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JP4187295B2 - Dye dispersant - Google Patents
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JP4187295B2 - Dye dispersant - Google Patents

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Publication number
JP4187295B2
JP4187295B2 JP36702097A JP36702097A JP4187295B2 JP 4187295 B2 JP4187295 B2 JP 4187295B2 JP 36702097 A JP36702097 A JP 36702097A JP 36702097 A JP36702097 A JP 36702097A JP 4187295 B2 JP4187295 B2 JP 4187295B2
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Japan
Prior art keywords
condensate
formaldehyde
synthesis example
acid
dye
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JP36702097A
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JPH11181316A (en
Inventor
秀明 石徳
忠博 石本
敏弘 杉脇
昌信 河村
奉文 中本
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Nippon Paper Industries Co Ltd
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Nippon Paper Industries Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、染料分散剤に関するものであり、特に高温染色性に優れ、しかもスプレードライ適性、汚染性、還元退色性に優れた分散剤に関する。
【0002】
【従来の技術】
従来からポリエステル繊維等の染色を目的として分散染料が使用されている。これは分散染料の染料自身は、水に不溶、あるいは難溶であるため、分散剤を用いて水に安定に分散できるようにしたものである。この場合の分散剤として、主として部分脱スルホンリグニンスルホン酸やナフタレンスルホン酸ホルムアルデヒド縮合物が使用されてきた。
【0003】
【発明が解決しようとする課題】
部分脱スルホンリグニンスルホン酸は、ポリエステル繊維等の染色のような高温染色時において良好な染色性(高温染色性)を示し、染料分散物としたときに良好なスプレードライ適性を示す。しかしながら、布を汚染する傾向があり、またアゾ系の染料に対しては、リグニンスルホン酸の構成成分中に染料を還元してしまうものが存在し、色の退色が起きる場合がある。
【0004】
また、ナフタレンスルホン酸ホルムアルデヒド縮合物は、布への汚染性は少なく還元退色も起こさないが、高温染色性及びスプレードライ適性に著しく劣るという問題がある。
【0005】
近年、スプレードライ適性、汚染性、還元退色性がいずれも良好な分散剤として、ビスフェノール類と亜硫酸塩のホルムアルデヒド縮合物が提案されている(特公平6−74387号公報)。しかしながら上記の縮合物は、汚染性、還元退色性がいずれも良好であり、スプレードライ適性もナフタレンスルホン酸ホルムアルデヒド縮合物と比べ改善されているが、高温染色性が部分脱スルホンリグニンスルホン酸と比べると未だ不十分であるという欠点を有していた。
【0006】
従って、本発明の目的は、汚染性、還元退色性、スプレードライ適性、高温染色性がいずれも優れた染料分散剤を提供することにある。
【0007】
【課題を解決するための手段】
そこで、本発明者らは、種々検討の結果、(a)ビスフェノール類、(b)亜硫酸塩及びアミノカルボン酸の混合物、(c)ホルムアルデヒドを反応モル比(a:b:c)1.0:0.4〜2.0:1.0〜4.0で水性下反応させて得られる縮合物の中で、その重量平均分子量が500〜10000であることを特徴とする染料分散剤により、汚染性、還元退色性、スプレードライ適性はいずれも良好なまま、高温染色性を大幅に改善できることを見出した。
【0008】
本発明の上記の目的は、以下に示す縮合物からなる染料分散剤によって達成された。
【0009】
【発明の実施の形態】
本発明に用いるビスフェノール類としては、2,2’−ビス(4−ヒドロキシフェニル)プロパン、4,4’−ジヒドロキシジフェニルメタン、4,4’−ジヒドロキシベンゾフェノン、4,4’−ジヒドロキシジフェニルスルホン、4,4’−ジヒドロキシビフェニル、4,4’−ジヒドロキシジフェニルエーテル、4,4’−ジヒドロキシジフェニルサルファイド、4,4’−エチリデン−ビスフェノール、4,4’−ビス(4−ヒドロキシフェニル)吉草酸、4,4’−ビス(4−ヒドロキシフェニル)酪酸及びそれらの異性体が好んで用いられ、これらを組み合わせて用いることもできるが、2,2’−ビス(4−ヒドロキシフェニル)プロパンが性能面に優れ、安価であることから最も好ましい。また、ビスフェノール類については、ビスフェノール類の単独使用のみならずフェノール類、例えばフェノール、フェノールスルホン酸、フェノールカルボン酸等との併用も可能である。
【0010】
本発明で用いる亜硫酸塩としては、亜硫酸ナトリウム、亜硫酸水素ナトリウム、ピロ亜硫酸ナトリウム等が挙げられる。
【0011】
本発明で用いられるアミノカルボン酸は、低分子量のアミノ酸であり、例えばグルタミン酸、グリシン、イミノ二酢酸、アラニン、アスパラギン酸、セリン、アミノ酪酸、グルタチオン、アミノカプロン酸、バリン、フェニルアラニン、メチオニン、ロイシン等又はそれらの塩が挙げられ、これらを組み合わせて用いることもできるが、グルタミン酸ソーダが性能面に優れ、安価であることから最も好ましい。
【0012】
亜硫酸塩及びアミノカルボン酸の混合物については、亜硫酸塩とアミノカルボン酸の混合比(モル比)は、9:1〜2:8の範囲が好ましい。この範囲より亜硫酸塩の混合割合が大きくなると、アミノカルボン酸の混合効果がなくなり好ましくない。逆にアミノカルボン酸の混合割合が大きくなっても高温分散性は悪化する。
【0013】
亜硫酸塩及びアミノカルボン酸の混合物における亜硫酸塩とアミノカルボン酸の組み合わせについては、上記した化合物を任意に組み合わせられる。組み合わせ例としては、亜硫酸水素ナトリウムとグルタミン酸ナトリウム、亜硫酸ナトリウムとグルタミン酸ナトリウム、亜硫酸水素ナトリウムとイミノ二酢酸、亜硫酸ナトリウムとイミノ二酢酸などが挙げられるが、亜硫酸水素ナトリウムとグルタミン酸ナトリウム、亜硫酸ナトリウムとグルタミン酸ナトリウムの組み合わせが最も性能面に優れることから好ましい。
【0014】
本発明において、(a)ビスフェノール類、(b)亜硫酸塩及びアミノカルボン酸の混合物、(c)ホルムアルデヒドとの反応モル比(a:b:c)は、 1.0:0.4〜2.0:1.0〜4.0、より好ましくは1.0:0.6〜 1.0:1.4〜2.0である。本発明指定のモル比を外して反応を行った場合、高温分散性が悪化する。
【0015】
さらに、本発明の(a)ビスフェノール類、(b)亜硫酸塩及びアミノカルボン酸の混合物、(c)ホルムアルデヒドとの縮合物の重量平均分子量は500〜10000、より好ましくは1000〜5000に調製することが必要である。この重量平均分子量の調製は必要に応じ膜処理等を施して行うことができる。本発明の重量分子量範囲を外れると、高温分散性が悪化する。
【0016】
重量平均分子量の測定は、GPCを用いて以下の条件で行う。

Figure 0004187295
【0017】
本発明の縮合物は、通常ナトリウム等のアルカリ金属塩をも包含する。
更に、縮合物合成時における条件を挙げておくと、合成は水性条件下(固形分濃度20〜50wt%)、常圧ないしは加圧下、温度30℃〜140℃で通常4〜50時間で行われる。また、合成時のpHは、6〜11(必要に応じてアルカリを添加し、pHを調整する)、ホルムアルデヒドの滴下は1〜2時間で行うことが望ましい。
【0018】
【作用】
本発明の縮合物を用いると、汚染性、還元退色性、スプレードライ適性、高温染色性いずれも良好な染料分散剤を得ることができる。
特公平6−74387号公報記載の従来のビスフェノール類と亜硫酸塩のホルムアルデヒド縮合物に比べて、高温染色性を改善できた理由については、アミノカルボン酸導入による縮合物の化学構造の変化にあると推測している。
【0019】
【実施例】
以下、本発明を実施例にしたがって更に詳述するが、本発明はこれによって限定されるものではない。なお、縮合物の合成例中、配合量を示す「部」は重量部を示す。重量平均分子量はMwと略した。
【0020】
(縮合物の合成実施例)
合成例1
撹拌装置、還流装置、ホルムアルデヒド水溶液滴下装置及び温度コントローラーのついた反応器に下記の物質を所定量仕込んだ。
Figure 0004187295
【0021】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド1.50モル(37%ホルムアルデヒド水溶液121.6部)を1時間で滴下し、その後90℃で19時間反応させて合成例1の縮合物(Mw=1000)を得た。
【0022】
合成例2
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0023】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド1.90モル(37%ホルムアルデヒド水溶液154.1部)を1時間で滴下し、その後95℃で40時間反応させて合成例2の縮合物(Mw=7000)を得た。
【0024】
合成例3
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0025】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド2.40モル(37%ホルムアルデヒド水溶液194.6部)を1時間で滴下し、その後95℃で35時間反応させて合成例3の縮合物(Mw=9000)を得た。
【0026】
合成例4
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0027】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド2.50モル(37%ホルムアルデヒド水溶液202.7部)を1時間で滴下し、その後100℃で16時間反応させて合成例4の縮合物(Mw=10000)を得た。
【0028】
合成例5
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0029】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド2.30モル(37%ホルムアルデヒド水溶液186.5部)を1時間で滴下し、その後90℃で19時間反応させて合成例5の縮合物(Mw=9000)を得た。
【0030】
合成例6
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0031】
この固液混合物を攪拌下、80℃に加温後、ホルムアルデヒド1.20モル(37%ホルムアルデヒド水溶液110.3部)を1時間で滴下し、その後80℃で15時間反応させて合成例6の縮合物(Mw=800)を得た。
【0032】
合成例7
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0033】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド2.20モル(37%ホルムアルデヒド水溶液178.4部)を1時間で滴下し、その後85℃で30時間反応させて合成例7の縮合物(Mw=8000)を得た。
【0034】
合成例8
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0035】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド1.70モル(37%ホルムアルデヒド水溶液137.8部)を1時間で滴下し、その後90℃で25時間反応させて合成例8の縮合物(Mw=4000)を得た。
【0036】
(縮合物の合成比較例)
合成例9
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0037】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド3.00モル(37%ホルムアルデヒド水溶液243.3部)を1時間で滴下し、その後100℃で10時間反応させて合成例9の縮合物(Mw=16000)を得た。
【0038】
合成例10
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0039】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド3.00モル(37%ホルムアルデヒド水溶液243.3部)を1時間で滴下し、その後100℃で10時間反応させて合成例10の縮合物(Mw=15000)を得た。
【0040】
合成例11
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0041】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド3.20モル(37%ホルムアルデヒド水溶液259.5部)を1時間で滴下し、その後100℃で20時間反応させて合成例11の縮合物(Mw=18000)を得た。
【0042】
合成例12
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0043】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド1.70モル(37%ホルムアルデヒド水溶液137.8部)を1時間で滴下し、その後100℃で20時間反応させて合成例12の縮合物(Mw=7000)を得た。
【0044】
合成例13
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0045】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド4.50モル(37%ホルムアルデヒド水溶液364.9部)を1時間で滴下し、その後90℃で20時間反応させて合成例13の縮合物(Mw=12000)を得た。
【0046】
合成例14
合成例1の縮合物調製と同様に下記の物質を所定量仕込んだ。
Figure 0004187295
【0047】
この固液混合物を攪拌下、90℃に加温後、ホルムアルデヒド1.50モル(37%ホルムアルデヒド水溶液121.6部)を1時間で滴下し、その後70℃で16時間反応させて合成例14の縮合物(Mw=400)を得た。
【0048】
実施例1(高温染色性試験)
ナフタレンスルホン酸ホルムアルデヒド縮合物と染料原体(C.I.Disperse Red 60)とが、固形分重量比で1:3の混合物に水を加え、攪拌後、ジューサーミキサー及びサンドミル(ガラスビーズ使用)で染料原体を微粒化し、染料破砕溶液(固形分20%程度)を得る。次に各種分散剤溶液(固形分換算0.5g)に、この染料破砕溶液(固形分換算0.8g)及び水を加え、酢酸でpH5.0に調整後、250mlにメスアップし、染色ポットに仕込む。次にポリエステルジャージ布10gを内筒に巻き付けセットした染色用ホルダーを染色ポットに投入し、カラーペット染色機(日本染色機械(株)製)で染色を行った(130℃、10分)。染色後急速に冷却し、直ちにポリエステルジャージ布を取り出して水洗し、風乾する。風乾後、ポリエステルジャージ布を取り出し、繊維上に付着した染料凝集物の多少を目視で以下のように10段階評価した。結果を表1に示す。表中、ランク10は最良の評価で凝集物の付着性が見られないもの、ランク1は最悪の評価で凝集物が著しく付着しているものを示す。
なお、試験に用いた分散剤は、合成例1〜14の縮合物と、対照例としての部分脱スルホンリグニンスルホン酸(日本製紙(株)バニレックスRNを使用、以下LIGと略)、ナフタレンスルホン酸ホルムアルデヒド縮合物(日本製紙(株)バニオールHD−200を使用、以下NSFと略)である。
【0049】
実施例2(スプレードライ適性)
合成例1〜14の縮合物水溶液をスプレードライヤーで粉末化したもの、及び対照サンプルとしてLIG、NSFのスプレードライ適性の試験を行った。試験法は以下の通りである。
【0050】
染料原体(C.I.Disperse Red 60)と分散剤とが固形分重量比で1:1の混合物に水を加え、撹拌後、ジューサーミキサーおよびサンドミル(ガラスビーズ使用)で染料原体を微粒化し、染料破砕溶液(固形分30%程度)を得る。次にこれを濾布(テトロン/コットン混紡布(色洗社(株))で濾過して凝集物を取り除いた後に、スプレードライで乾燥し粉末とした(入口温度105〜150℃、出口温度50〜55℃)。その後スペック試験を行った。スペック試験は、スプレードライ適性を示す指標である。具体的には、上記スプレードライ粉末10gを500mlの温水(40℃)に撹拌下溶解し、得られた水溶液を濾布(テトロン/コットン混紡布)で濾過し、凝集物付着の有無を黙視で判定した。凝集物の布への付着が少ないほどスプレードライ適性は良好となる。結果を表1に示した。
【0051】
実施例3(汚染性試験)
合成例1〜14の縮合物水溶液をスプレードライヤーで粉末化し、粉末化した試料を用いて布への汚染性の試験を行った。また、対照サンプルとして、LIG、NSFの汚染性試験を同時に行った。汚染性の試験は、以下のとおりである。
【0052】
分散剤660mg(固形分換算)を水に溶解し、酢酸を用いてpH5.0に調整した後、全量を250mlとする。8gの試験布と共にカラーペット染色機に仕込み130℃にて1時間染色を行った後、試験布を乾燥し、白色度を測定する。得られた結果を表1に示した。
【0053】
実施例4(還元退色性試験)
合成例1〜14の縮合物水溶液をスプレードライヤーで粉末化したもの、及び対照サンプルとして、LIG、NSFの還元退色性試験を行った。還元退色性試験は以下の通りである。
【0054】
アゾ系分散染料原体と、分散剤(染料原体に対し400%)に水を加え酢酸を用いてpH5.0に調整した後、全量を250mlにする。8gのポリエステルジャージ布と共にカラーペット染色機に仕込み130℃で1時間染色した後、試験布を乾燥し還元退色性の比較を行った。結果を表1に示した。
【0055】
【表1】
Figure 0004187295
【0056】
表1の結果より、本発明の染料分散剤が、汚染性、還元退色性、スプレードライ適性に加え、高温染色性も優れていることがわかる。
【0057】
【発明の効果】
本発明の縮合物を用いると、汚染性、還元退色性、スプレードライ適性、高温染色性いずれも良好な染料分散剤を得ることができる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a dye dispersant, and particularly relates to a dispersant excellent in high-temperature dyeability and excellent in spray drying suitability, stain resistance, and reduction fading.
[0002]
[Prior art]
Conventionally, disperse dyes have been used for the purpose of dyeing polyester fibers and the like. This is because the disperse dye itself is insoluble or hardly soluble in water, so that it can be stably dispersed in water using a dispersant. As the dispersant in this case, mainly partially desulfonated lignin sulfonic acid or naphthalene sulfonic acid formaldehyde condensate has been used.
[0003]
[Problems to be solved by the invention]
Partially desulfurized lignin sulfonic acid exhibits good dyeability (high temperature dyeability) at the time of high-temperature dyeing such as dyeing of polyester fibers and the like, and good spray-drying suitability when formed into a dye dispersion. However, there is a tendency to contaminate the cloth, and for azo dyes, some components of lignin sulfonic acid reduce the dye, and color fading may occur.
[0004]
Further, naphthalene sulfonic acid formaldehyde condensate has a problem that it has a low stainability to cloth and does not cause reductive fading, but has a problem that it is extremely inferior in high-temperature dyeability and spray-drying suitability.
[0005]
In recent years, formaldehyde condensates of bisphenols and sulfites have been proposed as dispersants having good spray-drying suitability, contamination properties, and reduction fading properties (Japanese Patent Publication No. 6-74387). However, the above-mentioned condensate has good contamination and reduction fading properties, and spray dryability is improved as compared with naphthalene sulfonic acid formaldehyde condensate, but high-temperature dyeing property is compared with partially desulfonated lignin sulfonic acid. And still have the disadvantage of being insufficient.
[0006]
Accordingly, an object of the present invention is to provide a dye dispersant which is excellent in all of stain resistance, reduction fading property, spray drying suitability and high temperature dyeability.
[0007]
[Means for Solving the Problems]
Therefore, as a result of various studies, the present inventors have investigated (a) bisphenols, (b) a mixture of sulfite and aminocarboxylic acid, (c) formaldehyde with a reaction molar ratio (a: b: c) of 1.0: 0.4-2.0: Among condensates obtained by reacting in an aqueous solution at 1.0-4.0, contamination is caused by a dye dispersant having a weight average molecular weight of 500-10000. It has been found that the high-temperature dyeability can be greatly improved while all of the colorability, the reduction fading property, and the spray drying suitability are good.
[0008]
The above object of the present invention has been achieved by a dye dispersant comprising the condensate shown below.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Examples of bisphenols used in the present invention include 2,2′-bis (4-hydroxyphenyl) propane, 4,4′-dihydroxydiphenylmethane, 4,4′-dihydroxybenzophenone, 4,4′-dihydroxydiphenyl sulfone, 4'-dihydroxybiphenyl, 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxydiphenyl sulfide, 4,4'-ethylidene-bisphenol, 4,4'-bis (4-hydroxyphenyl) valeric acid, 4,4 '-Bis (4-hydroxyphenyl) butyric acid and isomers thereof are preferably used, and these may be used in combination, but 2,2'-bis (4-hydroxyphenyl) propane is excellent in performance, Most preferable because it is inexpensive. As for bisphenols, not only bisphenols can be used alone, but also phenols such as phenol, phenolsulfonic acid, phenolcarboxylic acid and the like can be used in combination.
[0010]
Examples of the sulfite used in the present invention include sodium sulfite, sodium hydrogen sulfite, and sodium pyrosulfite.
[0011]
The aminocarboxylic acid used in the present invention is a low molecular weight amino acid, such as glutamic acid, glycine, iminodiacetic acid, alanine, aspartic acid, serine, aminobutyric acid, glutathione, aminocaproic acid, valine, phenylalanine, methionine, leucine, etc. These salts can be mentioned, and these can be used in combination, but sodium glutamate is most preferable because of its excellent performance and low cost.
[0012]
Regarding the mixture of sulfite and aminocarboxylic acid, the mixing ratio (molar ratio) of sulfite and aminocarboxylic acid is preferably in the range of 9: 1 to 2: 8. When the mixing ratio of sulfite is larger than this range, the mixing effect of aminocarboxylic acid is lost, which is not preferable. Conversely, even if the mixing ratio of the aminocarboxylic acid is increased, the high temperature dispersibility is deteriorated.
[0013]
Regarding the combination of sulfite and aminocarboxylic acid in the mixture of sulfite and aminocarboxylic acid, the above-mentioned compounds can be arbitrarily combined. Examples of combinations include sodium bisulfite and sodium glutamate, sodium sulfite and sodium glutamate, sodium bisulfite and iminodiacetic acid, sodium sulfite and iminodiacetic acid, but sodium bisulfite and sodium glutamate, sodium sulfite and sodium glutamate This combination is preferable because it is most excellent in performance.
[0014]
In the present invention, the reaction molar ratio (a: b: c) with (a) bisphenols, (b) a mixture of sulfite and aminocarboxylic acid, and (c) formaldehyde is 1.0: 0.4-2. 0: 1.0 to 4.0, more preferably 1.0: 0.6 to 1.0: 1.4 to 2.0. When the reaction is carried out at a molar ratio specified by the present invention, the high-temperature dispersibility deteriorates.
[0015]
Furthermore, the weight average molecular weight of (a) bisphenols, (b) a mixture of sulfite and aminocarboxylic acid, and (c) a condensate with formaldehyde of the present invention is adjusted to 500 to 10,000, more preferably 1000 to 5,000. is required. The weight average molecular weight can be adjusted by performing a membrane treatment or the like as necessary. When the weight molecular weight range of the present invention is not satisfied, the high-temperature dispersibility deteriorates.
[0016]
The weight average molecular weight is measured using GPC under the following conditions.
Figure 0004187295
[0017]
The condensate of the present invention usually includes an alkali metal salt such as sodium.
Furthermore, the conditions at the time of synthesizing the condensate will be mentioned. The synthesis is carried out under aqueous conditions (solid content concentration: 20 to 50 wt%), at normal pressure or under pressure, at a temperature of 30 ° C. to 140 ° C., usually for 4 to 50 hours. . The pH during synthesis is preferably 6 to 11 (adding alkali as necessary to adjust the pH), and formaldehyde is preferably added dropwise for 1 to 2 hours.
[0018]
[Action]
When the condensate of the present invention is used, a dye dispersant having good contamination, reduction fading, spray drying suitability, and high-temperature dyeability can be obtained.
Compared to the conventional formaldehyde condensates of bisphenols and sulfites described in Japanese Patent Publication No. 6-74387, the reason why the high-temperature dyeability can be improved is that the chemical structure of the condensates is changed by the introduction of aminocarboxylic acid. I guess.
[0019]
【Example】
EXAMPLES Hereinafter, although this invention is explained in full detail according to an Example, this invention is not limited by this. In addition, in the synthesis examples of the condensate, “part” indicating the blending amount indicates part by weight. The weight average molecular weight was abbreviated as Mw.
[0020]
(Synthesis Example of Condensate)
Synthesis example 1
A predetermined amount of the following substances was charged into a reactor equipped with a stirrer, a reflux device, a formaldehyde aqueous solution dropping device, and a temperature controller.
Figure 0004187295
[0021]
The solid-liquid mixture was heated to 90 ° C. with stirring, and 1.50 mol of formaldehyde (121.6 parts of 37% formaldehyde aqueous solution) was added dropwise over 1 hour, followed by reaction at 90 ° C. for 19 hours. A condensate (Mw = 1000) was obtained.
[0022]
Synthesis example 2
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0023]
The solid-liquid mixture was heated to 90 ° C. with stirring, and 1.90 mol of formaldehyde (154.1 parts of 37% formaldehyde aqueous solution) was added dropwise over 1 hour, followed by reaction at 95 ° C. for 40 hours to A condensate (Mw = 7000) was obtained.
[0024]
Synthesis example 3
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0025]
The solid-liquid mixture was heated to 90 ° C. with stirring, and 2.40 mol of formaldehyde (194.6 parts of 37% formaldehyde aqueous solution) was added dropwise over 1 hour, followed by reaction at 95 ° C. for 35 hours to A condensate (Mw = 9000) was obtained.
[0026]
Synthesis example 4
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0027]
The solid-liquid mixture was heated to 90 ° C. with stirring, and then 2.50 mol of formaldehyde (202.7 parts of 37% aqueous formaldehyde solution) was added dropwise over 1 hour, followed by reaction at 100 ° C. for 16 hours to A condensate (Mw = 10000) was obtained.
[0028]
Synthesis example 5
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0029]
The solid-liquid mixture was heated to 90 ° C. with stirring, and then 2.30 mol of formaldehyde (186.5 parts of 37% aqueous formaldehyde solution) was added dropwise over 1 hour, followed by reaction at 90 ° C. for 19 hours to A condensate (Mw = 9000) was obtained.
[0030]
Synthesis Example 6
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0031]
The solid-liquid mixture was heated to 80 ° C. with stirring, and then 1.20 mol of formaldehyde (110.3 parts of 37% aqueous formaldehyde solution) was added dropwise over 1 hour, followed by reaction at 80 ° C. for 15 hours. A condensate (Mw = 800) was obtained.
[0032]
Synthesis example 7
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0033]
The solid-liquid mixture was heated to 90 ° C. with stirring, and 2.20 mol of formaldehyde (178.4 parts of 37% formaldehyde aqueous solution) was added dropwise over 1 hour, followed by reaction at 85 ° C. for 30 hours. A condensate (Mw = 8000) was obtained.
[0034]
Synthesis Example 8
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0035]
The solid-liquid mixture was heated to 90 ° C. with stirring, and 1.70 mol of formaldehyde (137.8 parts of a 37% formaldehyde aqueous solution) was added dropwise over 1 hour, followed by reaction at 90 ° C. for 25 hours. A condensate (Mw = 4000) was obtained.
[0036]
(Synthesis comparison example of condensate)
Synthesis Example 9
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0037]
The solid-liquid mixture was heated to 90 ° C. with stirring, and then 3.00 mol of formaldehyde (243.3 parts of 37% aqueous formaldehyde solution) was added dropwise over 1 hour, followed by reaction at 100 ° C. for 10 hours to A condensate (Mw = 16000) was obtained.
[0038]
Synthesis Example 10
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0039]
This solid-liquid mixture was heated to 90 ° C. with stirring, and then 3.00 mol of formaldehyde (243.3 parts of 37% aqueous formaldehyde solution) was added dropwise over 1 hour, followed by reaction at 100 ° C. for 10 hours to A condensate (Mw = 15000) was obtained.
[0040]
Synthesis Example 11
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0041]
The solid-liquid mixture was heated to 90 ° C. with stirring, and then 3.20 mol of formaldehyde (259.5 parts of 37% aqueous formaldehyde solution) was added dropwise over 1 hour, and then reacted at 100 ° C. for 20 hours to A condensate (Mw = 18000) was obtained.
[0042]
Synthesis Example 12
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0043]
The solid-liquid mixture was heated to 90 ° C. with stirring, and 1.70 mol of formaldehyde (137.8 parts of 37% formaldehyde aqueous solution) was added dropwise over 1 hour, followed by reaction at 100 ° C. for 20 hours to A condensate (Mw = 7000) was obtained.
[0044]
Synthesis Example 13
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0045]
The solid-liquid mixture was heated to 90 ° C. with stirring, and then 4.50 mol of formaldehyde (364.9 parts of a 37% aqueous formaldehyde solution) was added dropwise over 1 hour, followed by reaction at 90 ° C. for 20 hours. A condensate (Mw = 12000) was obtained.
[0046]
Synthesis Example 14
In the same manner as in the preparation of the condensate of Synthesis Example 1, the following substances were charged in predetermined amounts.
Figure 0004187295
[0047]
The solid-liquid mixture was heated to 90 ° C. with stirring, and 1.50 mol of formaldehyde (121.6 parts of 37% formaldehyde aqueous solution) was added dropwise over 1 hour, followed by reaction at 70 ° C. for 16 hours to A condensate (Mw = 400) was obtained.
[0048]
Example 1 (High-temperature dyeability test)
Naphthalenesulfonic acid formaldehyde condensate and dye base (CIDisperse Red 60) are added to a 1: 3 solids weight ratio of water, stirred, and then mixed with a juicer mixer and sand mill (using glass beads). Atomized to obtain a dye crushing solution (solid content of about 20%). Next, this dye crushing solution (solid content conversion 0.8g) and water are added to various dispersant solutions (solid content conversion 0.5g), adjusted to pH 5.0 with acetic acid, made up to 250ml, and dyeing pot Prepare. Next, a dyeing holder in which 10 g of a polyester jersey cloth was wound around an inner cylinder was put into a dyeing pot and dyed with a color pet dyeing machine (manufactured by Nippon Dyeing Machinery Co., Ltd.) (130 ° C., 10 minutes). Cool quickly after dyeing, immediately remove the polyester jersey cloth, wash with water and air dry. After air-drying, the polyester jersey cloth was taken out, and the degree of dye agglomerates adhering to the fiber was visually evaluated in 10 stages as follows. The results are shown in Table 1. In the table, rank 10 indicates that no adhesion of the aggregate is observed in the best evaluation, and rank 1 indicates that the aggregation is remarkably adhered in the worst evaluation.
In addition, the dispersing agent used for the test was a condensate of Synthesis Examples 1 to 14, partially desulfonated lignin sulfonic acid (using Nippon Paper Industries Co., Ltd. Vanillex RN, hereinafter abbreviated as LIG), naphthalene sulfonic acid. It is a formaldehyde condensate (Nippon Paper Co., Ltd. Vaniol HD-200, hereinafter abbreviated as NSF).
[0049]
Example 2 (Spray dry suitability)
The condensate aqueous solutions of Synthesis Examples 1 to 14 were pulverized with a spray dryer, and LIG and NSF were tested for spray drying suitability as control samples. The test method is as follows.
[0050]
Water is added to a mixture of the dye base (CIDisperse Red 60) and the dispersant in a solid weight ratio of 1: 1. After stirring, the dye base is atomized with a juicer mixer and sand mill (using glass beads), and the dye is crushed. A solution (solid content of about 30%) is obtained. Next, this was filtered through a filter cloth (Tetron / Cotton blended cloth (Color Wash Co., Ltd.) to remove aggregates, and then dried by spray drying to obtain a powder (inlet temperature 105 to 150 ° C., outlet temperature 50). After that, a spec test was conducted, which is an indicator of spray drying suitability.Specifically, 10 g of the spray dry powder was dissolved in 500 ml of warm water (40 ° C.) with stirring. The resulting aqueous solution was filtered through a filter cloth (Tetron / cotton blended cloth), and the presence or absence of aggregates was determined with unaided eye.The less the aggregates adhered to the cloth, the better the spray drying suitability. It was shown to.
[0051]
Example 3 (Contamination test)
The aqueous condensate solutions of Synthesis Examples 1 to 14 were pulverized with a spray dryer, and the fabric contamination test was performed using the pulverized sample. Moreover, the contamination test of LIG and NSF was performed simultaneously as a control sample. Contamination tests are as follows.
[0052]
660 mg (in terms of solid content) of the dispersant is dissolved in water, adjusted to pH 5.0 with acetic acid, and the total amount is 250 ml. After charging into a color pet dyeing machine together with 8 g of test cloth and dyeing at 130 ° C. for 1 hour, the test cloth is dried and the whiteness is measured. The obtained results are shown in Table 1.
[0053]
Example 4 (Reduction Fading Test)
As a control sample prepared by pulverizing the aqueous condensate solutions of Synthesis Examples 1 to 14 with a spray dryer, LIG and NSF reduction fading tests were performed. The reduction fading test is as follows.
[0054]
Water is added to the azo-based disperse dye base and the dispersant (400% with respect to the dye base), and the pH is adjusted to 5.0 with acetic acid, and the total amount is adjusted to 250 ml. After being charged into a color pet dyeing machine together with 8 g of polyester jersey cloth and dyed at 130 ° C. for 1 hour, the test cloth was dried and compared for reduction fading. The results are shown in Table 1.
[0055]
[Table 1]
Figure 0004187295
[0056]
From the results shown in Table 1, it can be seen that the dye dispersant of the present invention is excellent in high-temperature dyeability in addition to stainability, reduction fading property, and spray drying suitability.
[0057]
【The invention's effect】
When the condensate of the present invention is used, a dye dispersant having good contamination, reduction fading, spray drying suitability, and high-temperature dyeability can be obtained.

Claims (2)

(a)2,2’−ビス(4−ヒドロキシフェニル)プロパン、(b)亜硫酸塩及びグルタミン酸ナトリウムの混合物、(c)ホルムアルデヒドを反応モル比(a:b:c)1.0:0.6〜1.01.4〜2.0で水性下反応させて得られる縮合物の中で、その重量平均分子量が500〜10000であることを特徴とする染料分散剤。(A) 2,2′-bis (4-hydroxyphenyl) propane, (b) a mixture of sulfite and sodium glutamate , (c) formaldehyde in a reaction molar ratio (a: b: c) 1.0: 0.6 1.0: dye dispersion agent characterized by in condensate obtained by aqueous reaction under a weight average molecular weight of 500 to 10,000 at 1.4 to 2.0. 縮合物の重量平均分子量が1000〜5000である請求項1に記載の染料分散剤。 The dye dispersant according to claim 1, wherein the condensate has a weight average molecular weight of 1,000 to 5,000.
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