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JP4222958B2 - How to repair floor noise - Google Patents
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JP4222958B2 - How to repair floor noise - Google Patents

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JP4222958B2
JP4222958B2 JP2004071598A JP2004071598A JP4222958B2 JP 4222958 B2 JP4222958 B2 JP 4222958B2 JP 2004071598 A JP2004071598 A JP 2004071598A JP 2004071598 A JP2004071598 A JP 2004071598A JP 4222958 B2 JP4222958 B2 JP 4222958B2
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flooring
floor
wooden
resin
polyethylene glycol
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JP2005256496A (en
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和信 原田
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Eidai Co Ltd
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本発明は、木質系床材をサネ接合して敷き詰めた床面で床鳴りが発生するのを補修するための方法に関する。   The present invention relates to a method for repairing occurrence of squealing on a floor surface in which wood-based flooring materials are joined by sane bonding.

図4に示すように、木質系基材1の周囲に雄実2と雌実3を形成した木質系床材Aを互いにサネ接合しながら、コンクリートスラブやその上に配置した捨て貼り合板等の床下地4上に接着剤5を介して直貼りして、いわゆるフローリングを構築することは知られている。このような木質系床材Aでは、その裏面に、防音・防振性を向上させるために弾性材料からなる緩衝シート6が通常設けられる。   As shown in FIG. 4, a wooden floor material A in which a male fruit 2 and a female fruit 3 are formed around a wooden base material 1 is joined to each other, and a concrete slab, a discarded laminated plywood disposed on the concrete slab, or the like It is known that a so-called flooring is constructed by directly pasting on a floor base 4 via an adhesive 5. In such a wood-based flooring A, a buffer sheet 6 made of an elastic material is usually provided on the back surface thereof in order to improve soundproofing and vibration isolation.

このような木質系床材Aを床下地4上へ敷設するには、床下地4の敷設面に接着剤5を塗布し、塗布した接着剤5が未硬化のうちに、接着剤上を滑らせながら木質系床材Aを移動させて、相互の端部同士をサネ接合する。その移動時に、塗布された接着剤5の一部は、緩衝シート6の端面で次第に盛り上げられて移動し、サネ接合時に、その盛り上がり部が対向する緩衝シート6の端面間に入り込む。そこで硬化した接着剤5aは、歩行時での緩衝シート6の沈み込みを妨害する場合がある。それを防止するために、通常、図示のように、緩衝シート6の端面側を木質系基材1の下側周側面よりも幾分後退させておき、サネ接合時に盛り上がった接着剤5aを緩衝シートの端面間に形成される隙間7に収容することが行われる。   In order to lay such a wood-based flooring A on the floor base 4, the adhesive 5 is applied to the laying surface of the floor base 4, and the applied adhesive 5 is slid on the adhesive while the applied adhesive 5 is uncured. The wooden flooring A is moved while the two ends are joined together. At the time of the movement, a part of the applied adhesive 5 is gradually raised and moved at the end face of the buffer sheet 6, and the raised portion enters between the end faces of the buffer sheet 6 facing each other at the time of joining the steel. Thus, the cured adhesive 5a may interfere with the sinking of the buffer sheet 6 during walking. In order to prevent this, usually, as shown in the figure, the end face side of the cushioning sheet 6 is made to recede somewhat from the lower peripheral side face of the woody base material 1, and the raised adhesive 5a is buffered at the time of joining the steel. It is accommodated in a gap 7 formed between the end faces of the sheet.

上記構成の木質系床材Aを、図4のように床下地4に敷設したフローリングにおいて、床面を人間が歩いたときに、木質材同士が摺接するときに生じるような騒音(床鳴り)が発生する場合がある。通常、木質系床材Aの上を人間が歩行すると、その荷重により緩衝シート6が沈み込み、木質系床材Aはほぼ3〜5mm程度沈降するが、図5に示すように、荷重がサネ接合部近傍上に掛かった場合、矢印Aのような下方に向けての沈降が生じ、それが、雄実2側の上端面と雌実3側の上端面との衝接面では互いに対向する方向のモーメントM1となり、雄実2側の下端面と雌実3側の下端面の側では互いに離間する方向のモーメントM2となる。荷重が解放されると、反動として、上方への浮き上がりが生じ、モーメントM1、M2の向きは逆方向となる。そのような木質系床材Aの動きは、人間に良好な歩行感を与える一方において、サネ接合部での滑り性が低下すると、木質材同士の不規則な摺動が前記した床鳴りの原因となる場合が起こる。   In the flooring in which the wooden flooring A having the above-described structure is laid on the floor base 4 as shown in FIG. 4, noise (sounding of the floor) that occurs when the wooden materials slide on each other when a person walks on the floor surface. May occur. Normally, when a person walks on the wooden flooring A, the buffer sheet 6 sinks due to the load, and the wooden flooring A sinks about 3 to 5 mm. However, as shown in FIG. When hung on the vicinity of the joint, sedimentation occurs downward as indicated by arrow A, which faces each other at the contact surface between the upper end surface on the male fruit 2 side and the upper end surface on the female fruit 3 side. The moment M1 in the direction becomes a moment M2 in a direction away from each other on the lower end surface on the male fruit 2 side and the lower end surface side on the female fruit 3 side. When the load is released, the lift occurs as a reaction and the directions of the moments M1 and M2 are reversed. While such a movement of the wooden floor material A gives a good walking feeling to human beings, when the slipping property at the sunk joint portion decreases, irregular sliding between the wooden materials causes the above-described floor noise. The case that happens.

床鳴り現象が発生するのを防止するために、特許文献1(特開平11−141109号公報)には、木質系床材同士をサネ接合するときに、互いに接することとなる部分に、軟質合成樹脂材料からなる薄膜、植毛シート、軟質合成樹脂の発泡ビーズ等からなる、摺接緩和材を配設するようにした木質系床材が提案されている。   In order to prevent the occurrence of a floor noise phenomenon, Patent Document 1 (Japanese Patent Laid-Open No. 11-141109) describes that a soft synthetic resin is formed in a portion that comes into contact with each other when wood-based floor materials are joined together. There has been proposed a wood-based flooring made of a thin film made of a resin material, a flocking sheet, a foamed bead of a soft synthetic resin, and the like, on which a sliding contact relaxation material is disposed.

また、特許文献2(特開平6−173471号公報)には、床材と下地の間や床材同士の間に空隙が生じ、この部分に荷重を受けて部材がたわんだり擦れ合ったり(摺接したり)したときに生じる不快音である床鳴りの現象を補修する方法として、空隙部にα−シアノアクリルレート系接着剤を充填して、床材と下地を、あるいは床材同士を固定させる方法が提案されている。   Further, in Patent Document 2 (Japanese Patent Laid-Open No. 6-173471), a gap is generated between the flooring and the base or between the flooring, and the member is bent or rubbed by receiving a load in this part (sliding). As a method of repairing the phenomenon of flooring, which is an unpleasant sound that occurs when touching), the space is filled with α-cyanoacrylate adhesive to fix the flooring and the groundwork or between the flooring materials A method has been proposed.

特許文献1に記載のように、サネ接合するときに互いに摺接することとなる部分に摺接緩和材を配設した木質系床材を用いることにより、床鳴りの発生そのものを抑制することができる。しかし、木質系床材のコストが高くなるのを避けられない。また、特定の箇所に集中的に繰り返し荷重がかかるような場合に、その部分で摺接緩和材の損傷が生じ、経時的に床鳴り現象が発生することもある。   As described in Patent Document 1, the use of a wooden floor material in which a sliding contact reducing material is disposed in a portion that comes into sliding contact with each other when the steel joint is joined can suppress the occurrence of floor noise itself. . However, it is inevitable that the cost of the wooden flooring will increase. In addition, when a load is repeatedly applied intensively to a specific location, the sliding contact relaxation material may be damaged at that portion, and a flooring phenomenon may occur over time.

床鳴りが発生したときに、特許文献2に記載のように、空隙部にα−シアノアクリルレート系接着剤を充填して床材同士を固定してしまう方法は、多数個の木質系床材をサネ接合して敷き詰めたときの利点、すなわち、1個1個の木質系床材がサネ接合部で動くことにより歩行感を良好にすること(このことは、木質系床材が裏面に緩衝シートを積層している場合に顕著である)、あるいは、フローリングの補修時などに木質系床材を1個1個に分離できることなどの利点を失うこととなり、好ましくない。   When floor squealing occurs, as described in Patent Document 2, a method of filling the gaps with α-cyanoacrylate adhesives to fix the flooring materials is a large number of wooden flooring materials. The advantage of laying and joining the sashes, that is, to improve the walking feeling by moving each wooden flooring at the sunk joint (this means that the wooden flooring is buffered on the back side) This is remarkable when the sheets are laminated), or the advantage that the wooden flooring can be separated one by one when repairing the flooring is not preferable.

それを解消するために、床鳴りの発生している領域でのサネ接合部に潤滑剤を流し込んで滑りやすくすることにより、床鳴り現象を補修することが行われる。従来、潤滑剤としては、常温で液体である水溶性樹脂(例えば低分子のポリプロピレングリコールなど)が用いられ、それを溶媒(例えば、水)に溶かして希釈溶液とし、その希釈溶液をサネ接合部の上部から注入するようにしている。
特開平11−141109号公報 特開平06−173471号公報
In order to solve this problem, the floor noise phenomenon is repaired by pouring a lubricant into the steel joint in the area where the floor noise occurs to make it slippery. Conventionally, a water-soluble resin that is liquid at room temperature (for example, low-molecular-weight polypropylene glycol) is used as a lubricant, and this is dissolved in a solvent (for example, water) to form a diluted solution. Inject from above.
JP 11-141109 A Japanese Patent Laid-Open No. 06-173471

上記した潤滑剤の希釈溶液をサネ接合部に流し込む方法の場合、補修現場では、流し込んだ後に上からの踏み込みを行い、擦れ(摺接)による軋み音が出ないことを確認して、補修作業の終了としているが、作業終了後(例えば、1日程度経過した後)に、再び床鳴り現象が発生することがある。   In the case of the above-mentioned method of pouring the diluted solution of the lubricant into the joint of the steel, at the repair site, after the pouring, step in from the top and confirm that there is no squeaking noise due to rubbing (sliding contact), and repair work However, the flooring phenomenon may occur again after the work is finished (for example, after about one day has passed).

この理由は、溶媒で希釈した溶液の場合、水のような溶媒が付与されたことにより摩擦状態が変わって一時的に床鳴り現象が収まる場合があり、溶媒が乾燥した後、潤滑剤の供給量が不十分であったり、潤滑剤が偏在しているような場合に、床鳴り現象が再発するためである。そのために、これまでの補修方法では、床鳴りの再発がないことを確認する必要から作業終了までに長日数を要し、また、経過を見て、後日、補修作業を再開するなどの手間が必要になっている。   The reason for this is that in the case of a solution diluted with a solvent, the frictional state may change due to the application of a solvent such as water, and the floor noise phenomenon may temporarily disappear. This is because when the amount is insufficient or the lubricant is unevenly distributed, the floor squealing phenomenon recurs. For this reason, the conventional repair methods require a long period of time from the need to confirm that there is no recurrence of floor squeezing to the end of the work. It is necessary.

本発明は、上記の事情に鑑みてなされたものであり、補修作業の直後に、床鳴りが収まったかどうかを確実に確認することができるようにし、それにより作業を大きく効率化することを可能とする改良された床鳴り現象を補修する方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and immediately after the repair work, it is possible to surely check whether or not the floor noise has settled, thereby making it possible to greatly increase the work efficiency. An object of the present invention is to provide a method for repairing an improved floor noise phenomenon.

本発明は、木質系床材をサネ接合して敷き詰めた床面で床鳴りが発生するのを補修する方法であって、常温で固体である潤滑性を持つ樹脂を熱で溶融させてサネ接合部の隙間に流し込むことを特徴とする。   The present invention is a method for repairing the occurrence of floor squeaking on a floor surface that has been laid with selenium-bonded wooden flooring, and sap-joining is performed by melting a resin having lubricity that is solid at room temperature with heat. It is characterized by pouring into the gap between the parts.

上記の方法では、常温で固体である樹脂を熱で溶融してサネ接合部の隙間に流し込むようにしており、水のような溶媒をまったく用いない。そのために、放熱後に固体化した樹脂が潤滑剤として適正に機能しているかどうか、すなわち、床鳴り現象の補修が完了したかどうかを、短時間で確認することができる。また、最初の流し込みでは補修が不十分であったことも短時間で知ることができるので、追加の樹脂を再度流し込むなどの措置をその場でとることが可能となり、その面でも作業は効率化する。   In the above method, a resin that is solid at room temperature is melted by heat and poured into a gap in the sunk joint, and a solvent such as water is not used at all. Therefore, it can be confirmed in a short time whether the resin solidified after heat radiation functions properly as a lubricant, that is, whether the repair of the floor noise phenomenon is completed. In addition, since it is possible to know in a short time that the repair was insufficient at the first pouring, it is possible to take measures such as pouring additional resin again on the spot, and the work is also efficient in that respect. To do.

また、潤滑性の持つ樹脂を水などに溶解させたり、エマルジョンにする場合、流動性を高めるために樹脂配合比率を下げる(水分を増やす)、分子量を下げるなどの配慮が必要であり、結果として床鳴りに対する効果は若干低減してしまうが、熱溶融して注入(流し込む)場合は、高い分子量の樹脂を用いることができ、かつ樹脂配合率も100%(水のような溶媒を有しない状態)であり、床鳴り防止効果も向上する。さらに、樹脂の量を増やすことによって、床鳴り防止効果がより長期間にわたって継続される利点もある。   In addition, when a resin with lubricity is dissolved in water or an emulsion, considerations such as lowering the resin compounding ratio (increasing moisture) and lowering the molecular weight are necessary to improve fluidity. Although the effect on floor squealing is slightly reduced, a resin with a high molecular weight can be used when it is melted and poured (poured), and the resin compounding rate is also 100% (no solvent such as water) ) And the effect of preventing floor noise is improved. Further, by increasing the amount of resin, there is an advantage that the effect of preventing floor noise is continued for a longer period of time.

樹脂を熱溶融する手段は任意であり、流し込もうとするサネ接合部の上部に固体状の樹脂を置き、電気ごてなどで熱を加えるようにしてもよい。熱が加わることで樹脂は次第に流動性をおび、サネ接合部の上方の隙間からサネ接合部に形成される隙間に流れ込んでいく。従来知られたホットメルトガンなどを用いることもできる。   The means for heat-melting the resin is arbitrary, and a solid resin may be placed on the upper part of the steel joint to be poured, and heat may be applied with an electric iron or the like. When heat is applied, the resin gradually becomes fluid and flows into the gap formed in the sane joint from the gap above the sunk joint. A conventionally known hot melt gun can also be used.

常温で固体である潤滑性を持つ樹脂としては、ポリエチレングリコールやポリプロピレングリコールなどを挙げることができる。中でも、水可溶性であり余分にあふれた分を濡れ雑巾で容易に拭き取ることができること、床材美装用にワックスを塗布する場合にもワックスの密着性を阻害しないこと、などの理由からポリエチレングリコールは好適であり、分子量2000以上のポリエチレングリコールは特に好適である。   Examples of the resin having lubricity that is solid at room temperature include polyethylene glycol and polypropylene glycol. Among them, polyethylene glycol is water-soluble and can be easily wiped off with a wet rag, and it does not hinder the adhesion of wax even when applying wax for flooring beautification. Polyethylene glycol having a molecular weight of 2000 or more is particularly preferable.

本発明において、対象となる床面は、サネ接合部を持つ木質系床材が敷き詰められている床面のすべてである。温水シートや温水パイプを床下地に配置し、その上に木質系床材を敷き詰めて構成される温水床暖房構造の床面に対しても、あるいは電気式の床暖房構造の床面に対しても、水のような溶媒を用いないことから、支障なく本発明の方法を実施することができる。また、補修方法として説明したが、床鳴りが生じる前に、予防的措置として、本発明のように、常温で固体である潤滑性を持つ樹脂を熱で溶融させてサネ接合部の隙間に流し込むこともできる。   In the present invention, the target floor surfaces are all floor surfaces on which wood-based floor materials having sane joints are spread. A hot water sheet or hot water pipe is placed on the floor, and a wooden flooring is laid on top of the floor. However, since a solvent such as water is not used, the method of the present invention can be carried out without hindrance. Although described as a repair method, before flooring occurs, as a precautionary measure, as in the present invention, a resin having a lubricity that is solid at room temperature is melted by heat and poured into the gap of the sunk joint portion. You can also.

本発明によれば、木質系床材を敷き詰めたフローリングにおいて、床鳴り現象が生じた場合の補修作業を迅速かつ効率的に行うことができる。   ADVANTAGE OF THE INVENTION According to this invention, the repair operation | work when a floor squealing phenomenon arises can be performed rapidly and efficiently in the flooring which spread | laid the wooden system flooring.

以下、本発明を図面を参照しながら説明する。図1は木質系床材の一例を示しており、図2はそれを床下地上に敷き詰めた形成されたフローリングを示している。図3は本発明による補修方法を工程分けして説明する図である。   The present invention will be described below with reference to the drawings. FIG. 1 shows an example of a wooden flooring, and FIG. 2 shows a flooring formed by laying it on a floor base. FIG. 3 is a diagram illustrating the repair method according to the present invention divided into steps.

図1に示す木質系床材Aは、長尺の単位材20を雁行状に組み付けたものであり、図1bの断面に示すように、各単位材20は木質系基材1と表面化粧層22とを備え、木質系基材1の周囲には雄実2および雌実3が形成されていて、相互にサネ接合している。そして、各単位材20は緩衝シート6の上に一体に組み付けられて、一枚の木質系床材Aとなっている。このような木質系床材Aがサネ接合により所要枚数だけ床下地上に敷き詰められて、図2に示すようなフローリングとされる。   The wooden flooring A shown in FIG. 1 is obtained by assembling long unit materials 20 in a laminar manner. As shown in the cross section of FIG. 1b, each unit material 20 includes a wooden base material 1 and a surface decorative layer. 22, a male fruit 2 and a female fruit 3 are formed around the woody base material 1 and are joined to each other. And each unit material 20 is assembled | attached integrally on the buffer sheet 6, and becomes the sheet | seat type | system | group flooring material A of 1 sheet. Such a wood-based flooring material A is laid down on the floor base by the required number of pieces by sunk joining, and the flooring as shown in FIG. 2 is obtained.

このようにサネ接合により木質系床材A同士が(また長尺の単位材20同士が)接合されているフローリングでは、床面を人が歩くときに床鳴り現象が一部に起き易いことは、図4および図5に基づき先に説明した。そこで、図2のPの領域で床鳴りが起こっていると想定し、それを本発明の方法により補修することとする。   In the flooring in which the wooden floor materials A (and the long unit materials 20) are joined by the sunk joining in this way, the floor squeaking phenomenon is likely to occur in part when a person walks on the floor surface. 4 and FIG. 5 described above. Therefore, it is assumed that floor noise has occurred in the region P in FIG. 2 and is repaired by the method of the present invention.

図3a,bは、図2の領域Pにおけるサネ接合部の1つを断面で示している。なお、図3において、図4および図5で説明したと同じ部材には同じ符号を付している。また、図をわかりやすくするために接着剤5、5aは省略している。最初に、補修しようとするサネ接合部の上部に、常温で固体である潤滑性を持つ樹脂として、分子量2000〜4000程度のポリエチレングリコール30を置く。その上から、100℃程度の熱した電気ごて31を置き、ポリエチレングリコール30を熱して徐々に溶融する。   3a and 3b show in cross section one of the sunk joints in the region P of FIG. In FIG. 3, the same members as those described in FIGS. 4 and 5 are denoted by the same reference numerals. Further, the adhesives 5 and 5a are omitted for easy understanding of the drawing. First, polyethylene glycol 30 having a molecular weight of about 2000 to 4000 is placed as a resin having a lubricity that is solid at room temperature, on the upper part of the tan joint to be repaired. Then, an electric iron 31 heated to about 100 ° C. is placed, and the polyethylene glycol 30 is heated and gradually melted.

溶融したポリエチレングリコール30は次第にサネ接合部の間の隙間32に流れ込んでいき、そこで放熱して固化し、ポリエチレングリコール30の潤滑膜33を形成する。それにより、サネ接合部で木質系基材1同士が擦れあうことにより生じる床鳴り現象は確実に解消できる。また、溶融したポリエチレングリコールが固化するまでの時間はきわめて短い。そのために、溶融作業の終了後、直ちに、作業者は床面を踏み込みサネ接合部を上下動させて、床鳴り現象が解消したかどうかを確認することができる。一回の流し込みで十分な補修が得られなかった場合には、再び固体状のポリエチレングリコール30を置き、同様に加熱して流し込めばよい。   The melted polyethylene glycol 30 gradually flows into the gaps 32 between the tan joints, where it dissipates heat and solidifies to form a lubricating film 33 of the polyethylene glycol 30. Thereby, the squealing phenomenon that occurs when the wooden base materials 1 rub against each other at the sunk joint can be surely eliminated. Moreover, the time until the molten polyethylene glycol is solidified is extremely short. For this reason, immediately after the completion of the melting operation, the operator can step on the floor surface and move the sunk joint part up and down to confirm whether or not the floor noise phenomenon has been resolved. When sufficient repair is not obtained by one casting, the solid polyethylene glycol 30 is placed again, and heated in the same manner.

上記のように、流し込み作業の終了直後に補修作業が完了したかどうかを確認することができるので、作業期間は大幅に短縮する。図3bに示すように、補修完了後に床面上に余分なポリエチレングリコール30aが残っている場合にも、ポリエチレングリコール30は水溶性であることから、濡れ雑巾で拭くことにより容易に取り除くことができる。また、床材美装用にワックスを塗布する場合にも、ポリエチレングリコール30はワックスの密着性を阻害しないので、ワックスの塗布作業も円滑に行うことができる。   As described above, since it can be confirmed whether or not the repair work is completed immediately after the pouring work is completed, the work period is greatly shortened. As shown in FIG. 3b, even when excess polyethylene glycol 30a remains on the floor after the repair is completed, since polyethylene glycol 30 is water-soluble, it can be easily removed by wiping with a wet cloth. . Also, when applying wax for bedding for flooring, polyethylene glycol 30 does not hinder the adhesion of the wax, so that the operation of applying the wax can be performed smoothly.

図1は木質系床材の一例を示す平面図、図1bは図1aでのb−b線に沿う断面図。FIG. 1 is a plan view showing an example of a wooden flooring, and FIG. 1b is a cross-sectional view taken along the line bb in FIG. 1a. 図1に示す木質系床材を床下地上に敷き詰めた形成されたフローリングを示す図。The figure which shows the flooring formed by laying the wood type flooring material shown in FIG. 1 on the floor foundation. 本発明による補修方法を工程分けして説明する図。The figure explaining the repair method by this invention divided into processes. 木質系床材のサネ接合部を説明する図。The figure explaining the sane junction part of a wood type flooring. 木質系床材のサネ接合部で床鳴り現象が生じる理由を説明するための図。The figure for demonstrating the reason a floor squeal phenomenon arises in the sunk junction part of a wooden type flooring.

符号の説明Explanation of symbols

A…木質系床材、20…長尺の単位材、1…木質系基材、22…表面化粧層、6…緩衝シート、30…分子量2000〜4000程度のポリエチレングリコール、31…電気ごて、32…サネ接合部の間の隙間、33…ポリエチレングリコールの潤滑膜   A ... wood-based flooring, 20 ... long unit material, 1 ... wood-based substrate, 22 ... surface decorative layer, 6 ... buffer sheet, 30 ... polyethylene glycol having a molecular weight of about 2000 to 4000, 31 ... electric iron, 32 ... Gap between the steel joints, 33 ... Lube film of polyethylene glycol

Claims (2)

木質系床材をサネ接合して敷き詰めた床面で床鳴りが発生するのを補修する方法であって、常温で固体である潤滑性を持つ樹脂を熱で溶融させてサネ接合部の隙間に流し込むことを特徴とする床鳴り現象を補修する方法。   This is a method for repairing the occurrence of floor squeaking on floors that have been laid with sanity bonding of wooden flooring material. Resin that has a lubricity that is solid at room temperature is melted by heat to create gaps in the sunk joints. A method of repairing the phenomenon of flooring, which is characterized by pouring. 常温で固体である潤滑性を持つ樹脂が分子量2000以上のポリエチレングリコールであることを特徴とする請求項1に記載の床鳴り現象を補修する方法。   2. The method for repairing a floor noise phenomenon according to claim 1, wherein the resin having lubricity which is solid at room temperature is polyethylene glycol having a molecular weight of 2000 or more.
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