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JP4201099B2 - Measuring method and measuring apparatus of green compact density - Google Patents
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JP4201099B2 - Measuring method and measuring apparatus of green compact density - Google Patents

Measuring method and measuring apparatus of green compact density Download PDF

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Publication number
JP4201099B2
JP4201099B2 JP21332699A JP21332699A JP4201099B2 JP 4201099 B2 JP4201099 B2 JP 4201099B2 JP 21332699 A JP21332699 A JP 21332699A JP 21332699 A JP21332699 A JP 21332699A JP 4201099 B2 JP4201099 B2 JP 4201099B2
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Japan
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green compact
liquid
measurement value
weight
measurement
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JP2001041872A (en
JP2001041872A5 (en
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純悦 田村
雅啓 小野
啓 平林
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TDK Corp
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TDK Corp
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Description

【0001】
【発明の属する技術分野】
本発明は粉体を圧縮成型し、焼成して、所定の形状を得る製造方法に係り、複雑な形状に圧縮成型された、あるいは、圧縮成型された後に所定の個所をサンプルとして分割された、それらの圧粉体の密度の測定方法であり、なかでも取り扱いに特別な注意が不要で無公害な液体を用いること、かつ高い作業能率で測定をしようとする技術に関する。
【0002】
圧粉体を焼成し所定の形状を得ようとすると、圧縮成型された圧粉体の密度の大小は焼成後の寸法の大小に影響し、圧粉体の各部分の密度のばらつきは形状を変形させ、形状や寸法の不良を発生させるために、圧粉体の各部分の密度は本技術分野において厳しく管理すべき測定数値となっている。
【0003】
【従来の技術】
複雑な形状に圧縮成型した、あるいは、圧縮成型した後に所定の個所をサンプルとして分割した、それらの圧粉体の密度の測定方法として、次のような技術が知られている。
【0004】
1.液状金属による浮力法:常温で液状の金属である水銀に圧粉体を沈めると浮力を生じる、その浮力は圧粉体と同じ体積の水銀の重量に等しい、圧粉体を計量しながら水銀に沈めると浮力から圧粉体の重量を差し引いた計量値の変化がある、実際は浮力の方が勝るので圧粉体を水銀に押し込む構成とする、水銀に沈める前に計量した圧粉体の重量と計量値の変化の和で浮力が得られる、浮力を水銀の比重で除すと圧粉体の体積が得られる、圧粉体の重量を圧粉体の体積で除すと密度が得られる。しかし、本測定方法で用いる水銀は有毒物質であり、取り扱いや管理に特別な注意や手間を要し、測定に用いた試料の圧粉体は水銀が浸透して再生できないので廃棄しなければならない短所がある。
【0005】
2.浸透法:圧粉体を浸透性の良いオイル(例えば灯油)に沈めて染み込ませる、所定時間経過後に取り出してオイルが染み込んだ圧粉体の重量を測定し、オイルに沈める前に計量した圧粉体の重量を差し引くと染み込んだオイルの重量が得られる、染み込んだオイルの重量を圧粉体の重量で除すと、圧粉体の単位重量あたり染み込んだオイルの重量が得られる(含油率と称することがある)、圧粉体相互で同じ所定時間経過後の含油率を比較し密度の比較に代用する、しかし、密度ではないために圧粉体の形状や材質が異なると密度の比較に代用できないことがある、また、圧粉体にオイルを染み込ませる所定時間が長く、迅速に比較したい製造現場での適用には効率が悪い技術である。
【0006】
3.体積置換法:圧粉体を浸透性の良いオイル(例えば灯油)に沈めて染み込ませる、充分に染み込む時間が経過してから取り出して表面のオイルを拭き取っておく、一方、容器に同質のオイルを収容しはかりに載置して計量しながら空の吊り下げ網を所定位置までオイルに沈める、このときの計量値を基準値として留めおく、続いてオイルが染み込み表面を拭き取った圧粉体を吊り下げ網に載置して前記所定位置までオイルに沈める、圧粉体は全体がオイルに沈み込む位置とする、このときの計量値から前記基準値を差し引くと圧粉体の体積に相当するオイルの重量が得られる、この重量を予め既知のオイルの比重で除すと圧粉体の体積が得られる、オイルに沈めて染み込ませる前に計量した圧粉体の重量を圧粉体の体積で除すと密度が得られる、圧粉体の比較的正確な密度が得られる利点があるが、圧粉体にオイルを充分に染み込ませて気泡が発生しなくなるまで長時間を要し(例えば半日)、圧粉体の表面を拭き取る手間が要るなど、製造現場では適用しにくい技術である。
【0007】
4.その他:X線、γ線を用いる測定方法に、特公平6−23684、特許第2544431号、特許第263174号、特公平6−52230が知られる。電磁波を用いる測定方法に、特開平9−54048、特開平9−89807、特開平6−229984が知られる。振動を利用する測定方法に、特許第2535702号、特開平5−247922が知られる。電気抵抗による測定方法に、特開平9−170992が知られる。いずれも高価な装置であるとか、特定の材質にしか適用できないとか、大掛かりな装置になるなどの短所を有する。
【0008】
【発明が解決しようとする課題】
液状金属による浮力法は比較的正確な密度が得られるが、常温で液状の金属である水銀を利用することから、この水銀が有毒物質であり、その取り扱いや管理に特別な注意や手間と費用が必要になる、また、測定に用いた資料の圧粉体は水銀が浸透して再生できないので廃棄しなければならない問題がある。浸透法はオイルを利用するので有毒物質でなく取り扱いや管理が容易であるが、圧粉体にオイルを染み込ませるために所定の時間が必要であり、比較的短い所定の時間で行う測定方法はいわゆる含油率であり圧粉体相互の密度の比較に代用する、浸透法に属する体積置換法は圧粉体の比較的正確な密度が得られる利点があるが、圧粉体にオイルを充分に染み込ませて気泡が発生しなくなるまで長時間を要し(例えば半日)、圧粉体の表面を拭き取る手間が要るなどの欠点があり、製造現場で適用すると測定装置などを止めての待ち時間が多く発生し作業能率が低下するなど問題がある。その他の測定方法について、X線、γ線を用いる測定方法は装置が大きく、高価であり、危険が伴う、電磁波を用いる測定方法は電磁波を吸収する圧粉体しか測定できない、振動を利用する測定方法は装置が大掛かり過ぎるし、電気抵抗による測定方法は電気を通す圧粉体しか測定できない問題がある。
【0009】
本発明は、上記の点に鑑み、水銀のような有毒物質を利用することなく、取り扱いや管理に特別な注意や手間と費用が必要なく、体積置換法のように比較的正確な密度が得られても長時間を要することなく、浸透法を比較的短い所定の時間で行う測定方法はいわゆる含油率が得られるのみである欠点を改良し、短い測定時間で正確な密度が得られる測定方法及びその測定装置を提供することを目的とする。
【0010】
【課題を解決するための手段】
上記目的を達成するために本発明の請求項1に記載の発明は、一定量の液体を容器に収容しはかりに載置して計量しながら、圧粉体のみ沈められていない状態で第1の計量値を得て、前記液体に圧粉体の全体を容器に接触しない状態かつ圧粉体の自重をはかりに計量されない状態で沈め、圧粉体を前記液体に沈めた時点を基準時点とする時間の経過と、時間の経過に関連付けてはかりが計量する複数の計量値を得て、前記複数の計量値が時間の経過に関連付けて示す変化の傾向を前記基準時点に遡り推定して第2の計量値を得る、前記第2の計量値から前記第1の計量値を差し引き第3の計量値を得て、前記第3の計量値を前記液体の比重で除して前記基準時点に遡り圧粉体の体積に相当する前記液体の体積推定値を得て、圧粉体の重量を前記体積推定値で除して圧粉体の密度を得ることを特徴とする圧粉体成型密度の測定方法としている。
【0011】
請求項2に記載の発明は、圧粉体を前記液体に沈めた時点を基準時点とし、予め定める所定の時間を経過してから、あるいは、はかりの計量が振れない状態になったことを判断してから、時間の経過に関連付けてはかりが計量する複数の計量値を得る請求項1記載の圧粉体成型密度の測定方法としている。
【0012】
請求項3に記載の発明は、計量値は時系列に直前の計量値と差を取り、この差が所定の値より負になる計量値を選択することで、時間の経過に関連付けてはかりが計量する複数の計量値を安定と判定して得る請求項1または2記載の圧粉体成型密度の測定方法としている。
【0013】
請求項4に記載の発明は、液体と、一定量の前記液体を収容した容器と、前記容器が載置された天秤皿を備えるはかりと、前記天秤皿を囲み前記はかりの架台部分に載置される支柱台と、前記支柱台に立設し固定された支柱と、前記支柱の上方から垂下するワイヤーと、前記ワイヤーに吊り下げられて前記容器内の前記液体中に位置する網製の受け皿と、記憶手段を備える計算機と、前記はかりと前記計算機を接続するケーブルとを備え、前記はかりは前記天秤皿に載置された重さを測定値として前記ケーブルを介して前記計算機に送信し、前記計算機は、前記測定値を受信し、一定量の前記液体を収容した前記容器に圧粉体のみ沈められていない状態で第1の測定値を得て、前記液体に圧粉体の全体を前記受け皿に載置し沈めると、圧粉体を前記液体に沈めた時点を基準時点とする時間の経過と、時間の経過に関連付けてはかりが計量する複数の測定値を得て、前記複数の測定値が時間の経過に関連付けて示す変化の傾向を前記基準時点に遡り推定して第2の測定値を得る、前記第2の測定値から前記第1の測定値を差し引き第3の測定値を得て、前記第3の測定値を前記液体の比重で除して前記基準時点に遡り圧粉体の体積に相当する前記液体の体積推定値を得て、予め測定し前記記憶手段に記憶しておいた圧粉体の重量を、前記体積推定値で除して圧粉体の密度を得ることを特徴とする圧粉体成型密度の測定装置としている。
【0014】
請求項5に記載の発明は、前記液体は粘度が水の50〜200倍の液体である請求項4記載の圧粉体成型密度の測定装置としている。
【0015】
請求項6に記載の発明は、前記受け皿が、金網製受け皿であり、金網の目の大きさを1mm以上とする請求項4記載の圧粉体成型密度の測定装置としている。
【0016】
請求項7に記載の発明は、前記受け皿が、外径に対する中心は球の一部をなして凹みを構成し、(外径/凹みの深さ)≧3の関係を備える請求項4または6記載の圧粉体成型密度の測定装置としている。
【0017】
請求項8に記載の発明は、前記支柱の上方から垂下する前記ワイヤーは、前記支柱におけるワイヤー支点から複数本のワイヤーが垂下し、垂下する複数本のワイヤーが下端で前記受け皿における別々の位置に固定し、前記受け皿を三角構造で支持する請求項4または6または7記載の圧粉体成型密度の測定装置としている。
【0018】
請求項9に記載の発明は、前記受け皿に50〜300gのオモリを取り付けた請求項4または6または7または8記載の圧粉体成型密度の測定装置としている。
【0019】
請求項10に記載の発明は、前記液体が、シリコンオイルである請求項4または5記載の圧粉体成型密度の測定装置としている。
【0020】
請求項11に記載の発明は、圧粉体の重量を測定する手段が、前記容器が載置された天秤皿に圧粉体を載せ、はかりの測定値を連続3回以上比較した差が該はかりの分解能以内であれば安定と判断し、前記容器に圧粉体を加えた重さの測定値とし、天秤皿に圧粉体を載せない状態にして、はかりの測定値を連続3回以上比較した差が該はかりの分解能以内であれば安定と判断し、前記容器に圧粉体を加えない重さの測定値とし、圧粉体を加えた重さの測定値から圧粉体を加えない重さの測定値を差し引いて圧粉体の重量を得る請求項4記載の圧粉体成型密度の測定装置としている。
【0021】
【発明の実施の形態】
以下、本発明に係る圧粉体成型密度の測定方法及びその測定装置の実施の形態を説明する。
【0022】
図1は測定装置1の概要を示す。測定装置1は計算機11とケーブル12と精密天秤13と治具14で構成する。計算機11は記憶手段を備えるいわゆるパソコンであり、ケーブル12を介して精密天秤13と接続する、精密天秤13はその測定値を電気的なデジタル情報に変換しケーブル12を介して計算機11に送信する、計算機11は精密天秤13からその測定値を電気的なデジタル情報として受信する、また、ケーブル12を介して、計算機11は精密天秤13からの測定値を電気的なデジタル情報として受信するタイミングを選択でき、計算機11の操作画面30から操作者が操作すると計算機11に精密天秤13の測定値を受信し、所定の計算処理を実行して計算結果である圧粉体の密度を操作画面30に表示する、計算結果は印刷したり他の計算機に送信することも可能である。
【0023】
図2は治具14とその周辺の構成を示す、すなわち、天秤皿15を囲んで支柱台17が精密天秤13の架台部分に載置される、支柱台17と天秤皿15は所定の間隔を有し干渉しない、支柱台17を円周に沿って3等分する3個所に支柱16が上下方向に立設し固定する、この3個所の支柱16は同一形状をしており、上部は円形の天秤皿15の中心軸方向に直角に曲げ、その曲げた部分にワイヤー留め穴19を有する。一方、天秤皿15の上面に板18を載置し、板18の上面に一部を断面図にして中が見えるように示す容器20を載置する、板18を介して容器20が天秤皿15に載る構成である、板18は突出部分181を有し、かつ板18は支柱台17や支柱16と干渉しない、突出部分181に圧粉体を載置すると圧粉体の重さが天秤皿15に伝わり計量することができる、容器20には液21を所定の量に収容する、液21は例えばシリコンオイルが適しているが他のオイルでもよい、容器20に収容する液21中にオモリ25と金網製受け皿23を一体に吊り下げる、オモリ25は例えば50〜300gとするのがよい、前記ワイヤー留め穴19にワイヤー24の上端を固定し、各々2本づつ錘下する下端をオモリ25の円周に複数設けた留め具26に固定する、各々のワイヤー留め穴19から錘下する各々2本のワイヤー24は、下端で距離を広げて別々の留め具26に固定する、記号Wを付して示す説明用の点線が示すごとくワイヤーの三角構造を構成する、ワイヤー24はオモリ25と金網製受け皿23を容器20の底に平行かつ所定の距離を保ち支持する、ワイヤーの三角構造はオモリ25と金網製受け皿23の揺れを防ぐ構造である。
【0024】
図3は計算機11の操作画面30を示す。操作画面30には次の表示窓がある、液の温度を表示31と作業指示表示窓33と入力データ表示窓36と出力表示窓38とである。また、画面上でカーソルを合わせて操作できる次の操作ボタンがある、液温の調整ボタン32とスタートボタン34と中止ボタン35と終了ボタン37とである。
【0025】
上記した本発明の測定装置1が課題を解決する方法を説明する、従来はオイルを利用すると測定に長時間を要する圧粉体の体積が短時間で得られることにある、すなわち、圧粉体をオイルに沈めて充分に染み込ませるには長時間を要する、それは、圧粉体をオイルに沈めると圧粉体の有する空隙にオイルが浸透するが、空隙には空気が存在しオイル中に気泡となって排出し、そこにオイルが浸透し空隙を満たすのに長時間を要するからである、このことは圧粉体の全体を一定量のオイルに沈めると、オイルは圧粉体の容積に相当する量が増えたようになる、しかし、圧粉体の有する空隙にオイルが浸透するに従って圧粉体の容積に相当する量が減少するようになる、そこで、一定量のオイルを容器に収容しはかりに載置して計量しながら、そこに圧粉体の全体を沈めるが圧粉体自体は容器に接触しないようにする、そうすることによって、圧粉体の容積に相当するオイルの量が容器の中で増えたのと等価の状態が生じる、その結果、はかりは圧粉体の容積に相当するオイルの量が増えた計量を示すことになる、ところが、圧粉体はオイルに沈めると直後から気泡を出して一旦増やしたオイルの量を減少するようになる、知りたい圧粉体の体積はオイルに沈めて気泡が出る直前のオイル増量等価分に示されるはずであるが、圧粉体をオイルに沈めた時点はその衝撃ではかりの計量が振れてしまう、とても計量できる状態ではない、はかりの計量が振れない状態になるころにはすでにオイルの減少が始まっている、そこで、圧粉体をオイルに沈めた時点からの時間の経過と、はかりの計量が振れない状態になったことを判断してから、オイルの減少を示すはかりの計量を時間の経過に関連付けた複数の計量値として得る、この時間の経過に関連付けた複数の計量値から回帰分析の手法を適用し、圧粉体をオイルに沈めた時点のオイル増量等価分を推定する、このオイル増量等価分こそ圧粉体の外形が示す体積である、オイルに沈める前に測定した圧粉体の重量を体積で除すと密度が得られる、この方法は圧粉体にオイルが浸透する始めの段階で適用でき正確な密度が短時間で得られる。
【0026】
具体的な測定の手順を説明すると、まず、測定装置1の治具14の容器20に液21としてシリコンオイルを所定量になるまで収容する、続いて、計算機11を起動し操作画面30が表示された状態にする、次に精密天秤13を起動する、精密天秤13は天秤皿15に載置された板18や容器20や液21の重量を測定し、その測定値を電気的なデジタル情報として計算機11に送信する、計算機11はケーブル12を介して精密天秤13から0.1秒間隔で測定値を受信する、計算機11の操作画面30では測定装置1が送信する測定値を計算機11で受信する操作ができ、操作画面30の表示窓から測定値や設定値や推定計算値を見ることができる、始めに手作業で温度計を液21に挿入して温度を測定する(常時測定し計算機11に送信してもよい)、操作画面30の液の温度を表示31に液21の温度が表示されるよう、液温の調整ボタン32の上矢印と下矢印を操作して測定した液21の温度に一致させる。作業指示表示窓33に「試料を板の上に置き、Startボタンを押す」表示が出る、圧粉体を板18の突出部分181に載置しスタートボタン34を操作すると、作業指示表示窓33に「待ちなさい」の表示が出る、精密天秤13は板18や容器20や液21の重量に圧粉体の重量を加えた測定値を送信し、計算機11は0.1秒間隔で受信した測定値と過去3回の計4個の測定値を比較し、受信した測定値と過去3回の測定値との差が1mg以内であれば安定と判定する(精密天秤13の分解能1mg以内を安定と判定する)、この計算と判定を計算機11は作動中に0.1秒間隔で実行する、そうして、受信し安定と判定された測定値を第1の測定値として計算機11の中の記憶装置に記憶する。
【0027】
次に、作業指示表示窓33に「試料を持ち上げなさい」の表示が出る、圧粉体を板18の突出部分181から持ち上げると、作業指示表示窓33に「待ちなさい」の表示が出る、精密天秤13は板18や容器20や液21のみの重量の測定値を送信し、計算機11は0.1秒間隔で受信した測定値と過去3回の計4個の測定値を比較し、受信した測定値と過去3回の測定値との差が1mg以内であれば安定と判定する、この例で1mgは精密天秤13の分解能に相当する、この計算と判定を計算機11は作動中に0.1秒間隔で実行する、そうして、受信し安定と判定された測定値を第2の測定値として、計算機11の中の記憶装置に記憶する。続いて、計算機11は記憶装置に各々記憶した第1の測定値から第2の測定値を引き算する、この引き算で得られた値が圧粉体の重量であり、計算機11の中の記憶装置に圧粉体の重量として記憶する。
【0028】
続いて、作業指示窓33に「試料を投入しなさい」の表示が出る、圧粉体を容器20に収容した液21の中に投入し金網製受け皿23の上に載置する、圧粉体を液21の中に投入する作業は慎重を要する、圧粉体を液21の液面にそっと置くようにしてから離すようにする、圧粉体は液21の中に自重で沈み金網製受け皿23の上に載る、しかし、圧粉体が液21の液面に与える衝撃、圧粉体が液21の中を通過するときの液面の揺らぎ、圧粉体が金網製受け皿23に当接し安定した姿勢で載置するまでの衝撃、そうした不安定な状態は正確な測定値を得られない、計算機11は圧粉体が液21の中に投入された時点を判断するが、時系列に3個の測定値と現在の測定値の差を取り、時系列に差が1mg以下に連続し始めた時点を基準時点とする、基準時点から3秒間(0.1秒間隔で30個)の測定値は回帰分析に使用しない。また、3秒経過すると測定値を回帰分析に使用すべく計算機11の中の記憶装置に記憶するが、圧粉体が金網製受け皿23に安定した姿勢で載置しても、液21の揺らぎによる測定値の変動があり常に回帰分析に使用できるかどうかを判断する、すなわち、時系列に直前の測定値と受信した測定値の差を取り、時系列に差を一時記憶し、そして、一時記憶した差が直前に記憶した差と1mgより負になる連続した測定値について、計算機11の中の記憶装置に回帰分析に使用する測定値として記憶する。
【0029】
計算機11は基準時点から3秒以上10秒までの回帰分析に使用する測定値を記憶する、全部で70個の測定値が得られが、回帰分析に使用するかどうかを判断されるので、実際は回帰分析に使用する測定値として約60〜70個の測定値が計算機11の中の記憶装置に記憶される、その後、時間の経過を基準にして測定値を配列し、配列した測定値の変化の傾向を計算し、変化の傾向を基準時点に遡り推定値を得る回帰分析を行う、この推定値が圧粉体を液21に沈めて気泡が発生する前の液21増量等価分が加わった測定値を推定していると考えられる、推定値から板18や容器20や液21のみの重量測定値を示す第2の測定値を計算機11の記憶装置から呼び出し差し引くと、基準時点に遡り気泡が発生する前の液21増量等価分の重量推定値が得られる、この液21増量等価分の重量推定値を液21の比重で除すと液21増量等価分の体積推定値が得られる、これがすなわち圧粉体の体積推定値と見なすことができる、液21の比重は液の温度を表示31の温度における比重が使われる。そうして、圧粉体の重量を計算機11の記憶装置から呼び出し圧粉体の体積推定値で除すると圧粉体の密度が得られる。
【0030】
ここで精度の高い圧粉体の密度を得るためには良い測定値を得る必要があり、良い測定値を得るためには、圧粉体を液21に投入直後の液面の動きを早く静めること、圧粉体が液面や金網製受け皿23に当接した衝撃を早く減衰させる必要があり、圧粉体の姿勢が金網製受け皿23上で早く安定する必要がある、そこで、圧粉体投入直後の液面の揺れを早く減衰させるために液21は粘度が水の50〜200倍の液体を用いるのがよい、液21の粘度が低ければ早く減衰しないし、液21の粘度が高いと測定後に圧粉体に付着し液21から取り出すときに垂れ下がってしまう。また、圧粉体の金網製受け皿23の金網の目が大きい方が圧粉体投入直後の液21の動きを妨げず早く減衰した、このため金網製受け皿23の金網の目の大きさを1mm以上とするのがよい、また、金網製受け皿23はオモリ25と接する外径を備え、外径に対する中心は容器20の底の方向に球の一部をなして凹みを構成する、この形状は圧粉体が当接し姿勢を安定するために重要である、すなわち、(外径/凹みの深さ)≧3が最適な構成である。さらに、支柱16からワイヤー24で吊り下げられ圧粉体を載置する金網製受け皿23について、上下運動、ねじれ運動、前後左右の揺れがあると、液21が動かされ正確な測定ができず圧粉体の密度の精度が悪くなる、金網製受け皿23の上下運動を少なくするために、金網製受け皿23に50g以上のオモリ25を取り付け、予め金網製受け皿23を下向きに引っ張ることで上下運動を少なくできた、ねじれ運動、前後左右の揺れで金網製受け皿23が揺れ難いように、支柱16から吊り下げるワイヤーが記号Wを付して示す説明用の点線が示すごとく三角構造を構成すると揺れ難くなった。
【0031】
以上に説明した測定装置1の構成と、測定装置1を用い説明した測定方法により、回帰分析に使用するかどうかを判断された測定値から回帰分析され計算された密度は、充分に信頼にたえる精度の高い密度のデータになった。また、一般的に重量を測定するときは事前にはかりの目盛りを0にして、それから試料を載せて重量を測定しているが、測定のたびに目盛りを0にする手間がかかる、しかし、能率よく作業をしようとするために、ここに測定装置1を用い説明した測定方法は測定のたびに目盛りを0にする手間は不要である。液21はその温度変化により比重が変化するが、液21の温度を測定し圧粉体の体積推定値を計算するときに温度補正を組み込み、さらに、液21は温度と比重の相関関係が明確であり、かつ温度に対して比重が変化しにくい例えばシリコンオイルを使用して、温度変化、経時変化の影響を少なくした。
【0032】
【発明の効果】
以上説明したように、従来、液状金属による浮力法である水銀を用いる測定方法は比較的短い測定時間と比較的高い精度が得られ、例えば、圧粉体の密度を得る所要時間は30秒〜1分程度であり、精度は圧粉体により多少異なるが±1.35%程度であった、しかし、本発明の測定方法及びその測定装置によれば、水銀を使わないので取り扱いや管理に特別な注意や手間と費用を必要としない液体を利用でき、しかも、水銀を用いる測定方法より短い測定時間と高い精度が得られる、例えば、圧粉体の密度を得る所要時間は10秒程度であり、精度は圧粉体により多少異なるが±0.5%程度である、所要時間は1/6〜1/3に短縮でき、精度はより良いという効果がある。また、従来の浸透法や体積置換法は取り扱いや管理に特別な注意や手間と費用を必要としない液体を利用するが、浸透法は所要時間を短くすると圧粉体相互で含油率を比較し密度の比較に代用する程度であり、体積置換法はある程度の精度が得られるが、圧粉体の密度を得る所要時間は例えば半日と長く、また、圧粉体の表面に付着した液体を拭き取る手間が要る、しかし、本発明は体積置換法と同じかより良い精度が得られ、しかも、圧粉体の密度を得る所要時間は10秒程度であり、体積置換法の所要時間が半日であることと比べものにならないくらい短いという効果がある。また、本発明は従来その他に知られる手段と比較して高価な装置でなく、圧粉体の特定の材質にしか適用できないこともなく、大掛かりな装置になることもない効果がある。
【図面の簡単な説明】
【図1】 本発明の測定装置の構成図。
【図2】 治具14とその周辺の構成図。
【図3】 計算機11の操作画面30を示す。
【符号の説明】
1 測定装置
11 計算機
12 ケーブル
13 精密天秤
14 治具
15 天秤皿
16 支柱
17 支柱台
18 板
181 突出部分
19 留め穴
20 容器
21 液
23 金網製受け皿
24 ワイヤー
25 オモリ
30 操作画面
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a production method for obtaining a predetermined shape by compressing and firing a powder, and is compression-molded into a complicated shape, or divided into predetermined samples after compression molding, It is a method for measuring the density of the green compacts, and in particular, relates to a technique that uses a non-polluting liquid that does not require special handling and is intended to measure with high work efficiency.
[0002]
When the green compact is fired to obtain a predetermined shape, the density of the green compact that has been compression-molded affects the size of the compact after firing. The density of each part of the green compact is a measured numerical value that should be strictly managed in this technical field in order to cause deformation and defects in shape and dimensions.
[0003]
[Prior art]
The following techniques are known as methods for measuring the density of green compacts that are compression-molded into a complicated shape or divided into predetermined samples after compression molding.
[0004]
1. Buoyancy method using liquid metal: When a green compact is immersed in mercury, which is a liquid metal at room temperature, buoyancy is generated. The buoyancy is equal to the weight of mercury in the same volume as the green compact. When submerged, there is a change in the measured value obtained by subtracting the weight of the green compact from the buoyancy. Actually, the buoyancy is better, so the green compact is pushed into the mercury. The buoyancy can be obtained by the sum of the change in the measured value, the volume of the green compact can be obtained by dividing the buoyancy by the specific gravity of mercury, and the density can be obtained by dividing the weight of the green compact by the volume of the green compact. However, mercury used in this measurement method is a toxic substance and requires special care and labor for handling and management. The green compact of the sample used for measurement must be discarded because it cannot be regenerated due to mercury penetration. There are disadvantages.
[0005]
2. Penetration method: The green compact is soaked and soaked in oil with good permeability (for example, kerosene), taken out after a predetermined time, the weight of the green compact soaked in oil is measured, and the green compact weighed before soaking in oil Subtracting the weight of the body gives the weight of the oil soaked. Dividing the weight of the soaked oil by the weight of the green compact gives the weight of the oil soaked per unit weight of the green compact (oil content and Compare the oil content of the green compacts after the same predetermined time and substitute for density comparison. However, if the shape and material of the green compact are different, the density comparison is not possible. In some cases, it cannot be substituted, and the predetermined time for soaking the oil into the green compact is long, and this is an inefficient technique for application at a manufacturing site where a quick comparison is desired.
[0006]
3. Volume displacement method: Let the green compact soak and soak in oil with good permeability (for example, kerosene), remove it after a sufficient soaking time, and wipe off the oil on the surface. Place an empty hanging net in the oil to a predetermined position while placing it on the weighing scale and weighing it. Hold the measured value at this time as a reference value, and then suspend the green compact that has soaked the oil and wiped the surface. The green compact placed on the lowering net and submerged in the oil to the predetermined position. The green compact is the position where the whole is submerged in the oil. The weight of the green compact is obtained by dividing this weight by the known specific gravity of the oil in advance.The weight of the green compact weighed before submerging in the oil is taken as the volume of the green compact. To get the density. There is an advantage that a relatively accurate density of the green compact can be obtained, but it takes a long time (for example half a day) until the green compact is sufficiently soaked with oil and no bubbles are generated. This is a technology that is difficult to apply at the manufacturing site, such as requiring time and effort to wipe off.
[0007]
4). Other: Japanese Patent Publication No. 6-23684, Japanese Patent No. 2544431, Japanese Patent No. 263174, and Japanese Patent Publication No. 6-52230 are known as measurement methods using X-rays and γ-rays. JP-A-9-54048, JP-A-9-89807, and JP-A-6-229984 are known as measuring methods using electromagnetic waves. Japanese Patent No. 2535702 and Japanese Patent Application Laid-Open No. 5-247922 are known as measurement methods using vibration. JP-A-9-170992 is known as a measuring method using electric resistance. Each of them has disadvantages such as being an expensive device, being applicable only to a specific material, or becoming a large-scale device.
[0008]
[Problems to be solved by the invention]
The buoyancy method using liquid metal can obtain a relatively accurate density, but since mercury, which is a liquid metal at room temperature, is used, this mercury is a toxic substance. In addition, there is a problem that the green compact of the material used for the measurement has to be discarded because mercury penetrates and cannot be regenerated. The infiltration method uses oil and is not a toxic substance and is easy to handle and manage. However, a predetermined time is required to soak the oil into the green compact. The so-called volume substitution method, which is a so-called oil content and substitutes for comparing the density of green compacts, has the advantage that a relatively accurate density of the green compact can be obtained. It takes a long time until it soaks and no bubbles are generated (for example, half a day), and it takes time to wipe off the surface of the green compact. There are problems such as a large number of occurrences and reduced work efficiency. Regarding other measurement methods, measurement methods using X-rays and γ-rays are large, expensive, and dangerous. Measurement methods using electromagnetic waves can only measure green compacts that absorb electromagnetic waves. Measurement using vibration The method has a problem that the apparatus is too large, and the measuring method by electric resistance has a problem that only the green compact that conducts electricity can be measured.
[0009]
In view of the above points, the present invention does not require a toxic substance such as mercury, requires no special attention, labor, and expense for handling and management, and can obtain a relatively accurate density as in the volume replacement method. Measurement method that does not require a long time even if it is carried out, the measurement method that performs the permeation method for a relatively short predetermined time improves the disadvantage that only the so-called oil content is obtained, and the measurement method that can obtain an accurate density in a short measurement time And it aims at providing the measuring device.
[0010]
[Means for Solving the Problems]
In order to achieve the above object, the invention according to claim 1 of the present invention is the first in a state where only a green compact is not submerged while a certain amount of liquid is accommodated in a container and placed on a scale for measurement. The measured value is obtained, the whole green compact is submerged in the liquid without contacting the container and the green compact is not weighed by its own weight, and the time when the green compact is submerged in the liquid is defined as a reference time point. And a plurality of measurement values measured by the scale in relation to the passage of time, and a trend of change indicated by the plurality of measurement values in association with the passage of time is estimated retroactively to the reference time point. 2 is obtained, the first measurement value is subtracted from the second measurement value to obtain a third measurement value, and the third measurement value is divided by the specific gravity of the liquid to reach the reference time point. Obtain an estimate of the volume of the liquid corresponding to the volume of the green compact, and calculate the weight of the green compact By dividing the volume estimates is a measurement method of the green compact molded density and obtaining a density of the green compact.
[0011]
According to the second aspect of the present invention, the time point when the green compact is submerged in the liquid is set as a reference time point, and it is determined that a predetermined time has elapsed or the weighing of the balance has not been possible. Then, the green compact molding density measuring method according to claim 1, wherein a plurality of measurement values measured by the balance are obtained in association with the passage of time.
[0012]
In the invention according to claim 3, the measurement value takes a difference from the previous measurement value in time series, and selects the measurement value in which the difference is more negative than a predetermined value, thereby making it possible to relate the measurement value to the passage of time. 3. The green compact density measuring method according to claim 1, wherein a plurality of measurement values to be measured are determined to be stable.
[0013]
According to a fourth aspect of the present invention, there is provided a liquid, a container containing a certain amount of the liquid, a balance including a balance dish on which the container is placed, and the balance dish surrounding the balance dish and placed on a gantry portion of the scale , A column that is erected and fixed to the column, a wire that hangs from above the column, and a net-made saucer that is suspended from the wire and is located in the liquid in the container And a computer comprising a storage means, and a cable connecting the scale and the computer, the scale transmits the weight placed on the weighing pan as a measurement value to the computer via the cable, The calculator receives the measurement value, obtains a first measurement value in a state where only the green compact is not submerged in the container containing a certain amount of the liquid, and transfers the whole green compact into the liquid. When placed on the saucer and submerged, the green compact A trend of a change in which a plurality of measured values measured by a scale in relation to the passage of time and the passage of time are obtained by relating the passage of time with the passage of time as a reference time point. The second measured value is estimated by going back to the reference time point, the third measured value is obtained by subtracting the first measured value from the second measured value, and the third measured value is obtained as the liquid. The estimated volume of the liquid corresponding to the volume of the green compact goes back to the reference time by dividing by the specific gravity of, and the weight of the green compact measured in advance and stored in the storage means is the volume. The green compact density measuring apparatus is characterized in that the green compact density is obtained by dividing by the estimated value.
[0014]
The invention according to claim 5 is the green compact density measuring apparatus according to claim 4, wherein the liquid is a liquid whose viscosity is 50 to 200 times that of water.
[0015]
A sixth aspect of the present invention is the green compact density measuring apparatus according to the fourth aspect, wherein the tray is a wire mesh tray, and the mesh size of the wire mesh is 1 mm or more.
[0016]
According to a seventh aspect of the present invention, the saucer has a relationship of (outer diameter / depth of dent) ≧ 3, wherein the center with respect to the outer diameter forms a part of a sphere to form a dent. It is set as the measurement apparatus of the green compact molding density of description.
[0017]
In the invention according to claim 8, the wires hanging down from above the support pillar are a plurality of wires hanging down from the wire fulcrum of the support pillar, and the plurality of hanging wires are at lower ends at different positions in the tray. The green compact molding density measuring device according to claim 4, 6 or 7, wherein the measuring device is fixed and the tray is supported by a triangular structure.
[0018]
A ninth aspect of the present invention is the green compact density measuring device according to the fourth, sixth, seventh or eighth aspect, wherein a weight of 50 to 300 g is attached to the tray.
[0019]
According to a tenth aspect of the present invention, there is provided the green compact density measuring apparatus according to the fourth or fifth aspect, wherein the liquid is silicon oil.
[0020]
According to an eleventh aspect of the present invention, the means for measuring the weight of the green compact places the green compact on the weighing pan on which the container is placed, and the difference between the measured values of the balance three times or more is the difference. If it is within the resolution of the scale, it is judged to be stable, and the measured value of the weight obtained by adding the green compact to the container is taken. If the compared difference is within the resolution of the scale, it is judged to be stable, and the weight is measured without adding the green compact to the container, and the green compact is added from the measured weight with the green compact added. 5. The green compact molding density measuring apparatus according to claim 4, wherein the weight of the green compact is obtained by subtracting the measured value of the weight that is not present.
[0021]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of a method for measuring a green compact density according to the present invention and an apparatus for measuring the same will be described below.
[0022]
FIG. 1 shows an outline of the measuring apparatus 1. The measuring device 1 includes a calculator 11, a cable 12, a precision balance 13, and a jig 14. The computer 11 is a so-called personal computer provided with storage means, and is connected to the precision balance 13 via the cable 12. The precision balance 13 converts the measured value into electrical digital information and transmits it to the computer 11 via the cable 12. The computer 11 receives the measurement value from the precision balance 13 as electrical digital information, and via the cable 12, the computer 11 receives the measurement value from the precision balance 13 as electrical digital information. When the operator operates from the operation screen 30 of the computer 11, the measured value of the precision balance 13 is received by the computer 11, a predetermined calculation process is executed, and the density of the green compact as a calculation result is displayed on the operation screen 30. The calculation result to be displayed can be printed or transmitted to another computer.
[0023]
FIG. 2 shows the configuration of the jig 14 and its surroundings, that is, the support column 17 is placed on the frame portion of the precision balance 13 so as to surround the balance plate 15, and the support column 17 and the balance plate 15 have a predetermined interval. The three columns 16 have the same shape, and the upper part is circular. The columns 16 are vertically installed and fixed at three points that divide the column base 17 into three equal parts along the circumference. The weighing pan 15 is bent at a right angle to the central axis direction of the weighing pan 15 and has a wire retaining hole 19 in the bent portion. On the other hand, a plate 18 is placed on the upper surface of the balance pan 15, and a container 20 is placed on the upper surface of the plate 18 so as to be partially visible in a cross-sectional view. 15, the plate 18 has a protruding portion 181, and the plate 18 does not interfere with the column base 17 and the column 16. When the green compact is placed on the protruding portion 181, the weight of the green compact is determined by the balance. The container 20 contains a predetermined amount of the liquid 21 that can be transferred to the pan 15 and can be measured. The liquid 21 is preferably, for example, silicon oil, but may be other oil. The weight 25 and the wire mesh tray 23 are integrally suspended. The weight 25 may be, for example, 50 to 300 g. The upper end of the wire 24 is fixed to the wire retaining hole 19 and the lower ends of the two weights are lowered. Multiple fasteners on the circumference of 25 Each of the two wires 24 weighted from the respective wire fastening holes 19 fixed to 6 has a dotted line for explanation shown with a symbol W, which is fixed to separate fasteners 26 with a distance extended at the lower end. As shown, the wire 24 forms a triangular structure. The wire 24 supports the weight 25 and the wire mesh tray 23 parallel to the bottom of the container 20 at a predetermined distance. The wire triangle structure swings the weight 25 and the wire mesh tray 23. It is a structure to prevent.
[0024]
FIG. 3 shows an operation screen 30 of the computer 11. The operation screen 30 has the following display windows: a liquid temperature display 31, a work instruction display window 33, an input data display window 36, and an output display window 38. Further, there are a liquid temperature adjustment button 32, a start button 34, a stop button 35, and an end button 37, which have the following operation buttons that can be operated by placing the cursor on the screen.
[0025]
The above-described measuring apparatus 1 of the present invention explains how to solve the problem. Conventionally, when oil is used, the volume of the green compact that requires a long time for measurement can be obtained in a short time. It takes a long time to saturate the oil into the oil, and when the green compact is immersed in the oil, the oil penetrates into the voids of the green compact, but air exists in the voids and there are bubbles in the oil. This is because it takes a long time for the oil to permeate there and fill the voids. This means that if the whole green compact is submerged in a certain amount of oil, the oil will fill the volume of the green compact. The corresponding amount will increase, but the amount corresponding to the volume of the green compact will decrease as the oil penetrates into the voids of the green compact, so a certain amount of oil will be accommodated in the container Place it on the scale and weigh it, The whole green compact is submerged, but the green compact itself does not touch the container. By doing so, the amount of oil corresponding to the volume of the green compact has increased in the container. As a result, the scale shows a measurement with an increased amount of oil corresponding to the volume of the green compact. The volume of the green compact that you want to know should be shown in the equivalent of the oil increase just before the bubble comes out, but when the green compact is submerged in the oil The weighing of the scale is shaken, it is not in a very measurable state, the oil has already started decreasing when the weighing of the scale is not possible, so the time from when the green compact is submerged in oil And the scale of the scale After determining that the oil is out of swing, obtain the weighing of the scale indicating the decrease in oil as multiple weighing values associated with the passage of time. Regression analysis from the multiple weighing values associated with the passage of time. Applying the above method, estimate the oil increase equivalent when the green compact is submerged in oil. This oil increase equivalent is the volume indicated by the external shape of the green compact. The density can be obtained by dividing the body weight by the volume. This method can be applied at the beginning of the oil penetration into the green compact, and an accurate density can be obtained in a short time.
[0026]
A specific measurement procedure will be described. First, silicon oil is stored as a liquid 21 in the container 20 of the jig 14 of the measuring apparatus 1 until a predetermined amount is reached, and then the computer 11 is activated and the operation screen 30 is displayed. Next, the precision balance 13 is started. The precision balance 13 measures the weight of the plate 18, the container 20, and the liquid 21 placed on the balance dish 15, and the measured value is converted into electrical digital information. Is transmitted to the computer 11. The computer 11 receives the measurement values from the precision balance 13 via the cable 12 at 0.1 second intervals. On the operation screen 30 of the computer 11, the measurement values transmitted by the measuring device 1 are transmitted to the computer 11. The operation can be received, and the measured value, the set value, and the estimated calculated value can be viewed from the display window of the operation screen 30. First, the thermometer is manually inserted into the liquid 21 and the temperature is measured (always measured). Sent to calculator 11 The temperature of the liquid 21 on the operation screen 30 is adjusted so that the temperature of the liquid 21 is displayed on the display 31 by operating the up and down arrows of the liquid temperature adjustment button 32. Match. When a message “Place a sample on the plate and press the Start button” is displayed on the work instruction display window 33, and the green compact is placed on the protruding portion 181 of the plate 18 and the start button 34 is operated, the work instruction display window 33 is displayed. "Wait" is displayed, the precision balance 13 transmits a measured value obtained by adding the weight of the green compact to the weight of the plate 18, the container 20, and the liquid 21, and the computer 11 receives the measured value at intervals of 0.1 second. The measured value is compared with a total of four measured values in the past three times, and if the difference between the received measured value and the measured value in the past three is within 1 mg, it is determined to be stable (with the precision balance 13 having a resolution within 1 mg). The computer 11 executes this calculation and determination at intervals of 0.1 second during operation. Thus, the measurement value received and determined to be stable is used as the first measurement value in the computer 11. Stored in the storage device.
[0027]
Next, the message “Please lift the sample” appears in the work instruction display window 33. When the green compact is lifted from the protruding portion 181 of the plate 18, the message “Please wait” appears in the work instruction display window 33. The balance 13 transmits the measured values of the weight of only the plate 18, the container 20, and the liquid 21, and the calculator 11 compares the measured values received at intervals of 0.1 second with the four measured values in the past three times, and receives them. If the difference between the measured value and the measured value of the past three is within 1 mg, it is determined to be stable. In this example, 1 mg corresponds to the resolution of the precision balance 13. Execute at intervals of 1 second, and store the measurement value received and determined to be stable in the storage device in the computer 11 as the second measurement value. Subsequently, the calculator 11 subtracts the second measured value from the first measured value stored in the storage device, and the value obtained by this subtraction is the weight of the green compact. Is stored as the weight of the green compact.
[0028]
Subsequently, the message “Please input sample” appears in the work instruction window 33. The green compact is put into the liquid 21 accommodated in the container 20 and placed on the wire mesh tray 23. Is carefully placed in the liquid 21, the green compact is gently placed on the liquid 21 surface and then released. The green compact sinks into the liquid 21 under its own weight and is a wire mesh tray. However, the impact of the green compact on the liquid level of the liquid 21, the fluctuation of the liquid level when the green compact passes through the liquid 21, and the green compact abuts against the wire mesh tray 23. The impact until the device is placed in a stable posture, and such an unstable state cannot obtain an accurate measurement value. The computer 11 determines when the green compact is put into the liquid 21, but in time series. Take the difference between the three measured values and the current measured value. That a measurement of three seconds from the reference time point (30 at 0.1 second intervals) are not used in the regression analysis. Further, after 3 seconds, the measured value is stored in the storage device in the computer 11 to be used for regression analysis. However, even if the green compact is placed on the wire mesh tray 23 in a stable posture, the liquid 21 fluctuates. It is determined whether there are fluctuations in the measured values due to the difference between the previous measured value and the received measured value in the time series, and the difference is temporarily stored in the time series. The memorized difference is stored as a measured value to be used for regression analysis in a storage device in the computer 11 for the difference memorized immediately before and the consecutive measurable value that is more negative than 1 mg.
[0029]
The calculator 11 stores the measurement values used for the regression analysis from 3 seconds to 10 seconds from the reference time point. In total, 70 measurement values are obtained, and whether or not to use for the regression analysis is determined. About 60 to 70 measurement values are stored in the storage device in the computer 11 as the measurement values used for the regression analysis. Thereafter, the measurement values are arranged based on the passage of time, and changes in the arranged measurement values are performed. The regression analysis is performed to obtain the estimated value by tracing the trend of the change back to the reference time point. This estimated value is added to the equivalent of the increase in the liquid 21 before the bubble is generated by submerging the green compact in the liquid 21. When the second measured value indicating the weight measured value of only the plate 18, the container 20, and the liquid 21 is called from the estimated value and is subtracted from the estimated value, the bubble is traced back to the reference time point. Equivalent amount of increase in liquid 21 before occurrence An estimated amount of liquid is obtained. By dividing the estimated weight of the equivalent of the increase in the liquid 21 by the specific gravity of the liquid 21, an estimated volume of the equivalent of the increase in the liquid 21 is obtained, which is regarded as the estimated volume of the green compact. The specific gravity of the liquid 21 is the specific gravity at the temperature of the display 31 indicating the temperature of the liquid. Then, the density of the green compact can be obtained by dividing the weight of the green compact from the storage device of the computer 11 by the estimated volume of the green compact.
[0030]
Here, it is necessary to obtain a good measurement value in order to obtain a highly accurate density of the green compact. In order to obtain a good measurement value, the movement of the liquid level immediately after the green compact is put into the liquid 21 is quickly calmed down. In addition, it is necessary to quickly attenuate the impact of the green compact contacting the liquid surface or the wire mesh tray 23, and the posture of the green compact needs to be quickly stabilized on the wire mesh tray 23. In order to quickly attenuate the fluctuation of the liquid level immediately after the addition, it is preferable to use a liquid whose viscosity is 50 to 200 times that of water. If the viscosity of the liquid 21 is low, the liquid 21 does not attenuate quickly, and the viscosity of the liquid 21 is high. Then, it adheres to the green compact after measurement and hangs down when taken out from the liquid 21. Also, the larger the mesh of the metal mesh tray 23 of the green compact attenuated quickly without hindering the movement of the liquid 21 immediately after the green compact was put in. Therefore, the size of the metal mesh of the metal mesh tray 23 was reduced to 1 mm. The wire mesh tray 23 has an outer diameter in contact with the weight 25, and the center with respect to the outer diameter forms part of a sphere in the direction of the bottom of the container 20 to form a recess. It is important for the green compact to contact and stabilize the posture, that is, (outer diameter / depth of dent) ≧ 3 is the optimum configuration. Furthermore, if the wire mesh tray 23 suspended from the support 16 by the wire 24 and placing the green compact is subject to vertical movement, torsional movement, and back-and-forth and left-right shaking, the liquid 21 is moved and accurate measurement cannot be performed. In order to reduce the vertical movement of the wire mesh tray 23, the accuracy of the powder density is reduced, a weight 25 or more weight 25 is attached to the wire mesh tray 23, and the wire mesh tray 23 is pulled downward in advance to perform the vertical motion. It is difficult to shake when the wire suspended from the column 16 forms a triangular structure as indicated by the dotted line for explanation shown by the symbol W so that the wire mesh tray 23 is not easily shaken by the twisting motion and the swinging back and forth and left and right that can be reduced. became.
[0031]
The density calculated by the regression analysis from the measured value determined whether or not to use for the regression analysis by the configuration of the measurement apparatus 1 described above and the measurement method described using the measurement apparatus 1 is sufficiently reliable. It became high-density data with high accuracy. In general, when measuring the weight, the scale of the scale is set to 0 in advance, and then the weight is measured by placing a sample. However, it takes time to set the scale to 0 each time, but the efficiency is high. In order to work well, the measuring method described using the measuring device 1 here does not require the trouble of setting the scale to 0 each time measurement is performed. Although the specific gravity of the liquid 21 changes due to the temperature change, a temperature correction is incorporated when measuring the temperature of the liquid 21 and calculating the estimated volume of the green compact, and the liquid 21 has a clear correlation between temperature and specific gravity. In addition, for example, silicon oil is used whose specific gravity does not easily change with respect to temperature, thereby reducing the influence of temperature change and change with time.
[0032]
【The invention's effect】
As described above, conventionally, a measurement method using mercury, which is a buoyancy method using a liquid metal, can obtain a relatively short measurement time and a relatively high accuracy. For example, the time required for obtaining the density of the green compact is 30 seconds to It was about 1 minute and the accuracy was slightly different depending on the green compact, but was about ± 1.35%. However, according to the measuring method and the measuring apparatus of the present invention, mercury is not used, so it is special in handling and management. Liquids that do not require special attention, labor, and cost can be used, and a shorter measurement time and higher accuracy can be obtained than the measurement method using mercury. For example, the time required to obtain the density of the green compact is about 10 seconds. The accuracy varies slightly depending on the green compact, but is about ± 0.5%. The required time can be shortened to 1/6 to 1/3, and the accuracy is better. In addition, the conventional infiltration method and volume replacement method use liquids that do not require special care, labor, and expense for handling and management, but the infiltration method compares the oil content between green compacts when the required time is shortened. The volume replacement method can provide a certain degree of accuracy, but the time required for obtaining the density of the green compact is as long as half a day, and the liquid adhering to the surface of the green compact is wiped off. However, the present invention can obtain the same or better accuracy as the volume replacement method, and the time required for obtaining the density of the green compact is about 10 seconds, and the time required for the volume replacement method is half a day. It has the effect of being too short to compare with something. Further, the present invention is not an expensive device as compared with other conventionally known means, and can be applied only to a specific material of the green compact, and there is an effect that it does not become a large-scale device.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of a measuring apparatus according to the present invention.
FIG. 2 is a configuration diagram of a jig 14 and its surroundings.
3 shows an operation screen 30 of the computer 11. FIG.
[Explanation of symbols]
1 Measuring device
11 Calculator
12 Cable
13 Precision balance
14 Jig
15 Balance dish
16 props
17 Support stand
18 boards
181 Protruding part
19 Fastening holes
20 containers
21 liquids
23 Wire mesh tray
24 wires
25 Omori
30 Operation screen

Claims (11)

一定量の液体を容器に収容しはかりに載置して計量しながら、圧粉体のみ沈められていない状態で第1の計量値を得、
前記液体に圧粉体の全体を容器に接触しない状態、かつ、圧粉体の自重をはかりに計量されない状態で沈め、圧粉体を前記液体に沈めた時点を基準時点とする時間の経過と、時間の経過に関連付けてはかりが計量する複数の計量値を得、
前記複数の計量値が時間の経過に関連付けて示す変化の傾向を前記基準時点に遡り推定して第2の計量値を得、
前記第2の計量値から前記第1の計量値を差し引き第3の計量値を得、
前記第3の計量値を前記液体の比重で除して前記基準時点に遡り圧粉体の体積に相当する前記液体の体積推定値を得て、圧粉体の重量を前記体積推定値で除して圧粉体の密度を得ること
を特徴とする圧粉体成型密度の測定方法。
While measuring a certain amount of liquid in a container and placing it on a scale, the first measurement value is obtained in a state where only the green compact is not submerged,
The passage of time when the whole of the green compact is not in contact with the container in the liquid, and is submerged in a state where the green compact is not weighed by the weight, and the time when the green compact is submerged in the liquid is a reference time point. Obtain multiple weighing values that the scale weighs in relation to the passage of time,
A trend of change indicated by the plurality of measurement values in relation to the passage of time is estimated retroactively to the reference time point to obtain a second measurement value;
Subtracting the first measurement value from the second measurement value to obtain a third measurement value;
The third measured value is divided by the specific gravity of the liquid to obtain the estimated volume of the liquid corresponding to the volume of the green compact going back to the reference time point, and the weight of the green compact is divided by the estimated volume. To obtain a density of the green compact.
圧粉体を前記液体に沈めた時点を基準時点とし、予め定める所定の時間を経過してから、あるいは、はかりの計量が振れない状態になったことを判断してから、時間の経過に関連付けてはかりが計量する複数の計量値を得る請求項1に記載の圧粉体成型密度の測定方法。  The time when the green compact is submerged in the liquid is used as the reference time, and it is associated with the passage of time after a predetermined time has passed or after it has been determined that the weighing of the scale has become unstable. The method for measuring a green compact density according to claim 1, wherein a plurality of measurement values measured by the balance are obtained. 計量値は時系列に直前の計量値と差を取り、この差が所定の値より負になる計量値を選択することで、時間の経過に関連付けてはかりが計量する複数の計量値を安定と判定する、請求項1または2記載の圧粉体成型密度の測定方法。  The measurement value takes the difference from the previous measurement value in chronological order, and by selecting the measurement value that makes this difference more negative than the predetermined value, it is possible to stabilize the multiple measurement values that the scale measures in relation to the passage of time. The measuring method of the green compact molding density of Claim 1 or 2 to determine. 冶具と、はかりと、計算機と、ケーブルとを含む圧粉体成型密度の測定装置であって、
前記冶具は、
液体と、
一定量の前記液体を収容した容器と、
はかりの天秤皿を囲む支柱台と、
前記支柱台に立設し固定された支柱と、
前記支柱の上方から垂下するワイヤーと、
前記ワイヤーに吊り下げられて前記容器内の前記液体中に位置し、圧粉体を受ける網製の受け皿と、
を有しており、
前記はかりは、天秤皿を有しており、
前記計算機は、記憶手段を備えており、
前記ケーブルは、前記はかりと前記計算機とを接続し、
前記はかりは、前記天秤皿に載置された重さを測定値として前記ケーブルを介して前記計算機に送信し、
前記計算機は、
前記測定値を受信し、一定量の前記液体を収容した前記容器に圧粉体のみ沈められていない状態で第1の測定値を得、
前記液体に圧粉体の全体を前記受け皿に載置し沈めたとき、圧粉体を前記液体に沈めた時点を基準時点とする時間の経過と、時間の経過に関連付けてはかりが計量する複数の測定値を得て、前記複数の測定値が時間の経過に関連付けて示す変化の傾向を前記基準時点に遡り推定して第2の測定値を得、
前記第2の測定値から前記第1の測定値を差し引き第3の測定値を得、
前記第3の測定値を前記液体の比重で除して前記基準時点に遡り圧粉体の体積に相当する前記液体の体積推定値を得、
予め測定し前記記憶手段に記憶しておいた圧粉体の重量を、前記体積推定値で除して圧粉体の密度を得る、
ことを特徴とする圧粉体成型密度の測定装置。
A compacting density measuring device including a jig, a scale, a calculator, and a cable,
The jig is
Liquid,
A container containing a certain amount of the liquid;
A support stand that surrounds the balance pan,
A column that is erected and fixed on the column,
A wire hanging from above the support;
A net-made saucer that is suspended in the wire and is located in the liquid in the container and receives a green compact;
Have
The scale has a weighing pan,
The computer includes a storage means,
The cable connects the scale and the calculator,
The scale transmits the weight placed on the weighing pan as a measurement value to the computer via the cable,
The calculator is
Receiving the measurement value, obtaining a first measurement value in a state where only the green compact is not submerged in the container containing a certain amount of the liquid;
When the whole of the green compact is placed on the tray and sunk in the liquid, a plurality of scales are measured in relation to the passage of time with the time when the green compact is submerged in the liquid as a reference time point. To obtain a second measurement value by estimating a tendency of the change indicated by the plurality of measurement values in relation to the passage of time retroactively to the reference time point,
Subtracting the first measurement value from the second measurement value to obtain a third measurement value,
Dividing the third measurement value by the specific gravity of the liquid to obtain a volume estimate of the liquid corresponding to the volume of the green compact going back to the reference time point;
Dividing the weight of the green compact measured in advance and stored in the storage means by the volume estimated value to obtain the density of the green compact;
An apparatus for measuring a green compact density.
前記液体は粘度が水の50〜200倍の液体である請求項4に記載の圧粉体成型密度の測定装置。  5. The green compact density measuring apparatus according to claim 4, wherein the liquid is a liquid whose viscosity is 50 to 200 times that of water. 前記受け皿は、金網製であり、金網の目の大きさが1mm以上である請求項4又は5に記載の圧粉体成型密度の測定装置。  6. The green compact density measuring apparatus according to claim 4, wherein the tray is made of a wire mesh, and the size of the wire mesh is 1 mm or more. 前記受け皿は、外径に対する中心が球の一部をなして凹みを構成し、(外径/凹みの深さ)≧3の関係を満たす、請求項4乃至6の何れかに記載の圧粉体成型密度の測定装置。  7. The powder compact according to claim 4, wherein a center of the outer diameter forms a part of a sphere to form a dent, and satisfies a relationship of (outer diameter / depth of dent) ≧ 3. Body molding density measuring device. 前記ワイヤーは、複数本であって、それぞれは、前記支柱におけるワイヤー支点から垂下し、下端が前記受け皿における別々の位置に固定され、前記受け皿を三角構造で支持する請求項4乃至7の何れかに記載の圧粉体成型密度の測定装置。  8. The wire according to claim 4, wherein the wire includes a plurality of wires, each of which is suspended from a wire fulcrum in the support column, a lower end is fixed at a different position in the tray, and the tray is supported in a triangular structure. The green compact density measuring device described in 1. 前記受け皿に50〜300gのオモリを取り付けた請求項4乃至8の何れかに記載の圧粉体成型密度の測定装置。  The apparatus for measuring a green compact density according to any one of claims 4 to 8, wherein a weight of 50 to 300 g is attached to the tray. 前記液体は、シリコンオイルである請求項4乃至9の何れかに記載の圧粉体成型密度の測定装置。  10. The green compact molding density measuring device according to claim 4, wherein the liquid is silicon oil. 前記容器の載置された前記天秤皿に圧粉体を載せ、前記はかりの測定値を連続3回以上比較した差が前記はかりの分解能以内であれば安定と判断し、前記容器に圧粉体を加えた重さの測定値とし、
前記天秤皿に圧粉体を載せない状態にして、前記はかりの測定値を連続3回以上比較した差が前記はかりの分解能以内であれば安定と判断し、前記容器に圧粉体を加えない重さの測定値とし、
圧粉体を加えた重さの測定値から圧粉体を加えない重さの測定値を差し引いて圧粉体の重量を得る
請求項4乃至10の何れかに記載の圧粉体成型密度の測定装置。
The green compact is placed on the balance pan on which the container is placed, and if the difference between the measured values of the scale is compared continuously three times or more is within the resolution of the scale, it is determined to be stable, and the green compact is placed in the container. Is the weight measurement plus
With the green compact not placed on the balance pan, if the difference between the measured values of the balance is compared three times or more is within the resolution of the scale, it is determined to be stable, and the green compact is not added to the container. As a measurement of weight,
The green compact density according to any one of claims 4 to 10, wherein the weight of the green compact is obtained by subtracting the measured value of the weight without adding the green compact from the measured value of the weight added with the green compact. measuring device.
JP21332699A 1999-07-28 1999-07-28 Measuring method and measuring apparatus of green compact density Expired - Fee Related JP4201099B2 (en)

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CN102735583A (en) * 2012-07-19 2012-10-17 先进储能材料国家工程研究中心有限责任公司 Device and method for lossless continuous monitoring of strip-shaped material density abnormity

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JP5272910B2 (en) * 2009-06-12 2013-08-28 コベルコ建機株式会社 Construction machine fuel discriminator
CN102818745A (en) * 2012-08-03 2012-12-12 中建商品混凝土天津有限公司 Device and method for testing powder bulk density
CN116465787B (en) * 2023-05-24 2025-07-01 中建西部建设北方有限公司 Method, device, equipment and storage medium for rapid detection of density of powder materials

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102735583A (en) * 2012-07-19 2012-10-17 先进储能材料国家工程研究中心有限责任公司 Device and method for lossless continuous monitoring of strip-shaped material density abnormity

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