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JP4240176B2 - Multiple torsional fatigue testing machine - Google Patents
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JP4240176B2 - Multiple torsional fatigue testing machine - Google Patents

Multiple torsional fatigue testing machine Download PDF

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JP4240176B2
JP4240176B2 JP20117799A JP20117799A JP4240176B2 JP 4240176 B2 JP4240176 B2 JP 4240176B2 JP 20117799 A JP20117799 A JP 20117799A JP 20117799 A JP20117799 A JP 20117799A JP 4240176 B2 JP4240176 B2 JP 4240176B2
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torque
specimen
reaction force
load
holder
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JP2001027593A (en
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公利 北村
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Shimadzu Corp
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Shimadzu Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、各種部品や材料のねじり耐久試験を行うためのねじり疲労試験機に関し、更に詳しくは、1回の試験により複数個の供試体のねじり疲労試験を行うことのできる多連ねじり疲労試験機に関する。
【0002】
【従来の技術】
各種部品や材料のねじり耐久性の調査を行う試験機として、従来、負荷フレーム上に、回動自在の保持具とその保持具に対してねじりトルクを付与するトルクアクチュエータとを有するトルク負荷部と、そのトルク負荷部の保持具に対向して負荷フレーム上に回動不能に設けられた保持具を有する反力部とを設け、供試体の両端部をそれぞれトルク負荷部および反力部の保持具に取り付けた状態でトルクアクチュエータを駆動することによって、供試体にねじりトルクを繰り返し負荷するようにしたねじり疲労試験機が知られている。
【0003】
この種の試験機では、一般に、供試体に作用するトルクはトルク検出器によって検出され、その検出値によりトルクアクチュエータをフィードバック制御することによって、供試体に正確な繰り返しトルクが作用するように制御され、供試体が破壊に至るまでのサイクル数や、所定サイクルのねじりトルクが作用する前後の剛性の変化等が調査される。
【0004】
【発明が解決しようとする課題】
ところで、以上のような従来のねじり疲労試験機においては、トルク負荷部と反力部の保持具間に1つの供試体を取り付けて試験を行うため、1回の試験によって1体の供試体の試験しかできず、同一条件で多数のサンプルデータを採取する必要のある場合には、多くの時間と労力を要するという問題がある。ここで、このような問題を解決すべく、ねじりトルクの繰り返し周波数を高くして、試験時間を短縮することが考えられるが、この場合、発熱や共振等、試験速度や周波数に起因する悪影響が発生する可能性があり、供試体の種類によっては限界がある。また、トルクアクチュエータの制御を電気油圧式サーボ機構によって制御するタイプのねじり疲労試験機では、制御系の周波数応答特性に依存するエネルギロスが生じてしまう。
【0005】
本発明はこのような実情に鑑みてなされたもので、1度の試験により複数個の供試体のねじり疲労試験が可能で、ねじり疲労試験の能率を向上させることができ、しかも、従来のねじり疲労試験機を複数台設置する場合に比して設置スペースの削減およびコストの低減を達成することのできる多連ねじり疲労試験機の提供を目的としている。
【0006】
【課題を解決するための手段】
上記の目的を達成するため、本発明の多連ねじり疲労試験機は、負荷フレーム上に回動自在に支持されて供試体の一端部を保持する回動側保持具と、その回動側保持具に対してねじりトルクを加える油圧駆動式のトルクアクチュエータを有するトルク負荷部と、上記回動側保持具に対向して負荷フレーム上に回動不能に設けられた固定側保持具を有する反力部と、その反力部に設けられ、上記両保持具間に両端が保持された供試体に作用するトルクを検出するトルク検出器を備えたねじり疲労試験機において、上記トルク負荷部と反力部との間の負荷フレーム上に、1つの中間軸受が設けられているとともに、その中間軸受には、両端部に上記回動側保持具および固定側保持具にそれぞれ同軸上に対向して供試体の端部を保持する保持具が固着された中間軸が回動自在に支持され、上記トルクアクチュエータの駆動により中間軸の両端の保持具とトルク負荷部および反力部の各保持具間に直列に保持された2つの供試体のそれぞれにねじりトルクが伝達されるように構成されていることによって特徴づけられる。
【0007】
本発明は、トルク負荷部と反力部間に2つの供試体を直列に支持し、トルク負荷部で発生したトルクをその2つの供試体を介して反力部で受け止めることにより、2つの供試体に対して互いに等しい繰り返しねじりトルクを作用させ、所期の目的を達成しようとするものである。
【0008】
すなわち、トルク負荷部と反力部との間に1つの中間軸受を設けて、両端部に保持具が固着された中間軸を回動自在に支持する構成において、トルク負荷部の回動側保持具とそれに対向する中間軸の保持具の間に1つの供試体の両端部を保持するとともに、中間軸の反対側の保持具と反力側の保持具との間に他の1つの供試体の両端部を保持した状態で、トルクアクチュエータを駆動すると、トルクアクチュエータから発生したねじりトルクは、トルク負荷部の保持具〜供試体〜中間軸〜もう1つの供試体を経て反力部に伝達される。この際、トルク負荷部から反力部までのトルク同一となるため、各供試体に同じ負荷を作用させることができる。しかも、トルクアクチュエータおよび反力部が1つで済むなど、従来の試験機を複数台設ける場合に比してその所要スペースやコストを低減することが可能となる。
【0009】
【発明の実施の形態】
以下、図面を参照しつつ本発明の実施の形態について説明する。図1は本発明の実施の形態の正面図であり、図2はその機械的構成部分の平面図である。
【0010】
負荷フレーム1上に油圧駆動式のトルクアクチュエータ21が取り付けられているとともに、このトルクアクチュエータ21の出力軸22に、供試体保持具3aが固着されており、これらでトルク負荷部2を構成している。負荷フレーム1上には、また、中間軸受4および反力部5が取り付けられている。中間軸受4には中間軸41が回動自在に支持されているとともに、その中間軸41の両端には、供試体保持具3bおよび3cが固着されている。また、反力部5は、負荷フレーム1に固定された支持台51と、その支持台51に固定された供試体保持具3dによって構成されており、支持台51と供試体保持具3dとの間にはトルク検出器6が介在している。
【0011】
中間軸41はトルクアクチュエータ2の出力軸21と同軸上に配置され、従って中間軸41のトルク負荷部2側の端部に固着された供試体保持具3bは、トルク負荷部2の供試体保持具3aと互いに同軸上で対向している。また、反力部5の供試体保持具3dは、中間軸41の反力部5側の供試体保持具3cと同軸上に対向して配置されている。
【0012】
各供試体保持具3a〜3dは、それぞれ供試体Wの両端部を保持するためのものであり、保持具3aと3b、および、保持具3cと3dが、それぞれ一対をなして供試体Wの一端と他端を保持することのできる構造を有している。
【0013】
トルクアクチュエータ21は、油圧ユニット71から供給される圧油がサーボバルブ72を介して供給されることによって動作し、サーボバルブ72は制御装置73から供給される制御信号によってその弁開度が刻々と制御される。制御装置73は、トルク検出器6によるトルク検出出力を刻々と取り込み、その刻々の検出出力があらかじめ設定された繰り返しトルクの目標値信号に一致するようにサーボバルブ72の弁開度を制御するように構成されている。
【0014】
以上の本発明の実施の形態を使用するとき、供試体保持具3aと3bの間、および、供試体保持具3cと3dの間にそれぞれ供試体Wを取り付ける。この状態で制御装置73からの指令によりサーボバルブ72を介してトルクアクチュエータ21を駆動すると、トルクアクチュエータ21で発生したトルクは供試体保持具3a、一方の供試体W、供試体保持具3b、中間軸41、供試体保持具3c、他方の供試体W、供試体保持具3d、およびトルク検出器6を介して反力部5の支持台51に伝達される。従って、2つの供試体Wには、互いに等しいトルクが作用することになり、1度の試験によって2つの供試体Wに対して全く同じねじり疲労試験を行うことができる。ここで、中間軸受4は、一方の供試体Wおよび中間軸41の重量が他方の供試体Wに対して曲げ荷重として作用することを防止する機能をも有し、従来のねじり疲労試験機と同等の正確な試験を行うことができる。
【0015】
なお、以上の実施の形態において、個々の供試体Wに作用するトルクを個別に検出する必要がある場合には、反力部5のほかに中間軸にトルク検出器を設ければよい。
【0016】
【発明の効果】
以上のように、本発明によれば、トルク負荷部と反力部の間に中間軸受を設け、その中間軸受には、両端部に供試体の端部を保持するための保持具を固着した中間軸を回動自在に支持し、トルク負荷部、中間軸、および反力部の間にそれぞれ供試体の両端を取り付けた状態でトルクアクチュエータを駆動して発生するトルクが、供試体のそれぞれに等しく伝達されるように構成しているから、1度の試験によって2つの供試体に同じ条件下でのねじり疲労試験を行うことができる。その結果、試験条件の設定回数を削減することができ、また、試験周波数に限界があるような供試体の試験に際しては、試験機の消費電力が同じでも試験時間を短くすることができる。
【0017】
そして、本発明によれば、複数台の従来のねじり疲労試験機を設置する場合に比して、トルクアクチュエータや反力部等を共通とすることができることから、その設置スペースが小さくてすみ、また、コスト的にも有利である。また、従来のねじり疲労試験機の試験周波数や試験速度を速くする場合に比して、試験周波数や試験速度に依存するエネルギロスを少なくすることが可能となり、試験のエネルギ効率を向上させることができる。
【図面の簡単な説明】
【図1】 本発明の実施の形態の正面図である。
【図2】 図1の実施の形態の機械的構成部分の平面図である。
【符号の説明】
1 負荷フレーム
2 トルク負荷部
21 トルクアクチュエータ
22 出力軸
3a〜3h 供試体保持具
4,4a〜4d 中間軸受
41,41a〜41d 中間軸
5 反力部
6,6a,6b トルク検出器
71 油圧ユニット
72 サーボバルブ
73 制御装置
W 供試体
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a torsional fatigue testing machine for conducting a torsional durability test of various parts and materials. More specifically, the present invention relates to a multiple torsional fatigue test capable of performing a torsional fatigue test of a plurality of specimens by a single test. Related to the machine.
[0002]
[Prior art]
Conventionally, as a testing machine for investigating the torsional durability of various parts and materials, a torque load unit having a rotatable holding tool and a torque actuator for applying torsional torque to the holding tool on a load frame, And a reaction force portion having a holder that is non-rotatably provided on the load frame so as to face the holder of the torque load portion, and hold the torque load portion and the reaction force portion at both ends of the specimen, respectively. There is known a torsional fatigue testing machine in which a torsional torque is repeatedly applied to a specimen by driving a torque actuator in a state of being attached to a tool.
[0003]
In this type of testing machine, in general, the torque acting on the specimen is detected by a torque detector, and the torque actuator is feedback-controlled by the detected value to control the specimen so that accurate repeated torque acts on the specimen. The number of cycles until the specimen is destroyed and the change in rigidity before and after the torsional torque of a predetermined cycle acts are investigated.
[0004]
[Problems to be solved by the invention]
By the way, in the conventional torsional fatigue testing machine as described above, one test piece is attached between the torque load portion and the reaction force holder, so that the test is performed by one test. When only a test can be performed and it is necessary to collect a large number of sample data under the same conditions, there is a problem that much time and labor are required. Here, in order to solve such a problem, it is possible to shorten the test time by increasing the torsional torque repetition frequency. In this case, however, there are adverse effects caused by the test speed and frequency, such as heat generation and resonance. It may occur and there are limits depending on the type of specimen. In addition, in a torsional fatigue testing machine that controls the torque actuator using an electrohydraulic servomechanism, an energy loss that depends on the frequency response characteristics of the control system occurs.
[0005]
The present invention has been made in view of such circumstances, and a torsional fatigue test of a plurality of specimens can be performed by a single test, and the efficiency of the torsional fatigue test can be improved. The object of the present invention is to provide a multiple torsional fatigue testing machine capable of reducing the installation space and cost compared to the case of installing a plurality of fatigue testing machines.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, a multiple torsional fatigue testing machine according to the present invention comprises a rotating side holder that is rotatably supported on a load frame and holds one end of a specimen, and the rotating side holding device. A reaction force having a torque load section having a hydraulically driven torque actuator for applying a torsional torque to the tool, and a fixed-side holder provided on the load frame so as to be unrotatable facing the rotation-side holder parts and its provided in a counter-force unit, the torsional fatigue testing machine equipped with a torque detector for detecting torque acting on the specimen whose both ends are held between the both holders, the torque load section and the reaction force One intermediate bearing is provided on the load frame between the two parts , and the intermediate bearing is coaxially opposed to the rotating side holder and the fixed side holder at both ends. The holder that holds the end of the specimen is fixed. Two specimens, in which the attached intermediate shaft is rotatably supported and held in series between the holders at both ends of the intermediate shaft and the holders of the torque load portion and the reaction force portion by driving the torque actuator. twisting each torque from being characterized by being configured so as to transmit the.
[0007]
The present invention, by receiving the two specimens between torque load section and the reaction force unit is supported in series, the torque generated by the torque load unit reaction force unit through two specimen thereof, 2 The same torsional torque is applied to two specimens to achieve the intended purpose.
[0008]
That is, by providing a single intermediate bearing between the torque load section and the reaction force unit, in a configuration that supports rotatably the intermediate shaft holder is fixed at both ends, pivoted side of the torque load portion One end of one specimen is held between the holding tool and the holding tool of the intermediate shaft opposite to the holding tool, and the other test piece is provided between the holding tool on the opposite side of the intermediate shaft and the holding tool on the reaction force side. When the torque actuator is driven with both ends of the specimen held, the torsional torque generated from the torque actuator is transmitted to the reaction force section through the holding tool of the torque load section, the specimen, the intermediate shaft, and another specimen. Is done. At this time, since the torque from the torque load portion to the reaction force unit is the same, it is possible to act the same load to each specimen. Moreover, the required space and cost can be reduced as compared with the case where a plurality of conventional test machines are provided, such as only one torque actuator and one reaction force portion.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a front view of an embodiment of the present invention, and FIG. 2 is a plan view of its mechanical components.
[0010]
A hydraulically driven torque actuator 21 is mounted on the load frame 1, and a specimen holder 3 a is fixed to an output shaft 22 of the torque actuator 21. Yes. On the load frame 1, an intermediate bearing 4 and a reaction force portion 5 are attached. An intermediate shaft 41 is rotatably supported by the intermediate bearing 4, and specimen holders 3 b and 3 c are fixed to both ends of the intermediate shaft 41. The reaction force portion 5 includes a support base 51 fixed to the load frame 1 and a specimen holder 3d fixed to the support base 51. The reaction base 5 includes a support base 51 and a specimen holder 3d. A torque detector 6 is interposed between them.
[0011]
The intermediate shaft 41 is arranged coaxially with the output shaft 21 of the torque actuator 2, so that the specimen holder 3 b fixed to the end of the intermediate shaft 41 on the torque load portion 2 side holds the specimen of the torque load portion 2. The tool 3a is opposed to each other on the same axis. Further, the specimen holder 3d of the reaction force portion 5 is disposed so as to be coaxially opposed to the specimen holder 3c on the reaction force portion 5 side of the intermediate shaft 41.
[0012]
Each of the specimen holders 3a to 3d is for holding both ends of the specimen W, and the holders 3a and 3b and the holders 3c and 3d form a pair, respectively. It has a structure that can hold one end and the other end.
[0013]
The torque actuator 21 operates when pressure oil supplied from the hydraulic unit 71 is supplied via the servo valve 72, and the servo valve 72 has its valve opening gradually changed by a control signal supplied from the control device 73. Be controlled. The control device 73 takes in the torque detection output from the torque detector 6 every moment, and controls the valve opening degree of the servo valve 72 so that the momentary detection output coincides with a preset target value signal of repeated torque. It is configured.
[0014]
When the above embodiment of the present invention is used, the specimen W is attached between the specimen holders 3a and 3b and between the specimen holders 3c and 3d. In this state, when the torque actuator 21 is driven via the servo valve 72 according to a command from the control device 73, the torque generated by the torque actuator 21 is the specimen holder 3a, one specimen W, the specimen holder 3b, and the intermediate. The shaft 41, the specimen holder 3c, the other specimen W, the specimen holder 3d, and the torque detector 6 are transmitted to the support base 51 of the reaction force portion 5. Therefore, the two specimens W, will act equal torque to each other physician can perform exactly the same torsional fatigue testing for two specimens W by examination of one degree. Here, the intermediate bearing 4 also has a function of preventing the weight of one specimen W and the intermediate shaft 41 from acting as a bending load on the other specimen W, and the conventional torsional fatigue testing machine Equivalent accurate tests can be performed.
[0015]
Incidentally, in the above implementation, if it is necessary to detect the torque acting on the individual specimen W separately, it may be provided a torque detector to the medium between axes in addition to the reaction force unit 5 .
[0016]
【The invention's effect】
As described above, according to the present invention, an intermediate bearing is provided between the torque load portion and the reaction force portion, and a holder for holding the end portion of the specimen is fixed to both end portions of the intermediate bearing. The torque generated by driving the torque actuator in a state where both ends of the specimen are attached between the torque load section, the intermediate shaft, and the reaction force section is supported by each of the specimens. because configured to equally be transmitted to, it is possible to perform a torsional fatigue test under the same conditions on two specimens by the test of 1 degree. As a result, it is possible to reduce the number of times the test conditions are set and to shorten the test time even when the power consumption of the tester is the same when testing a specimen having a test frequency limit.
[0017]
And according to the present invention, compared to the case where a plurality of conventional torsional fatigue testing machines are installed, the torque actuator and the reaction force part can be made common, so that the installation space can be reduced, Further, it is advantageous in terms of cost. In addition, energy loss that depends on the test frequency and test speed can be reduced compared with the case where the test frequency and test speed of the conventional torsional fatigue testing machine is increased, which can improve the energy efficiency of the test. it can.
[Brief description of the drawings]
FIG. 1 is a front view of an embodiment of the present invention.
FIG. 2 is a plan view of mechanical components of the embodiment of FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Load frame 2 Torque load part 21 Torque actuator 22 Output shaft 3a-3h Specimen holder 4, 4a-4d Intermediate bearing 41, 41a-41d Intermediate shaft 5 Reaction force part 6, 6a, 6b Torque detector 71 Hydraulic unit 72 Servo valve 73 Control unit W Specimen

Claims (1)

負荷フレーム上に回動自在に支持されて供試体の一端部を保持する回動側保持具と、その回動側保持具に対してねじりトルクを加える油圧駆動式のトルクアクチュエータを有するトルク負荷部と、上記回動側保持具に対向して負荷フレーム上に回動不能に設けられた固定側保持具を有する反力部と、その反力部に設けられ、上記両保持具間に両端が保持された供試体に作用するトルクを検出するトルク検出器を備えたねじり疲労試験機において、
上記トルク負荷部と反力部との間の負荷フレーム上に、1つの中間軸受が設けられているとともに、その中間軸受には、両端部に上記回動側保持具および固定側保持具にそれぞれ同軸上に対向して供試体の端部を保持する保持具が固着された中間軸が回動自在に支持され、上記トルクアクチュエータの駆動により中間軸の両端の保持具とトルク負荷部および反力部の各保持具間に直列に保持された2つの供試体のそれぞれにねじりトルクが伝達されるように構成されていることを特徴とする多連ねじり疲労試験機。
A torque load section having a rotation side holding tool that is rotatably supported on the load frame and holds one end of the specimen, and a hydraulically driven torque actuator that applies torsional torque to the rotation side holding tool And a reaction force portion having a fixed-side holder that is provided on the load frame so as not to rotate on the load frame, and the reaction force portion is provided with both ends between the holders. In a torsional fatigue testing machine equipped with a torque detector for detecting torque acting on a held specimen,
One intermediate bearing is provided on the load frame between the torque load portion and the reaction force portion, and the intermediate bearing has both the rotation side holding tool and the fixed side holding tool at both ends. The intermediate shaft to which the holder for holding the end portion of the specimen is fixed and is coaxially opposed is rotatably supported, and the holder at both ends of the intermediate shaft, the torque load portion, and the counterclockwise are driven by the torque actuator. A multiple torsional fatigue tester configured to transmit torsional torque to each of two specimens held in series between the holding members of the force unit.
JP20117799A 1999-07-15 1999-07-15 Multiple torsional fatigue testing machine Expired - Lifetime JP4240176B2 (en)

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