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JP4193532B2 - Rolling method for bar steel - Google Patents
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JP4193532B2 - Rolling method for bar steel - Google Patents

Rolling method for bar steel Download PDF

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Publication number
JP4193532B2
JP4193532B2 JP2003073966A JP2003073966A JP4193532B2 JP 4193532 B2 JP4193532 B2 JP 4193532B2 JP 2003073966 A JP2003073966 A JP 2003073966A JP 2003073966 A JP2003073966 A JP 2003073966A JP 4193532 B2 JP4193532 B2 JP 4193532B2
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JP
Japan
Prior art keywords
roll
shaped steel
steel material
rolling
rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2003073966A
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Japanese (ja)
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JP2004276099A (en
Inventor
敬一 東
俊夫 坂本
孝也 小川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
JFE Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2003073966A priority Critical patent/JP4193532B2/en
Publication of JP2004276099A publication Critical patent/JP2004276099A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、棒状鋼材を略円形の断面形状から略矩形の断面形状に熱間圧延する方法に関する。
【0002】
【従来の技術】
従来、棒状鋼材を略円形の断面形状から略矩形の断面形状に圧延する方法として、4ロール圧延機を使用して棒状鋼材を略円形の断面形状から略矩形の断面形状に熱間圧延する方法がある(特許文献1参照)。この方法は、特許文献2に開示されている方法のように、棒状鋼材の圧延後の断面形状が圧延に用いるロールのカリバーの形状により限定されてしまうことがないため、棒状鋼材を所望の形状に圧延することが可能である。
【0003】
【特許文献1】
特開2000−233202号公報
【特許文献2】
特開昭55−165206号公報
【0004】
【発明が解決しようとする課題】
しかしながら、上述した方法で矩形の断面形状の棒状鋼材を圧延した場合に、圧延後の断面形状における対角寸法(図3参照)が、製品によってばらつきがあり高精度でこの対角寸法を目的寸法に合わせることができないという問題があった。
本発明は、このような問題点に着目してなされたものであり、4ロール圧延機を使用して棒状鋼材を所望の形状に精度よく圧延することのできる棒状鋼材の圧延方法を提供することを目的とするものである。
【0005】
【課題を解決するための手段】
上記目的を達成するために、本発明に係る棒状鋼材の圧延方法は、4ロール圧延機を使用して棒状鋼材を略円形の断面形状から略矩形の断面形状に熱間圧延する際に、4ロール圧延に供する棒状鋼材の径を、棒状鋼材の鋼種毎に決めた、4ロール圧延機のロール径比Aと幅広がり率γとの相関にもとづき決定することを特徴とする、棒状鋼材の圧延方法である。
但し、ロール径比A=(D−d )/d
幅広がり率γ=(B−d )/d
D:4ロール圧延機のロール径
:4ロール圧延に供する棒状鋼材の径
B:4ロール圧延により得ようとする棒状鋼材の断面形状における対角寸法
このような方法によると、棒状鋼材の幅広がり率を棒状鋼材の鋼種や4ロール圧延機のロール径に応じて変更できるため、4ロール圧延機を使用して棒状鋼材を所望の形状に精度よく圧延することができる。
【0006】
【発明の実施の形態】
以下、本発明の実施の形態を図面に基づいて説明する。
図1乃至図4は本発明に係る棒状鋼材の圧延方法を説明するための図で、図1は棒状鋼材を略円形の断面形状から略矩形の断面形状に熱間圧延する場合に用いられる圧延装置の概略構成図である。同図において、11は被圧延材としての棒状鋼材、12は棒状鋼材11を加熱する加熱炉を示しており、加熱炉12から出た棒状鋼材11は、それぞれ複数の2ロール圧延機から構成される粗圧延機列13、中間圧延機列14および仕上圧延機列15を経て4ロール圧延機16に供給されるようになっている。
【0007】
4ロール圧延機16は4つのフラットなロール17a〜17d(図2参照)を備えており、4ロール圧延機16に供給された棒状鋼材11は、図2に示すように、略円形の断面形状から略矩形の断面形状に圧延されるようになっている。なお、図1において、18は4ロール圧延機16に入る前の棒状鋼材11の寸法を測定する入側寸法測定器、19は4ロール圧延機16から出た棒状鋼材11の寸法を測定する出側寸法測定器を示しており、4ロール圧延機16から出た棒状鋼材11は、ピンチロール20によって次工程へ送られるようになっている。
【0008】
本発明者らは、このような構成の圧延装置を用いて、棒状鋼材11を最終的に図3に示すような略矩形の断面形状1に圧延する場合には、圧延後の矩形断面におけるコーナー部2の半径Rの値が、棒状鋼材の鋼種および4ロール圧延機のロール径Dによって変化してしまい、このため、4ロール圧延前の棒状鋼材の断面形状3における径d0(以下母材径d0という)および4ロール圧延後の断面形状1における対辺寸法dについて同一の条件で圧延を行った場合であっても、圧延後の対角寸法Bにはばらつきが生じていることがわかった。すなわち、対角寸法Bは、対辺寸法dおよびコーナー部の半径Rから、
B=d√2−2(√2−1)R
となるので、コーナー部の半径Rの値がばらつくと、対角寸法がばらついてしまうのである。
【0009】
そして、同一鋼種の棒状鋼材について見れば、次式(1)で表される幅広がり率γが、次式(2)で(D−d0)/d0で定義されるロール径比Aとよく相関することを見出した。
γ=(B−d0)/d0 ・・・(1)
A=(D−d0)/d0 ・・・(2)
図4に、(D−d0)/d0で表されるロール径比と幅広がり率γとの関係を示す。同図において、■は棒状鋼材の鋼種がMK19S又はSGDである場合、◆は棒状鋼材の鋼種がSCである場合、▲は棒状鋼材の鋼種がRCS15Nである場合をそれぞれ示しており、この図から明らかなように、棒状鋼材11の幅広がり率γが棒状鋼材11の鋼種およびロール径比によって大きく変化していることがわかる。
【0010】
したがって、棒状鋼材を4ロール圧延する際に棒状鋼材11の幅広がり率γを棒状鋼材11の鋼種及び4ロール圧延機16のロール径Dにもとづいて、目標とする対角寸法Bが得られるように棒状鋼材11の圧延前外径d0を決定すればよい。
すなわち、4ロール圧延後の棒状鋼材の対角寸法Bを得るためには、圧延前の棒状鋼材の径d0は、(1)式を変形することにより下記(3)式で表される。
【0011】
0=B/(γ+1) ・・・(3)
ここで、幅広がり率γは、図5に示したようなロール径比との相関を予め求めておけば、
γ=f(D,d0) ・・・(4)
としておくことができる。
よって、(4)式を(3)式に代入すれば、対角寸法Bを得るための母材径d0をロール径Dと対角寸法Bの関数で表すことができる。このようにして、d0を対角寸法Bとロール径Dから決定することで、目標とする対角寸法Bが得られる。
【0012】
なお、図5に示すように、ロール径比と幅広がり率γとの相関は鋼種によって異なるので、(4)式の相関式f(D,d0)は、鋼種毎に決めておく必要がある。また、図5に示すように、ロール径比と幅広がり率γには一次の相関があるから、相関式fは例えば、
f(D,d0)=αA+β
但し、Aはロール径比(=(D−d0)/d0
α、βは、ロール径比と幅広がり率γの相関関係から決定しておく係数
としておけば、d0は容易に決定できる。
【0013】
ここで、d0の値の決定に際しては、ロール径と製品寸法dから上記の演算を行うことによりd0を決定してもよいし、例えば、図5に示すように、4ロール圧延機のロール径Dおよび製品寸法(4ロール圧延後の対辺寸法d)毎に、対角寸法Bを考慮して求めたd0の値を設定したテーブルを作成しておき、粗圧延機列13、中間圧延機列14、仕上圧延機列15による圧延を行う前に、このテーブルを読み込んで、d0を決定するようにしてもよい。なお、d0の値が決定された後に、目標とするd0が得られるように粗圧延機列13、中間圧延機列14、仕上圧延機列15の圧延条件の設定をすればよいことは言うまでもない。
【0014】
なお、上述した実施形態では4ロール圧延機16から出た棒状鋼材11を次工程へ搬送するピンチロールとして、図6に示すように、ボックス形のカリバー22を有するピンチロール20を用いることが好ましい。これは、4ロール圧延機にて精度よく調整されたコーナー部2の形状を、ピンチロール20により潰さないためである。
【0015】
【発明の効果】
以上説明したように、本発明に係る棒状鋼材の圧延方法によれば、棒状鋼材の幅広がり率を棒状鋼材の鋼種や4ロール圧延機のロール径に応じて変更できるため、4ロール圧延機を使用して棒状鋼材を所望の形状に精度よく圧延することができる。
【図面の簡単な説明】
【図1】棒状鋼材を略円形の断面形状から略矩形の断面形状に熱間圧延する場合に用いられる圧延装置の概略構成図である。
【図2】棒状鋼材を4ロール圧延する前と後の断面形状を示す図である。
【図3】4ロール圧延された棒状鋼材の断面形状を示す図である。
【図4】棒状鋼材の幅広がり率と4ロール圧延機のロール径比との関係を示す図である。
【図5】母材径d0を、ロール径、製品寸法毎に設定したテーブルの例を示す図である。
【図6】ボックス形のカリバーを有するピンチロールの断面図である。
【符号の説明】
11 棒状鋼材
12 加熱炉
13 粗圧延機列
14 中間圧延機列
15 仕上圧延機列
16 4ロール圧延機列
17a〜17d ロール
18 入側寸法測定器
19 出側寸法側定器
20 ピンチロール
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method of hot rolling a rod-shaped steel material from a substantially circular cross-sectional shape to a substantially rectangular cross-sectional shape.
[0002]
[Prior art]
Conventionally, as a method of rolling a rod-shaped steel material from a substantially circular cross-sectional shape to a substantially rectangular cross-sectional shape, a method of hot rolling a bar-shaped steel material from a substantially circular cross-sectional shape to a substantially rectangular cross-sectional shape using a four-roll rolling mill (See Patent Document 1). This method is different from the method disclosed in Patent Document 2 in that the cross-sectional shape after rolling of the rod-shaped steel material is not limited by the shape of the caliber of the roll used for rolling. It can be rolled into
[0003]
[Patent Document 1]
JP 2000-233202 A [Patent Document 2]
Japanese Patent Laid-Open No. 55-165206
[Problems to be solved by the invention]
However, when a steel bar having a rectangular cross-sectional shape is rolled by the above-described method, the diagonal dimension in the cross-sectional shape after rolling (see FIG. 3) varies depending on the product, and this diagonal dimension is the target dimension with high accuracy. There was a problem that it could not be adjusted to.
This invention is made paying attention to such a problem, and provides the rolling method of the rod-shaped steel materials which can roll a rod-shaped steel materials to a desired shape accurately using a 4 roll rolling mill. It is intended.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the method for rolling a bar-shaped steel material according to the present invention uses a four-roll rolling machine to hot-roll a bar-shaped steel material from a substantially circular cross-sectional shape to a substantially rectangular cross-sectional shape. Rolling of a bar-shaped steel material, characterized in that the diameter of the bar-shaped steel material to be subjected to roll rolling is determined based on the correlation between the roll diameter ratio A of a four-roll rolling mill and the width spread rate γ determined for each steel type of the bar-shaped steel material Is the method.
However, the roll diameter ratio A = (D−d 0 ) / d 0
Spreading ratio γ = (B−d 0 ) / d 0
D: Roll diameter of a 4-roll rolling mill
d 0 : Diameter of rod-shaped steel used for 4-roll rolling
B: Diagonal dimension in cross-sectional shape of rod-shaped steel material to be obtained by four-roll rolling According to such a method, the width spread rate of the rod-shaped steel material can be changed according to the steel type of the rod-shaped steel material and the roll diameter of the four-roll rolling mill. Therefore, the rod-shaped steel material can be accurately rolled into a desired shape using a four-roll rolling mill.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 to FIG. 4 are diagrams for explaining a method of rolling a bar-shaped steel material according to the present invention. FIG. 1 shows a rolling process used when hot-rolling a bar-shaped steel material from a substantially circular cross-sectional shape to a substantially rectangular cross-sectional shape. It is a schematic block diagram of an apparatus. In the figure, 11 is a bar-shaped steel material as a material to be rolled, 12 is a heating furnace for heating the bar-shaped steel material 11, and each bar-shaped steel material 11 coming out of the heating furnace 12 is composed of a plurality of two-roll rolling mills. Are supplied to a 4-roll rolling mill 16 through a rough rolling mill row 13, an intermediate rolling mill row 14 and a finishing rolling mill row 15.
[0007]
The four-roll rolling mill 16 includes four flat rolls 17a to 17d (see FIG. 2), and the bar-shaped steel material 11 supplied to the four-roll rolling mill 16 has a substantially circular cross-sectional shape as shown in FIG. To be rolled into a substantially rectangular cross-sectional shape. In FIG. 1, reference numeral 18 denotes an entrance-side dimension measuring device that measures the dimensions of the bar-shaped steel material 11 before entering the 4-roll rolling mill 16, and 19 denotes an output that measures the dimensions of the bar-shaped steel material 11 that has exited from the 4-roll rolling machine 16. The side dimension measuring device is shown, and the bar-shaped steel material 11 that has come out of the four-roll rolling mill 16 is sent to the next process by a pinch roll 20.
[0008]
When the present inventors finally roll the rod-shaped steel material 11 into a substantially rectangular cross-sectional shape 1 as shown in FIG. 3 using the rolling apparatus having such a configuration, the corners in the rectangular cross-section after rolling are shown. The value of the radius R of the portion 2 varies depending on the steel type of the rod-shaped steel material and the roll diameter D of the four-roll rolling mill. For this reason, the diameter d 0 in the cross-sectional shape 3 of the rod-shaped steel material before the four-roll rolling (hereinafter referred to as the base material) The diameter D 0 ) and the opposite dimension d in the cross-sectional shape 1 after the 4-roll rolling were found to vary in the diagonal dimension B after rolling even when the rolling was performed under the same conditions. It was. That is, the diagonal dimension B is obtained from the opposite side dimension d and the corner radius R,
B = d√2-2 (√2-1) R
Therefore, if the value of the radius R of the corner portion varies, the diagonal dimension varies.
[0009]
And if it sees about the rod-shaped steel materials of the same steel type, the breadth ratio γ represented by the following formula (1) is the roll diameter ratio A defined by (D−d 0 ) / d 0 in the following formula (2). We found that there is a good correlation.
γ = (B−d 0 ) / d 0 (1)
A = (D−d 0 ) / d 0 (2)
FIG. 4 shows the relationship between the roll diameter ratio represented by (D−d 0 ) / d 0 and the width spread rate γ. In the figure, ■ indicates the case where the steel type of the bar steel is MK19S or SGD, ◆ indicates the case where the steel type of the bar steel is SC, and ▲ indicates the case where the steel type of the bar steel is RCS15N. As can be seen, the width spread rate γ of the rod-shaped steel material 11 varies greatly depending on the steel type of the rod-shaped steel material 11 and the roll diameter ratio.
[0010]
Therefore, when rolling the rod-shaped steel material into four rolls, the target diagonal dimension B is obtained based on the width spread rate γ of the rod-shaped steel material 11 based on the steel type of the rod-shaped steel material 11 and the roll diameter D of the four-roll rolling mill 16. The outer diameter d 0 of the rod-shaped steel material 11 before rolling may be determined.
That is, in order to obtain the diagonal dimension B of the bar-shaped steel material after the four-roll rolling, the diameter d 0 of the bar-shaped steel material before the rolling is expressed by the following formula (3) by modifying the formula (1).
[0011]
d 0 = B / (γ + 1) (3)
Here, if the width spread rate γ is obtained in advance with a correlation with the roll diameter ratio as shown in FIG.
γ = f (D, d 0 ) (4)
Can be left as
Therefore, if the equation (4) is substituted into the equation (3), the base material diameter d 0 for obtaining the diagonal dimension B can be expressed as a function of the roll diameter D and the diagonal dimension B. In this way, the target diagonal dimension B is obtained by determining d 0 from the diagonal dimension B and the roll diameter D.
[0012]
As shown in FIG. 5, since the correlation between the roll diameter ratio and the width spread rate γ differs depending on the steel type, the correlation equation f (D, d 0 ) in the equation (4) needs to be determined for each steel type. is there. Further, as shown in FIG. 5, since there is a linear correlation between the roll diameter ratio and the width spread rate γ, the correlation equation f is, for example,
f (D, d 0 ) = αA + β
However, A is a roll diameter ratio (= (D−d 0 ) / d 0 ).
If α and β are coefficients determined from the correlation between the roll diameter ratio and the width spread rate γ, d 0 can be easily determined.
[0013]
Here, in determining the value of d 0 may be determined for d 0 by performing the calculation of the the roll diameter and product dimensions d, for example, as shown in FIG. 5, the four-roll rolling mill For each roll diameter D and product dimension (opposite side dimension d after 4-roll rolling), a table in which the value of d 0 obtained in consideration of the diagonal dimension B is set is prepared. before performing rolling by rolling mill train 14, the finish rolling mill train 15, reads this table may be determined d 0. It should be noted that after the value of d 0 is determined, the rolling conditions of the rough rolling mill row 13, the intermediate rolling mill row 14, and the finishing rolling mill row 15 may be set so that the target d 0 can be obtained. Needless to say.
[0014]
In the embodiment described above, it is preferable to use a pinch roll 20 having a box-shaped caliber 22 as shown in FIG. 6 as a pinch roll for conveying the rod-shaped steel material 11 output from the 4-roll rolling mill 16 to the next process. . This is because the pinch roll 20 does not crush the shape of the corner portion 2 adjusted with high accuracy by the 4-roll mill.
[0015]
【The invention's effect】
As explained above, according to the rolling method of the rod-shaped steel material according to the present invention, the width spread rate of the rod-shaped steel material can be changed according to the steel type of the rod-shaped steel material and the roll diameter of the four-roll rolling mill. It can be used to accurately roll a rod-shaped steel material into a desired shape.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram of a rolling apparatus used when hot rolling a rod-shaped steel material from a substantially circular cross-sectional shape to a substantially rectangular cross-sectional shape.
FIG. 2 is a diagram showing cross-sectional shapes before and after rolling a rod-shaped steel material by four rolls.
FIG. 3 is a diagram showing a cross-sectional shape of a rod-shaped steel material that has been rolled by four rolls.
FIG. 4 is a diagram showing the relationship between the width spread ratio of a rod-shaped steel material and the roll diameter ratio of a four-roll rolling mill.
FIG. 5 is a diagram showing an example of a table in which a base material diameter d 0 is set for each roll diameter and product dimension.
FIG. 6 is a cross-sectional view of a pinch roll having a box-shaped caliber.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 11 Bar-shaped steel material 12 Heating furnace 13 Coarse rolling mill row 14 Intermediate rolling mill row 15 Finish rolling mill row 16 Four roll rolling mill rows 17a-17d Roll 18 Entry side size measuring device 19 Outlet side dimension device 20 Pinch roll

Claims (1)

4ロール圧延機を使用して棒状鋼材を略円形の断面形状から略矩形の断面形状に熱間圧延する際に、4ロール圧延に供する棒状鋼材の径を、棒状鋼材の鋼種毎に決めた、4ロール圧延機のロール径比Aと幅広がり率γとの相関にもとづき決定することを特徴とする、棒状鋼材の圧延方法。
但し、ロール径比A=(D−d )/d
幅広がり率γ=(B−d )/d
D:4ロール圧延機のロール径
:4ロール圧延に供する棒状鋼材の径
B:4ロール圧延により得ようとする棒状鋼材の断面形状における対角寸法
When hot rolling a rod-shaped steel material from a substantially circular cross-sectional shape to a substantially rectangular cross-sectional shape using a four-roll rolling mill, the diameter of the rod-shaped steel material subjected to four-roll rolling was determined for each steel type of the rod-shaped steel material, A method for rolling a bar-shaped steel material, which is determined based on a correlation between a roll diameter ratio A and a width spread rate γ of a 4-roll mill .
However, the roll diameter ratio A = (D−d 0 ) / d 0
Spreading ratio γ = (B−d 0 ) / d 0
D: Roll diameter of a 4-roll rolling mill
d 0 : Diameter of rod-shaped steel used for 4-roll rolling
B: Diagonal dimension in the cross-sectional shape of a rod-shaped steel material to be obtained by 4-roll rolling
JP2003073966A 2003-03-18 2003-03-18 Rolling method for bar steel Expired - Fee Related JP4193532B2 (en)

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Application Number Priority Date Filing Date Title
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JP4193532B2 true JP4193532B2 (en) 2008-12-10

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