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JP4216279B2 - Insulator and plasma processing apparatus having the same - Google Patents
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JP4216279B2 - Insulator and plasma processing apparatus having the same - Google Patents

Insulator and plasma processing apparatus having the same Download PDF

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JP4216279B2
JP4216279B2 JP2005318128A JP2005318128A JP4216279B2 JP 4216279 B2 JP4216279 B2 JP 4216279B2 JP 2005318128 A JP2005318128 A JP 2005318128A JP 2005318128 A JP2005318128 A JP 2005318128A JP 4216279 B2 JP4216279 B2 JP 4216279B2
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insulator
inner member
film
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electrode
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JP2006093730A (en
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英四郎 笹川
茂一 上野
栄一郎 大坪
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Mitsubishi Heavy Industries Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、導電体と該導電体に接続される要素と絶縁状態を得る絶縁碍子及びこれを具備するシリコン太陽電池等の半導体を製造する際に用いられるプラズマCVD装置やドライエッチング装置等のプラズマ処理装置に関する。   The present invention relates to a plasma such as a plasma CVD apparatus or a dry etching apparatus used in manufacturing a semiconductor such as a silicon solar battery or the like, and an insulator that obtains an insulation state between a conductor and an element connected to the conductor. The present invention relates to a processing apparatus.

従来より、シリコン太陽電池等の半導体を製造する際に、その製膜を施す装置としてプラズマを用いたプラズマCVD装置が知られており、また、製膜が施された基板面をプラズマでエッチングするドライエッチング装置が一般に知られている。これらプラズマを用いたプラズマ処理装置の一構成例として、図8のプラズマCVD装置10について説明する。   Conventionally, when a semiconductor such as a silicon solar cell is manufactured, a plasma CVD apparatus using plasma is known as an apparatus for forming the film, and the substrate surface on which the film has been formed is etched with plasma. A dry etching apparatus is generally known. A plasma CVD apparatus 10 shown in FIG. 8 will be described as a configuration example of a plasma processing apparatus using these plasmas.

図に示されるプラズマCVD装置10(プラズマ処理装置)に備わる製膜室12(処理室)は、真空チャンバ11の略中央に、両側面にラダー電極13(電極)が設けられた製膜ユニット14を有しており、この製膜ユニット14の両側面側に、ヒータカバー15を介して基板加熱ヒータ16が設けられている。そして、ラダー電極13に面してヒータカバー15上には基板Kが配置され、基板に対する製膜処理がなされることとなる。 A film forming chamber 12 (processing chamber) provided in the plasma CVD apparatus 10 (plasma processing apparatus) shown in the figure is a film forming unit 14 provided with ladder electrodes 13 (electrodes) on both sides at the approximate center of the vacuum chamber 11. A substrate heater 16 is provided on both side surfaces of the film forming unit 14 via a heater cover 15. Then, the substrate K is disposed on the heater cover 15 so as to face the ladder electrode 13, and a film forming process is performed on the substrate.

また、図9に示すように、ラダー電極13は一対の給電棒13aと、これら給電棒13aを電気的につなぐ複数の平行な縦グリッド13bとを有して構成されている。
給電棒13aには、それぞれ複数箇所に高周波用ケーブル18(RFケーブルとも言う。)が接続される給電部13c設けられており、これら給電部13cから給電棒13aに高周波電力が給電されるようになっている。
Further, as shown in FIG. 9, the ladder electrode 13 includes a pair of power feeding rods 13a and a plurality of parallel vertical grids 13b that electrically connect the power feeding rods 13a.
The power feeding rod 13a is provided with a power feeding portion 13c connected to a plurality of high frequency cables 18 (also referred to as RF cables) at a plurality of locations, and high frequency power is fed from the power feeding portion 13c to the power feeding rod 13a. It has become.

そして、この製膜室12では、真空チャンバ11内が減圧された真空状態にてSiH4からなる原料ガスを含む処理原料ガスである製膜用ガスが送りこまれ、ラダー電極13に高周波電力が供給されると、ラダー電極13と防着板17との間にプラズマが発生し、基板加熱ヒータ16によって加熱された基板Kに製膜が施されるようになっている。   In the film forming chamber 12, a film forming gas that is a processing raw material gas containing a raw material gas made of SiH 4 is sent in a vacuum state in which the vacuum chamber 11 is decompressed, and high frequency power is supplied to the ladder electrode 13. Then, plasma is generated between the ladder electrode 13 and the deposition preventing plate 17, and a film is formed on the substrate K heated by the substrate heater 16.

さて、このように構成されたプラズマCVD装置10などのプラズマ処理装置において、プラズマを発生させるためのラダー電極13は、高周波電力を供給する高周波用ケーブル18に接続され、且つ絶縁された状態に支持されて製膜室12内に備えられている。したがって、ラダー電極13を絶縁状態で支持するための絶縁碍子が一般に用いられている。このような絶縁碍子をセラミックス製の支持部材として備えた構成については既に開示されている(例えば、特許文献1参照。)。   In the plasma processing apparatus such as the plasma CVD apparatus 10 configured as described above, the ladder electrode 13 for generating plasma is connected to a high frequency cable 18 that supplies high frequency power and is supported in an insulated state. The film forming chamber 12 is provided. Therefore, an insulator for supporting the ladder electrode 13 in an insulated state is generally used. A configuration in which such an insulator is provided as a ceramic support member has already been disclosed (for example, see Patent Document 1).

しかしながら、ラダー電極13を支持する絶縁碍子に、製膜処理を繰り返すことで厚い膜が堆積したり、製膜処理における導電率の高い膜、特にアモルファスシリコンの膜におけるP(リン)をドーピングしたn型膜などが付着し堆積したりすると、短期間のうちに該絶縁碍子の絶縁抵抗が低下してラダー電極13が地絡する可能性が高い。そして、地絡の影響によってはラダー電極13からのプラズマの発生に異常を来しかねず、製膜処理が不安定となって膜厚分布が不均一となる問題が生じる。   However, a thick film is deposited on the insulator supporting the ladder electrode 13 by repeating the film forming process, or a film having a high conductivity in the film forming process, particularly an n doped with P (phosphorus) in an amorphous silicon film. If a mold film or the like adheres and accumulates, there is a high possibility that the insulation resistance of the insulator will decrease in a short period of time and the ladder electrode 13 will be grounded. Then, depending on the influence of the ground fault, the generation of plasma from the ladder electrode 13 may become abnormal, causing a problem that the film forming process becomes unstable and the film thickness distribution becomes non-uniform.

このような問題を解決すべく、上記絶縁碍子を二重管構造として膜切りを行う絶縁碍子が既に示されている(例えば、特許文献2参照。)。
また、ラダー電極13を支持する部分に限らず、ラダー電極13に高周波電力を供給する高周波用ケーブル18とラダー電極13との接続部である給電部13cに環状の溝部を形成し、付着物の膜切りを行う構成が示されている(同、特許文献2参照。)。
さらに、製膜用ガスを供給しつつプラズマ発生の電極として機能するガスパイプ電極(ガス供給電極)においても、該ガスパイプ電極と製膜用ガスの供給ラインとの接続部における付着物の膜切りを行う二重管構造の接続管の構造が示されている(例えば、特許文献3参照。)。
特開2002−246321号公報(第34−37段落、第9−11図) 特開2000−208297号公報(第16−18段落、第4図、及び、第12−15段落、第2図) 特開2001−120985号公報(第23−25段落、第6図)
In order to solve such a problem, there has already been shown an insulator in which the insulator is made into a double-pipe structure to cut a film (see, for example, Patent Document 2).
In addition to the portion that supports the ladder electrode 13, an annular groove is formed in the power feeding portion 13 c that is a connection portion between the ladder electrode 13 and the high-frequency cable 18 that supplies high-frequency power to the ladder electrode 13. A configuration for performing film cutting is shown (see Patent Document 2).
Further, in a gas pipe electrode (gas supply electrode) that functions as an electrode for generating plasma while supplying a film-forming gas, the film of the deposit is cut at the connection portion between the gas pipe electrode and the film-forming gas supply line. A structure of a connecting pipe having a double pipe structure is shown (for example, see Patent Document 3).
JP 2002-246321 A (paragraphs 34-37, FIGS. 9-11) JP 2000-208297 A (paragraphs 16-18, FIG. 4, and 12-15, FIG. 2) JP 2001-120985 (paragraphs 23-25, FIG. 6)

しかしながら、近年では一辺が1mを超えるような大面積基板の製造に対応して大型のラダー電極が備えられることが少なくなく、このようなラダー電極を支持するにあたり、この支持強度を確保したセラミックス等の絶縁体からなる絶縁碍子の製作が困難となっている。すなわち、従来の一体構造とされた二重管構造の絶縁碍子では、この複雑な構造であるために製作が困難であり、製作コストの上昇を招いていた。また、重量増となったラダー電極を支持するための強度を得るための形状及び大きさが複雑な形状によって余計に拡大してしまい、基板に対する装置の大型化が招かれていた。   However, in recent years, large-scale ladder electrodes are often provided for the production of large-area substrates having a side exceeding 1 m, and ceramics or the like that secure this support strength when supporting such ladder electrodes. It is difficult to produce an insulator made of an insulator. That is, the conventional double-pipe structure insulator having a single-piece structure is difficult to manufacture due to this complicated structure, resulting in an increase in manufacturing cost. In addition, the shape and size for obtaining the strength for supporting the ladder electrode that has increased in weight are excessively enlarged due to a complicated shape, and the size of the apparatus with respect to the substrate has been increased.

本発明は上記事情に鑑みて成されたものであり、プラズマを発生させる電極等を含む導電体の地絡を断って確実な絶縁状態を確保して安定した動作を得るとともに、小型でありつつ大面積基板の製造に対応しうる強度を確保した絶縁碍子及びこれを具備するプラズマ処理装置を提供することを目的とする。   The present invention has been made in view of the above circumstances, and while cutting off the ground fault of a conductor including an electrode for generating plasma and the like to ensure a reliable insulation state and obtaining a stable operation, it is small in size. An object of the present invention is to provide an insulator having a strength sufficient for manufacturing a large-area substrate and a plasma processing apparatus including the same.

上記の課題を解決するために、請求項1に記載した発明は、基板に製膜を施すプラズマ処理装置に用いられ、プラズマを発生させる電極を含む導電体に接続され絶縁により導電体の地絡を防止る絶縁碍子であって、前記導電体と直に接続される絶縁体からなる内側部材と、該内側部材の外周部を覆うように離間配置され該内側部材より軸方向長さが短い筒状の外側部材と、該内側部材と該外側部材との間に配置されるとともにこれら両部材と接することによって位置関係を保持する保持部材とが備えられてなり、前記外側部材は、前記保持部材を介して前記内側部材によってのみ支持され、前記保持部材が接する前記外側部材及び前記内側部材のいずれかの壁面には、前記保持部材を当て支えとめる拘束部が設けられてなることを特徴とする。 In order to solve the above problems, the invention described in claim 1 is used in plasma processing apparatus for performing a film on a substrate, it is connected to conductors including an electrode for generating plasma land of the conductor by an insulating It met insulator that to prevent fault, an inner member made of an insulating material which is directly connected to the conductor, are spaced apart so as to cover the outer peripheral portion axial length than the inner member of the inner member a short cylindrical outer member, it is provided with a holding member for holding the positional relationship by contact with these two members together are disposed between the inner member and the outer member, said outer member, said A wall portion of either the outer member or the inner member that is supported only by the inner member via the holding member and is in contact with the holding member is provided with a restraining portion that supports and holds the holding member. When That.

このように構成することで、本発明に係る絶縁碍子が導電体と接続された状態でこの表面に導電率の高い物質が付着し堆積しても、内側部材の外周部が外側部材に覆われることで、上記の付着物が絶縁碍子の表面全てに付着することはない。すなわち、付着物の膜が外側部材と内側部材との隙間部分で部分的に途切れた膜切りがなされることにより、絶縁碍子の両側における電位差が保たれた絶縁状態が確保される。そして、上記のような膜切り構造を有する絶縁碍子は、簡略された形状を有する各部材の組み合わせによって構成されることになるため、強度の確保や製作が容易である。   With this configuration, even when a highly conductive material adheres to and accumulates on the surface of the insulator according to the present invention connected to the conductor, the outer peripheral portion of the inner member is covered by the outer member. As a result, the above deposits do not adhere to the entire surface of the insulator. That is, the film of the deposit is partially cut at the gap between the outer member and the inner member, thereby ensuring an insulating state in which the potential difference is maintained on both sides of the insulator. And since the insulator which has the above film cutting structures is comprised by the combination of each member which has a simplified shape, ensuring of intensity | strength and manufacture are easy.

内側部材と外側部材とが先に説明した付着物によって接すると、絶縁抵抗は低下することになるが、保持部材によって内側部材と外側部材との隙間が常に均一に維持されるので、これら両部材が付着物によって接することはない。また、保持部材の厚みによって両部材間の隙間寸法が規定されることになるので、これら両部材の離間距離をごく僅かな寸法に導くことも容易である。そして、隙間寸法が小さくなることによれば、付着物の侵入経路がより狭められることになり、付着物の侵入が抑制されて膜切り効果がさらに高められることになる。   When the inner member and the outer member are in contact with each other by the deposits described above, the insulation resistance is lowered. However, the gap between the inner member and the outer member is always maintained uniformly by the holding member. Are not touched by deposits. In addition, since the gap between the two members is defined by the thickness of the holding member, it is easy to guide the separation distance between the two members to a very small size. If the gap size is reduced, the intrusion path of the deposit is further narrowed, and the intrusion of the deposit is suppressed and the film cutting effect is further enhanced.

また、保持部材が拘束部に引っ掛かった状態で配置されることになり、保持部材の位置が、絶縁碍子の設置方向、入熱による変形、振動等に影響されることなく定位置にとどまる。これによって、内側部材と外側部材との位置関係が常に一定に保たれ、内側部材と外側部材とがずれて不意に接するなどの問題がなくなる。Further, the holding member is disposed in a state of being caught by the restraining portion, and the position of the holding member remains in a fixed position without being affected by the installation direction of the insulator, deformation due to heat input, vibration, or the like. As a result, the positional relationship between the inner member and the outer member is always kept constant, and there is no problem such that the inner member and the outer member are in contact with each other unexpectedly.
なお、拘束部は、例えば、保持部材が嵌め込まれる凹所であってもよいし、保持部材を支える凸部であってもよく、このような拘束部が形成される壁面は、保持部材が接する外側部材の内周部、あるいは、内側部材の外周部、あるいはその両方のいずれであってもよい。Note that the constraining portion may be, for example, a recess into which the holding member is fitted, or may be a convex portion that supports the holding member, and a wall surface on which such a constraining portion is formed contacts the holding member. Either the inner periphery of the outer member, the outer periphery of the inner member, or both may be used.

なお、導電体と内側部材との接続とは、多少の隙間を有して嵌め込むような簡略的な接続方法などを含んで言うものである。また、外側部材及び保持部材の材質については、必ずしも絶縁体である必要はないが、設置される環境に応じて材料を選定する必要がある。また、保持部材にまで付着物が達しないように該保持部材を外側部材の軸方向における全長の中央部付近に位置させることが望ましい。このことは、内側部材に対して外側部材がバランス良く固定されることにもなる。   Note that the connection between the conductor and the inner member includes a simple connection method in which the conductor is fitted with a slight gap. Further, the material of the outer member and the holding member is not necessarily an insulator, but it is necessary to select the material according to the installation environment. Further, it is desirable that the holding member is positioned in the vicinity of the central portion of the entire length in the axial direction of the outer member so that the attached matter does not reach the holding member. This also fixes the outer member to the inner member with a good balance.

請求項2に記載した発明は、請求項1に記載の発明において、前記内側部材が、この内部に流体を導通させる流路を備えることを特徴とする。 The invention described in claim 2 is characterized in that, in the invention described in claim 1, the inner member is provided with a flow path for conducting fluid therein.

このような構成によれば、流体を導電体に供給するため、該導電体と接続される流体供給元の絶縁されるべき要素は、内側部材と外側部材とが保持部材により離間配置された膜切り構造を有する絶縁碍子によって、導電体とあらゆる環境下で絶縁されることになる。 According to such a configuration, in order to supply the fluid to the conductor, the element to be insulated connected to the conductor is a film in which the inner member and the outer member are spaced apart by the holding member. The insulator having the cut structure is insulated from the conductor in any environment.

請求項3に記載した発明は、請求項1又は請求項2に記載の発明において、前記保持部材が、前記内側部材の外周部を取り囲む螺旋構造体であることを特徴とする。   The invention described in claim 3 is characterized in that, in the invention described in claim 1 or 2, the holding member is a helical structure surrounding the outer peripheral portion of the inner member.

このような構成により、内側部材の外周部に螺旋状に巻かれた、例えばスプリングのような螺旋構造体を介して内側部材と外側部材とが固定され、固定された場合での互いのがたつきが抑制される。また、請求項に記載の拘束部に螺旋構造体が配置されることによれば、外側部材と内側部材との位置決めがより正確に規定されて互いの部材が固定されることとなる。 With such a configuration, the inner member and the outer member are fixed via a spiral structure such as a spring that is spirally wound around the outer periphery of the inner member. Suppression is suppressed. Further, according to the helical structure the restraining portion according to claim 1 is arranged, so that the mutual member is fixed positioning of the outer member and the inner member is more accurately defined.

請求項4に記載した発明は、請求項1又は請求項2に記載の発明において、前記保持部材が、板バネであることを特徴とする。   The invention described in claim 4 is the invention described in claim 1 or 2, wherein the holding member is a leaf spring.

このような構成により、板バネの弾性力によって外側部材が内側部材の定位置に固定されることとなり、互いのがたつきがより確実に除去されて強固に固定された絶縁碍子が構成される。また、内側部材と外側部材とに入熱による変形に差が生じる場合であっても、この変形差を板バネが吸収することが可能となる。
また、請求項に記載の拘束部に板バネを配置することによれば、外側部材と内側部材との位置決めがより正確に規定されて互いの部材が固定されることとなる。
With such a configuration, the outer member is fixed at a fixed position of the inner member by the elastic force of the leaf spring, so that the rattling is more reliably removed and a firmly fixed insulator is configured. . Further, even when there is a difference in deformation due to heat input between the inner member and the outer member, the plate spring can absorb this deformation difference.
Further, according to placing the leaf spring restraining portion according to claim 1, so that the mutual member is fixed positioning of the outer member and the inner member is more accurately defined.

請求項5に記載した発明は、高周波用ケーブルに接続されて処理室内にプラズマを発生させるとともに、該処理室内に設置された基板に対する製膜用ガスを供給するガス供給電極を有するプラズマ処理装置において、前記ガス供給電極と前記製膜用ガスの供給ラインとは、請求項1から請求項のいずれか一項に記載の絶縁碍子を介して接続されてなることを特徴とする。 According to a fifth aspect of the present invention, there is provided a plasma processing apparatus having a gas supply electrode connected to a high frequency cable to generate plasma in a processing chamber and supplying a film forming gas to a substrate installed in the processing chamber. The gas supply electrode and the film forming gas supply line are connected to each other through the insulator according to any one of claims 1 to 4 .

このようなプラズマ処理装置により、高周波用ケーブルから供給された高周波電力により帯電したガス供給電極は、自らがプラズマを発生しつつ製膜用ガスの送出を行って基板に対する製膜処理を行うことになるが、この際、絶縁碍子の膜切り構造によって製膜用ガスの供給ラインとガス供給電極との絶縁状態が確実に保たれて製膜処理がなされることとなる。したがって、ガス供給電極における地絡が回避されてプラズマの発生が均一化される。   With such a plasma processing apparatus, the gas supply electrode charged by the high-frequency power supplied from the high-frequency cable performs the film-forming process on the substrate by transmitting the film-forming gas while generating plasma. However, at this time, the film forming process is performed while the insulating state between the film forming gas supply line and the gas supply electrode is reliably maintained by the film cutting structure of the insulator. Therefore, a ground fault in the gas supply electrode is avoided and the generation of plasma is made uniform.

請求項1記載の発明に係る絶縁碍子は、導電体と直に接続される絶縁体とされた内側部材と、該内側部材の外周部を覆うように離間配置された外側部材と、該内側部材と該外側部材との間に配置されるとともに、これら両部材と接することによって位置関係を保持する保持部材とを備えて構成されているので、保持部材により内側部材と外側部材との隙間をごく僅かにすることを可能として付着物の侵入を抑えて膜切り効果をより高めることができる。これによって、絶縁碍子による絶縁状態を確実に得て導電体の的確な動作を導くことが可能となる。
また、絶縁碍子を構成するそれぞれの要素を個別に簡略に形成し、保持部材の取り付けによってこれらを容易に組み合わせる構成であるので、高い膜切り効果を得て絶縁をなす絶縁碍子を、高剛性、低コストで実現することができる。
また、膜切り部分を軸方向に無駄なく省スペースに形成でき、軸方向に短い小型な絶縁碍子を得ることができる。
The insulator according to the first aspect of the present invention includes an inner member that is an insulator that is directly connected to a conductor, an outer member that is spaced apart so as to cover the outer periphery of the inner member, and the inner member Between the inner member and the outer member, and the holding member that holds the positional relationship by being in contact with both members. The film cutting effect can be further enhanced by suppressing the intrusion of deposits by making it possible to reduce the amount. As a result, it is possible to reliably obtain an insulating state by the insulator and to lead an accurate operation of the conductor.
In addition, since each element constituting the insulator is simply formed individually and is configured to be easily combined by attaching a holding member, an insulator that obtains a high film cutting effect and performs insulation has high rigidity, It can be realized at low cost.
Further, the film cutting portion can be formed in a space-saving manner without waste in the axial direction, and a small insulator that is short in the axial direction can be obtained.

また、保持部材が接する外側部材及び内側部材のいずれかの壁面には、該保持部材を当て支えとめる拘束部が設けられているので、設置の方向性、熱変形、振動等の外的な影響を受ける場合であっても外側部材及び内側部材の位置関係を定位置に固定することがより確実となる。したがって、付着物に対する膜切り効果の信頼性を向上させることができる。また、固定状態が良好となるので、絶縁碍子が設置される設置環境の制限がなくなり、設置の自由度が高められて汎用性の向上を図ることができる。
また、接続距離を短くして接続に必要とされるスペースを縮小することができ、絶縁碍子が備えられる装置における設計の自由度や、装置の小型化を実現することができる。
In addition, since any one of the wall surfaces of the outer member and the inner member that are in contact with the holding member is provided with a restraining portion that supports and holds the holding member, external influences such as installation direction, thermal deformation, vibration, etc. Even if it is a case where it receives, it becomes more reliable to fix the positional relationship of an outer member and an inner member to a fixed position. Therefore, the reliability of the film cutting effect on the deposit can be improved. In addition, since the fixed state is good, there is no restriction on the installation environment in which the insulator is installed, and the degree of freedom of installation is increased, so that versatility can be improved.
In addition, the connection distance can be shortened to reduce the space required for the connection, and the degree of freedom of design in the device provided with the insulator and the miniaturization of the device can be realized.

請求項2記載の発明に係る絶縁碍子よれば、内側部材の内部には流体を導通させる流路が備えられているので、絶縁されるべき流体供給元の要素と、流体が供給される導電体とを確実に絶縁した状態で流体の供給を行うことができる。これによって、導電体、及びこれに接続される絶縁されるべき要素の動作を正常な状態に導くことが可能となる。 According to the insulator according to the second aspect of the present invention, since the flow path for conducting the fluid is provided inside the inner member, the fluid supply source element to be insulated and the conductor to which the fluid is supplied The fluid can be supplied in a state in which they are reliably insulated from each other. This makes it possible to guide the operation of the conductor and the element to be insulated connected thereto to a normal state.

請求項3記載の発明に係る絶縁碍子によれば、先の発明における保持部材として、内側部材の外周部を取り囲む螺旋構造体が絶縁碍子に備えられるので、簡易な構成によって内側部材と外側部材とを定位置に固定して互いのがたつきを抑制することができる。そして、構成の簡易化によりコストを抑えて絶縁碍子を得ることができる。   According to the insulator according to the invention described in claim 3, since the insulator is provided with a spiral structure surrounding the outer peripheral portion of the inner member as the holding member in the previous invention, the inner member and the outer member can be provided with a simple configuration. Can be fixed at a fixed position to suppress rattling of each other. In addition, the insulator can be obtained at a reduced cost by simplifying the configuration.

請求項4記載の発明に係る絶縁碍子によれば、先の発明における保持部材が板バネであるので、板バネが有する弾性力によって外側部材と内側部材とを定位置に強固に固定することができ、複合体とされた絶縁碍子の剛性を高く得ることができる。また、外側部材と内側部材との熱膨張に差がある場合であってもこの差を板バネで吸収することができ、形状変化や破損等を回避した信頼性の高い絶縁碍子を実現することができる。
また、外側部材と内側部材とを上述した強固に固定しつつ、この間に保持部材を挿入することが容易であり、製作時の容易化を図ることができる。すなわち、弾性力に勝る力で板バネを縮めることによれば、両碍子間の隙間が狭くても板バネを取り付けることが可能であり、取り付け後において作用する弾性力によって互いの組み合わせ状態を強固に得ることができる。したがって、付着物に対する膜切り構造を適正且つ簡易に形成しつつ、高剛性な絶縁碍子を実現することができる。
According to the insulator according to the invention of claim 4, since the holding member in the previous invention is a leaf spring, the outer member and the inner member can be firmly fixed in place by the elastic force of the leaf spring. This can increase the rigidity of the insulator made into a composite. Moreover, even when there is a difference in thermal expansion between the outer member and the inner member, this difference can be absorbed by the leaf spring, and a highly reliable insulator that avoids shape change or breakage is realized. Can do.
In addition, it is easy to insert the holding member between the outer member and the inner member while firmly fixing the outer member and the inner member as described above, and the manufacturing can be facilitated. That is, by contracting the leaf spring with a force superior to the elastic force, it is possible to attach the leaf spring even if the gap between the two insulators is narrow, and the combined state is strengthened by the elastic force acting after the attachment. Can get to. Therefore, it is possible to realize a highly rigid insulator while appropriately and easily forming a film-cutting structure for the deposit.

請求項5記載の発明に係るプラズマ処理装置によれば、ガス供給電極と製膜用ガスの供給ラインとが、請求項1から請求項4の何れか一項に記載の絶縁碍子によって接続されているので、この接続部分に導電率の高い製膜処理における膜が付着し堆積しても、内部に流路を有する絶縁碍子の膜切り効果によってガス供給電極側の地絡を回避して流体を供給することができる。   According to the plasma processing apparatus of the fifth aspect of the present invention, the gas supply electrode and the film forming gas supply line are connected by the insulator according to any one of the first to fourth aspects. Therefore, even if a film in the film forming process with high conductivity adheres and accumulates on this connection portion, the grounding on the gas supply electrode side is avoided by the film cutting effect of the insulator having a flow path inside, and the fluid is supplied. Can be supplied.

次に、本発明の各実施形態について、図面を参照して説明する。
[第1の実施形態]
図1は製膜ユニット14の構造及び構成を説明する分解斜視図である。
製膜ユニット14は、土台となるベース上に載置された製膜ユニット支持台31を有しており、この製膜ユニット支持台31上に各構成部品が支持された構造とされている。
Next, each embodiment of the present invention will be described with reference to the drawings.
[First Embodiment]
FIG. 1 is an exploded perspective view for explaining the structure and configuration of the film forming unit 14.
The film forming unit 14 includes a film forming unit support base 31 placed on a base serving as a base, and each component is supported on the film forming unit support base 31.

製膜ユニット支持台31には、その中央に、支持突条31aが長手方向へわたって形成されており、この支持突条31aの上部に温度制御ヒータ/クーラー(図示せず)が支持されている。そして、この温度制御ヒータ/クーラーは、上面板32、側面板33及び端面板34によって囲われている。
温度制御ヒータ/クーラーの両側面には、端面板34,防着板17、ラダー電極13及び基板保持板21が順に配設されており、このうちラダー電極13の支持構造について以下に説明する。
A support protrusion 31a is formed in the center of the film forming unit support base 31 in the longitudinal direction, and a temperature control heater / cooler (not shown) is supported on the support protrusion 31a. Yes. The temperature control heater / cooler is surrounded by the top plate 32, the side plate 33 and the end plate 34.
On both sides of the temperature control heater / cooler, an end face plate 34, a deposition preventing plate 17, a ladder electrode 13 and a substrate holding plate 21 are arranged in this order, and the support structure of the ladder electrode 13 will be described below.

導電体であるラダー電極13は、ガス吹出し一体型のガス供給電極をなすものであり、上下に配置された一対のパイプ形状の給電棒13aの間に、パイプ形状の複数の縦グリット13bが隙間をあけて設けられた構造とされている。
そして、ラダー電極13の上端部は、図2(a)に示すように、排気カバー35に設けられた電極上端支持碍子40(絶縁碍子)によって支持されている。
The ladder electrode 13, which is a conductor, forms a gas supply integrated gas supply electrode, and a plurality of pipe-shaped vertical grids 13 b are provided between a pair of pipe-shaped power supply rods 13 a arranged vertically. The structure is provided with a gap.
And the upper end part of the ladder electrode 13 is supported by the electrode upper end support insulator 40 (insulator) provided in the exhaust cover 35, as shown to Fig.2 (a).

この電極上端支持碍子40は、排気カバー35に形成された孔部にその上方から挿入されたセラミックス製の内側部材41と、この内側部材41の外周部を覆うように離間配置された筒状の外側部材42と、これらの間に位置する螺旋構造体(保持部材)(図3の符号43,53を参照。)を有して構成されている。
そして、この内側部材41の先端部(紙面において下端側)には、湾曲状に形成された凹所44が形成されており、この凹所44にラダー電極13の上方側の給電棒13aが直に接して保持されるようになっている。
The electrode upper end support insulator 40 is a cylindrical inner member 41 inserted from above into a hole formed in the exhaust cover 35 and a cylindrical shape that is spaced apart so as to cover the outer periphery of the inner member 41. It has an outer member 42 and a helical structure (holding member) (see reference numerals 43 and 53 in FIG. 3) positioned between them.
A curved recess 44 is formed at the front end of the inner member 41 (the lower end side in the drawing), and the power supply rod 13a above the ladder electrode 13 is directly connected to the recess 44. It comes to be held in contact with.

なお、内側部材41の後端部(紙面において上端側)近傍には、排気カバー35の孔部よりも大きな外径のリング部材(図示せず)が取り付けられており、内側部材41を含む電極上端支持碍子40が排気カバー35から脱落することが防止されている。   A ring member (not shown) having an outer diameter larger than that of the hole of the exhaust cover 35 is attached in the vicinity of the rear end portion (upper end side in the drawing) of the inner member 41, and an electrode including the inner member 41. The upper end support insulator 40 is prevented from falling off the exhaust cover 35.

また、図1に示した製膜ユニット支持台31には、図2(b)に示すように、この上面における両側部近傍に配置された電極下端支持碍子50(絶縁碍子)が設けられており、先に説明したラダー電極13の支持に加えて、該ラダー電極13の下側における支持がなされている。   Moreover, as shown in FIG.2 (b), the film forming unit support stand 31 shown in FIG. 1 is provided with the electrode lower end support insulator 50 (insulator) arrange | positioned in the vicinity of both sides in this upper surface. In addition to the support of the ladder electrode 13 described above, support is provided on the lower side of the ladder electrode 13.

この電極下端支持碍子50は、製膜ユニット支持台31にネジ61aによって固定されるベース板部材55に嵌め合わされており、この電極下端支持碍子50の構成として、上記ベース板部材55に嵌合されて保持されるセラミックス製の内側部材51と、この内側部材51の外周部を覆うように離間配置された筒状の外側部材52と、これらの間に位置する後述する螺旋構造体(図示せず)が備えられている。
そして、内側部材51の先端部(紙面において上端側)には、湾曲状に形成された凹部54が形成されており、この凹部54にラダー電極13の下方側の給電棒13aが直に接して保持されるようになっている。
The electrode lower end support insulator 50 is fitted to a base plate member 55 fixed to the film forming unit support base 31 by screws 61a. As a configuration of the electrode lower end support insulator 50, the electrode lower end support insulator 50 is fitted to the base plate member 55. The inner member 51 made of ceramic, the cylindrical outer member 52 spaced apart so as to cover the outer periphery of the inner member 51, and a helical structure (not shown) located between them ) Is provided.
A concave portion 54 formed in a curved shape is formed at the distal end portion (upper end side in the drawing) of the inner member 51, and the power feeding rod 13 a below the ladder electrode 13 is in direct contact with the concave portion 54. It is supposed to be retained.

なお、ベース板部材55を製膜ユニット支持台31に固定するネジ61aが挿通する孔部55aは、この電極下端支持碍子50が支持するラダー電極13の長手方向に対して直交する方向に沿う長孔とされている。   The hole 55a through which the screw 61a for fixing the base plate member 55 to the film forming unit support base 31 passes is a length along the direction orthogonal to the longitudinal direction of the ladder electrode 13 supported by the electrode lower end support insulator 50. It is a hole.

さて、上述した本発明の絶縁碍子をなす電極上端支持碍子40、及び電極下端支持碍子50の構成及び構造について、図3を用いて詳しく説明する。
図3(a)に示すように、電極上端支持碍子40は、導電体であるラダー電極13の給電棒13aに直に嵌め合わされて接続されるセラミックス等の絶縁体からなる内側部材41と、該内側部材41の外周部を覆うように離間配置された外側部材42と、該内側部材41と該外側部材42との間に配置されるとともにこれら両部材41,42と接することによって両部材41,42の位置関係を保持するスプリング形状の螺旋構造体43(保持部材)とを備えて構成されている。
Now, the configuration and structure of the electrode upper end support insulator 40 and the electrode lower end support insulator 50 which form the above-described insulator of the present invention will be described in detail with reference to FIG.
As shown in FIG. 3 (a), the electrode upper end support insulator 40 includes an inner member 41 made of an insulator such as ceramics that is directly fitted and connected to the power supply rod 13a of the ladder electrode 13 that is a conductor. The outer member 42 spaced apart so as to cover the outer peripheral portion of the inner member 41, and disposed between the inner member 41 and the outer member 42 and in contact with both the members 41, 42, both members 41, And a spring-shaped spiral structure 43 (holding member) that holds the positional relationship of 42.

なお、図3(b)に示す電極下端支持碍子50の構成及び構造についても図3(a)の電極上端支持碍子40を逆さにしたものと同様な構造であり、内側部材51、外側部材52、及び螺旋構造体53(保持部材)とを有して構成されている。   The configuration and structure of the electrode lower end support insulator 50 shown in FIG. 3B is the same as that of the electrode upper end support insulator 40 shown in FIG. And a helical structure 53 (holding member).

このような各支持碍子40,50を備えてラダー電極13を支持する構成によれば、プラズマによる製膜処理においてこれら各支持碍子40,50の表面に導電率の高いアモルファスシリコン等の膜が付着し堆積しても、内側部材41,51の外周部が外側部材42,52に覆われているので上記の付着膜が各支持碍子40,50の表面全てに付着することが回避される。
すなわち、付着膜が外側部材42,52と内側部材41,51との隙間部分で部分的に途切れた膜切りがなされることにより、母体である排気カバー35とラダー電極13、及び母体である製膜ユニット支持台31とラダー電極13との絶縁がなされ、これら支持碍子40,50の両側における300〜500Vの電位差が保たれる。
According to the configuration in which each of the supporting insulators 40 and 50 is provided to support the ladder electrode 13, a film such as amorphous silicon having high conductivity adheres to the surface of each of the supporting insulators 40 and 50 in the film forming process using plasma. Even if deposited, since the outer peripheral portions of the inner members 41 and 51 are covered with the outer members 42 and 52, it is possible to avoid the adhesion film from adhering to all the surfaces of the support insulators 40 and 50.
That is, the film is cut in such a way that the adhering film is partially interrupted at the gaps between the outer members 42 and 52 and the inner members 41 and 51, so that the exhaust cover 35 and the ladder electrode 13 that are the mother body and the manufacturing that is the mother body The membrane unit support 31 and the ladder electrode 13 are insulated from each other, and a potential difference of 300 to 500 V on both sides of the support insulators 40 and 50 is maintained.

そして、上記のような膜切り構造を有する各支持碍子40,50は、円柱形状とされた単一形状の内側部材41,51に筒状とされた単一形状の外側部材42,52が螺旋構造体を介して組み合わされた簡略な構造であるため、内側部材41,51に限定して支持に必要な強度を容易に得ることができ、また、製作においても個々の製作コストが抑えられた状態で簡略に組み立てがなされることとなる。   The support insulators 40 and 50 having the above-described membrane cutting structure are formed by spirally connecting the single-shaped inner members 41 and 51 having the cylindrical shape to the single-shaped outer members 42 and 52 having the cylindrical shape. Since it is a simple structure combined through a structure, it is possible to easily obtain the strength required for support by limiting to the inner members 41 and 51, and individual manufacturing costs can be suppressed in manufacturing. Assembling is simply performed in the state.

また、螺旋構造体43,53によって内側部材41,51と外側部材42,52との隙間Sが常に均一に維持されるので、これら両部材40,50が付着膜によって接することは回避されるとともに、螺旋構造体43,53の厚みによって両部材間の隙間Sが規定されることになるので、これら両部材40,50の離間距離をごく僅かな寸法に導くことも容易に可能である。そして、隙間Sが小さくなることによれば、付着物の侵入経路がより狭められることになり、付着物の侵入が抑制されて膜切り効果がさらに高められることになる。   Further, since the gap S between the inner members 41, 51 and the outer members 42, 52 is always maintained uniformly by the spiral structures 43, 53, it is avoided that these members 40, 50 are in contact with each other by the adhesion film. Since the gap S between the two members is defined by the thickness of the spiral structures 43 and 53, it is possible to easily guide the separation distance between the two members 40 and 50 to a very small size. If the gap S is reduced, the intrusion path of the deposit is further narrowed, and the intrusion of the deposit is suppressed and the film cutting effect is further enhanced.

なお、外側部材42,52及び螺旋構造体43,53の材質については、必ずしもセラミックス等の絶縁体である必要はなく、プラズマに影響を与えない非磁性材料のSUS304やインコネル材等を用いることとしてもよい。
また、螺旋構造体43,53にまで製膜処理における付着物が達しないように該螺旋構造体43,53を外側部材42,52の軸方向(紙面上下方向)における全長の中央部付近に位置させることとしている。このことは、内側部材41,51に対して外側部材42,52がバランス良く固定されることにもなる。
The materials of the outer members 42 and 52 and the spiral structures 43 and 53 are not necessarily made of an insulator such as ceramics, and SUS304 or Inconel material that does not affect plasma is used. Also good.
Further, the spiral structures 43 and 53 are positioned near the central portion of the entire length of the outer members 42 and 52 in the axial direction (up and down direction on the paper surface) so that the deposits in the film forming process do not reach the spiral structures 43 and 53. I am going to let you. This also fixes the outer members 42 and 52 to the inner members 41 and 51 with good balance.

以上説明した本実施形態に係るラダー電極13を支持する各支持碍子40,50及びこれを有するプラズマCVD装置によれば、二重管構造とされた両部材(41,42、及び51,52)の隙間Sを螺旋構造体43,53の寸法に応じて狭め、且つ奥行きを大きくとることが可能となり、膜となって付着する物質の侵入を防いで従来より効果的な膜切り効果を得ることができる。したがって、製膜処理にて一般的に必要とされる絶縁抵抗の1MΩ以上を確保することができ、製膜処理の安定化がなされて膜厚分布の均一化を得ることができる。そして、この結果高品質な基板を得ることができる。   According to the support insulators 40 and 50 for supporting the ladder electrode 13 according to the present embodiment described above and the plasma CVD apparatus having the support insulators 40 and 50, both members (41, 42 and 51, 52) having a double tube structure are used. It is possible to narrow the gap S in accordance with the dimensions of the spiral structures 43 and 53 and to increase the depth, thereby preventing intrusion of substances adhering to the film and obtaining a more effective film cutting effect than before. Can do. Accordingly, it is possible to ensure an insulation resistance of 1 MΩ or more, which is generally required in the film forming process, and to stabilize the film forming process and obtain a uniform film thickness distribution. As a result, a high-quality substrate can be obtained.

また、大型基板に対応する大型のラダー電極13を支持するための強度を簡略化した小さな形状にて導くことが可能となり、上記要求を満足しつつコストを抑えた各支持碍子40,50と、これら支持碍子40,50を有する低コストで小型なプラズマCVD装置を実現することができる。   Moreover, it becomes possible to guide the strength for supporting the large ladder electrode 13 corresponding to the large substrate with a simplified small shape, and the supporting insulators 40 and 50 satisfying the above requirements and suppressing the cost, A low-cost and compact plasma CVD apparatus having the supporting insulators 40 and 50 can be realized.

なお、本実施形態の変形例として以下に説明する構成であってもよい。
図4(a),(b)に示される第1の変形例である各支持碍子40,50は、先の説明した各支持碍子40,50の構造に比較して螺旋構造体43,53が取り付けられる内側部材41,51の外周部に環状の凹所D1が形成され、さらに外側部材42,52の内周部に環状の凹所D2が形成されていることが異なるものである。これら各凹所D1,D2は本発明に係る拘束部をいうものであり、螺旋構造体43,53を支え止める役目を担っている。
In addition, the structure demonstrated below may be sufficient as a modification of this embodiment.
Each of the supporting insulators 40 and 50 shown in FIGS. 4 (a) and 4 (b) has a helical structure 43 and 53 as compared with the structure of the supporting insulators 40 and 50 described above. The difference is that an annular recess D1 is formed on the outer periphery of the inner members 41, 51 to be attached, and an annular recess D2 is formed on the inner periphery of the outer members 42, 52. Each of these recesses D1 and D2 refers to a restraining portion according to the present invention and plays a role of supporting the helical structures 43 and 53.

これら凹所D1,D2の深さは、内側部材41,51の直径に比較してごく浅く形成されており、また、紙面において上下方向にあたる幅寸法は、螺旋構造体43,53の高さ寸法を考慮してほぼ同等となるように形成されている。   The depths of the recesses D1 and D2 are formed to be extremely shallow compared to the diameters of the inner members 41 and 51, and the width dimension corresponding to the vertical direction in the drawing is the height dimension of the spiral structures 43 and 53. Are formed so that they are substantially equivalent.

このように、螺旋構造体43,53の外側と内側とが各凹所D1,D2のそれぞれに引っ掛かった状態で支え止められることにより、螺旋構造体43,53の位置が、起動または停止時における熱変形、入熱による変形や熱膨張、内側部材41,51と外側部材42,52に加わる振動、さらには各支持碍子40,50の設置方向等に影響されることなく定位置に保持される。   As described above, the outer and inner sides of the spiral structures 43 and 53 are supported and held in the respective recesses D1 and D2, so that the positions of the spiral structures 43 and 53 can be changed when starting or stopping. It is held in place without being affected by thermal deformation, deformation or thermal expansion due to heat input, vibration applied to the inner members 41 and 51 and the outer members 42 and 52, and further, the installation direction of the support insulators 40 and 50, etc. .

これによって、内側部材41,51と外側部材42,52との位置関係が常に一定に保たれ、各支持碍子40,50の形状の安定が保たれ、両部材(41と42、及び51と52)どうしが接触するような問題を確実に回避することができる。また、各凹所D1,D2の形成によって螺旋構造体43,53の薄くするための必要厚さに限界があっても、この厚さ分を凹所D1,D2の深さで相殺することができ、内側部材41,51と外側部材42,52との隙間Sをより縮小することができる。したがって、付着膜の膜切り効果をさらに高めて絶縁状態を維持することが可能となる。   As a result, the positional relationship between the inner members 41 and 51 and the outer members 42 and 52 is always kept constant, the stability of the shape of each support lever 40 and 50 is maintained, and both members (41 and 42, and 51 and 52). ) It is possible to avoid the problem of contact between each other. Further, even if there is a limit to the thickness required for thinning the spiral structures 43 and 53 due to the formation of the recesses D1 and D2, this thickness can be offset by the depth of the recesses D1 and D2. The gap S between the inner members 41 and 51 and the outer members 42 and 52 can be further reduced. Therefore, it is possible to further enhance the film cutting effect of the attached film and maintain the insulating state.

なお、拘束部として凹所D1,D2が設けられた場合を上記にて説明したが、これに限定解釈されるものではなく、螺旋構造体43,53の隙間部分に引っ掛かるような各部材41,42,51,52の壁面に形成される凸部、あるいは、螺旋構造体43,53を高さ方向で挟み込むような凸部であっても同様な作用及び効果を得ることができる。
また、内側部材41,51、及び外側部材42,52のそれぞれに凹所を形成した場合を説明したが、どちらか一方に形成することとしても、螺旋構造体43,53を定位置に保持することが可能である。
Although the case where the recesses D1 and D2 are provided as the restraining portions has been described above, the present invention is not limited to this, and each member 41, which is caught in the gap portion of the spiral structures 43, 53, is not limited thereto. Similar operations and effects can be obtained even if the convex portions are formed on the wall surfaces of 42, 51, 52, or the convex portions sandwich the spiral structures 43, 53 in the height direction.
Moreover, although the case where the recessed part was formed in each of the inner side members 41 and 51 and the outer side members 42 and 52 was demonstrated, even if it forms in either one, the helical structure bodies 43 and 53 are hold | maintained in a fixed position. It is possible.

また、第2の変形例として、図5(a),(b)に示すような各支持碍子40,50の構成であってもよい。図5に示される符号43’及び53’は、先に説明した螺旋構造体43,53に変更して設けられた板バネ(保持部材)であり、これら板バネ43’、53’によって内側部材41、51に対して外側部材42,52が固定されている。   Further, as a second modified example, the configuration of the support insulators 40 and 50 as shown in FIGS. 5A and 5B may be adopted. Reference numerals 43 ′ and 53 ′ shown in FIG. 5 are leaf springs (holding members) provided in place of the spiral structures 43 and 53 described above, and inner members are formed by these leaf springs 43 ′ and 53 ′. Outer members 42 and 52 are fixed to 41 and 51.

このような板バネが43’、53’が用いられることによれば、この弾性力によって外側部材42,52が内側部材41,51の定位置に固定されることとなり、互いのがたつきがより確実に除去されて強固に固定された高剛性な支持碍子40,50を実現することができる。
そして、内側部材41、51と外側部材42,52とに入熱による変形に差が生じる、すなわち熱膨張に差がある場合であっても、この変形差を板バネ43’、53’が吸収することが可能であり、破損することはない。
When such leaf springs 43 ′ and 53 ′ are used, the outer members 42 and 52 are fixed to the fixed positions of the inner members 41 and 51 by this elastic force, and the rattling of each other occurs. The highly rigid support insulators 40 and 50 that are more reliably removed and firmly fixed can be realized.
And even if there is a difference in deformation due to heat input between the inner members 41, 51 and the outer members 42, 52, that is, even when there is a difference in thermal expansion, the leaf springs 43 ', 53' absorb this deformation difference. Is possible and will not be damaged.

もちろん、上述した凹所D1,D2などの拘束部を各部材41,42,51,52に適宜設けて板バネ43’、53’を支え止める構成によれば、外側部材42,52と内側部材41,51との位置決めがより正確に規定されて互いが固定されることとなる。   Of course, according to the configuration in which the restraining portions such as the recesses D1 and D2 described above are appropriately provided in the members 41, 42, 51 and 52 to support the leaf springs 43 ′ and 53 ′, the outer members 42 and 52 and the inner members The positioning with respect to 41 and 51 is more accurately defined and fixed to each other.

[第2の実施形態]
次に、本発明に係る第2の実施形態について図6を参照しながら説明する。なお、本実施形態に示されるラダー電極13は、従来技術及び第1の実施形態にて説明したプラズマCVD装置10に備わるガス吹出し一体型のガス供給電極をなすものであって、これに関連する構造及び構成については同一符号を付してその説明を一部省略するものとし、異なる点について詳しく説明するものとする。
[Second Embodiment]
Next, a second embodiment according to the present invention will be described with reference to FIG. Note that the ladder electrode 13 shown in the present embodiment forms a gas supply electrode integrated with the gas blowing provided in the plasma CVD apparatus 10 described in the related art and the first embodiment, and is related thereto. The same reference numerals are given to the structure and configuration, and a part of the description will be omitted, and different points will be described in detail.

図6(a)に示すように、防着板17の内側に配置されたラダー電極13には原料ガスを含む製膜用ガス(流体)を製膜室内に供給する複数の孔部13dが設けられており、製膜用ガスを送出しつつ高周波電力に帯電する都合上、導電体のパイプが組み合わされてラダー電極13が形成されている。
このラダー電極13は、二重管構造とされた接続碍子60(絶縁碍子)を介して製膜用ガスを供給するガス供給パイプ100と接続されており、言うまでもなく、接続碍子60の内部、より詳しくは、これを構成する一要素である内側部材61の内部に製膜用ガスを導通させるための流路Fが備えられている。
As shown in FIG. 6A, the ladder electrode 13 disposed inside the deposition preventing plate 17 is provided with a plurality of holes 13d for supplying a film-forming gas (fluid) containing a source gas into the film-forming chamber. The ladder electrode 13 is formed by combining conductor pipes for the convenience of charging the high frequency power while sending the film forming gas.
The ladder electrode 13 is connected to a gas supply pipe 100 that supplies a film-forming gas through a connecting insulator 60 (insulator) having a double-pipe structure. Needless to say, the inside of the connecting insulator 60 In detail, the flow path F for making the gas for film forming conduct | electrically_connecting is provided in the inside of the inner member 61 which is one element which comprises this.

接続碍子60について詳しく説明すると、この接続碍子60は、一端でガス供給パイプ100と直に接続されなお且つ他端でラダー電極13と直に接続される内側部材61と、該内側部材61の外周部を覆うように離間配置された筒状の外側部材62と、これらの間に位置する螺旋構造体63(保持部材)を有して構成されている。   The connecting insulator 60 will be described in detail. The connecting insulator 60 includes an inner member 61 directly connected to the gas supply pipe 100 at one end and directly connected to the ladder electrode 13 at the other end, and an outer periphery of the inner member 61. A cylindrical outer member 62 that is spaced apart so as to cover the portion, and a helical structure 63 (holding member) positioned between them is configured.

このような接続碍子60が設けられることによって、製膜用ガスをラダー電極13に供給するため、ラダー電極13と接続されつつ絶縁されるべきガス供給パイプ100は、内側部材61と外側部材62とが螺旋構造体63により離間配置された膜切り構造によって、数百ボルトの電圧が印加されるラダー電極13に対して製膜処理等のあらゆる環境下で絶縁されることになる。   By providing such a connecting insulator 60, the gas supply pipe 100 to be insulated while being connected to the ladder electrode 13 in order to supply the film-forming gas to the ladder electrode 13 includes an inner member 61 and an outer member 62. Is insulated from the ladder electrode 13 to which a voltage of several hundred volts is applied under any environment such as a film forming process.

そして、簡略な形状の各部材61,62によって接続碍子60が形成されることで、従来より小型に形成でき、ラダー電極13周囲のスペースを節約することができ、設計の自由度及び製膜ユニットを有するプラズマCVD装置の小型化を実現することができる。   Since the connecting insulator 60 is formed by the members 61 and 62 having a simple shape, the connecting insulator 60 can be formed smaller than the conventional one, the space around the ladder electrode 13 can be saved, the degree of freedom in design, and the film forming unit. The plasma CVD apparatus having the size can be reduced.

なお、本実施形態においても、螺旋構造体63に代えて板バネに変更してもよいし、螺旋構造体63や板バネを支え止める凹所などの拘束部を設けることも可能である。   Also in this embodiment, it may be changed to a leaf spring instead of the spiral structure 63, and a constraining portion such as a recess for supporting the spiral structure 63 or the leaf spring may be provided.

[第3の実施形態]
次に、本発明に係る第3の実施の形態について図7を用いて説明する。
他の実施形態にて説明したラダー電極13には、高周波用ケーブル18が接続されることを既に説明したが、本実施形態においては、この高周波用ケーブル18とラダー電極13との接続箇所である給電部(接続部)に二重管構造の接続碍子70(絶縁碍子)が介在するように備えられたものである。
[Third Embodiment]
Next, a third embodiment according to the present invention will be described with reference to FIG.
Although it has already been described that the high-frequency cable 18 is connected to the ladder electrode 13 described in the other embodiments, in the present embodiment, it is a connection portion between the high-frequency cable 18 and the ladder electrode 13. A double-pipe connection insulator 70 (insulator) is interposed in the power supply section (connection section).

より詳細に説明すると、図7に示すように二重管構造とされた接続碍子70は、芯線を有する高周波用ケーブルの先端に冠着されるとともに軸方向に前記芯線用の貫通孔71aを有する内側部材71と、該内側部材71の外周部を覆うように離間配置された外側部材72と、これら両部材71,72に接して互いの部材71、72の位置決めをなす螺旋構造体73(保持部材)とにより構成されている。   More specifically, as shown in FIG. 7, the connecting insulator 70 having a double-pipe structure is attached to the tip of a high-frequency cable having a core wire and has the through-hole 71a for the core wire in the axial direction. An inner member 71, an outer member 72 spaced apart so as to cover the outer peripheral portion of the inner member 71, and a helical structure 73 (holding) that positions the members 71, 72 in contact with both the members 71, 72. Member).

なお、本図に示される高周波ケーブルは、符号18aの芯線、18bの芯線18aの外側で電力を供給する金属メッシュの導線、18cの碍子、18dの絶縁体からなるフレキシブルチューブにより構成されており、ラダー電極13とは先端金具80を介して接続されている。   The high-frequency cable shown in this figure is composed of a flexible tube made of a core wire 18a, a metal mesh conductor that supplies power outside the core wire 18a, an insulator 18c, and an insulator 18d. The ladder electrode 13 is connected via a tip fitting 80.

このような接続碍子70を用いた構成により、芯線等が接続されるラダー電極13に接する側と、高周波用ケーブル18の表面とは、螺旋構造体73による膜切り構造によって絶縁がなされ、高周波用ケーブル18の外周部に備わる絶縁体であるフレキシブルチューブ18dに導電率の高い膜が付着し堆積しても、ラダー電極13に帯電した高周波電力が地絡することが回避される。   With such a configuration using the connecting insulator 70, the side in contact with the ladder electrode 13 to which the core wire or the like is connected and the surface of the high-frequency cable 18 are insulated by a film-cutting structure by the spiral structure 73, so Even if a film having a high conductivity adheres to and accumulates on the flexible tube 18d, which is an insulator provided on the outer peripheral portion of the cable 18, it is possible to avoid the high-frequency power charged on the ladder electrode 13 from being grounded.

もちろん、高周波用ケーブル18の外周部にフレキシブルチューブ18dが備わることで地絡することが回避されているが、この近隣でフレキシブルチューブ18dが他の要素と接するような場合であると、地絡する可能性が高い。しかしながら、このような接続碍子70が設けられることにより、確実に地絡が回避されて信頼性の向上が図られることとなる。   Of course, the ground fault is avoided by providing the flexible tube 18d on the outer peripheral portion of the high frequency cable 18. However, if the flexible tube 18d is in contact with other elements in the vicinity, the ground fault occurs. Probability is high. However, by providing such a connecting insulator 70, a ground fault is surely avoided and reliability is improved.

なお、本実施形態においても、螺旋構造体73に代えて板バネに変更してもよいし、螺旋構造体73や板バネを支え止める凹所などの拘束部を内側部材71や外側部材72にそれぞれ設けることも可能である。   Also in this embodiment, the helical structure 73 may be replaced with a leaf spring, and a constraining portion such as a recess that supports the helical structure 73 or the leaf spring is provided on the inner member 71 or the outer member 72. Each can be provided.

本発明の一実施形態におけるプラズマ処理装置であるプラズマCVD装置の製膜ユニットの構成を説明する分解斜視図である。It is a disassembled perspective view explaining the structure of the film-forming unit of the plasma CVD apparatus which is a plasma processing apparatus in one Embodiment of this invention. 本発明の第1の実施形態におけるプラズマ処理装置であるプラズマCVD装置のラダー電極の支持部分を説明する斜視図であって、(a)はラダー電極の上側、(b)はラダー電極の下側である。It is a perspective view explaining the support part of the ladder electrode of the plasma CVD apparatus which is a plasma processing apparatus in the 1st Embodiment of this invention, (a) is an upper side of a ladder electrode, (b) is a lower side of a ladder electrode. It is. 本発明の第1の実施形態における支持碍子の構成及び構造を説明する部分断面斜視図である。It is a partial section perspective view explaining composition and structure of a support insulator in a 1st embodiment of the present invention. 本発明の第1の実施形態における支持碍子の変形例の構成及び構造を説明する部分断面斜視図である。It is a partial section perspective view explaining composition and structure of a modification of a support insulator in a 1st embodiment of the present invention. 本発明の第1の実施形態における支持碍子の第2の変形例の構成及び構造を説明する部分断面斜視図である。It is a partial section perspective view explaining composition and structure of the 2nd modification of a support insulator in a 1st embodiment of the present invention. 本発明の第2の実施形態におけるプラズマ処理装置であるプラズマCVD装置のラダー電極の構成及び構造を説明する図であって、(a)はラダー電極の斜視図、(b)はその断面図である。It is a figure explaining the structure and structure of the ladder electrode of the plasma CVD apparatus which is a plasma processing apparatus in the 2nd Embodiment of this invention, (a) is a perspective view of a ladder electrode, (b) is the sectional drawing. is there. 本発明の第3の実施形態におけるプラズマ処理装置であるプラズマCVD装置のラダー電極へ高周波電力を供給する構造を説明する断面図である。It is sectional drawing explaining the structure which supplies high frequency electric power to the ladder electrode of the plasma CVD apparatus which is a plasma processing apparatus in the 3rd Embodiment of this invention. プラズマ処理装置であるプラズマCVD装置の従来例を説明する概略斜視図である。It is a schematic perspective view explaining the prior art example of the plasma CVD apparatus which is a plasma processing apparatus. プラズマ処理装置であるプラズマCVD装置のラダー電極の構成を説明する概略斜視図である。It is a schematic perspective view explaining the structure of the ladder electrode of the plasma CVD apparatus which is a plasma processing apparatus.

符号の説明Explanation of symbols

10 プラズマCVD装置(プラズマ処理装置)
11 真空チャンバ
12 製膜室(処理室)
13 ラダー電極(電極、導電体)
13a 給電棒
14 製膜ユニット
15 ヒータカバー
16 基板加熱ヒータ
17 防着板
18 高周波用ケーブル
31 製膜ユニット支持台
40 電極上端支持碍子(絶縁碍子)
41 内側部材
42 外側部材
43 螺旋構造体(保持部材)
43’ 板バネ(保持部材)
50 電極下端支持碍子(絶縁碍子)
51 内側部材
52 外側部材
53 螺旋構造体(保持部材)
53’ 板バネ(保持部材)
60 接続碍子(絶縁碍子)
61 内側部材
62 外側部材
63 螺旋構造体(保持部材)
70 接続碍子(絶縁碍子)
71 内側部材
71a 貫通孔
72 外側部材
73 螺旋構造体(保持部材)
D1,D2 凹所(拘束部)
S 内側部材と外側部材との隙間

10 Plasma CVD equipment (plasma processing equipment)
11 Vacuum chamber 12 Film forming chamber (processing chamber)
13 Ladder electrode (electrode, conductor)
13a Power feeding rod 14 Film forming unit 15 Heater cover 16 Substrate heater 17 Depositing plate 18 High frequency cable 31 Film forming unit support base 40 Electrode upper end support insulator (insulator)
41 inner member 42 outer member 43 spiral structure (holding member)
43 'leaf spring (holding member)
50 Electrode bottom support insulator (insulator)
51 Inner member 52 Outer member 53 Spiral structure (holding member)
53 'leaf spring (holding member)
60 Connection insulator (insulator)
61 Inner member 62 Outer member 63 Spiral structure (holding member)
70 Connection insulator (insulator)
71 inner member 71a through hole 72 outer member 73 spiral structure (holding member)
D1, D2 recess (restraint)
S Clearance between inner member and outer member

Claims (5)

基板に製膜を施すプラズマ処理装置に用いられ、プラズマを発生させる電極を含む導電体に接続され絶縁により導電体の地絡を防止る絶縁碍子であって、前記導電体と直に接続される絶縁体からなる内側部材と、該内側部材の外周部を覆うように離間配置され該内側部材より軸方向長さが短い筒状の外側部材と、該内側部材と該外側部材との間に配置されるとともにこれら両部材と接することによって位置関係を保持する保持部材とが備えられてなり、前記外側部材は、前記保持部材を介して前記内側部材によってのみ支持され、前記保持部材が接する前記外側部材及び前記内側部材のいずれかの壁面には、前記保持部材を当て支えとめる拘束部が設けられてなることを特徴とする絶縁碍子。 Used in plasma processing apparatus for performing a film on a substrate, are connected to conductors including an electrode for generating plasma met insulator that to prevent grounding of the conductor by an insulating, directly connected to the conductor An inner member made of an insulating material, a cylindrical outer member that is spaced apart so as to cover the outer periphery of the inner member, and has a shorter axial length than the inner member, and between the inner member and the outer member And a holding member that holds the positional relationship by being in contact with both the members. The outer member is supported only by the inner member via the holding member, and the holding member is in contact with the holding member. An insulator, wherein a wall portion of either the outer member or the inner member is provided with a restraining portion that supports and holds the holding member . 前記内側部材は、この内部に流体を導通させる流路を備えることを特徴とする請求項1に記載の絶縁碍子。The insulator according to claim 1, wherein the inner member includes a flow path through which a fluid is conducted. 前記保持部材は、前記内側部材の外周部を取り囲む螺旋構造体であることを特徴とする請求項1又は請求項2に記載の絶縁碍子。   The insulator according to claim 1 or 2, wherein the holding member is a helical structure surrounding an outer peripheral portion of the inner member. 前記保持部材は、板バネであることを特徴とする請求項1又は請求項2に記載の絶縁碍子。   The insulator according to claim 1 or 2, wherein the holding member is a leaf spring. 高周波用ケーブルに接続されて処理室内にプラズマを発生させるとともに、該処理室内に設置された基板に対する製膜用ガスを供給するガス供給電極を有するプラズマ処理装置において、前記ガス供給電極と前記製膜用ガスの供給ラインとは、請求項1から請求項のいずれか一項に記載の絶縁碍子を介して接続されてなることを特徴とするプラズマ処理装置。 A plasma processing apparatus having a gas supply electrode connected to a high-frequency cable to generate plasma in a processing chamber and supplying a film-forming gas to a substrate installed in the processing chamber. A plasma processing apparatus, wherein the working gas supply line is connected via the insulator according to any one of claims 1 to 4 .
JP2005318128A 2005-11-01 2005-11-01 Insulator and plasma processing apparatus having the same Expired - Fee Related JP4216279B2 (en)

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