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JP4172896B2 - Tank roof construction method - Google Patents
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JP4172896B2 - Tank roof construction method - Google Patents

Tank roof construction method Download PDF

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Publication number
JP4172896B2
JP4172896B2 JP2000102202A JP2000102202A JP4172896B2 JP 4172896 B2 JP4172896 B2 JP 4172896B2 JP 2000102202 A JP2000102202 A JP 2000102202A JP 2000102202 A JP2000102202 A JP 2000102202A JP 4172896 B2 JP4172896 B2 JP 4172896B2
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JP
Japan
Prior art keywords
roof
tank body
tension
wires
supporting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000102202A
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Japanese (ja)
Other versions
JP2001288920A (en
Inventor
正文 中野
亮 広谷
佳則 川村
信一 宮崎
泰志 久野
敦宏 深田
知之 小河
正治 宮崎
英憲 鈴木
吉弘 能勢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kajima Corp
IHI Corp
Original Assignee
Kajima Corp
IHI Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2000102202A priority Critical patent/JP4172896B2/en
Publication of JP2001288920A publication Critical patent/JP2001288920A/en
Application granted granted Critical
Publication of JP4172896B2 publication Critical patent/JP4172896B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、タンク屋根の建築工法に関するものである。
【0002】
【従来の技術】
LNG(液化天然ガス)等の低温液化ガスを貯蔵する地下式低温タンクを建設する場合には、地面を掘り下げて必要な容積の地下空間を形成し、該地下空間に底部と側壁部とを有する鉄筋コンクリート構造のタンク本体を建築し、然る後に、タンク本体の底部でドーム型の鋼製屋根を組み立て、次いで、鋼製屋根とタンク本体の底部との間に加圧空気を導入して空気圧により鋼製屋根を浮上させ、該鋼製屋根をタンク本体の側壁部の上端に連結するというエアレイジング工法が採用されている。
【0003】
斯かる地下式低温タンクにおいては、鋼製屋根を空気圧により浮上させてタンク本体の側壁部上端に連結した後に、前記鋼製屋根の上面に鉄筋やPC鋼線を配した上でコンクリートを打設してプレストレスを与えたコンクリート製屋根部を構成するようにしたものがあるが、このようなコンクリート製屋根部の構成要素を成す鋼製屋根の場合には、一般的に、コンクリート製屋根部として完成する前の段階で十分な剛性がなく、しかも、比較的偏平度の高いドーム型に形成されるので、タンク本体の底部での組み立て時に鋼製屋根を自立させておくことが困難で、多数の支保工で下方から支えながら組み立てなければならない。
【0004】
【発明が解決しようとする課題】
しかしながら、前述した如き従来工法においては、鋼製屋根を空気圧で浮上させる前に、高所作業車等を使用して鋼製屋根の下面に対し保冷材やメンブレンを敷設する作業を行わなければならないが、鋼製屋根の下側には多数の支保工が林立しているので、これらの支保工が邪魔になって前記保冷材やメンブレンを敷設する作業を行い難いという不具合があった。
【0005】
本発明は上述の実情に鑑みてなしたもので、剛性が低く且つ偏平度の高い自立困難なドーム型の屋根を建築するにあたり、屋根を下方から支える多数の支保工を撤去して、前記屋根下面に対する敷設作業を容易に行い得るようにすることを目的としている。
【0006】
【課題を解決するための手段】
本発明は、剛性が低く且つ偏平度の高い自立困難なドーム型の屋根をタンク本体の底部にて多数の支保工により支えながら組み立てた後に、張力調整手段を介在させた複数のワイヤによりタンク本体の側壁部から前記屋根の適宜位置を吊り下げ支持し且つその吊り下げ支持を前記各ワイヤに掛かる張力を監視して該張力が常に均等に保持されるよう調整しながら行い、然る後に、前記屋根を支えている支保工を撤去して屋根下面に対する敷設作業を施し、前記屋根とタンク本体の底部との間に加圧空気を導入して空気圧により前記屋根を支えながら前記各ワイヤを撤去し、次いで、更なる加圧空気の導入により前記屋根を空気圧で上昇させてタンク本体の側壁部上端に固定することを特徴とするタンク屋根の建築工法、に係るものである。
【0007】
このようにすれば、タンク本体の側壁部からワイヤを介し屋根の適宜位置を吊り下げ支持し、前記屋根を支えている支保工を撤去することが可能となるので、該支保工を撤去して確保した広い作業空間を利用することにより、屋根の下面に対する敷設作業を容易に行うことが可能となる。
【0008】
また、本発明においては、張力調整手段を介在させた複数のワイヤにより屋根を吊り下げ支持し、その吊り下げ支持を前記各ワイヤに掛かる張力を監視して該張力が常に均等に保持されるよう調整しながら行うようにしているので、外気温の変化によりワイヤが伸縮するようなことがあっても、該ワイヤの張力を監視することにより屋根の変位を制御して該屋根を安定して支持させることが可能になる。
【0009】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照しつつ説明する。
【0010】
図1〜図6は本発明を実施する形態の一例を示すもので、図1に示す如く、地下式低温タンクを建設するにあたっては、地面を掘り下げた地下空間1に底部2を構築し、次いで、底部2の周囲から上方に側壁部3を逐次構築してタンク本体4を建築していくことになるが、底部2を構築し終えた段階で該底部2にてドーム型の屋根5の建築を開始する。
【0011】
ここで、図示する例におけるドーム型の屋根5は、剛性が低く且つ偏平度の高い自立困難なものであるので、中央部を仮設の架台6で、周縁部を側壁部3に仮設したブラケット7で支え、且つ中央部と周縁部との間を多数の支保工8により下方から支えて組み立てるようにする。尚、屋根5の周縁部下面側には、全周に亘る環状の歩廊9を取り付け、屋根5の組み立てが進むにつれて屋根5の周縁部を歩廊9によっても支え得るようにする。
【0012】
このようにして屋根5を組み立てて該屋根5の内面施工に入る段階において、側壁部3の適宜高さで周方向複数箇所にブラケット10を仮設し、組み立てを完了した屋根5の上面における半径方向複数箇所にもブラケット10に対応してブラケット11を仮設する。
【0013】
ここで、屋根5の上面には、図3に示すように、その半径方向及び円周方向に屋根骨12が接合されているので、この屋根骨12を利用してブラケット11を装着仮設する。
【0014】
そして、ターンバックル等の張力調整手段13と張力計14とを介在させたワイヤ15の両端をブラケット10,11に係止して、ブラケット10,11間にワイヤ15を張設し、張力調整手段13と張力計14とを介在させた複数のワイヤ15で屋根5を上方から吊り下げ支持する。
【0015】
この際、各張力計14を監視してターンバックル等の張力調整手段13を調整し、複数のワイヤ15に張力が均等に掛かるようにする。
【0016】
屋根5をワイヤ15で上方から吊り下げ支持した後には、屋根5の下方に配置されていた支保工8を図4に示すように撤去して広い作業空間16を屋根5の下側に確保し、この作業空間16に図示しない高所作業車を搬入し、ワイヤ15で上方から吊り下げ支持されている屋根5の下面に対する保冷材17やメンブレン18の敷設作業を行う。
【0017】
一方、この間にも側壁部3の構築が進んで、図5に示すように側壁部3は最上部まで構築されてタンク本体4の建築も完了し、側壁部3最上部の内周側には、リングプレート19が取り付けられた状態になっている。
【0018】
そこで、新たに別の複数のワイヤ20の上端をリングプレート19に係止して吊り下げ、ターンバックル等の張力調整手段13と張力計14とを介在させてワイヤ20の下端をブラケット11に結合し、リングプレート19とブラケット11との間に張力調整手段13と張力計14とを介在させた別の複数のワイヤ20を張設し、複数のワイヤ20で屋根5を上方から吊り下げ支持し、今まで屋根5を吊り下げ支持していたワイヤ15を撤去する。
【0019】
続いて、仮設のブラケット7,10を撤去し、屋根5周縁部下面には、シール材21を側壁部3の内壁面に当接するように支持した状態で取り付けるが、別の複数のワイヤ20で屋根5を上方から吊り下げ支持した後も、ワイヤ20に介在されている各張力計14を監視してターンバックル等の張力調整手段13を調整し、複数のワイヤ20に張力が均等に掛かるようにする。
【0020】
以上のようにして屋根5の下面に対する保冷材17やメンブレン18の敷設を終了し、仮設のブラケット7,10を撤去し、屋根5周縁部下面にシール材21を取り付けた後、複数のワイヤ20で吊り下げ支持している屋根5とタンク本体4の底部2との間に加圧空気を導入し、空気圧により屋根5を図6に示すように上昇させる。
【0021】
この際には、仮設のブラケット7,10は撤去されているので、シール材21は側壁部3の内壁面に密に当接した状態を保ちながら屋根5と共に上昇するため、屋根5の周縁部と側壁部3の内壁面との間から加圧空気が漏れることはない。
【0022】
そして、空気圧により屋根5が地切りした段階で、ワイヤ20を撤去し、該屋根5をタンク本体4の最上部まで上昇させた後、屋根5の周縁部上面側をリングプレート19に締結し、屋根5の上面に鉄筋やPC鋼線を配した後、空気圧で屋根5を支えながらコンクリートを打設してプレストレスを与えたコンクリート屋根を構成し、加圧空気の導入を止めてシール材21、架台6を除去する。
【0023】
従って、上記形態例によれば、屋根5をワイヤ15,20で上方から吊り下げ支持し、屋根5の下に配置された支保工8を撤去することができるので、支保工8を撤去して確保した広い作業空間16を利用して屋根5の下面に対する保冷材17やメンブレン18の敷設作業をきわめて容易に行うことができる。
【0024】
そして、ワイヤ15,20は、ターンバックル等の張力調整手段13と張力計14とを介在させているので、張力計14を監視して張力調整手段13により複数のワイヤ15,20の張力が所定の管理値になるようにすれば、外気温の変化によりワイヤ15,20が伸縮するようなことがあっても、屋根5の変位を制御し得て、安定した状態で屋根5を上方から吊り下げ支持することができる。
【0025】
尚、本発明のタンク屋根の建築工法は、上述の図示例にのみ限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。
【0026】
【発明の効果】
上記した本発明のタンク屋根の建築工法によれば、下記の如き種々の優れた効果を奏し得る。
【0027】
(I)剛性が低く且つ偏平度の高い自立困難なドーム型の屋根を建築するにあたり、屋根をワイヤで上方から吊り下げ支持し、屋根の下に配置された支保工を撤去することができるので、支保工を撤去して確保した広い作業空間を利用して屋根の下面に対する保冷材やメンブレン等の敷設作業をきわめて容易に行うことができる。
【0028】
(II)張力調整手段を介在させた複数のワイヤにより屋根を吊り下げ支持し、その吊り下げ支持を前記各ワイヤに掛かる張力を監視して該張力が常に均等に保持されるよう調整しながら行うようにしているので、外気温の変化によりワイヤが伸縮するようなことがあっても、該ワイヤの張力を監視することにより屋根の変位を制御して該屋根を安定して支持させることができる。
【図面の簡単な説明】
【図1】本発明を実施する形態の一例を示す縦断面図である。
【図2】図1の屋根をワイヤで吊り下げ支持した状態を示す縦断面図である。
【図3】張力調整手段の一例を示す拡大図である。
【図4】図2の支保工を撤去した状態を示す縦断面図である。
【図5】図4のワイヤをリングプレートから吊り直した状態を示す縦断面図である。
【図6】図5の屋根を空気圧により上昇させてタンク本体の最上部に固定した状態を示す縦断面図である。
【符号の説明】
3 側壁部
4 タンク本体
5 屋根
8 支保工
13 張力調整手段
15,20 ワイヤ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a tank roof construction method.
[0002]
[Prior art]
When constructing an underground cryogenic tank that stores low-temperature liquefied gas such as LNG (liquefied natural gas), the underground space is formed by digging the ground, and has a bottom portion and a side wall portion in the underground space. After constructing the tank body with reinforced concrete structure, assemble a dome-shaped steel roof at the bottom of the tank body, then introduce pressurized air between the steel roof and the bottom of the tank body by air pressure An air-raising method is employed in which a steel roof is levitated and the steel roof is connected to the upper end of the side wall of the tank body.
[0003]
In such an underground cryogenic tank, a steel roof is levitated by air pressure and connected to the upper end of the side wall of the tank body, and then concrete is placed on the upper surface of the steel roof with reinforcing bars and PC steel wires. However, in the case of a steel roof that constitutes a component of such a concrete roof part, in general, a concrete roof part is provided. As there is not enough rigidity at the stage before being completed, and it is formed in a dome shape with a relatively high flatness, it is difficult to make the steel roof self-supporting when assembling at the bottom of the tank body, It must be assembled while supporting it from below with many supporters.
[0004]
[Problems to be solved by the invention]
However, in the conventional method as described above, before the steel roof is lifted by air pressure, an operation of laying a cold insulation material or a membrane on the lower surface of the steel roof using an aerial work vehicle or the like must be performed. However, since many support works are erected under the steel roof, there is a problem that it is difficult to perform the work of laying the cold insulation material and the membrane because these support works become an obstacle.
[0005]
The present invention has been made in view of the above-described circumstances. In constructing a dome-shaped roof having low rigidity and high flatness, it is difficult to stand on its own. The object is to make it possible to easily perform the laying operation on the lower surface.
[0006]
[Means for Solving the Problems]
In the present invention, a dome-shaped roof having low rigidity and high flatness, which is difficult to stand independently, is assembled while being supported by a number of supporters at the bottom of the tank body, and then the tank body is provided with a plurality of wires interposing tension adjusting means. The appropriate position of the roof is suspended and supported from the side wall portion of the roof, and the suspension support is performed while monitoring the tension applied to each wire and adjusting so that the tension is always maintained, and then, subjected to laying work on the roof underside by removing the支保Engineering supporting the roof, each of said wire and removed while supporting the roof pneumatically by introducing pressurized air between the bottom of the roof and the tank body Then, the construction method of the tank roof is characterized in that the roof is raised by air pressure by introducing further pressurized air and fixed to the upper end of the side wall of the tank body.
[0007]
In this way, it is possible to suspend and support the appropriate position of the roof via a wire from the side wall portion of the tank body, and to remove the support work supporting the roof. By utilizing the secured wide work space, it is possible to easily perform the laying work on the lower surface of the roof.
[0008]
Further, in the present invention, the roof is suspended and supported by a plurality of wires having tension adjusting means interposed therebetween, and the tension applied to the wires is monitored by the suspension support so that the tension is always kept even. Since adjustment is performed while the wire expands or contracts due to changes in the outside air temperature, the roof is stably controlled by controlling the displacement of the roof by monitoring the tension of the wire. It becomes possible to make it.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0010]
1 to 6 show an example of an embodiment for carrying out the present invention. As shown in FIG. 1, in constructing an underground cryogenic tank, a bottom 2 is constructed in an underground space 1 in which the ground is dug, The tank body 4 is constructed by sequentially constructing the side wall 3 upward from the periphery of the bottom 2, and the construction of the dome-shaped roof 5 at the bottom 2 after the construction of the bottom 2 is completed. To start.
[0011]
Here, since the dome-shaped roof 5 in the illustrated example has a low rigidity and a high flatness, it is difficult to stand on its own. Therefore, a bracket 7 having a temporary frame 6 at the center and a temporary wall 7 at the peripheral edge. In addition, the center portion and the peripheral portion are supported by a number of supporters 8 from below and assembled. An annular walkway 9 is attached to the lower surface of the peripheral edge of the roof 5 so that the peripheral edge of the roof 5 can be supported by the walkway 9 as the assembly of the roof 5 proceeds.
[0012]
Thus, at the stage of assembling the roof 5 and entering the inner surface construction of the roof 5, the brackets 10 are temporarily installed at a plurality of locations in the circumferential direction at an appropriate height of the side wall 3, and the radial direction on the upper surface of the roof 5 that has been assembled. The brackets 11 are temporarily installed corresponding to the brackets 10 at a plurality of locations.
[0013]
Here, since the roof bone 12 is joined to the upper surface of the roof 5 in the radial direction and the circumferential direction as shown in FIG. 3, the bracket 11 is temporarily mounted by using the roof bone 12.
[0014]
Then, both ends of the wire 15 interposing the tension adjusting means 13 such as a turnbuckle and the tensiometer 14 are locked to the brackets 10 and 11, the wire 15 is stretched between the brackets 10 and 11, and the tension adjusting means. The roof 5 is suspended and supported from above by a plurality of wires 15 interposing 13 and a tensiometer 14.
[0015]
At this time, each tension meter 14 is monitored and the tension adjusting means 13 such as a turnbuckle is adjusted so that the tension is uniformly applied to the plurality of wires 15.
[0016]
After suspending and supporting the roof 5 from above with the wire 15, the supporting work 8 disposed below the roof 5 is removed as shown in FIG. 4 to secure a wide working space 16 below the roof 5. Then, an unillustrated work vehicle (not shown) is carried into the work space 16 and the cold insulation material 17 and the membrane 18 are laid on the lower surface of the roof 5 supported by being suspended from above by the wires 15.
[0017]
On the other hand, the construction of the side wall 3 has progressed during this time, and as shown in FIG. 5, the side wall 3 is built up to the top, and the construction of the tank body 4 is completed. The ring plate 19 is attached.
[0018]
Therefore, the upper ends of a plurality of other wires 20 are newly engaged with the ring plate 19 and suspended, and the lower ends of the wires 20 are coupled to the bracket 11 by interposing tension adjusting means 13 such as a turnbuckle and a tension meter 14. Then, another plurality of wires 20 with tension adjusting means 13 and tension meter 14 interposed between the ring plate 19 and the bracket 11 are stretched, and the roof 5 is suspended and supported by the plurality of wires 20 from above. Then, the wire 15 that has been supported by suspending the roof 5 is removed.
[0019]
Subsequently, the temporary brackets 7 and 10 are removed, and the seal material 21 is attached to the lower surface of the peripheral edge of the roof 5 so as to be in contact with the inner wall surface of the side wall portion 3. Even after the roof 5 is suspended and supported from above, each tension meter 14 interposed in the wire 20 is monitored to adjust the tension adjusting means 13 such as a turnbuckle so that the tension is uniformly applied to the plurality of wires 20. To.
[0020]
After the laying of the cold insulation material 17 and the membrane 18 on the lower surface of the roof 5 is completed as described above, the temporary brackets 7 and 10 are removed, and the seal material 21 is attached to the lower surface of the peripheral edge of the roof 5. Then, pressurized air is introduced between the roof 5 suspended and supported and the bottom 2 of the tank body 4, and the roof 5 is raised by air pressure as shown in FIG.
[0021]
At this time, since the temporary brackets 7 and 10 are removed, the sealing material 21 rises together with the roof 5 while maintaining a state of being in close contact with the inner wall surface of the side wall portion 3. And pressurized air does not leak from between the inner wall surface of the side wall 3.
[0022]
And, when the roof 5 is grounded by air pressure, the wire 20 is removed, and after raising the roof 5 to the uppermost part of the tank body 4, the upper surface side of the peripheral edge of the roof 5 is fastened to the ring plate 19, After arranging reinforcing bars and PC steel wires on the upper surface of the roof 5, a concrete roof is formed by placing concrete while supporting the roof 5 with air pressure to give prestress, and the introduction of pressurized air is stopped and the sealing material 21 Then, the gantry 6 is removed.
[0023]
Therefore, according to the above embodiment, the roof 5 can be suspended and supported by the wires 15 and 20 from above, and the supporting work 8 disposed under the roof 5 can be removed. Laying work of the cold insulating material 17 and the membrane 18 on the lower surface of the roof 5 can be performed very easily using the secured large work space 16.
[0024]
Since the wires 15 and 20 are provided with tension adjusting means 13 such as a turnbuckle and a tension meter 14, the tension adjusting means 13 monitors the tension of the wires 15 and 20 to a predetermined value. If the wires 15 and 20 expand and contract due to changes in the outside air temperature, the displacement of the roof 5 can be controlled and the roof 5 is suspended from above in a stable state. Can be supported down.
[0025]
In addition, the construction method of the tank roof of the present invention is not limited to the above-described illustrated examples, and it is needless to say that various modifications can be made without departing from the gist of the present invention.
[0026]
【The invention's effect】
According to the tank roof construction method of the present invention described above, the following various excellent effects can be obtained.
[0027]
(I) In constructing a dome-shaped roof with low rigidity and high flatness, it is possible to suspend and support the roof from above with a wire and to remove the support work placed under the roof. In addition, it is possible to carry out the laying work of the cold insulation material, the membrane, etc. on the lower surface of the roof by using the wide work space secured by removing the support work.
[0028]
(II) The roof is suspended and supported by a plurality of wires with tension adjusting means interposed therebetween, and the suspension support is performed while monitoring the tension applied to each wire and adjusting the tension so that it is always held evenly. Therefore, even if the wire expands or contracts due to a change in the outside air temperature, the roof can be stably supported by controlling the displacement of the roof by monitoring the tension of the wire. .
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an example of an embodiment of the present invention.
2 is a longitudinal sectional view showing a state in which the roof of FIG.
FIG. 3 is an enlarged view showing an example of tension adjusting means.
4 is a longitudinal sectional view showing a state in which the support work of FIG. 2 is removed. FIG.
5 is a longitudinal sectional view showing a state where the wire of FIG. 4 is suspended from the ring plate. FIG.
6 is a longitudinal sectional view showing a state in which the roof of FIG. 5 is lifted by air pressure and fixed to the uppermost portion of the tank body.
[Explanation of symbols]
3 Side wall 4 Tank body 5 Roof 8 Supporting work 13 Tension adjusting means 15, 20 Wire

Claims (1)

剛性が低く且つ偏平度の高い自立困難なドーム型の屋根をタンク本体の底部にて多数の支保工により支えながら組み立てた後に、張力調整手段を介在させた複数のワイヤによりタンク本体の側壁部から前記屋根の適宜位置を吊り下げ支持し且つその吊り下げ支持を前記各ワイヤに掛かる張力を監視して該張力が常に均等に保持されるよう調整しながら行い、然る後に、前記屋根を支えている支保工を撤去して屋根下面に対する敷設作業を施し、前記屋根とタンク本体の底部との間に加圧空気を導入して空気圧により前記屋根を支えながら前記各ワイヤを撤去し、次いで、更なる加圧空気の導入により前記屋根を空気圧で上昇させてタンク本体の側壁部上端に固定することを特徴とするタンク屋根の建築工法。After assembling a dome-shaped roof with low rigidity and high flatness that is difficult to stand by supporting a large number of supporters at the bottom of the tank body, it is separated from the side wall of the tank body by a plurality of wires interposing tension adjusting means. An appropriate position of the roof is supported by suspension, and the suspension support is performed by monitoring the tension applied to each wire so that the tension is always maintained evenly, and then supporting the roof. The supporting work is removed and laying work is performed on the lower surface of the roof.The air is introduced between the roof and the bottom of the tank body, and the wires are removed while supporting the roof by air pressure. The construction method of the tank roof is characterized in that the roof is raised by air pressure by introducing pressurized air and fixed to the upper end of the side wall of the tank body.
JP2000102202A 2000-04-04 2000-04-04 Tank roof construction method Expired - Fee Related JP4172896B2 (en)

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CN111648606A (en) * 2020-06-10 2020-09-11 深圳市市政工程总公司 A construction method for high-altitude cantilever splicing of steel structures
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103806733A (en) * 2012-11-06 2014-05-21 长沙白云环保科技有限公司 Combined protective top cover

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