JP4221971B2 - Compressed air supply system with auxiliary tank - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention provides a normal pressure tool that is driven by compressed air pressure in the normal pressure region, and a high pressure tool that is driven by compressed air pressure in a higher pressure region, depending on the tool used and the work content. It is related with the compressed air supply system by the auxiliary | assistant tank which can supply the compressed air of an appropriate pressure area | region to each air drive tool of this.
[0002]
[Prior art]
At present, there are used air-driven tools for normal pressure used in a normal pressure region where the working air pressure is, for example, 8 kg / cm ² or less, and high pressure used in a high pressure region where the working pressure region is higher than these. A compressed air supply system that supplies compressed air for driving to a tool of this type is configured by an air compressor that generates compressed air in a high pressure region of, for example, 30 kg / cm ² and stores the compressed air in an air tank.
[0003]
In an air compressor that can supply compressed air to both high-pressure and normal-pressure tools, at least one compressed air take-out device dedicated to high pressure and one compressed air take-out device dedicated to normal pressure are installed. In addition, each compressed air take-out device is connected to a pressure regulator and a tool side for reducing the high-pressure compressed air generated in the air compressor and stored in the air tank to the high pressure and normal pressure areas. A socket to which a hose plug is attached is provided. For each normal pressure and high pressure dedicated tool, a compressed air supply source is used so that the normal pressure tool is not connected to the high pressure compressed air take-out device and compressed air in the high pressure range is not supplied to the normal pressure tool. The plugs attached to the rear end of the tool connected to each other through the air hose have a dedicated shape in order to prevent erroneous connection.
[0004]
In addition, the air compressor for using these pneumatically driven tools has been reduced in size and weight so that it can be easily transported to the work site, moved to the installation location within the site, and the like. The capacity of the air tank provided in is set small. Therefore, tools that consume a relatively large amount of compressed air cannot be used continuously. Therefore, it is necessary to connect an auxiliary tank to the air tank of the air compressor to increase the amount of compressed air stored. Has been done. In the conventional auxiliary tank, the inside of the air tank of the air compressor and the inside of the auxiliary tank are simply connected by a dedicated hose or the like, and each tool is connected to each tool via a pressure regulator installed in the air compressor. Compressed air is supplied through each dedicated air hose.
[0005]
[Problems to be solved by the invention]
The conventional auxiliary tank simply increases the capacity of the air tank by connecting it to the air tank of the air compressor by an air hose, and the supply of compressed air for driving to the tool is taken out of the compressed air of the air compressor body. This is done via an air hose connected to the device. For this reason, when moving the work place, the air compressor main body and the auxiliary tank must be moved together, and workability is impaired. In addition, when two tools are used at a distance from each other, an auxiliary tank is connected to the air compressor body, and then compressed air is supplied from the compressed air take-out device of the air compressor body to each tool via an air hose. When adjusting the working pressure of each tool, it was troublesome to reach the air compressor and operate the pressure regulator of the compressed air take-out device of the air compressor. .
[0006]
The present invention solves the above-mentioned problems in the prior art, enables compressed air to be supplied to the tool from the auxiliary tank connected to the air compressor, and provides appropriate compressed air according to the type of tool used and the work content. It is an object of the present invention to provide a compressed air supply system using an auxiliary tank capable of supplying.
[0007]
[Means for Solving the Problems]
A compressed air supply system using an auxiliary tank according to the present invention includes a connection port for connecting compressed air generated by an air compressor that generates compressed air in a high pressure region to a plug for taking in compressed air and an adjacent auxiliary tank. One plug and the other connection port of the compressed air intake port of the adjacent auxiliary tank are connected to each other by a communication pipe in combination from the following three types of auxiliary tanks each formed with a compressed air intake port A compressed air supply system using an auxiliary tank, which is stored and used in a plurality of auxiliary tanks. The auxiliary tank stores compressed air in a high pressure region generated by an air compressor and takes in compressed air. An auxiliary tank in which a compressed air take-out device that can be connected to a high-pressure tool via a pressure regulator in a high-pressure region is attached to the tank body in which the inlet is formed, A tank with a common structure is equipped with a compressed air take-out device that can be connected to a normal pressure tool via a pressure regulator in the normal pressure range, and a compressed air take-out device is provided in the tank body with the same structure as the tank body. And an auxiliary tank for increasing the capacity.
[0008]
According to the invention of claim 2, the tank main body of each auxiliary tank is provided with grips having both ends attached to two brackets formed along the longitudinal direction of the tank main body, and arranged in parallel. Adjacent auxiliary tanks are connected to each other by attaching both ends of the grip between brackets of adjacent tank bodies of the auxiliary tanks.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below based on examples shown in the drawings. FIG. 1 shows an embodiment of a compressed air supply system using an auxiliary tank according to the present invention in which an auxiliary tank is combined so that a high-pressure dedicated tool and a normal-pressure dedicated tool can be used separately or simultaneously. The compressed air supply system supplies the auxiliary tank 10 in which the compressed air take-out device 11 for supplying the compressed air in the high pressure range to the high pressure dedicated tool and the compressed air in the normal pressure range to the normal pressure dedicated tool. The three types of auxiliary tanks 10, 20, 30 include an auxiliary tank 20 in which a compressed air take-out device 21 is formed and an auxiliary tank 30 in which no compressed air take-out device is formed.
[0010]
As shown in FIGS. 2 to 5, the tank main body 1 constituting each auxiliary tank 10, 20, 30 has a common structure, for example, up to about 30 kg / cm ² generated by an air compressor. It is formed in a long cylindrical shape whose both ends are closed so that compressed air in a high pressure region can be stored. A bracket 3 for attaching the installation leg 2 is attached to a corner portion on the lower surface side of the tank body 1, and the auxiliary tanks 10, 20, 30 are used independently by the installation leg 2 attached to the bracket 3 with screws. It can be installed on the floor. Further, two brackets 5 for attaching the grip 4 are formed on the upper surface of each tank body 1 along the longitudinal direction of the tank body, and both end portions of the grip 4 formed in a U-shape are attached to each bracket 5. Screwed and attached.
[0011]
The tank body 1 is formed with a compressed air intake 6 for introducing compressed air generated by the air compressor into the tank body 1 through an air hose. The compressed air intake 6 is dedicated to high pressure. A plug 7 is attached, and a high-pressure compressed air is supplied into the tank body 1 by attaching a socket dedicated to high pressure attached to an air hose connected to a compressed air take-out device of the air compressor to the plug 7. It is supposed to be. The compressed air intake 6 is formed with a connection port 8 for communicating the inside of the tank body 1 with the tank body 1 of another auxiliary tank, and this connection port 8 is normally closed by a screw plug 8a. .
[0012]
As shown in FIGS. 2 and 3, the auxiliary tank 10 and the auxiliary tank 20 are formed with compressed air take-out devices 11 and 21 for supplying compressed air having a predetermined pressure to a tool driven by compressed air. A compressed air take-out device 11 formed in an auxiliary tank 10 that supplies high-pressure compressed air to a high-pressure dedicated tool reduces the high-pressure compressed air stored in the tank body 1 to the driving pressure of the high-pressure dedicated tool. And a high pressure socket 13 which is a female joint for supplying high pressure compressed air adjusted by the pressure regulator 12 to a high pressure tool. The pressure regulator 12 rotates the dial 14 disposed above to reduce the compressed air pressure of the tank body 1 to an arbitrary pressure in the high pressure region and supplies it to the socket 13 side. A high pressure dedicated plug attached to the end of an air hose connected to a high pressure dedicated tool is attached to the socket 13 so that compressed air in the high pressure region for driving is supplied from the auxiliary tank 10 to the high pressure dedicated tool. In addition, 15 is a pressure gauge for visually recognizing the pressure value of the compressed air which is adjusted by the pressure regulator 12 and is supplied from the socket 13 to the tool.
[0013]
A compressed air take-out device 21 formed in an auxiliary tank 20 that supplies compressed air in a normal pressure range to a tool dedicated to normal pressure uses compressed air in a high pressure range stored in the tank body 1 of the normal pressure dedicated tool. A pressure regulator 22 for reducing the driving pressure to a driving pressure and a socket 23 for normal pressure which is a female joint for supplying compressed air in the normal pressure range adjusted by the pressure regulator 22 to a tool dedicated to normal pressure. It is configured. By operating the dial 24 of the pressure regulator 22, the compressed air reduced to an arbitrary pressure in the normal pressure range is supplied to the normal pressure dedicated tool through a plug connected to the socket 23. The pressure of the compressed air decompressed by the pressure regulator 22 can be visually recognized by the pressure gauge 25.
[0014]
As shown in FIGS. 4 and 5, the auxiliary tank 30 is formed with a compressed air intake 6 to which a high-pressure plug 7 formed in the tank body is attached, like the auxiliary tanks 10 and 20. The compressed air in the high pressure region is supplied into the tank body 1 through a dedicated socket attached to the air hose connected to the compressor, but the compressed air take-out device is not formed. Further, each auxiliary tank 10, 20, 30 is formed with a drain pipe 31 disposed at the bottom of the tank body 1 and an end of the drain pipe 31 in order to discharge the drain accumulated in the tank body 1. An open / close stopper 32 is provided to allow drainage such as moisture accumulated in the tank to be discharged out of the tank body 1 for each tank body 1 of each auxiliary tank 10, 20, 30.
[0015]
As shown in FIGS. 2 to 5, when each auxiliary tank 10, 20, 30 is used alone, the bracket 3 for attaching the installation leg 2 formed on the lower surface side of the tank body 1 is attached to the bracket 3. Each of the installation legs 2 is attached so that the auxiliary tanks 10, 20, and 30 can be independently installed and placed on the floor surface of the work site, and are further formed on the upper surface of the tank body 1. Both ends of the grip 4 formed in an inverted U shape are attached to the bracket 5 for attaching the grip 4 between the two brackets 5 formed along the longitudinal direction of the tank body 1. , 30 so that it can be easily transported.
[0016]
As shown in FIG. 1 and FIGS. 6 to 8, the above-mentioned three types of auxiliary tanks 10, 20, and 30 can be arbitrarily combined to be used by connecting a plurality of auxiliary tanks. Then, the auxiliary tank 10 in which the compressed air take-out device 11 dedicated to high pressure is formed, the auxiliary tank 20 in which the compressed air take-out device 21 dedicated to normal pressure is formed, and the auxiliary tank 30 in which the compressed air take-out device is not formed are combined. It is. The auxiliary tanks 10, 20, 30 are arranged in parallel so that the tank main bodies 1 are parallel to each other, and are used for attaching installation legs formed on the lower surfaces of the adjacent tanks 1. The adjacent brackets 3 of the bracket 3 are connected to each other by a connecting piece 33, the grip 4 is disposed in a direction perpendicular to the tank body 1, and both ends of the grip 4 are formed on the upper surface of the adjacent tank body 1. Adjacent auxiliary tanks are connected in parallel by being attached between the brackets 5 for grip attachment.
[0017]
Furthermore, the screw plug 8a closing the connection port 8 formed on the back side of the surface to which the plug 7 of the compressed air intake 6 formed in the tank body 1 of the auxiliary tank 10 is attached is removed, The connection port 8 and the plug 7 of the compressed air intake 6 of the tank body 1 of the auxiliary tank 20 adjacent to the connection port 8 are connected by an air hose, and on the back side of the compressed air intake 24 of the tank body 1 of the auxiliary tank 20. A connection pipe 9 connects the formed connection port 8 and the plug 7 of the compressed air intake 6 of the auxiliary tank 30. Thus, the tank body 1 of each auxiliary tank 10, 20, 30 is communicated by the communication pipe 9, and the socket of the air hose connected to the air compressor is attached to the plug 7 of the compressed air intake 6 of the auxiliary tank 10. Thus, high-pressure compressed air from the air compressor is supplied to the auxiliary tank 10 via the air hose, and compressed air is further supplied from the auxiliary tank 10 to the auxiliary tank 20 and the auxiliary tank 30 via the communication pipe 9.
[0018]
As described above, the three types of auxiliary tanks 10, 20, and 30 are connected to each other by the connecting piece 33 and the grip 4, and the compressed air intake 6 formed in each tank body 1 is connected to each other by the communication pipe 9. A compressed air supply system is configured by the auxiliary tanks, and the compressed air supply system is disposed on a work site such as the second floor away from the air compressor installed on the ground, for example, and each auxiliary tank 10 of the auxiliary tank system, It is possible to connect a tool dedicated for high pressure and normal pressure to 20 and operate these tools to operate, and it is also possible to perform work using both high pressure and normal pressure tools simultaneously.
[0019]
Furthermore, according to the compressed air supply system using the auxiliary tank of the present invention, it is possible to use any of the above-mentioned three types of auxiliary tanks in combination with a plurality of auxiliary tanks that are connected to each other. As shown, two auxiliary tanks, an auxiliary tank 10 that forms a compressed air take-out device 11 dedicated to high pressure and an auxiliary tank 20 that forms a compressed air take-out device 21 dedicated to normal pressure, are connected to The compressed air in the high-pressure region is supplied to one auxiliary tank 10 through the air hose 35 and the tank main body 1 of both the auxiliary tanks 10 and 20 is connected to the compressed air in each auxiliary tank 10 and 20. A high pressure dedicated tool 36 and a normal pressure dedicated tool 37 are connected to the take-out devices 11 and 21 via an air hose 35, respectively. 7 can be used, or either the auxiliary tank 10 in which the compressed air take-out device 11 dedicated to high pressure is formed or the auxiliary tank 20 in which the compressed air take-out device 21 dedicated to normal pressure is formed. By combining the two, it is possible to use two high-pressure dedicated tools 36 or two normal-pressure dedicated tools 37 at the same time, or any combination is possible.
[0020]
Furthermore, as shown in FIG. 10, the auxiliary tank 10 that forms the compressed air take-out device 11 for the high-pressure dedicated tool and the auxiliary tank 30 that does not form the compressed air take-out device are connected to compress the high-pressure tool 36. An auxiliary tank 20 that constitutes an air supply system and that can perform work with the high-pressure tool 36 at a work place away from the air compressor 34 or that forms a compressed air take-out device 21 for a normal-pressure dedicated tool; An auxiliary tank 30 that does not form a compressed air take-out device is connected to form a compressed air supply system for the atmospheric pressure tool 37, so that the operation with the atmospheric pressure tool 37 is performed at another work location away from the air compressor. Can be performed. In addition, the tank capacity can be easily increased by arbitrarily connecting an auxiliary tank 30 that does not have a compressed air take-out device to these compressed air supply systems, and the driving conditions of the high-pressure tool 36 and the normal-pressure tool 37 can be increased. The compressed air supply system can be arbitrarily configured according to the working conditions.
[0021]
【The invention's effect】
As described above, according to the present invention, the compressed air in the high pressure region generated by the air compressor is stored, and the pressure in the high pressure region is applied to the tank body in which the compressed air intake for taking in the compressed air is formed. An auxiliary tank equipped with a compressed air take-out device that can be connected to a high-pressure tool via a regulator, and a compression that can be connected to a normal-pressure tool via a pressure regulator in the normal pressure range on the tank body that has the same structure as the tank body. an auxiliary tank fitted with air removing device consists of a supplementary tank for increased capacity provided with no compressed air take-off to the tank body of the common structure between the tank body, a combination of these three types of auxiliary tank optionally since those used by connecting a plurality of auxiliary tank, any combination of the tank in accordance with the contents of the tool type and the work to be used, is connected to adjacent auxiliary tank to each other Te can form compressed air supply system, it is possible to improve the workability of the work using compressed air driven tools in work site away from the air compressor.
[0022]
Furthermore, according to the invention of claim 2, the grip is attached to a bracket formed along the longitudinal direction of the tank body, and a plurality of auxiliary tanks are arranged side by side, and the grip is adjacent to the tank. Since the adjacent auxiliary tanks are connected to each other by being attached between the brackets of the main body, it is possible to facilitate the handling and transportation of the compressed air supply system including a plurality of auxiliary tanks arbitrarily combined. .
[Brief description of the drawings]
FIG. 1 is a perspective view showing an example of a compressed air supply system using an auxiliary tank according to the present invention. FIG. 2 is a partially longitudinal side view showing an auxiliary tank in which a compressed air take-out device is formed. Plan view of the tank [FIG. 4] Partial vertical side view of the auxiliary tank without the compressed air take-out device [FIG. 5] Plan view of the same auxiliary tank as FIG. 4 [FIG. 6] Compression by the same auxiliary tank as FIG. FIG. 7 is a plan view of a compressed air supply system using the same auxiliary tank as in FIG. 6. FIG. 8 is a cross-sectional view taken along line AA in FIG. 7. FIG. FIG. 10 is a layout diagram showing another example of use of the air supply system. FIG. 10 is a layout diagram showing still another example of use of the compressed air supply system using the auxiliary tank of the present invention.
DESCRIPTION OF SYMBOLS 1 Tank main body 2 Installation leg 3 Bracket 4 Grip 5 Bracket 6 Compressed air intake 7 Plug 8 Connection port 8a Screw plug 9 Communication pipe 10, 20, 30 Auxiliary tank 11, 21 Compressed air take-out device 12, 22 Pressure regulator 13, 23 Socket 14, 24 Dial 15, 25 Pressure gauge 33 Connection piece

Claims (2)

Compressed air intakes each having a plug for connecting compressed air generated by an air compressor that generates compressed air in a high pressure region and a connecting port for connecting to an auxiliary tank adjacent to the compressed air were formed. Auxiliary tanks used by storing one of the following three types of auxiliary tanks in a plurality of auxiliary tanks that are connected to each other through one connecting pipe and the other connecting port of the compressed air intake of the adjacent auxiliary tank Compressed air supply system by
The auxiliary tank stores high-pressure compressed air generated by an air compressor and is connected to a high-pressure tool via a high-pressure pressure regulator in the tank body where a compressed air intake for taking in compressed air is formed. An auxiliary tank equipped with a possible compressed air take-out device, and an auxiliary tank fitted with a compressed air take-out device connectable to a normal pressure tool via a pressure regulator in the normal pressure range on the tank body having the same structure as the tank main body, A compressed air supply system using an auxiliary tank, characterized in that the tank main body and the tank main body having a common structure are configured with an auxiliary tank for increasing the capacity without providing a compressed air take-out device.   The tank body of each auxiliary tank is provided with grips attached at both ends to two brackets formed along the longitudinal direction of the tank body, and the bracket of the tank body adjacent to the auxiliary tank arranged in parallel 2. The compressed air supply system using an auxiliary tank according to claim 1, wherein the adjacent auxiliary tanks are connected to each other by attaching both ends of the grip therebetween.

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