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JP4239883B2 - Dummy plug for waterproof connector - Google Patents
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JP4239883B2 - Dummy plug for waterproof connector - Google Patents

Dummy plug for waterproof connector Download PDF

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JP4239883B2
JP4239883B2 JP2004109832A JP2004109832A JP4239883B2 JP 4239883 B2 JP4239883 B2 JP 4239883B2 JP 2004109832 A JP2004109832 A JP 2004109832A JP 2004109832 A JP2004109832 A JP 2004109832A JP 4239883 B2 JP4239883 B2 JP 4239883B2
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Prior art keywords
cavity
lips
dummy plug
plug
dummy
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JP2005294147A (en
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豊 小林
治 川瀬
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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Description

本発明は、個室防水形式の防水コネクタに用いるダミー栓に関する。   The present invention relates to a dummy stopper used for a waterproof connector of a waterproof type of a single room.

個室防水形式の防水コネクタでは、電線の端末に端子金具とともにゴム栓が固着され、端子金具をハウジングに形成されたキャビティに収容することに伴い、ゴム栓をキャビティの入口に嵌着することでシールを取る。一方、キャビティのうちには端子金具が収容されないキャビティもあり、このようなキャビティについては、別途準備されたゴム製のダミー栓を嵌着してシールを取るようになっている。この種のダミー栓は一般に、キャビティへの挿入力、保持力(キャビティからの抜け難さ)、さらには成形時の型抜き等を勘案して、栓本体の外周面に波形断面をなす3条の環形のリップが形成された形状となっている。   In the waterproof connector of the single room waterproof type, the rubber plug is fixed to the terminal of the electric wire together with the terminal fitting, and the rubber plug is fitted into the cavity entrance to seal the terminal fitting in the cavity formed in the housing. I take the. On the other hand, some cavities do not contain terminal fittings, and such cavities are fitted with rubber dummy plugs that are separately prepared for sealing. In general, this type of dummy plug has three corrugated cross-sections on the outer peripheral surface of the plug body in consideration of insertion force into the cavity, holding force (difficult to pull out from the cavity), and die removal during molding. The ring-shaped lip is formed.

ところでこのようなダミー栓を適用した場合、例えば雌雄のコネクタを嵌合するに当たって両コネクタ間の密閉空間が圧縮されたり、あるいは使用中では密閉空間内の空気が熱膨張することに伴って内部圧力が上昇し、保持力に抗してダミー栓がキャビティから外れるおそれがあった。そのため従来では、特許文献1に記載されているように、ダミー栓内に、ダミー栓を拡径変形するように助勢する補助ばね部材を埋設し、保持力を高めたものが提案されている。
特許第3180026号公報
By the way, when such a dummy plug is applied, for example, when the male and female connectors are fitted, the sealed space between the two connectors is compressed, or the internal pressure is increased due to the thermal expansion of the air in the sealed space during use. As a result, the dummy plug could come off the cavity against the holding force. Therefore, conventionally, as described in Patent Document 1, an auxiliary spring member that assists the diameter of the dummy plug to expand and deform in the dummy plug has been proposed to increase the holding force.
Japanese Patent No. 3180026

しかるに上記従来のものでは、ダミー栓と補助ばね部材との2部品が必要であることから、コストが高くつくという問題があった。
本発明は上記のような事情に基づいて完成されたものであって、その目的は、保持力を高めしかも安価に製造可能なダミー栓を提供するところにある。
However, the above-described conventional device has a problem in that the cost is high because two parts of the dummy plug and the auxiliary spring member are required.
The present invention has been completed based on the above circumstances, and an object of the present invention is to provide a dummy stopper that can be manufactured at a low cost while increasing its holding power.

上記の目的を達成するための手段として、請求項1の発明は、防水コネクタのハウジングに形成されたキャビティのうちの端子金具が収容されないキャビティ内に挿入されて、そのキャビティを水密にシールするために用いる弾性材料からなるダミー栓であって、栓本体の外周面には、幅広の平面状をなす頂面を有する突条が形成され、この頂面における幅方向の中央部に、底が鋭角をなす溝が切られることで、前記溝を挟んだ両側に一対のリップが対称に形成され、前記一対のリップの側面のうち、対向する側面が急勾配の切り立った面に形成され、反対側の側面が緩やかな傾斜面に形成され、さらに、前記一対のリップは、前記栓本体の軸線方向の中央部に形成され、前記栓本体の軸線方向の両側部には、頂上の両側が緩傾斜となった別のリップが形成されているところに特徴を有する。 As a means for achieving the above object, the invention of claim 1 is to insert a terminal fitting in a cavity formed in a housing of a waterproof connector into a cavity in which the terminal fitting is not accommodated to seal the cavity in a watertight manner. A dummy plug made of an elastic material is used, and a protrusion having a wide flat top surface is formed on the outer peripheral surface of the plug body, and the bottom has an acute angle at the center in the width direction of the top surface. The pair of lips are formed symmetrically on both sides of the groove, and the opposite side surfaces of the pair of lip surfaces are formed as steep and steep surfaces. Further, the pair of lips are formed at the central portion in the axial direction of the plug body, and both sides of the top are gently inclined at both sides in the axial direction of the plug body. Another Having characterized in that the lip is formed.

<請求項1の発明>
ダミー栓がキャビティ内に挿入された場合に、リップの頂面における切り立った面側の端縁によって、いわゆるエッジが形成された状態となる。そのため内圧が上昇した場合には、リップのエッジがキャビティの内周面に引っ掛かるように機能して、ダミー栓がキャビティの外に抜け出ることが防止され、すなわち保持力が高められる。しかも、ダミー栓自体の形状を変えるだけで補助部材は不要であるから、安価に製造することができる。また、ダミー栓はキャビティ内に前後いずれの向きで挿入されても、いずれか一方のエッジが利いて抜け止めを図ることができる。ダミー栓の向きを気にすることなく挿入作業ができ、作業性に優れたものとなる。さらに、突条の幅広の頂面に鋭角の溝を入れるといった簡素な形状により、溝を挟んだ両側に、切り立った面、すなわちエッジを対向させた状態で一対のリップが対称姿勢で形成される。
<Invention of Claim 1>
When the dummy plug is inserted into the cavity, a so-called edge is formed by the edge of the lip top surface on the side of the surface that stands up. Therefore, when the internal pressure increases, the edge of the lip functions to be caught on the inner peripheral surface of the cavity, and the dummy plug is prevented from coming out of the cavity, that is, the holding force is increased. In addition, since the auxiliary member is not required only by changing the shape of the dummy plug itself, it can be manufactured at low cost. Further, even if the dummy plug is inserted into the cavity in any of the front and rear directions, either one of the edges can be used to prevent the dummy plug from coming off. The insertion work can be performed without worrying about the direction of the dummy plug, and the workability is excellent. Furthermore, with a simple shape such as inserting an acute-angle groove on the wide top surface of the ridge, a pair of lips are formed in a symmetrical posture on both sides of the groove with the splayed surfaces, ie, the edges facing each other. .

<実施形態>
以下、本発明の一実施形態を図1ないし図3によって説明する。
図1において、コネクタハウジング10には、端子金具(図示せず)が挿入される複数のキャビティ11が形成されており、各キャビティ11の入口12は断面円形に形成されているとともに、入口12の口縁には、面取りされて誘い込み面13が形成されている。
上記のキャビティ11のうちの端子金具が挿入されないキャビティ11の入口12には、ダミー栓20が挿入されるようになっている。
<Embodiment>
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
In FIG. 1, the connector housing 10 is formed with a plurality of cavities 11 into which terminal fittings (not shown) are inserted, and the inlets 12 of the cavities 11 are formed in a circular cross section. At the mouth edge, a lead-in surface 13 is formed by chamfering.
A dummy plug 20 is inserted into the inlet 12 of the cavity 11 into which the terminal fitting is not inserted.

このダミー栓20は、含油シリコン等のゴム材を素材とし、成形型内での射出成形によって形成されている。このダミー栓20は大まかには、栓本体21の外周面に環形のリップ24,30が形成された形状であり、軸線方向における対称形状となっている。
詳細には、栓本体21は、軸線方向の中央部の広範囲にわたって大径部22を備えた段付きの円柱形に形成されており、この栓本体21の大径部22の外周面における軸線方向の中央部と両端部とに、それぞれリップ24,30が間隔を開けて形成されている。各リップ24,30の位置の外径寸法Dは、上記したキャビティ11の入口12の内径寸法dより所定寸法大きく設定されている。
The dummy plug 20 is made of a rubber material such as oil-impregnated silicon and is formed by injection molding in a mold. The dummy plug 20 is roughly formed in a shape in which ring-shaped lips 24 and 30 are formed on the outer peripheral surface of the plug main body 21, and has a symmetrical shape in the axial direction.
Specifically, the plug body 21 is formed in a stepped cylindrical shape having a large-diameter portion 22 over a wide range in the central portion in the axial direction, and the axial direction on the outer peripheral surface of the large-diameter portion 22 of the plug body 21. Lips 24 and 30 are formed at intervals in the central portion and both end portions, respectively. The outer diameter D at the position of each lip 24, 30 is set larger than the inner diameter d of the inlet 12 of the cavity 11 described above.

両端のリップ24は、頂上の両側が緩斜面25となった、いわゆるなだらかな山形断面に形成されている。
一方、中央部では、元々は、幅広の平面状をなす頂面27Aと、両側に緩斜面27Bとを有する突条27が形成されており、この突条27の頂面27Aにおける幅方向の中央部に、底が鋭角をなす溝28が切られることにより、溝28を挟んだ両側に一対の掛止リップ30(本発明のリップに相当)が形成されている。なお、溝28の底には丸みが付けられている。
The lips 24 at both ends are formed in a so-called gentle chevron cross section in which both sides of the top are gentle slopes 25.
On the other hand, a ridge 27 having a wide flat top surface 27A and gentle slopes 27B on both sides is originally formed in the central portion, and the width direction center of the ridge 27 on the top surface 27A is formed. A pair of latching lips 30 (corresponding to the lip of the present invention) are formed on both sides of the groove 28 by cutting the groove 28 having an acute angle at the bottom. The bottom of the groove 28 is rounded.

上記により両掛止リップ30は、その頂面31が所定幅にわたり自然状態において平面状をなすように形成されるとともに、対向した側面が急勾配の切り立った面32に、反対側の側面が緩やか傾斜面33に形成されている。
なお、このダミー栓20の成形型におけるパーティングラインPLは、図2(B)に示すように、一端側のリップ24と、その隣の掛止リップ30との間の谷の部分35に設定されている。
As described above, the both latching lips 30 are formed so that the top surface 31 is flat in a natural state over a predetermined width, and the opposite side surface is gently steep and the opposite side surface is moderate. It is formed on the inclined surface 33.
The parting line PL in the mold of the dummy plug 20 is set at a valley portion 35 between the lip 24 on one end side and the hooking lip 30 adjacent thereto as shown in FIG. 2 (B). Has been.

上記のような構造になるダミー栓20が、図1の矢線に示すように、対応するキャビティ11の入口12に挿入される。ダミー栓20は、各リップ24,30の頂上部分を弾縮しつつ挿入される。ダミー栓20には基本的には4条のリップ24,30が形成されているのであるから、キャビティ11の入口12の内周面との摺接面積はそれほど大きくはなく、したがって比較的小さい力でも挿入できる。   The dummy plug 20 having the above structure is inserted into the inlet 12 of the corresponding cavity 11 as indicated by the arrow in FIG. The dummy plug 20 is inserted while the top portions of the lips 24 and 30 are compressed. Since the dummy plug 20 is basically formed with four lips 24 and 30, the sliding contact area with the inner peripheral surface of the inlet 12 of the cavity 11 is not so large, and therefore a relatively small force. But you can insert it.

図3に示すように、ダミー栓20がキャビティ11の入口12内に正規に挿入されると、両端のリップ24では、尖った頂上が弾発力によりキャビティ11の入口12の内周面に対して全周にわたって食い込むように密着し、シールが取られ、また摩擦抵抗により移動を規制する、いわゆる保持力が得られる。
一方、掛止リップ30では、平面状の頂面31が、同じく弾発力によりキャビティ11の入口12の内周面に対して全周にわたって密着し、シールが取られる。それとともに、頂面31における切り立った面32側の端縁によって、いわゆるエッジ40が形成された状態となる。
そのため、図3の白抜きの矢線に示すように、内圧が上昇した場合には、両端のリップ24による摩擦抵抗に加え、特に奥側(同図の右側)の掛止リップ30のエッジ40がキャビティ11の入口12の内周面に引っ掛かるように機能し、ダミー栓20がキャビティ11の外に抜け出ることが防止される。
As shown in FIG. 3, when the dummy plug 20 is properly inserted into the inlet 12 of the cavity 11, the sharp tops of the lips 24 at both ends are elastically applied to the inner peripheral surface of the inlet 12 of the cavity 11. Thus, a so-called holding force is obtained in which the entire surface is in close contact with each other so that the seal is taken and the movement is restricted by frictional resistance.
On the other hand, in the latching lip 30, the flat top surface 31 is in close contact with the inner peripheral surface of the inlet 12 of the cavity 11 by the elastic force, and the seal is taken. At the same time, a so-called edge 40 is formed by the edge of the top face 31 on the side of the face 32 that stands up.
Therefore, as shown by the white arrow in FIG. 3, when the internal pressure increases, in addition to the frictional resistance by the lips 24 at both ends, in particular, the edge 40 of the latching lip 30 on the back side (right side in the figure). Functions to be caught on the inner peripheral surface of the inlet 12 of the cavity 11, and the dummy plug 20 is prevented from coming out of the cavity 11.

このように本実施形態のダミー栓20によれば、キャビティ11の入口12の内周面に引っ掛かるエッジ40を備えた掛止リップ30を設けた構造としたから、キャビティ11内への挿入力の増加は最小限に抑えながらも、ダミー栓20がキャビティ11の外に抜け出ることが強固に阻止され、すなわち高い保持力を得ることができる。しかも、ダミー栓20自体の形状を変えるだけで補助部材は不要であるから、安価に製造することができる。   As described above, according to the dummy plug 20 of the present embodiment, since the latching lip 30 having the edge 40 that is hooked on the inner peripheral surface of the inlet 12 of the cavity 11 is provided, the insertion force into the cavity 11 is reduced. While the increase is minimized, the dummy plug 20 is firmly prevented from coming out of the cavity 11, that is, a high holding force can be obtained. In addition, since the auxiliary member is not required only by changing the shape of the dummy plug 20 itself, it can be manufactured at low cost.

掛止リップ30は、向きが前後逆、すなわちエッジ40が利く方が前後逆となった一対が設けられているから、ダミー栓20をキャビティ11の入口12に挿入する場合に前後の向きをいちいち気にする必要がなく、ダミー栓20の挿入作業を能率良く行うことができる。また、この一対の掛止リップ30は、元々は幅広の平面状をなす頂面27Aを有する突条27に対して鋭角の溝28を入れるといった簡素な形状によって形成でき、成形型の形状等を簡単に留めることが可能となる。   Since the latch lip 30 is provided with a pair whose directions are reversed in the front, that is, when the edge 40 is dominant, when the dummy plug 20 is inserted into the inlet 12 of the cavity 11, the direction of the front and back is determined one by one. There is no need to worry about, and the dummy plug 20 can be inserted efficiently. Further, the pair of latching lips 30 can be formed by a simple shape in which an acute groove 28 is inserted into the protrusion 27 having the top surface 27A that originally has a wide flat shape. It can be easily retained.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく要旨を逸脱しない範囲内で種々変更して実施することができる
<Other embodiments>
The present invention is not intended to be limited to the embodiments described above with reference to the drawings, but can be implemented in various modifications without departing from the gist.

本発明の一実施形態のダミー栓をキャビティに挿入する前の一部切欠側面図The partially cutaway side view before inserting the dummy stopper of one Embodiment of this invention in a cavity (A)はダミー栓の正面図、(B)はその一部切欠側面図(A) is a front view of the dummy plug, and (B) is a partially cutaway side view thereof. ダミー栓がキャビティ内に挿入された状態の一部切欠側面図Partially cutaway side view with dummy plug inserted into cavity

符号の説明Explanation of symbols

10…コネクタハウジング
11…キャビティ
12…入口
20…ダミー栓
21…栓本体
24…リップ
27…突条
27A…(突条27の)頂面
28…溝
30…掛止リップ(リップ)
31…(掛止リップ30)頂面
32…切り立った面
40…エッジ
DESCRIPTION OF SYMBOLS 10 ... Connector housing 11 ... Cavity 12 ... Inlet 20 ... Dummy plug 21 ... Plug main body 24 ... Lip 27 ... Projection 27A ... Top surface (of projection 27) 28 ... Groove 30 ... Hanging lip (lip)
31 ... (Hanging lip 30) top surface 32 ... Standing surface 40 ... Edge

Claims (1)

防水コネクタのハウジングに形成されたキャビティのうちの端子金具が収容されないキャビティ内に挿入されて、そのキャビティを水密にシールするために用いる弾性材料からなるダミー栓であって、
栓本体の外周面には、幅広の平面状をなす頂面を有する突条が形成され、この頂面における幅方向の中央部に、底が鋭角をなす溝が切られることで、前記溝を挟んだ両側に一対のリップが対称に形成され、前記一対のリップの側面のうち、対向する側面が急勾配の切り立った面に形成され、反対側の側面が緩やかな傾斜面に形成され、さらに、前記一対のリップは、前記栓本体の軸線方向の中央部に形成され、前記栓本体の軸線方向の両側部には、頂上の両側が緩傾斜となった別のリップが形成されていることを特徴とする防水コネクタ用ダミー栓。
A dummy plug made of an elastic material that is inserted into a cavity in which a terminal fitting is not accommodated among the cavities formed in the housing of the waterproof connector and is used for watertight sealing the cavity,
A protrusion having a wide flat top surface is formed on the outer peripheral surface of the stopper main body, and a groove having an acute angle at the bottom is cut at a central portion in the width direction on the top surface. are formed in a pair of lips is symmetrical on both sides, one side of said pair of lips, opposite sides is formed on the steep faces of the steep, the opposite side is formed on the gently inclined surface, further The pair of lips are formed in the axial center portion of the plug body, and both lips in the axial direction of the plug body are formed with other lips that have gentle slopes on both sides of the top . Dummy plug for waterproof connector.
JP2004109832A 2004-04-02 2004-04-02 Dummy plug for waterproof connector Expired - Fee Related JP4239883B2 (en)

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JP2005294147A JP2005294147A (en) 2005-10-20
JP4239883B2 true JP4239883B2 (en) 2009-03-18

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JP7634342B2 (en) * 2020-01-10 2025-02-21 川崎重工業株式会社 Airtight terminal and tank valve device equipped with same

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