seen from the figure, the number of occurrences decreases with increasing concentration, but this effect is saturated at over 20%. In addition, the effect of electrolysis time is reduced by extending the time, but the effect is saturated after more than 10 seconds.
陽極電解処理における不働態皮膜の強化は知られているが、陰極溶解処理の後に適用することによって短時間で効果が得られる。つまり、陰極電解処理により鋼板表面に存在する硫化物系非金属介在物が除去される。この硫化物系非金属介在物は、不働態皮膜が破壊される際に起点となるが、存在しないために不働態皮膜の破壊は起こりえず安定した皮膜を形成することが可能となるためである。また、陽極電解時の電解電位が高すぎると母地の溶解が起こり、表面性状を著しく劣化させる。 Although strengthening of the passive film in the anodic electrolytic treatment is known, the effect can be obtained in a short time by applying it after the cathodic dissolution treatment. That is, the sulfide-based non-metallic inclusions present on the steel sheet surface are removed by cathodic electrolysis. This sulfide-based non-metallic inclusion is the starting point when the passive film is destroyed, but since it does not exist, the passive film can not be destroyed and a stable film can be formed. is there. On the other hand, if the electrolytic potential during anodic electrolysis is too high, the base material dissolves and the surface properties are significantly deteriorated.
以上より、鋼板表面に存在する硫化物系非金属介在物を選択的に除去し、発銹起点となることを防止する方法として、陰極電解処理を実施し、その後の工程にて陽極電解処理により、不動態皮膜が強化され耐食性が大幅に向上する方法が最適である。 From the above, as a method for selectively removing sulfide-based non-metallic inclusions existing on the surface of the steel sheet and preventing it from becoming a starting point, the cathodic electrolysis treatment is performed, and the anodic electrolysis treatment is performed in the subsequent steps. A method in which the passive film is strengthened and the corrosion resistance is greatly improved is optimal.
表1に示すステンレス鋼板(板厚0.4mm)を光輝焼鈍した後、電解電位と電解時間を変えて、電解処理を行った。電解条件及び結果を表2に示す。表2から明らかなように本発明の条件内で電解処理すれば、SSTの発銹個数が安定的に10個/100cm2未満となっており、陰極電解処理の効果が明らかである。 After the stainless steel plate (thickness 0.4 mm) shown in Table 1 was brightly annealed, electrolytic treatment was performed by changing the electrolytic potential and the electrolytic time. The electrolytic conditions and results are shown in Table 2. As is apparent from Table 2, when electrolytic treatment is performed within the conditions of the present invention, the number of SSTs generated is stably less than 10/100 cm 2, and the effect of the cathodic electrolytic treatment is clear.
実施例1記載のステンレス鋼板(板厚0.4mm)に、陽極電解を追加実施した。表2に示すように本発明の条件で陽極電解処理を付与すれば、不働態皮膜の破壊時間は安定して改善され不働態皮膜を安定強化できることが明らかとなっている。 Anodic electrolysis was additionally performed on the stainless steel plate described in Example 1 (plate thickness: 0.4 mm). As shown in Table 2, it is clear that if the anodic electrolysis treatment is applied under the conditions of the present invention, the destruction time of the passive film can be stably improved and the passive film can be strengthened stably.
Claims (4)
該陰極電解処理条件が、
・電解水溶液:5〜25vol%の酸化性酸水溶液
・電解電位:−200〜−600mV
・電解時間:1〜15秒
であることを特徴とする発銹が少ないステンレス鋼の製造方法。 Cathodic electrolytic treatment of stainless steel sheet in an aqueous solution of oxidizing acid ,
The cathodic electrolytic treatment conditions are
Electrolytic aqueous solution: 5 to 25 vol% oxidizing acid aqueous solution
Electrolytic potential: -200 to -600 mV
・ Electrolysis time: 1 to 15 seconds
A method for producing stainless steel with less heat generation.
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