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JP4178368B2 - Low frequency attenuation type silencer - Google Patents
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JP4178368B2 - Low frequency attenuation type silencer - Google Patents

Low frequency attenuation type silencer Download PDF

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Publication number
JP4178368B2
JP4178368B2 JP2002159567A JP2002159567A JP4178368B2 JP 4178368 B2 JP4178368 B2 JP 4178368B2 JP 2002159567 A JP2002159567 A JP 2002159567A JP 2002159567 A JP2002159567 A JP 2002159567A JP 4178368 B2 JP4178368 B2 JP 4178368B2
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Japan
Prior art keywords
silencer
frequency attenuation
sound
attenuation type
exhaust gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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JP2002159567A
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JP2003343236A (en
Inventor
隆弘 松本
威雄 綾
紘二郎 吉田
健次 山根
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National Maritime Research Institute
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National Maritime Research Institute
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  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、主として内燃機関の低周波騒音を減衰させる低周波減衰型消音装置に関する。
【0002】
【従来の技術】
内燃機関からの騒音を減衰させる従来の方法は、排気管の一部を膨張させて、排気経路の膨張による減音を図るか、排気管の経路を分岐して共鳴室を設けて騒音の共鳴による減衰を図る方法が一般的であり、近年ではグラスファイバーや炭素繊維、金属繊維等の吸音材がこれらに併用または単独で使用されている。共鳴による減衰を図る方法では、実開平1-174562号、特開平7-293377号のようにシリンダ状の容器を共鳴室とし、ピストン状の蓋体を進退させて容器内の容積を変化させ、消音すべき騒音周波数が共鳴するように調整した例もみられる。更に、特開平8-137478号等にみられるように、騒音源から伝播する騒音波を検出し、該騒音波に関する信号をアクティブ消音スピーカ機構にコントローラを介して送信するセンサーマイクロフォンを、整音器の入口側に配置する例もみられる。
【0003】
多気筒ディーゼル機関の基本周波数は20〜100Hz、音の波長は5〜30mと長く、低周波減衰のためには過大な寸法の消音器の配備が必要となる。更に、舶用内燃機関(ディーゼル機関)からの騒音は、図6のグラフで示すように(実線を源音、二点鎖線を消音器を設けた場合)、内燃機関の各シリンダから消音器までの排ガス配管距離が異なるので、中・高音波域で10〜30dB減音が可能であっても、低周波域ではほとんど減音できない。理由として考えられるのは、発生源では図7に示すように等間隔で周期的な排気に伴う圧力(音圧)Pの変化が、消音器まで伝播する間にシリンダ毎に図8に示すように不等間隔となり、「うなり」現象として低周波騒音が発生するものである。
【0004】
【発明が解決しようとする課題】
そこで、本発明者等は、内燃機関の各シリンダから消音器までの排ガス配管距離が異なる場合でも、消音器まで伝播する間にシリンダ毎の周期的な排気に伴う圧力(音圧)変化が不等間隔とならないよう検討し、「うなり」現象である低周波騒音の発生を抑制することを検討した。当然のことであるが、消音部を設置することにより中・高音波域における消音も可能にするのである。
【0005】
【課題を解決するための手段】
上記課題を検討した結果、内燃機関の排気ガス流路に内燃機関の複数あるシリンダの各シリンダと消音器間の音圧伝播距離を均一化することにより、低周波音の発生を抑えた上で、消音する低周波減衰型消音方法を実施するために、内燃機関の排気ガス流路に設けられた消音部の上流側に位相調整部を設けた下記低周波減衰型消音装置としたのである。
【0006】
の低周波減衰型消音装置における消音部には、排気ガス流路に設けた吸音材と消音部ケーシングとの間に間隙を設けるとよい。吸音材の吸音率は低周波域では急激に低下する。そこで、吸音材と消音部ケーシングとの間に空気層を設けて、減音効果増大と共に断熱効果も増大させることとした。加えて、吸音材厚さ増大をも可能としたのである。
【0007】
本発明の低周波減衰型消音装置における位相調整部は、等間隔で周期的な排気に伴う圧力(音圧)変化が消音器まで伝播する間にシリンダ毎に不等間隔となっても、再び元の等間隔で周期的な排気に戻す調整を行う手段である。位相調整部の機構としては種々考えられる。例えば、実用性に問題があるが、各シリンダ毎に同一長さとなるように排ガス管系を設置する等である。最も好ましいのは、内燃機関の複数の各シリンダの音圧伝播距離を均一化する長短異なる調整管群と、該調整管群のいずれかを選択するシャッタとからなる構造である。シャッタには円板の一部に通気穴のある回転選択盤と、該回転選択盤駆動用の同期モータとからなるものが好ましい。該調整管は共鳴室や膨張室等の消音作用を持つ手段を中空管内に設けてもよい。
【0008】
【発明の実施の形態】
図1はディーゼル機関に本発明の低周波減衰型消音装置を設けた例の側面図である。図2は位相調整部の断面図であり、図3は図2中A−A断面図である。この例に示す内燃機関1はシリンダがC1,C2,C3,C4,C5,C6の6気筒のディーゼル機関である。排気ガス流路となる排気管路2の下流側には、位相調整部3と消音部4とを設けている。位相調整部3が消音部4の上流側となる。シリンダC1の位相調整部3に達する迄の音圧伝播距離が最長であり、順次C2,C3,C4,C5,C6と音圧伝播距離が長くなっている。
【0009】
位相調整部3の構造例を図2に示す。筒状ケーシング3aに排気管路2の排気ガス流路を連通する排気ガス入口5と、排気ガス出口6がある。排気ガス出口6からの排気ガスは消音部4へ流れるようになっている。筒状ケーシング3aの内部には、回転選択盤7が同期モータ8で回転するよう設置されている。回転選択盤7には通気穴7aを設けている。同期モータ8はシリンダC1,C2,C3,C4,C5,C6の駆動に同期して回転選択盤7を回転させる。
【0010】
同じく筒状ケーシング3aの内部に長短異なる音圧伝播距離とする位相調整管D1,D2,D3,D4,D5,D6を同心円上に配置している。前記回転選択盤7を回転させると通気穴7aがいずれかの位相調整管Dに合致して排気ガス入口5と位相調整管Dと排気ガス出口6との間を連通させることができる。位相調整管Dはこの例では中空管としているが、消音性能上必要であれば、共鳴室や膨張室等の消音作用を持つ手段を中空管内に設けてもよい。位相調整管はD1-D2-D3-D4-D5-D6の順に短く形成している。同心円上の配置順は長短異なる音圧伝播距離に対応するように、回転方向にD1-D5-D3-D6-D2-D4の着火順である。最大音圧伝播距離差(最大位相差距離)Lの場合の最長の位相調整管D1の長さはL/2〜Lが適当である。
【0011】
ディーゼル機関の場合、着火順序は、例えば、シリンダC1-C5-C3-C6-C2-C4の順に着火して円滑な駆動源となる。このことによって前述した従来のシリンダ毎の等間隔周期的な排気に伴う圧力(音圧)変化が伝播する間に不等間隔(図8)となって、「うなり」現象となっていたのである、ところが、本発明のように、排気ガス流路の消音部4の上流側に位相調整部3を設けたことによって、これを解消している。すなわち、シリンダ着火順序のC1-C5-C3-C6-C2-C4の音圧伝播距離が長短変化するのに対応させて、同心円上に配置順をD1-D5-D3-D6-D2-D4とした位相調整管の基部のシャッタである前記回転選択盤7の通気穴7aが同期モータ8で同期回転して、位相調整管D1-D5-D3-D6-D2-D4を順次選択しながら消音部4に達する音圧伝播距離を調整(音圧伝播距離を均一化)し、等間隔で周期的な音圧変化(図7参照)へと位相調整するのである。
【0012】
図4は消音部4の断面図である。消音部4は前記位相調整部3の下流側に配置されており、前記位相調整部3によって等間隔で周期的な音圧変化へと位相調整された排気ガスの消音を行うこととなる。消音部4の構造は、消音部ケーシング9と吸音材10との間に間隙11(50〜300mm)を設けた構造である。吸音材10は排気ガス流路を外周から吸音するように設けており、吸音材10の吸音率が低周波域では急激に低下する。そこで、吸音材10と消音部ケーシング9との間に間隙11を設け、空気層を設けることによって低周波域での消音作用を増大させている。
【0013】
そのことを図5に示す。中・高音波域で10〜30dB減音が可能である上に、低周波域でも20dB減音が可能となっている。
【0014】
【発明の効果】
本発明の低周波減衰型消音装置は、複数ある内燃機関の各シリンダから消音器までの排ガス配管距離が異なる場合で、シリンダ毎の周期的な排気に伴う圧力(音圧)変化が不等間隔となった場合でも、消音器まで伝播する間に位相調整部で等間隔で周期的な音圧変化へと位相が調整されるので、「うなり」現象である低周波騒音の発生を抑制することができる。
【0015】
しかも、消音部における中・高音波域の消音に加えて、間隙部を設けたので、低音部の消音も可能とした。これらによって、従来困難であった、特に船舶における低周波減衰に必要とされていた過大な寸法の消音器の配備を不要にした。
【図面の簡単な説明】
【図1】ディーゼル機関に本発明の低周波減衰型消音装置を設けた例の側面図である。
【図2】位相調整部の断面図である。
【図3】図2中A−A断面図である。
【図4】消音部の断面図である。
【図5】源音と本発明の消音器を設けた場合の周波数毎の音圧測定結果のグラフである。
【図6】源音と従来の消音器を設けた場合の周波数毎の音圧のグラフである。
【図7】発生源での等間隔で周期的な排気に伴う圧力(音圧)変化を示すグラフである。
【図8】消音器まで伝播する間に不等間隔となった圧力(音圧)変化を示すグラフである。
【符号の説明】
1 内燃(ディ−ゼル)機関
2 排気管路
3 位相調整部
4 消音部
5 排気ガス入口
6 排気ガス出口
7 回転選択盤
8 同期モータ
9 消音部ケーシング
10 吸音材
11 間隙
C1,C2,C3,C4,C5,C6 シリンダ
D6,D5,D4,D3,D2,D1 位相調整管
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a low-frequency attenuation type anti OtoSo location to primarily attenuate low-frequency noise of the internal combustion engine.
[0002]
[Prior art]
The conventional method of attenuating noise from an internal combustion engine expands a part of the exhaust pipe to reduce the noise due to the expansion of the exhaust path, or branches the exhaust pipe path to provide a resonance chamber to resonate the noise. In general, sound absorbing materials such as glass fiber, carbon fiber, and metal fiber are used in combination or independently. In the method of aiming at attenuation by resonance, a cylindrical container is used as a resonance chamber as in Japanese Utility Model Laid-Open No. 1-174562, Japanese Patent Application Laid-Open No. 7-293377, and the volume in the container is changed by moving the piston-shaped lid forward and backward In some cases, the noise frequency to be silenced is adjusted to resonate. Further, as seen in Japanese Patent Application Laid-Open No. 8-137478 and the like, a sensor microphone that detects a noise wave propagating from a noise source and transmits a signal related to the noise wave to an active silencer speaker mechanism via a controller, There is also an example where it is arranged on the entrance side.
[0003]
The basic frequency of a multi-cylinder diesel engine is 20 to 100 Hz and the sound wavelength is as long as 5 to 30 m, and it is necessary to install a silencer with an excessive size for low frequency attenuation. Further, the noise from the marine internal combustion engine (diesel engine) is shown in the graph of FIG. 6 (when a solid line is a source sound and a two-dot chain line is provided with a silencer), from each cylinder of the internal combustion engine to the silencer. Since the exhaust gas piping distance is different, even if it can reduce 10 to 30 dB in the mid-high frequency range, it can hardly reduce the sound in the low frequency range. A possible reason is that, as shown in FIG. 8, in the generation source, as shown in FIG. 8, while a change in pressure (sound pressure) P accompanying periodic exhaust at regular intervals propagates to the silencer, as shown in FIG. In other words, low frequency noise is generated as a “beat” phenomenon.
[0004]
[Problems to be solved by the invention]
Therefore, the present inventors have found that even if the exhaust gas piping distance from each cylinder of the internal combustion engine to the silencer is different, there is no change in pressure (sound pressure) due to periodic exhaust for each cylinder while propagating to the silencer. We studied not to be evenly spaced, and studied to suppress the occurrence of low-frequency noise, which is a “beat” phenomenon. As a matter of course, it is possible to mute in the middle / high sound wave range by installing a muffler.
[0005]
[Means for Solving the Problems]
As a result of studying the above problems, by making the sound pressure propagation distance between each cylinder of the plurality of cylinders of the internal combustion engine and the muffler uniform in the exhaust gas flow path of the internal combustion engine, , in order to implement a low-frequency attenuation type silencer how you mute, so had the following low-frequency attenuation type muffler provided with a phase adjusting section on the upstream side of the silencer unit provided in an exhaust gas passage of an internal combustion engine is there.
[0006]
The silencer in the low frequency attenuation type silencer of this, may Ru provided a gap between the sound-absorbing material provided in an exhaust gas flow path and the silencer casing. The sound absorption rate of the sound absorbing material decreases rapidly in the low frequency range. Therefore, an air layer is provided between the sound absorbing material and the muffler casing to increase the heat insulation effect as well as the sound reduction effect. In addition, the thickness of the sound absorbing material can be increased.
[0007]
The phase adjustment unit in the low frequency attenuating silencer of the present invention, even if the pressure (sound pressure) change accompanying periodic exhaust at regular intervals propagates to the silencer, even if it becomes unequal intervals for each cylinder, again It is a means for performing adjustment to return to periodic exhaust at the original regular intervals. Various mechanisms for the phase adjustment unit are conceivable. For example, although there is a problem in practicality, an exhaust pipe system is installed so that each cylinder has the same length. Most preferred is a structure comprising adjustment pipe groups having different lengths for equalizing the sound pressure propagation distance of each cylinder of the internal combustion engine, and a shutter for selecting one of the adjustment pipe groups. The shutter preferably includes a rotation selection board having a vent hole in a part of the disk and a synchronous motor for driving the rotation selection board. The adjusting tube may be provided with a means for silencing such as a resonance chamber or an expansion chamber in the hollow tube.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a side view of an example in which a low frequency attenuation type silencer of the present invention is provided in a diesel engine. FIG. 2 is a cross-sectional view of the phase adjustment unit, and FIG. 3 is a cross-sectional view taken along line AA in FIG. The internal combustion engine 1 shown in this example is a 6-cylinder diesel engine having cylinders C1, C2, C3, C4, C5, and C6. A phase adjusting unit 3 and a silencer 4 are provided on the downstream side of the exhaust pipe 2 serving as an exhaust gas channel. The phase adjustment unit 3 is on the upstream side of the muffling unit 4. Sound pressure propagation distance to reach the phase adjusting unit 3 of the cylinder C1 is the longest, sequentially C2, C3, C4, C5, C6 and sound pressure propagation distance becomes longer.
[0009]
A structural example of the phase adjustment unit 3 is shown in FIG. There are an exhaust gas inlet 5 and an exhaust gas outlet 6 communicating with the cylindrical casing 3a through the exhaust gas passage of the exhaust pipe 2. Exhaust gas from the exhaust gas outlet 6 flows to the silencer 4. Inside the cylindrical casing 3a, a rotation selection board 7 is installed so as to be rotated by a synchronous motor 8. The rotation selection board 7 is provided with a vent hole 7a. The synchronous motor 8 rotates the rotation selection board 7 in synchronization with the driving of the cylinders C1, C2, C3, C4, C5 and C6.
[0010]
Similarly, phase adjusting tubes D1, D2, D3, D4, D5, and D6 having different sound pressure propagation distances are arranged concentrically within the cylindrical casing 3a. When the rotation selection board 7 is rotated, the vent hole 7a matches one of the phase adjustment pipes D, and the exhaust gas inlet 5, the phase adjustment pipe D, and the exhaust gas outlet 6 can be communicated with each other. In this example, the phase adjustment tube D is a hollow tube, but if necessary for sound silencing performance, means having a silencing action such as a resonance chamber or an expansion chamber may be provided in the hollow tube. The phase adjusting tubes are formed shorter in the order of D1-D2-D3-D4-D5-D6. The order of arrangement on the concentric circles is the firing order of D1-D5-D3-D6-D2-D4 in the rotational direction so as to correspond to the sound pressure propagation distances that are different in length. In the case of the maximum sound pressure propagation distance difference (maximum phase difference distance) L, the length of the longest phase adjusting tube D1 is suitably L / 2 to L.
[0011]
In the case of a diesel engine, the ignition sequence is ignited in the order of cylinders C1-C5-C3-C6-C2-C4 to provide a smooth drive source. As a result, the pressure (sound pressure) change associated with the conventional periodic exhaust for each cylinder in the above-described manner is propagated, resulting in unequal intervals (FIG. 8), resulting in a “beat” phenomenon. However, this problem is solved by providing the phase adjusting unit 3 upstream of the silencer 4 in the exhaust gas passage as in the present invention. That is, corresponding to the change in the sound pressure propagation distance of C1-C5-C3-C6-C2-C4 in the cylinder firing order, the arrangement order on the concentric circles is D1-D5-D3-D6-D2-D4 The ventilation hole 7a of the rotation selection board 7 which is the shutter of the base of the phase adjusting tube is rotated synchronously by the synchronous motor 8, and the silencer is selected while sequentially selecting the phase adjusting tubes D1-D5-D3-D6-D2-D4. The sound pressure propagation distance reaching 4 is adjusted (the sound pressure propagation distance is made uniform), and the phase is adjusted so that the sound pressure changes periodically (see FIG. 7) at regular intervals.
[0012]
FIG. 4 is a cross-sectional view of the silencer 4. The muffler 4 is disposed downstream of the phase adjuster 3, and silences the exhaust gas whose phase is adjusted by the phase adjuster 3 to periodically change sound pressure at regular intervals. The structure of the silencer 4 is a structure in which a gap 11 (50 to 300 mm) is provided between the silencer casing 9 and the sound absorbing material 10. The sound absorbing material 10 is provided so as to absorb sound from the outer periphery of the exhaust gas flow path, and the sound absorption rate of the sound absorbing material 10 rapidly decreases in the low frequency range. Therefore, the sound absorbing action in the low frequency region is increased by providing a gap 11 between the sound absorbing material 10 and the sound absorbing portion casing 9 and providing an air layer.
[0013]
This is shown in FIG. In addition to being able to reduce 10 to 30 dB in the mid-high sound range, it is also possible to reduce 20 dB in the low frequency range.
[0014]
【The invention's effect】
Low frequency attenuation type anti OtoSo location of the present invention, when the exhaust gas pipe distance from each cylinder to the muffler of a plurality of the internal combustion engine is different from the pressure (sound pressure) caused by periodic evacuation of each cylinder changes not Even in the case of equal intervals, the phase adjustment unit adjusts the phase to periodic sound pressure changes at regular intervals while propagating to the silencer, thus suppressing the occurrence of low-frequency noise, which is a “beat” phenomenon. can do.
[0015]
Moreover, in addition to the mid- and high-acoustic range silencing in the silencing section, the gap section is provided, so that the bass section can be muted. This eliminates the need for excessively sized silencers that were previously difficult, especially for low frequency attenuation in ships.
[Brief description of the drawings]
FIG. 1 is a side view of an example in which a diesel engine is provided with a low-frequency attenuation type silencer of the present invention.
FIG. 2 is a cross-sectional view of a phase adjustment unit.
FIG. 3 is a cross-sectional view taken along line AA in FIG.
FIG. 4 is a cross-sectional view of a silencer.
FIG. 5 is a graph of sound pressure measurement results for each frequency when the source sound and the silencer of the present invention are provided.
FIG. 6 is a graph of sound pressure at each frequency when a source sound and a conventional silencer are provided.
FIG. 7 is a graph showing changes in pressure (sound pressure) associated with periodic exhaust at regular intervals at a generation source;
FIG. 8 is a graph showing changes in pressure (sound pressure) that are unequal intervals during propagation to the silencer.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Internal combustion (diesel) engine 2 Exhaust pipe line 3 Phase adjustment part 4 Silencer part 5 Exhaust gas inlet 6 Exhaust gas outlet 7 Rotation selection board 8 Synchronous motor 9 Silencer casing
10 Sound absorbing material
11 Gap
C1, C2, C3, C4, C5, C6 cylinder
D6, D5, D4, D3, D2, D1 Phase adjustment tube

Claims (2)

内燃機関の排気ガス流路に設けられた消音部の上流側に位相調整部を設けた低周波減衰型消音装置において、位相調整部が内燃機関の複数の各シリンダの音圧伝播距離を均一化する長短異なる調整管群と、該調整管群のいずれかを選択するシャッタとからなることを特徴とする低周波減衰型消音装置。In a low- frequency attenuation type silencer having a phase adjuster upstream of the silencer provided in the exhaust gas flow path of the internal combustion engine , the phase adjuster equalizes the sound pressure propagation distance of each cylinder of the internal combustion engine A low-frequency attenuation type silencer comprising: an adjustment tube group having different lengths; and a shutter for selecting one of the adjustment tube groups. シャッタが円板の一部に通気穴のある回転選択盤と、該回転選択盤駆動用の同期モータとからなる請求項記載の低周波減衰型消音装置。Shutter and rotating selection plate with vent holes on a part of the disc is the low-frequency attenuation type silencer synchronous motor and consists of claim 1, wherein the said rotary selection plate driving.
JP2002159567A 2002-05-31 2002-05-31 Low frequency attenuation type silencer Expired - Fee Related JP4178368B2 (en)

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CN105737358A (en) * 2014-12-10 2016-07-06 宋继萍 Ventilating and sound attenuating system for sound attenuating chamber
CN106802238A (en) * 2017-03-15 2017-06-06 上汽通用汽车有限公司 The device and measuring method of measurement muffler transmission loss
CN107100825A (en) * 2017-06-02 2017-08-29 四川瑞晟石油设备开发有限公司 A kind of Multistage muffler
WO2020090022A1 (en) * 2018-10-31 2020-05-07 礼彦 杉本 Exhaust pipe
CN112133274B (en) * 2020-08-31 2024-05-14 华帝股份有限公司 Noise reduction device, gas water heater and noise reduction control method
CN114550678B (en) * 2021-12-01 2024-06-21 蚌埠朝阳玻璃机械有限公司 Special silencing equipment for spherical surface cleaning machine

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