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JP4187253B2 - Curing cap construction method and curing cap - Google Patents
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JP4187253B2 - Curing cap construction method and curing cap - Google Patents

Curing cap construction method and curing cap Download PDF

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JP4187253B2
JP4187253B2 JP2005006452A JP2005006452A JP4187253B2 JP 4187253 B2 JP4187253 B2 JP 4187253B2 JP 2005006452 A JP2005006452 A JP 2005006452A JP 2005006452 A JP2005006452 A JP 2005006452A JP 4187253 B2 JP4187253 B2 JP 4187253B2
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hole
bag body
support
bag
curing cap
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JP2006193969A (en
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敏将 石橋
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Shin Nippon Air Technologies Co Ltd
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Shin Nippon Air Technologies Co Ltd
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Description

本発明は、床スリーブ等の床スラブに設けられた貫通孔に取り付けられる養生キャップおよびその施工方法に関するものである。   The present invention relates to a curing cap that is attached to a through-hole provided in a floor slab such as a floor sleeve, and a construction method thereof.

通常の建設現場では、ダクト等の各種配管あるいは配線等を通す位置に、紙製の筒状体等からなる型枠を設けた状態でコンクリートを打設し、養生がある程度まで進行した後に型枠を撤去して、撤去部分に貫通孔(以下、単に床スリーブともいう)を形成することが行われている。この際、型枠撤去後の床スラブには所謂床スリーブが開口することになるため、その開口には養生キャップと呼ばれる蓋体が装着される。この養生キャップとしては、開口に合わせた寸法形状のものをベニヤ板等で作製して使用したり、所定の寸法形状に設計された既製品を使用したりしているのが現状である。   In a normal construction site, concrete is placed in a position where various pipes such as ducts or wiring are passed, with a form made of paper cylinders, etc., and after the curing progresses to a certain extent And a through hole (hereinafter, also simply referred to as a floor sleeve) is formed in the removed portion. At this time, since a so-called floor sleeve is opened in the floor slab after the formwork is removed, a lid called a curing cap is attached to the opening. As the curing cap, a cap having a dimension matching the opening is prepared and used with a plywood board or the like, or a ready-made product designed to have a predetermined dimension is used.

しかしながら、従来の養生キャップには次のような問題点があった。すなわち、ベニヤ板で作製する養生キャップは、作製の手間が煩雑なだけでなく、床スリーブの開口を覆うように載せ置かれるだけのものであったため、簡単に外れてしまう、密閉性に劣る廃材が発生するといった問題点もあった。   However, the conventional curing cap has the following problems. In other words, the curing caps made of plywood are not only cumbersome to make, but are only placed on the floor sleeve so as to cover the opening of the floor sleeve. There was also a problem that it occurred.

また、既製品の養生キャップはスリーブの寸法形状に合わせたものを選ばなければならず、適合させるのが困難であるという問題点がある。特に、スリーブの形状は崩れる可能性があり、既製品はそのような崩れた形状へ適合させるのが極めて困難である。そして、その結果として、既製品においても密閉性は低くならざるを得ない。養生キャップを必要とする期間は、屋根が未施工であることが殆どであるため、養生キャップの密閉性は極めて重要である。養生キャップの密閉性が低いと階下への雨の浸入を許してしまうおそれがある。
特開平9−144193号公報
In addition, a ready-made curing cap must be selected according to the size and shape of the sleeve, and there is a problem that it is difficult to adapt. In particular, the sleeve shape may collapse, and ready-made products are very difficult to adapt to such a collapsed shape. As a result, the sealing performance of the ready-made product is inevitably low. During the period when the curing cap is required, the roof is not yet constructed, and therefore the sealing property of the curing cap is extremely important. If the sealing cap is poorly sealed, rain may enter the downstairs.
JP 9-144193 A

そこで、本発明の主たる課題は、容易に施工でき、孔の寸法形状に対する適合性が高く、密閉性にも優れる養生キャップおよびその施工方法を提供することにある。   Therefore, a main problem of the present invention is to provide a curing cap that can be easily constructed, has high compatibility with the size and shape of the hole, and is excellent in hermeticity, and a construction method thereof.

上記課題を解決した本発明は次記のとおりである。
<請求項1記載の発明>
床スラブに設けられた貫通孔に養生キャップを取り付ける方法であって、
入口部分から内部への流体の給排により膨縮自在なように厚手の風船により構成された袋体を、支持体のほぼ中央部に貫通形成された取付孔に、袋体の入口部分を取り付けることで、前記貫通孔内に支持体から袋体を吊り下げつつ配置する工程と、
この貫通孔内の袋体内に流体を供給し、袋体を膨張させて前記貫通孔を閉塞する工程とを含む、
ことを特徴とする養生キャップの施工方法。
The present invention that has solved the above problems is as follows.
<Invention of Claim 1>
A method of attaching a curing cap to a through hole provided in a floor slab,
Attach the bag body inlet part to the attachment hole formed through the support body in the substantially central part of the bag body that is made up of thick balloons so that it can be expanded and contracted by supplying and discharging fluid from the inlet part to the inside. Thus, the step of suspending the bag body from the support body in the through hole,
Supplying fluid into the bag body in the through hole, and inflating the bag body to close the through hole,
A curing cap construction method characterized by this.

(作用効果)
本発明では、支持体のほぼ中央部に貫通形成された取付孔に、袋体の入口部分を取り付けることで、袋体を貫通孔内に支持体から袋体を吊り下げつつ配置するとともに、その内部に入口部分から流体を供給し膨張させるだけで養生キャップを取り付けることができる。この際、袋体からなる養生キャップは、膨張により貫通孔内面の寸法形状にフィットする。よって、貫通孔の寸法形状が崩れている、あるいは孔内面に大きな凹凸がある等、既製品で対応できないような場合であっても確実かつ容易に閉塞することができ、従来よりも高い密閉性を確保できる。また、袋体からなる養生キャップは使用後に内部の流体を排出させれば、取り外すことができ、再利用も容易である。
(Function and effect)
In the present invention , the bag body is placed in the through hole while the bag body is suspended from the support body by attaching the inlet portion of the bag body to the attachment hole formed through the substantially central portion of the support body , The curing cap can be attached simply by supplying the fluid from the inlet portion and expanding the inside. Under the present circumstances, the curing cap which consists of a bag body fits the dimension shape of the through-hole inner surface by expansion | swelling. Therefore, even if the size and shape of the through hole is broken, or the inner surface of the hole has large irregularities, it can be reliably and easily closed even when it is not possible to cope with ready-made products, and the sealing performance is higher than before. Can be secured. In addition, the curing cap made of a bag can be removed and reused easily if the internal fluid is discharged after use.

<請求項2記載の発明>
床スラブに設けられた貫通孔に取り付けられる養生キャップであって、
入口部分から内部への流体の給排により膨縮自在なように厚手の風船により構成された袋体と、
ほぼ中央部に取付孔を貫通形成し、この取付孔に袋体の入口部分を取り付けることで、この袋体を吊り下げつつ前記貫通孔内に支持する支持体とからなり、
前記貫通孔内に支持された袋体を膨張させ、この膨張した袋体により前記貫通孔を閉塞するように構成した、
ことを特徴とする養生キャップ。
<Invention of Claim 2>
A curing cap attached to a through-hole provided in the floor slab,
A bag composed of thick balloons so that it can be expanded and contracted by supplying and discharging fluid from the inlet to the inside;
A mounting hole is formed in the substantially central portion, and by attaching the inlet portion of the bag body to the mounting hole, the supporting body is supported in the through hole while the bag body is suspended ,
The bag body supported in the through hole is inflated, and the inflated bag body is configured to close the through hole.
Curing cap characterized by that.

(作用効果)
請求項1記載の発明と同様の作用効果が奏せられる。また、袋体は支持体により貫通孔内に支持されるため、膨縮のための作業を確実・容易に行うことができる利点もある。
(Function and effect)
The same effect as that of the first aspect of the invention can be achieved. Further, since the bag body is supported in the through hole by the support body, there is an advantage that the work for expansion and contraction can be performed reliably and easily.

<請求項3記載の発明>
前記袋体が弾性伸縮材料からなるものである、請求項2記載の養生キャップ。
<Invention of Claim 3>
The curing cap according to claim 2, wherein the bag is made of an elastic stretchable material.

(作用効果)
袋体は、少なくとも膨縮して貫通孔内を閉塞できるものであれば良いが、特にゴムのような弾性伸縮材料により形成すると、貫通孔内面への密着性を高くすることができるため好ましい。
(Function and effect)
The bag body is not particularly limited as long as it can at least expand and contract and close the inside of the through hole. However, it is particularly preferable to form the bag body with an elastic stretchable material such as rubber because the adhesion to the inner surface of the through hole can be increased.

<請求項4記載の発明>
前記支持体は前記貫通孔の上縁に掛け渡される形状を有し、かつこの支持体における貫通孔内と対応する部分に前記袋体が吊り下げられている、請求項2または3記載の養生キャップ。
<Invention of Claim 4>
The curing according to claim 2 or 3, wherein the support has a shape spanning the upper edge of the through hole, and the bag is suspended from a portion of the support corresponding to the inside of the through hole. cap.

(作用効果)
このように構成されていると、床上から袋体を貫通孔内に挿入しつつ支持体を貫通孔の上縁に掛け渡すように置くだけで準備ができ、作業が容易である。
(Function and effect)
If comprised in this way, it can prepare by only putting so that a support body may be hung on the upper edge of a through-hole, inserting a bag body in a through-hole from the floor, and an operation | work is easy.

<請求項5記載の発明>
前記支持体は前記貫通孔の開口全体を覆う板状体であり、かつ貫通孔側の反対側に引掛け部を有するものである、請求項2〜4のいずれか1項に記載の養生キャップ。
<Invention of Claim 5>
The curing cap according to any one of claims 2 to 4, wherein the support is a plate-like body that covers the entire opening of the through-hole, and has a hooking portion on the opposite side to the through-hole side. .

(作用効果)
貫通孔の開口に袋体が露出していると、袋体を破損するおそれがあるため好ましくない。よって、支持体により貫通孔の開口を覆う板状にするのが好ましい。この場合、支持体の取り外しが困難になるため、支持体における貫通孔側の反対側に引掛け部を設けておくのが好ましい。
(Function and effect)
If the bag body is exposed at the opening of the through hole, the bag body may be damaged, which is not preferable. Therefore, it is preferable to form a plate that covers the opening of the through hole with the support. In this case, since it becomes difficult to remove the support, it is preferable to provide a hooking portion on the opposite side of the support from the through hole side.

以上のとおり本発明によれば、容易に施工でき、孔の寸法形状に対する適合性が高く、密閉性にも優れるようになるなどの利点がもたらされる。   As described above, according to the present invention, there are advantages such as easy construction, high compatibility with the dimensional shape of the hole, and excellent sealing performance.

以下、本発明の一実施形態について添付図面を参照しながら詳説する。
図1〜図4は、本発明に係る養生キャップの一施工形態を示している。養生キャップは、支持体1と、支持体1に取り付けられた膨縮自在の袋体2とにより構成されている。
Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
1 to 4 show one construction form of a curing cap according to the present invention. The curing cap is composed of a support 1 and an inflatable bag 2 attached to the support 1.

支持体1は、床スラブ4に設けられた床スリーブ3(貫通孔)の開口を覆いうる大きさの平板とされている。このような支持体1は、鉄板、木板、合成樹脂板等、各種の材料で形成することができる。支持体1の取り外しを容易にするために、支持体1の上面には、図5にも示すように引掛け部1aを設けるのが好ましい。また、支持体1は、作業の安全のために少なくとも上面を蛍光色により塗装するのが好ましい。支持体1の形状は、板状に限定されるものではなく、袋体2を床スリーブ3内に支持することができる限り、棒状等、各種の形態を採ることができる。   The support 1 is a flat plate having a size capable of covering an opening of a floor sleeve 3 (through hole) provided in the floor slab 4. Such a support 1 can be formed of various materials such as an iron plate, a wooden plate, and a synthetic resin plate. In order to facilitate the removal of the support 1, it is preferable to provide a hook portion 1 a on the upper surface of the support 1 as shown in FIG. 5. The support 1 is preferably coated with a fluorescent color at least on the upper surface for work safety. The shape of the support 1 is not limited to a plate shape, and can take various forms such as a rod as long as the bag 2 can be supported in the floor sleeve 3.

一方、袋体2は、内部への流体の給排を行うための入口2aを有する形状をなしている。袋体2は、ポリプロピレン等の可撓性樹脂により形成することもできるが、ゴム等の弾性伸縮材料により形成するのが好ましい。簡易には、市販の厚手の風船を用いることができる。袋体入口2aには、逆止弁、栓、コック等の開閉機構が設けられる。このような開閉機構としては、風船用の各種弁体の他、ゴムやビニール製の膨縮可能なボール、ボート等に採用されている各種の弁体を用いることができる。   On the other hand, the bag body 2 has a shape having an inlet 2a for supplying and discharging fluid to and from the inside. The bag body 2 can be formed of a flexible resin such as polypropylene, but is preferably formed of an elastic elastic material such as rubber. For simplicity, a commercially available thick balloon can be used. The bag body inlet 2a is provided with an opening / closing mechanism such as a check valve, a stopper, and a cock. As such an opening / closing mechanism, various valve bodies employed in rubber or vinyl inflatable balls, boats, etc. can be used in addition to various balloon bodies.

支持体1に対する袋体2の取り付け構造としては、本発明の機能を発揮しうる限り特に限定されるものではないが、図示のように、支持体1のほぼ中央部に取付孔を貫通形成し、この取付孔に袋体の入口2a部分、特に弁体のような強度のある部分を接着する、接着テープで止める若しくは紐で結ぶことにより取り付けるのが好ましい。この場合、支持体1の上側から袋体の入口2aに対する作業が可能になる。   The structure for attaching the bag body 2 to the support body 1 is not particularly limited as long as the function of the present invention can be exhibited. However, as shown in the drawing, an attachment hole is formed through the substantially central portion of the support body 1. It is preferable to attach to the attachment hole the entrance 2a portion of the bag body, in particular, a strong portion such as a valve body, by attaching it with an adhesive tape or tying it with a string. In this case, it is possible to work on the bag inlet 2a from above the support 1.

施工に際しては、先ず図1に示すように、袋体2を床スリーブ3内に挿入するとともに、床スリーブ3の上側開口全体を覆うように支持体1を載置する。支持体1は床スリーブ3の開口の縁部に掛け渡され、この支持体1から床スリーブ3内に袋体2が吊り下げられた状態となる。   At the time of construction, first, as shown in FIG. 1, the bag body 2 is inserted into the floor sleeve 3, and the support body 1 is placed so as to cover the entire upper opening of the floor sleeve 3. The support 1 is stretched over the edge of the opening of the floor sleeve 3, and the bag 2 is suspended from the support 1 in the floor sleeve 3.

この設置が完了したならば、続いて図2に示すように、コンプレッサー5を袋体2の入口2aに接続して袋体2内に空気を供給し、床スリーブ3内に吊り下げられた袋体2を膨張させ、袋体2外面を床スリーブ3内周面に密着させる。十分に空気を供給したならば、供給を停止し、袋体入口2aの開閉機構を閉状態にする。開閉機構が逆止弁である場合には空気供給を停止すれば自動的に閉状態となる。本発明では、原理的には袋体2内に供給する流体は水等の液体であっても良いが、実用的には空気等の気体が好ましい。膨張した袋体2は、養生キャップとして、床スリーブ3内面の凹凸の有無に関係なくフィットし、床スリーブ3を密閉する。また支持体1は床スリーブ3内の袋体2を保護する役割を担う。   When this installation is completed, as shown in FIG. 2, the compressor 5 is connected to the inlet 2a of the bag body 2 to supply air into the bag body 2, and the bag is suspended in the floor sleeve 3. The body 2 is inflated, and the outer surface of the bag body 2 is brought into close contact with the inner peripheral surface of the floor sleeve 3. If air is supplied sufficiently, the supply is stopped and the opening / closing mechanism of the bag body inlet 2a is closed. When the opening / closing mechanism is a check valve, the air supply is automatically closed when the air supply is stopped. In the present invention, in principle, the fluid supplied into the bag body 2 may be a liquid such as water, but in practice, a gas such as air is preferable. The inflated bag body 2 fits as a curing cap regardless of whether the inner surface of the floor sleeve 3 is uneven, and seals the floor sleeve 3. Further, the support body 1 plays a role of protecting the bag body 2 in the floor sleeve 3.

養生キャップが不要になったならば、図3に示すように、袋体2から内部の空気を排出させて収縮させる。なお、図2及び図3に示す例では、袋体2の入口2aにフラップ弁タイプの開閉機構を設け、空気の給排に際しては、中空針状部材6を袋体2の入口から挿入して弁体を押し開け、この状態で中空針状部材6内を介して給排を行う形態を想定しているが、開閉機構に応じて栓を開ける等の各種の形態を採ることができる。   When the curing cap is no longer needed, the air inside the bag body 2 is discharged and contracted as shown in FIG. In the example shown in FIGS. 2 and 3, a flap valve type opening / closing mechanism is provided at the inlet 2 a of the bag body 2, and the hollow needle-like member 6 is inserted from the inlet of the bag body 2 when supplying and discharging air. It is assumed that the valve body is pushed open and the supply and discharge are performed through the hollow needle-like member 6 in this state, but various forms such as opening a plug according to the opening / closing mechanism can be adopted.

袋体2を収縮させたならば、図4に示すように、支持体1を持ち上げることにより、床スリーブ3を開口させることができる。図示形態では、支持体1の上面に引掛け部1aを設けてあるため、この部分にフック7を引掛けて持ち上げることにより、平板状の支持体1であっても容易に取り外すことができる。そして、このように、本発明の養生キャップは、流体を排出させれば、元通りになり容易に再利用することができる。   If the bag 2 is contracted, the floor sleeve 3 can be opened by lifting the support 1 as shown in FIG. In the illustrated embodiment, since the hooking portion 1a is provided on the upper surface of the support 1, even the flat support 1 can be easily removed by hooking and lifting the hook 7 on this portion. Thus, the curing cap of the present invention can be restored and reused easily by discharging the fluid.

本発明は、建設途中において床スラブの貫通孔を閉塞する場合であれば、特に限定なく使用でき、例えば既製の筒状体により貫通孔内面が形成されている場合であっても適用できるものである。また、支持体を用いずに袋体のみで施工することもできる。   The present invention can be used without any limitation as long as the through hole of the floor slab is closed during construction, and can be applied even when the inner surface of the through hole is formed by, for example, a ready-made cylindrical body. is there. Moreover, it can also construct only with a bag body, without using a support body.

本発明の施工要領を概略的に示す縦断面図である。It is a longitudinal cross-sectional view which shows the construction point of this invention roughly. 本発明の施工要領を概略的に示す縦断面図である。It is a longitudinal cross-sectional view which shows the construction point of this invention roughly. 本発明の施工要領を概略的に示す縦断面図である。It is a longitudinal cross-sectional view which shows the construction point of this invention roughly. 本発明の施工要領を概略的に示す縦断面図である。It is a longitudinal cross-sectional view which shows the construction point of this invention roughly. 図1のV−V断面図である。It is VV sectional drawing of FIG.

符号の説明Explanation of symbols

1…支持体、2…袋体、3…床スリーブ、4…床スラブ、5…コンプレッサー、6…中空針状部材、7…フック。   DESCRIPTION OF SYMBOLS 1 ... Support body, 2 ... Bag body, 3 ... Floor sleeve, 4 ... Floor slab, 5 ... Compressor, 6 ... Hollow needle-shaped member, 7 ... Hook.

Claims (5)

床スラブに設けられた貫通孔に養生キャップを取り付ける方法であって、
入口部分から内部への流体の給排により膨縮自在なように厚手の風船により構成された袋体を、支持体のほぼ中央部に貫通形成された取付孔に、袋体の入口部分を取り付けることで、前記貫通孔内に支持体から袋体を吊り下げつつ配置する工程と、
この貫通孔内の袋体内に流体を供給し、袋体を膨張させて前記貫通孔を閉塞する工程とを含む、
ことを特徴とする養生キャップの施工方法。
A method of attaching a curing cap to a through hole provided in a floor slab,
Attach the bag body inlet part to the attachment hole formed through the support body in the substantially central part of the bag body that is made up of thick balloons so that it can be expanded and contracted by supplying and discharging fluid from the inlet part to the inside. Thus, the step of suspending the bag body from the support body in the through hole,
Supplying fluid into the bag body in the through hole, and inflating the bag body to close the through hole,
A curing cap construction method characterized by this.
床スラブに設けられた貫通孔に取り付けられる養生キャップであって、
入口部分から内部への流体の給排により膨縮自在なように厚手の風船により構成された袋体と、
ほぼ中央部に取付孔を貫通形成し、この取付孔に袋体の入口部分を取り付けることで、この袋体を吊り下げつつ前記貫通孔内に支持する支持体とからなり、
前記貫通孔内に支持された袋体を膨張させ、この膨張した袋体により前記貫通孔を閉塞するように構成した、
ことを特徴とする養生キャップ。
A curing cap attached to a through-hole provided in the floor slab,
A bag composed of thick balloons so that it can be expanded and contracted by supplying and discharging fluid from the inlet to the inside;
A mounting hole is formed in the substantially central portion, and by attaching the inlet portion of the bag body to the mounting hole, the supporting body is supported in the through hole while the bag body is suspended ,
The bag body supported in the through hole is inflated, and the inflated bag body is configured to close the through hole.
Curing cap characterized by that.
前記袋体が弾性伸縮材料からなるものである、請求項2記載の養生キャップ。 The curing cap according to claim 2, wherein the bag is made of an elastic stretchable material. 前記支持体は前記貫通孔の上縁に掛け渡される形状を有し、かつこの支持体における貫通孔内と対応する部分に前記袋体が吊り下げられている、請求項2または3記載の養生キャップ。 The curing according to claim 2 or 3, wherein the support has a shape spanning the upper edge of the through hole, and the bag is suspended from a portion of the support corresponding to the inside of the through hole. cap. 前記支持体は前記貫通孔の開口全体を覆う板状体であり、かつ貫通孔側の反対側に引掛け部を有するものである、請求項2〜4のいずれか1項に記載の養生キャップ。 The curing cap according to any one of claims 2 to 4, wherein the support is a plate-like body that covers the entire opening of the through-hole, and has a hooking portion on the opposite side to the through-hole side. .
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JP5586675B2 (en) * 2012-10-15 2014-09-10 新日本空調株式会社 Opening closing device and method for maintaining the same

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