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JP4242827B2 - Metal surface treatment composition, surface treatment liquid, surface treatment method, and surface-treated metal material - Google Patents
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JP4242827B2 - Metal surface treatment composition, surface treatment liquid, surface treatment method, and surface-treated metal material - Google Patents

Metal surface treatment composition, surface treatment liquid, surface treatment method, and surface-treated metal material Download PDF

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JP4242827B2
JP4242827B2 JP2004356059A JP2004356059A JP4242827B2 JP 4242827 B2 JP4242827 B2 JP 4242827B2 JP 2004356059 A JP2004356059 A JP 2004356059A JP 2004356059 A JP2004356059 A JP 2004356059A JP 4242827 B2 JP4242827 B2 JP 4242827B2
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surface treatment
acid
treatment
zinc
metal material
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JP2006161117A (en
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昌之 吉田
克之 河上
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Nihon Parkerizing Co Ltd
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Nihon Parkerizing Co Ltd
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Priority to PL05811597T priority patent/PL2302097T3/en
Priority to MX2007006729A priority patent/MX2007006729A/en
Priority to EP05811597.3A priority patent/EP2302097B1/en
Priority to AU2005312758A priority patent/AU2005312758B2/en
Priority to ES05811597.3T priority patent/ES2529318T3/en
Priority to BRPI0518423-1A priority patent/BRPI0518423B1/en
Priority to CA2591214A priority patent/CA2591214C/en
Priority to RU2007125572/02A priority patent/RU2395622C2/en
Priority to PCT/JP2005/022176 priority patent/WO2006062037A1/en
Priority to CN2005800423772A priority patent/CN101076615B/en
Publication of JP2006161117A publication Critical patent/JP2006161117A/en
Priority to US11/756,851 priority patent/US20070272900A1/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/82After-treatment
    • C23C22/83Chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/48Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
    • C23C22/50Treatment of iron or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/48Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
    • C23C22/53Treatment of zinc or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/34Pretreatment of metallic surfaces to be electroplated
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D9/00Electrolytic coating other than with metals
    • C25D9/04Electrolytic coating other than with metals with inorganic materials
    • C25D9/08Electrolytic coating other than with metals with inorganic materials by cathodic processes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D9/00Electrolytic coating other than with metals
    • C25D9/04Electrolytic coating other than with metals with inorganic materials
    • C25D9/08Electrolytic coating other than with metals with inorganic materials by cathodic processes
    • C25D9/10Electrolytic coating other than with metals with inorganic materials by cathodic processes on iron or steel

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Electrochemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)

Description

本発明は、建材及び家電等に代表される様な金属材料表面に、塗装後の耐食性、もしくは裸耐食性に優れる表面処理皮膜を析出させることを可能とする表面処理組成物、表面処理用処理液、及び表面処理方法、並びに該処理方法で得られる金属材料に関するものである。   The present invention provides a surface treatment composition and a surface treatment treatment liquid capable of depositing a surface treatment film excellent in corrosion resistance after coating or bare corrosion resistance on the surface of a metal material represented by building materials and home appliances. And a surface treatment method, and a metal material obtained by the treatment method.

金属表面に塗装後の耐食性に優れる表面処理皮膜を析出させる手法としては、りん酸亜鉛処理法やクロメート処理法が現在一般に用いられている。りん酸亜鉛処理法は、熱延鋼板や冷延鋼板等の鋼や、亜鉛めっき鋼板に耐食性に優れる皮膜を析出させることができる。   As a technique for depositing a surface treatment film having excellent corrosion resistance after coating on a metal surface, a zinc phosphate treatment method and a chromate treatment method are generally used. The zinc phosphate treatment method can deposit a film having excellent corrosion resistance on steel such as hot-rolled steel sheets and cold-rolled steel sheets, and galvanized steel sheets.

しかしながら、りん酸亜鉛処理を行う際には、反応の副生成物であるスラッジの発生が避けられない。また、クロメート処理を施すことによっても十分な塗装後の性能を確保することが可能であるが、昨今の環境規制から処理液中に有害な6価クロムを含むクロメート処理は敬遠される方向にある。   However, when the zinc phosphate treatment is performed, generation of sludge as a by-product of the reaction is inevitable. In addition, it is possible to ensure sufficient post-painting performance by applying chromate treatment, but chromate treatment containing harmful hexavalent chromium in the treatment liquid is in the direction of being avoided from recent environmental regulations. .

そこで、最近の技術として、素材表面をジルコニウムのような金属薄膜で被覆することによって耐食性を付与し、さらに処理液中に有害成分を含まず、スラッジの発生を抑制した技術が開発されてきている。それら表面処理方法として、以下に示す方法が提案されている。   Therefore, as a recent technology, a technology has been developed in which corrosion resistance is imparted by coating the surface of a material with a metal thin film such as zirconium, and further, no harmful components are contained in the processing liquid and generation of sludge is suppressed. . As these surface treatment methods, the following methods have been proposed.

例えば特許文献1には、孤立電子対を持つ窒素原子を含有する化合物、及び前記化合物とジルコニウム化合物を含有する金属表面用ノンクロムコーティング剤が記載されている。この方法は、前記組成物を塗布することによって、有害成分である6価クロムを含まずに、塗装後の耐食性、及び密着性に優れた表面処理皮膜を得ることを目的とするものである。   For example, Patent Document 1 describes a compound containing a nitrogen atom having a lone electron pair, and a non-chromium coating agent for a metal surface containing the compound and a zirconium compound. The purpose of this method is to obtain a surface-treated film excellent in corrosion resistance and adhesion after coating without applying hexavalent chromium, which is a harmful component, by applying the composition.

しかしながら、対象とされる金属素材がアルミニウム合金に限られており、且つ、塗布乾燥によって表面処理皮膜を形成せしめるため、複雑な構造物に塗布することは困難である。   However, the target metal material is limited to an aluminum alloy, and a surface treatment film is formed by coating and drying, so that it is difficult to apply to a complicated structure.

そこで、化成反応によって塗装後の密着性、及び耐食性に優れる表面処理皮膜を析出させる方法として、特許文献2には、セリウム、ジルコニウム、りん酸、フッ素化合物を用いた表面処理剤、及び処理浴が記載されている。   Therefore, as a method of depositing a surface treatment film having excellent adhesion and corrosion resistance after coating by a chemical conversion reaction, Patent Document 2 discloses a surface treatment agent using cerium, zirconium, phosphoric acid, a fluorine compound, and a treatment bath. Are listed.

しかしながら、この方法も、特許文献1に記載された発明と同様に、対象とされる金属材料が素材そのものの耐食性に優れるアルミニウムまたはアルミニウム合金に限定されており、鉄系材料や亜鉛系材料表面に表面処理皮膜を析出させることは不可能であった。   However, as in the invention described in Patent Document 1, this method is also limited to aluminum or an aluminum alloy, which is excellent in the corrosion resistance of the material itself, and is applied to the surface of an iron-based material or a zinc-based material. It was impossible to deposit a surface treatment film.

特許文献3には、金属アセチルアセトネートと、水溶性無機チタン化合物、または水溶性無機ジルコニウム化合物とからなる表面処理組成物で、塗装後の耐食性、及び密着性に優れる表面処理皮膜を析出せしめる手法が記載されている。この方法を用いることによって、適用される金属材料がアルミニウム合金以外にマグネシウム、マグネシウム合金、亜鉛、及び亜鉛めっき合金にまで拡大された。   Patent Document 3 discloses a method for depositing a surface treatment film having excellent corrosion resistance and adhesion after coating with a surface treatment composition comprising a metal acetylacetonate and a water-soluble inorganic titanium compound or a water-soluble inorganic zirconium compound. Is described. By using this method, the metal material applied was expanded to magnesium, magnesium alloy, zinc, and galvanized alloy in addition to aluminum alloy.

しかしながら、この方法では熱延鋼板や冷延鋼板等の鉄系金属材料表面に表面処理皮膜を析出させることは不可能であった。   However, with this method, it was impossible to deposit a surface treatment film on the surface of an iron-based metal material such as a hot-rolled steel sheet or a cold-rolled steel sheet.

更に、特許文献4には、クロムフリー塗布型酸性組成物による金属表面処理方法が記載されている。前記金属表面処理方法は、耐食性に優れる皮膜となり得る成分の水溶液を金属表面に塗布した後、水洗工程を行わずに焼き付け乾燥することによって皮膜を固定化するものである。従って、皮膜の生成に化学反応を伴わないため、熱延鋼板、冷延鋼板、亜鉛めっき鋼板及びアルミニウム合金等の金属表面に皮膜処理を施すことが可能である。   Furthermore, Patent Document 4 describes a metal surface treatment method using a chromium-free coating-type acidic composition. In the metal surface treatment method, an aqueous solution of a component that can be a film having excellent corrosion resistance is applied to the metal surface, and then the film is fixed by baking and drying without performing a water washing step. Therefore, since a chemical reaction is not accompanied with the production | generation of a membrane | film | coat, it is possible to give a membrane | film | coat process to metal surfaces, such as a hot rolled steel plate, a cold rolled steel plate, a galvanized steel plate, and an aluminum alloy.

しかしながら、特許文献1に記載された発明と同様に、塗布乾燥によって皮膜を生成させるため、複雑な構造物に均一な皮膜処理を施すことは困難である。   However, similarly to the invention described in Patent Document 1, since a film is generated by coating and drying, it is difficult to perform a uniform film treatment on a complicated structure.

更に、特許文献5には、ジルコニウムイオン及び/又はチタニウムイオン、並びに、フッ素イオンを処理浴に含有した金属化成処理方法が開示されている。この方法を用いることによって対象となる金属材料は鉄系、アルミニウム、亜鉛まで適用が可能である。   Further, Patent Document 5 discloses a metal chemical conversion treatment method containing zirconium ions and / or titanium ions and fluorine ions in a treatment bath. By using this method, the target metal material can be applied to iron, aluminum and zinc.

しかしながら、処理中に化成処理剤中の鉄イオン濃度を酸化剤により制御しなければならないとの制約条件がある。   However, there is a constraint that the iron ion concentration in the chemical conversion treatment agent must be controlled by the oxidizing agent during the treatment.

従って、従来技術では環境に有害な成分を含まない処理液で、且つ、鉄系金属材料、亜鉛系金属材料等の金属材料を対象とした、耐食性と密着性に優れ、更に操業性にも優れた表面処理を行うことは不可能であった。
特開2000−204485号公報 特開平2−25579号公報 特開2000−199077号公報 特開平5−195244号公報 特開2004−43913号公報
Therefore, in the prior art, it is a processing solution that does not contain components harmful to the environment, and it is excellent in corrosion resistance and adhesion, and also in operability, for metal materials such as iron-based metal materials and zinc-based metal materials. It was impossible to perform surface treatment.
JP 2000-204485 A JP-A-2-25579 JP 2000-199077 A JP-A-5-195244 JP 2004-43913 A

本発明は、従来技術では困難であった、環境に有害な成分を含まない処理液で、建材、及び家電等に使用されているような熱延鋼板や冷延鋼板等の鉄系金属材料、亜鉛めっき鋼板等の亜鉛系金属材料などの金属材料等の金属材料表面に、塗装後の耐食性、もしくは裸耐食性に優れる表面処理皮膜を析出させることを可能とする表面処理用組成物、表面処理用処理液、表面処理方法、及び表面処理金属材料を提供することを目的とするものである。   The present invention is a treatment liquid that does not contain components harmful to the environment, which has been difficult in the prior art, and is used for building materials, hot-rolled steel sheets and cold-rolled steel sheets such as cold-rolled steel sheets used in home appliances, Surface treatment composition and surface treatment capable of depositing a surface treatment film with excellent corrosion resistance after coating or bare corrosion resistance on the surface of metal materials such as zinc-based metal materials such as galvanized steel sheets The object is to provide a treatment liquid, a surface treatment method, and a surface-treated metal material.

本発明者らは前記課題を解決するための手段について鋭意検討した結果、従来技術にはない表面処理用組成物、表面処理用処理液、表面処理方法、及び表面処理金属材料を完成するに至った。   As a result of intensive studies on means for solving the above problems, the present inventors have completed a surface treatment composition, a surface treatment solution, a surface treatment method, and a surface treatment metal material that are not present in the prior art. It was.

このような課題は、下記(1)〜(17)の本発明により達成される。   Such a subject is achieved by the present invention of the following (1) to (17).

(1)次の成分(A)、成分(B)、及び成分(C):
(A)Ti、Zr、Hf、及びSiからなる群から選ばれる少なくとも1種の元素を含む化合物
(B)Y及び/又はランタノイド元素を含む化合物
(C)硝酸及び/又は硝酸化合物
を含有し、前記成分(A)中の前記元素の合計質量濃度Aに対する前記成分(B)中の前記Y及び/又はランタノイド元素の合計質量濃度Bの比であるK1=B/Aが、0.05≦K1≦50であり、前記合計質量濃度Aに対する前記成分(C)中の窒素原子のNO換算した合計質量濃度Cの比であるK2=C/Aが、0.01≦K2≦200である、鉄及び/又は亜鉛を含む金属の表面処理用組成物。
(1) The following component (A), component (B), and component (C):
(A) a compound containing at least one element selected from the group consisting of Ti, Zr, Hf, and Si (B) Y and / or a compound containing a lanthanoid element (C) nitric acid and / or a nitric acid compound, K1 = B / A which is a ratio of the total mass concentration B of the Y and / or lanthanoid elements in the component (B) to the total mass concentration A of the elements in the component (A) is 0.05 ≦ K1 ≦ 50, and K2 = C / A, which is a ratio of the total mass concentration C in terms of NO 3 of nitrogen atoms in the component (C) to the total mass concentration A, is 0.01 ≦ K2 ≦ 200. A composition for surface treatment of a metal containing iron and / or zinc.

(2)更に、次の成分(D):
(D)フッ素含有化合物の少なくとも1種
を含有する、上記(1)に記載の表面処理用組成物。
(2) Further, the following component (D):
(D) The composition for surface treatment as described in (1) above, which contains at least one fluorine-containing compound.

(3)次の成分(A)、成分(B)、及び成分(C):
(A)Ti、Zr、Hf、及びSiからなる群から選ばれる少なくとも1種の元素を含む化合物
(B)Y及び/又はランタノイド元素を含む化合物
(C)硝酸及び/又は硝酸化合物
を含有し、前記成分(A)中の前記元素の合計質量濃度Aに対する前記成分(B)中の前記Y及び/又はランタノイド元素の合計質量濃度Bの比であるK1=B/Aが、0.05≦K1≦50であり、前記合計質量濃度Aに対する前記成分(C)中の窒素原子のNO換算した合計質量濃度Cの比であるK2=C/Aが、0.01≦K2≦200であり、前記合計質量濃度Aが、10ppm≦A≦10000ppmである、鉄及び/又は亜鉛を含む金属の表面処理用処理液。
(3) The following component (A), component (B), and component (C):
(A) a compound containing at least one element selected from the group consisting of Ti, Zr, Hf, and Si (B) Y and / or a compound containing a lanthanoid element (C) nitric acid and / or a nitric acid compound, K1 = B / A which is a ratio of the total mass concentration B of the Y and / or lanthanoid elements in the component (B) to the total mass concentration A of the elements in the component (A) is 0.05 ≦ K1 ≦ 50, and K2 = C / A, which is the ratio of the total mass concentration C in terms of NO 3 of nitrogen atoms in the component (C) to the total mass concentration A, is 0.01 ≦ K2 ≦ 200, A treatment liquid for surface treatment of a metal containing iron and / or zinc, wherein the total mass concentration A is 10 ppm ≦ A ≦ 10000 ppm.

(4)更に、次の成分(D):
(D)フッ素含有化合物の少なくとも1種
を含有し、遊離フッ素イオン濃度Dが0.001ppm≦D≦300ppmである、上記(3)に記載の表面処理用処理液。
(4) Furthermore, the following component (D):
(D) The treatment liquid for surface treatment according to the above (3), which contains at least one fluorine-containing compound and has a free fluorine ion concentration D of 0.001 ppm ≦ D ≦ 300 ppm.

(5)pHが6.0以下である、上記(3)または(4)に記載の表面処理用処理液。   (5) The treatment liquid for surface treatment according to the above (3) or (4), which has a pH of 6.0 or less.

(6)更に、HCl、H2SO4、HClO3、HBrO3、HNO2、HMnO4、HVO3、H2O2、H2WO4、H2MoO4及びこれらの塩類からなる群から選ばれる少なくとも1種を、10〜20000ppm含有する、上記(3)〜(5)のいずれかに記載の表面処理用処理液。 (6) Further, it is selected from the group consisting of HCl, H 2 SO 4 , HClO 3 , HBrO 3 , HNO 2 , HMnO 4 , HVO 3 , H 2 O 2 , H 2 WO 4 , H 2 MoO 4 and their salts. The treatment liquid for surface treatment according to any one of (3) to (5) above, which contains 10 to 20000 ppm of at least one kind.

(7)更に、エチレンジアミン四酢酸、グルコン酸、ヘプトグルコン酸、グリコール酸、クエン酸、コハク酸、フマル酸、アスパラギン酸、酒石酸、マロン酸、リンゴ酸、サリチル酸、及びこれらの塩類からなる群から選ばれる少なくとも1種を、1〜10000ppm含有する、上記(3)〜(6)のいずれかに記載の表面処理用処理液。   (7) Further, selected from the group consisting of ethylenediaminetetraacetic acid, gluconic acid, heptogluconic acid, glycolic acid, citric acid, succinic acid, fumaric acid, aspartic acid, tartaric acid, malonic acid, malic acid, salicylic acid, and salts thereof. The treatment liquid for surface treatment according to any one of the above (3) to (6), containing 1 to 10000 ppm of at least one kind.

(8)更に、水溶性高分子化合物及び/又は水分散性高分子化合物を含有する、上記(3)〜(7)のいずれかに記載の表面処理用処理液。   (8) The surface treatment treatment liquid according to any one of (3) to (7), further comprising a water-soluble polymer compound and / or a water-dispersible polymer compound.

(9)更に、ノニオン系界面活性剤、アニオン系界面活性剤及びカチオン系界面活性剤からなる群から選ばれる少なくとも1種を含有する、上記(3)〜(8)のいずれかに記載の表面処理用処理液。   (9) The surface according to any one of (3) to (8), further comprising at least one selected from the group consisting of a nonionic surfactant, an anionic surfactant, and a cationic surfactant. Treatment liquid for treatment.

(10)鉄及び/又は亜鉛を含む金属材料に、上記(3)〜(8)のいずれかに記載の表面処理用処理液を接触させる処理液接触工程を有する、鉄及び/又は亜鉛を含む金属の表面処理方法。   (10) It contains iron and / or zinc, which has a treatment liquid contact step of bringing the surface treatment liquid according to any one of (3) to (8) into contact with a metal material containing iron and / or zinc. Metal surface treatment method.

(11)鉄及び/又は亜鉛を含む金属材料に、上記(9)に記載の表面処理用処理液を接触させ、前記金属材料の脱脂処理と被膜化成処理とを同時に行う処理液接触工程を有する、鉄及び/又は亜鉛を含む金属の表面処理方法。   (11) A treatment liquid contact step in which the surface treatment liquid according to (9) is brought into contact with a metal material containing iron and / or zinc, and the metal material is subjected to degreasing treatment and film formation treatment at the same time. Surface treatment method of metal containing iron and / or zinc.

(12)前記鉄及び/又は亜鉛を含む金属材料が、脱脂処理により清浄化された金属材料である、上記(10)または(11)に記載の表面処理方法。   (12) The surface treatment method according to (10) or (11), wherein the metal material containing iron and / or zinc is a metal material cleaned by degreasing treatment.

(13)前記処理液接触工程において、前記鉄及び/又は亜鉛を含む金属材料を陰極として電解処理する、上記(10)〜(12)のいずれかに記載の表面処理方法。   (13) The surface treatment method according to any one of (10) to (12), wherein in the treatment liquid contact step, electrolytic treatment is performed using the metal material containing iron and / or zinc as a cathode.

(14)更に、前記処理液接触工程後に、
前記鉄及び/又は亜鉛を含む金属材料に、コバルト、ニッケル、すず、銅、チタニウム、及びジルコニウムからなる群から選ばれる少なくとも1種を含む水溶液を接触させる工程を有する、上記(10)〜(13)のいずれかに記載の表面処理方法。
(14) Furthermore, after the treatment liquid contact step,
The above (10) to (13), comprising a step of bringing the metal material containing iron and / or zinc into contact with an aqueous solution containing at least one selected from the group consisting of cobalt, nickel, tin, copper, titanium, and zirconium. ).

(15)更に、前記処理液接触工程後に、
前記鉄及び/又は亜鉛を含む金属材料に、水溶性高分子化合物及び/又は水分散性高分子化合物を含む水溶液を接触させる工程を有する、上記(10)〜(13)のいずれかに記載の表面処理方法。
(15) Furthermore, after the treatment liquid contact step,
The method according to any one of (10) to (13), further including a step of bringing the metal material containing iron and / or zinc into contact with an aqueous solution containing a water-soluble polymer compound and / or a water-dispersible polymer compound. Surface treatment method.

(16)鉄を含む金属材料表面に、上記(10)〜(15)のいずれかに記載の表面処理方法によって形成された、前記成分(A)の前記元素を含有し、かつ、前記元素換算の付着量が20mg/m2以上である表面処理被膜層を有する、鉄を含む金属材料。 (16) The element of the component (A) formed on the surface of the metal material containing iron by the surface treatment method according to any one of (10) to (15), and in terms of the element A metal material containing iron having a surface treatment coating layer having an adhesion amount of 20 mg / m 2 or more.

(17)亜鉛を含む金属材料表面に、上記(10)〜(15)のいずれかに記載の表面処理方法によって形成された、前記成分(A)の前記元素を含有し、かつ、前記元素換算の付着量が15mg/m2以上である表面処理被膜層を有する、亜鉛を含む金属材料。 (17) containing the element of the component (A) formed on the surface of the metal material containing zinc by the surface treatment method according to any one of (10) to (15), and in terms of the element A metal material containing zinc having a surface treatment coating layer having an adhesion amount of 15 mg / m 2 or more.

本発明の金属の表面処理用組成物、表面処理用処理液、表面処理方法、及び表面処理金属材料は、従来技術では困難であった、環境に有害な成分を含まない処理浴で、金属材料表面に、塗装後の耐食性に優れる表面処理皮膜を析出させることを可能とする画期的な技術である。   The metal surface treatment composition, surface treatment liquid, surface treatment method, and surface treatment metal material of the present invention are treatment baths that do not contain components harmful to the environment, which are difficult in the prior art. This is an epoch-making technology that makes it possible to deposit a surface-treated film with excellent corrosion resistance after coating on the surface.

以下、本発明の金属表面処理用組成物(以下、単に「本発明の組成物」ともいう)、本発明の金属表面処理用処理液(以下、単に「本発明の処理液」ともいう)、本発明の金属表面処理方法(以下、単に「本発明の処理方法」ともいう)および本発明の鉄及び/又は亜鉛を含む金属材料(以下、単に「本発明の金属材料」ともいう)について詳細に説明する。初めに、本発明の組成物および処理液について説明する。   Hereinafter, the metal surface treatment composition of the present invention (hereinafter also simply referred to as “the composition of the present invention”), the metal surface treatment solution of the present invention (hereinafter also simply referred to as “the treatment liquid of the present invention”), Details of the metal surface treatment method of the present invention (hereinafter also simply referred to as “the treatment method of the present invention”) and the metal material containing iron and / or zinc of the present invention (hereinafter also simply referred to as “the metal material of the present invention”) Explained. First, the composition and the treatment liquid of the present invention will be described.

本発明の組成物は、使用時に、水で希釈され、または水に溶解されて本発明の処理液とされる。
本発明の処理液による表面処理の対象は、鉄系金属材料又は亜鉛系金属材料である。
鉄系金属材料とは、鉄を含有していれば特に限定されないが、例えば、冷間圧延鋼板、及び熱間圧延鋼板等の鋼板や、鋳鉄、及び焼結材等を示す。
亜鉛系金属材料とは、亜鉛を含有していれば特に限定されないが、例えば、亜鉛ダイキャストや亜鉛含有めっきを施した材料等を示す。更に、亜鉛含有めっきとは、亜鉛、又は亜鉛と他の金属、例えばニッケル、鉄、アルミニウム、マンガン、クロム、マグネシウム、コバルト、鉛、及びアンチモン等の少なくとも1種との合金、及び、不可避不純物によるものであり、そのめっき方法、例えば電気めっき、溶融めっき、蒸着めっき等の制限はない。
At the time of use, the composition of the present invention is diluted with water or dissolved in water to obtain the treatment liquid of the present invention.
The object of the surface treatment with the treatment liquid of the present invention is an iron-based metal material or a zinc-based metal material.
The iron-based metal material is not particularly limited as long as it contains iron, and examples thereof include steel plates such as cold rolled steel plates and hot rolled steel plates, cast iron, and sintered materials.
The zinc-based metal material is not particularly limited as long as it contains zinc, but for example, indicates a material that has been subjected to zinc die casting or zinc-containing plating. Furthermore, zinc-containing plating means zinc or an alloy of zinc and other metals such as nickel, iron, aluminum, manganese, chromium, magnesium, cobalt, lead and antimony, and unavoidable impurities. There is no limitation on the plating method, for example, electroplating, hot dipping, vapor deposition plating or the like.

本発明は、このような金属材料の表面に表面処理を行う。また、被処理金属材料は単独、もしくは2種以上を同時に表面処理をすることが出来る。ここで、2種以上の金属材料を同時に処理する場合は、その内の少なくとも1種の金属材料が鉄、もしくは亜鉛系金属材料であれば他の金属材料は、アルミニウム、マグネシウム、ニッケル及びそれら合金など、いかようなものであっても構わない。また、異種金属同士が接触しない状態であっても構わないし、溶接、接着、リベット止め等の接合方法によって異種金属同士が接合接触した状態でも構わない。
以下に本発明の作用を詳細に説明する。
The present invention performs surface treatment on the surface of such a metal material. Moreover, the metal material to be processed can be surface-treated singly or in combination of two or more. Here, when two or more kinds of metal materials are processed at the same time, if at least one of the metal materials is iron or a zinc-based metal material, the other metal materials are aluminum, magnesium, nickel and alloys thereof. Anything is acceptable. Further, different metals may not be in contact with each other, or different metals may be in contact with each other by a joining method such as welding, adhesion, riveting, or the like.
The operation of the present invention will be described in detail below.

本発明の組成物は、次の成分(A)、成分(B)、及び成分(C)を含有する。
成分(A)はTi、Zr、Hf、及びSiからなる群から選ばれる少なくとも1種の元素を含む化合物である。このような化合物としては、例えば、TiCl4、Ti(SO4)2、TiOSO4、Ti(NO3)4、TiO(NO3)2、Ti(OH)4、TiO2OC2O4、H2TiF6、H2TiF6の塩、TiO、TiO2、Ti2O3、TiF4、ZrCl4、ZrOCl2、Zr(OH)2Cl2、Zr(OH)3Cl、Zr(SO4)2、ZrOSO4、Zr(NO3)4、ZrO(NO3)2、Zr(OH)4、H2ZrF6、H2ZrF6の塩、H2(Zr(CO3)2(OH)2)、H2(Zr(CO3)2(OH)2)の塩、H2Zr(OH)2(SO4)2、H2Zr(OH)2(SO4)2の塩、ZrO2、ZrOBr2、ZrF4、HfCl4、Hf(SO4)2、H2HfF6、H2HfF6の塩、HfO2、HfF4、H2SiF6、H2SiF6の塩、及びAl2O3(SiO2)3が挙げられる。これらは2種以上を併用してもよい。
The composition of this invention contains the following component (A), component (B), and component (C).
Component (A) is a compound containing at least one element selected from the group consisting of Ti, Zr, Hf, and Si. Examples of such compounds include TiCl 4 , Ti (SO 4 ) 2 , TiOSO 4 , Ti (NO 3 ) 4 , TiO (NO 3 ) 2 , Ti (OH) 4 , TiO 2 OC 2 O 4 , H 2 TiF 6 , H 2 TiF 6 salt, TiO, TiO 2 , Ti 2 O 3 , TiF 4 , ZrCl 4 , ZrOCl 2 , Zr (OH) 2 Cl 2 , Zr (OH) 3 Cl, Zr (SO 4 ) 2 , ZrOSO 4 , Zr (NO 3 ) 4 , ZrO (NO 3 ) 2 , Zr (OH) 4 , H 2 ZrF 6 , H 2 ZrF 6 salt, H 2 (Zr (CO 3 ) 2 (OH) 2 ), H 2 (Zr (CO 3 ) 2 (OH) 2 ) salt, H 2 Zr (OH) 2 (SO 4 ) 2 , H 2 Zr (OH) 2 (SO 4 ) 2 salt, ZrO 2 , ZrOBr 2 , ZrF 4 , HfCl 4 , Hf (SO 4 ) 2 , H 2 HfF 6 , H 2 HfF 6 salt, HfO 2 , HfF 4 , H 2 SiF 6 , H 2 SiF 6 salt, and Al 2 O 3 (SiO 2 ) 3 may be mentioned. Two or more of these may be used in combination.

また、成分(B)は、Y及び/又はランタノイド元素を含む化合物である。つまり、Y、La、Ce、Pr、Nd、Pm、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb、及びLuからなる群から選ばれる少なくとも1種を含む化合物である。このような化合物としては、これらの元素の酸化物、硫酸塩、硝酸塩、及び塩化物などが挙げられる。具体的には、例えば、塩化イットリウム、塩化ランタン、塩化セリウム、塩化プラセオジム、塩化ネオジム、塩化プロメチウム、塩化サマリウム、塩化ユウロピウム、塩化ガドリニウム、塩化テルビウム、塩化ジスプロシウム、塩化ホルミウム、塩化エルビウム、塩化ツリウム、塩化イッテルビウム、塩化ルテチウム、硫酸イットリウム、硫酸ランタン、硫酸セリウム、硫酸プラセオジム、硫酸ネオジム、硫酸プロメチウム、硫酸サマリウム、硫酸ユウロピウム、硫酸ガドリニウム、硫酸テルビウム、硫酸ジスプロシウム、硫酸ホルミウム、硫酸エルビウム、硫酸ツリウム、硫酸イッテルビウム、硫酸ルテチウム、硝酸イットリウム、硝酸ランタン、硝酸セリウム、硝酸プラセオジム、硝酸ネオジム、硝酸プロメチウム、硝酸サマリウム、硝酸ユウロピウム、硝酸ガドリニウム、硝酸テルビウム、硝酸ジスプロシウム、硝酸ホルミウム、硝酸エルビウム、硝酸ツリウム、硝酸イッテルビウム、硝酸ルテチウム、酸化イットリウム、酸化ランタン、酸化セリウム、酸化プラセオジム、酸化ネオジム、酸化プロメチウム、酸化サマリウム、酸化ユウロピウム、酸化ガドリニウム、酸化テルビウム、酸化ジスプロシウム、酸化ホルミウム、酸化エルビウム、酸化ツリウム、酸化イッテルビウム、酸化ルテチウムが挙げられる。また、これらは2種以上を併用してもよい。   Component (B) is a compound containing Y and / or a lanthanoid element. That is, it is a compound containing at least one selected from the group consisting of Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu. Such compounds include oxides, sulfates, nitrates, and chlorides of these elements. Specifically, for example, yttrium chloride, lanthanum chloride, cerium chloride, praseodymium chloride, neodymium chloride, promethium chloride, samarium chloride, europium chloride, gadolinium chloride, terbium chloride, dysprosium chloride, holmium chloride, erbium chloride, thulium chloride, chloride Ytterbium, lutetium chloride, yttrium sulfate, lanthanum sulfate, cerium sulfate, praseodymium sulfate, neodymium sulfate, promethium sulfate, samarium sulfate, europium sulfate, gadolinium sulfate, terbium sulfate, dysprosium sulfate, holmium sulfate, erbium sulfate, thulium sulfate, ytterbium sulfate, Lutetium sulfate, yttrium nitrate, lanthanum nitrate, cerium nitrate, praseodymium nitrate, neodymium nitrate, promethium nitrate, samarium nitrate, glass Europium, gadolinium nitrate, terbium nitrate, dysprosium nitrate, holmium nitrate, erbium nitrate, thulium nitrate, ytterbium nitrate, lutetium nitrate, yttrium oxide, lanthanum oxide, cerium oxide, praseodymium oxide, neodymium oxide, promethium oxide, samarium oxide, europium oxide, Examples include gadolinium oxide, terbium oxide, dysprosium oxide, holmium oxide, erbium oxide, thulium oxide, ytterbium oxide, and lutetium oxide. Moreover, these may use 2 or more types together.

また、成分(C)は、硝酸及び/又は硝酸化合物である。このようなものとして、例えば、硝酸や金属硝酸塩などが挙げられる。金属硝酸塩としては、例えば、硝酸鉄、硝酸マンガン、硝酸ニッケル、硝酸コバルト、硝酸銀、硝酸ナトリウム、硝酸カリウム、硝酸マグネシウム、硝酸カルシウムが挙げられる。また、これらは2種以上を併用してもよい。   Component (C) is nitric acid and / or a nitric acid compound. As such a thing, nitric acid, metal nitrate, etc. are mentioned, for example. Examples of the metal nitrate include iron nitrate, manganese nitrate, nickel nitrate, cobalt nitrate, silver nitrate, sodium nitrate, potassium nitrate, magnesium nitrate, and calcium nitrate. Moreover, these may use 2 or more types together.

本発明の組成物は、金属の表面処理を行うに当たって、水で希釈し、或いは水に溶解して使用される。すなわち、金属表面処理用処理液を調製して使用される。金属表面処理用処理液を調製するには、表面処理用組成物に水を加え、前記成分(A)中の前記元素(Ti、Zr、Hf、及びSi)の合計質量濃度Aが10ppmから10000ppmの範囲になるようにする。   The composition of the present invention is used by diluting with water or dissolving in water for the surface treatment of metal. That is, a metal surface treatment solution is prepared and used. To prepare the metal surface treatment solution, water is added to the surface treatment composition, and the total mass concentration A of the elements (Ti, Zr, Hf, and Si) in the component (A) is 10 ppm to 10,000 ppm. To be in the range.

尚、「前記成分(A)中の前記元素の合計質量濃度A」とは、「本発明の組成物(場合によっては処理液)中における、前記成分(A)中の前記元素の濃度」を示す。
「合計質量濃度B」、「合計質量濃度C」も同様である。
“The total mass concentration A of the elements in the component (A)” means “the concentration of the elements in the component (A) in the composition of the present invention (in some cases, a treatment liquid)”. Show.
The same applies to “total mass concentration B” and “total mass concentration C”.

本発明は、表面処理用組成物、及び表面処理用処理液中の、前記成分(A)中の前記元素の合計質量濃度Aに対する前記成分(B)中の前記Y及び/又はランタノイド元素の合計質量濃度Bの比であるK1=B/Aが、0.05≦K1≦50であり、前記合計質量濃度Aに対する前記成分(C)中の窒素原子のNO換算した合計質量濃度Cの比であるK2=C/Aが、0.01≦K2≦200である。 The present invention relates to the total of the Y and / or lanthanoid elements in the component (B) relative to the total mass concentration A of the elements in the component (A) in the surface treatment composition and the surface treatment solution. K1 = B / A which is the ratio of the mass concentration B is 0.05 ≦ K1 ≦ 50, and the ratio of the total mass concentration C in terms of NO 3 of nitrogen atoms in the component (C) to the total mass concentration A is calculated. Where K2 = C / A is 0.01 ≦ K2 ≦ 200.

ここで、成分(A)は優れた耐酸性、及び耐アルカリ性を有している物質であり、本発明の表面処理皮膜の主成分となるものである。
また、成分(B)は、成分(A)の皮膜析出を促進する効果がある。更に、成分(B)は表面処理皮膜に含有させることも可能であり、これにより塗装後の耐食性、及び裸耐食性が向上することも期待できる。
また、成分(C)は表面処理用処理液中において、成分(A)と成分(B)の溶解度を高めることによって処理液の安定性を保つ働きがある。更に成分(C)は、成分(B)ほどではないが成分(A)の皮膜析出を補助する効果も有している。
Here, the component (A) is a substance having excellent acid resistance and alkali resistance, and is a main component of the surface treatment film of the present invention.
Further, the component (B) has an effect of promoting film deposition of the component (A). Furthermore, the component (B) can also be contained in the surface treatment film, which can be expected to improve the corrosion resistance after coating and the bare corrosion resistance.
The component (C) has a function of maintaining the stability of the treatment liquid by increasing the solubility of the component (A) and the component (B) in the treatment liquid for surface treatment. Further, the component (C) has an effect of assisting film deposition of the component (A) although not as much as the component (B).

ここで、前記K1=B/Aが小さすぎると、成分(B)の割合が少ないために成分(B)による成分(A)の皮膜析出の促進効果が期待できない。そのため成分(A)と成分(B)の合計質量濃度の比であるK1が0.05≦K1≦50であるときと比べて、成分(A)の皮膜付着量が減少し、被処理金属材料の耐食性は低下する場合がある。
また、前記K1が大きすぎると被処理金属材料表面の成分(A)の反応起点自体が減少してしまい、成分(B)による促進効果はあるものの皮膜の主成分であり皮膜に耐食性を付与している成分(A)の皮膜付着量が減少するため、優れた耐食性を示さないばかりか密着性にも悪影響を及ぼす場合がある。
Here, if K1 = B / A is too small, the proportion of component (B) is small, so that the effect of promoting film deposition of component (A) by component (B) cannot be expected. Therefore, compared with the case where K1 which is the ratio of the total mass concentration of the component (A) and the component (B) is 0.05 ≦ K1 ≦ 50, the coating amount of the component (A) is reduced, and the metal material to be processed Corrosion resistance may decrease.
On the other hand, if K1 is too large, the reaction starting point itself of the component (A) on the surface of the metal material to be treated is reduced, and although it has an accelerating effect by the component (B), it is a main component of the film and imparts corrosion resistance to the film. Since the coating amount of the component (A) is reduced, it does not show excellent corrosion resistance but may adversely affect the adhesion.

また、前記K2=C/Aが小さすぎても、被処理金属材料の耐食性を得ることができるが、表面処理用処理液の処理液安定性が損なわれる可能性があり、これより連続操業上の支障を生じる可能性がある。更に成分(C)の処理液中での比率が低いため成分(C)による成分(A)の皮膜析出の補助効果は期待できなくなる。
また、本発明の処理液の安定性を保つためにはK2=C/Aが0.01≦K2≦200の範囲内であれば十分であり、K2が大きすぎても耐食性が向上することはなく、経済的に不利になるだけである。
Moreover, even if K2 = C / A is too small, the corrosion resistance of the metal material to be treated can be obtained, but the stability of the treatment liquid of the treatment liquid for surface treatment may be impaired. May cause problems. Furthermore, since the ratio of the component (C) in the treatment liquid is low, the auxiliary effect of depositing the film of the component (A) by the component (C) cannot be expected.
Further, in order to maintain the stability of the treatment liquid of the present invention, it is sufficient that K2 = C / A is in the range of 0.01 ≦ K2 ≦ 200, and even if K2 is too large, the corrosion resistance is improved. It is only economically disadvantageous.

また、本発明の処理液に用いられる前記成分(A)の前記合計質量濃度Aは10ppmから10000ppmに調整することが好ましく、より好ましくは50ppmから5000ppmである。前記合計質量濃度Aが小さすぎると、たとえ前記K1、及び前記K2が規定範囲内であっても皮膜主成分濃度が低いために耐食性を得るために十分な付着量を実用的な処理時間で得ることが困難となる。また、前記合計質量濃度Aが大きすぎると、十分な付着量は得られるが、それ以上耐食性を向上させる効果はなく、経済的に不利なだけである。   The total mass concentration A of the component (A) used in the treatment liquid of the present invention is preferably adjusted from 10 ppm to 10,000 ppm, more preferably from 50 ppm to 5000 ppm. If the total mass concentration A is too small, even if the K1 and the K2 are within the specified range, the coating main component concentration is low, so that a sufficient amount of adhesion is obtained in a practical processing time to obtain corrosion resistance. It becomes difficult. On the other hand, if the total mass concentration A is too large, a sufficient amount of adhesion can be obtained, but there is no further effect of improving the corrosion resistance, which is economically disadvantageous.

また、本発明の組成物、及び処理液は、更に、成分(D)として、フッ素含有化合物の少なくとも1種を含むことが好ましい。例えば、フッ化水素酸、H2TiF6、H2TiF6の塩、TiF4、H2ZrF6、H2ZrF6の塩、ZrF4、H2HfF6、H2HfF6の塩、HfF4、H2SiF6、HBF4、HBF4の塩、NaHF2、KHF2、NH4HF2、NaF、KF、及びNH4Fなどが挙げられる。また、これらのフッ素含有化合物は2種以上を併用してもよい。 Moreover, it is preferable that the composition of this invention and a process liquid further contain at least 1 sort (s) of a fluorine-containing compound as a component (D). For example, hydrofluoric acid, H 2 TiF 6 , H 2 TiF 6 salt, TiF 4 , H 2 ZrF 6 , H 2 ZrF 6 salt, ZrF 4 , H 2 HfF 6 , H 2 HfF 6 salt, HfF 4 , H 2 SiF 6 , HBF 4 , HBF 4 salt, NaHF 2 , KHF 2 , NH 4 HF 2 , NaF, KF, and NH 4 F. These fluorine-containing compounds may be used in combination of two or more.

また、本発明の処理液に成分(D)を入れる場合、遊離フッ素イオン濃度Dを0.001ppmから300ppmとなるように成分(D)のフッ素含有化合物の少なくとも1種を調整することが好ましく、より好ましくは0.1ppmから100ppmとなるように調整することが好ましい。ここで言う遊離フッ素イオン濃度Dとは、市販のイオン電極を用いて測定されるフッ素イオン濃度を示す。遊離フッ素イオン濃度Dが大きすぎると、HFによる素材表面のエッチング反応が過剰となり、被処理金属材料表面に耐食性を得るのに十分な皮膜量を析出させることが難しくなる傾向にある。また、成分(D)のフッ素含有化合物による遊離フッ素イオン濃度Dが小さすぎても被処理金属材料の耐食性を得ることはできるが、表面処理用処理液の処理液安定性が損なわれる可能性があり、連続操業上の支障を生じる可能性がある。   In addition, when component (D) is added to the treatment liquid of the present invention, it is preferable to adjust at least one fluorine-containing compound of component (D) so that the free fluorine ion concentration D is 0.001 ppm to 300 ppm, More preferably, it is preferably adjusted to be 0.1 ppm to 100 ppm. The free fluorine ion concentration D here refers to the fluorine ion concentration measured using a commercially available ion electrode. If the free fluorine ion concentration D is too large, the etching reaction of the material surface by HF becomes excessive, and it tends to be difficult to deposit a coating amount sufficient to obtain corrosion resistance on the surface of the metal material to be treated. Moreover, although the corrosion resistance of the metal material to be treated can be obtained even if the free fluorine ion concentration D due to the fluorine-containing compound of the component (D) is too small, the stability of the treatment liquid of the surface treatment liquid may be impaired. There is a possibility of causing troubles in continuous operation.

また、本発明の処理液は、素材金属のエッチングを伴う化成反応により皮膜を析出させることが好ましい。従って、一般的にエッチング反応が起こりうるpH領域であるpH6.0以下で用いることが好ましく、より好ましくはpH5.0以下で用いることが好ましく、更に好ましくはpH4.0以下で用いることが好ましい。   Moreover, it is preferable that the process liquid of this invention deposits a film | membrane by the chemical conversion reaction accompanying the etching of a raw material metal. Therefore, it is preferably used at a pH of 6.0 or less, which is a pH region where an etching reaction can generally occur, more preferably at a pH of 5.0 or less, and even more preferably at a pH of 4.0 or less.

ここで、本発明の処理液のpHを調整する必要がある場合、使用する薬剤については特に規定は無く何れを使用しても構わない。例えば、塩酸、硫酸、硼酸、及び有機酸等の酸や、水酸化リチウム、水酸化カリウム、水酸化ナトリウム、水酸化カルシウム、水酸化マグネシウム、水酸化バリウム、アルカリ金属塩、アンモニア、アンモニウム塩、及びアミン類等のアルカリがある。   Here, when it is necessary to adjust the pH of the treatment liquid of the present invention, there is no particular restriction on the agent to be used, and any of them may be used. For example, acids such as hydrochloric acid, sulfuric acid, boric acid, and organic acids, lithium hydroxide, potassium hydroxide, sodium hydroxide, calcium hydroxide, magnesium hydroxide, barium hydroxide, alkali metal salts, ammonia, ammonium salts, and There are alkalis such as amines.

また、本発明の処理液には、素材のエッチング反応により溶出した素材に含まれる金属や、水道水、及び工業用水に含まれる金属や化合物が処理液へ混入しても構わない。成分(B)が成分(A)の皮膜析出を促進する効果により、成分(A)の皮膜析出が他の金属元素や化合物で影響されないためである。   Moreover, the metal contained in the raw material eluted by the etching reaction of the raw material, and the metal or compound contained in tap water and industrial water may be mixed into the treatment liquid of the present invention. This is because the film deposition of the component (A) is not affected by other metal elements or compounds due to the effect of the component (B) promoting the film deposition of the component (A).

また、本発明の処理液には皮膜形成反応を更に促進するためにアニオン成分を添加することが好ましい。本発明の表面処理用処理液に用いることのできるアニオン成分として、例えば、HCl、H2SO4、HClO3、HBrO3、HNO2、HMnO4、HVO3、H2O2、H2WO4、H2MoO4及びこれらの塩類等が挙げられる。これらのアニオン成分の添加濃度には特に規定を持たないが、10ppm〜20000ppm程度の添加量で十分な効果を発揮する。 In addition, an anionic component is preferably added to the treatment liquid of the present invention in order to further accelerate the film formation reaction. Examples of anion components that can be used in the treatment liquid for surface treatment of the present invention include HCl, H 2 SO 4 , HClO 3 , HBrO 3 , HNO 2 , HMNO 4 , HVO 3 , H 2 O 2 , and H 2 WO 4. , H 2 MoO 4 and salts thereof. There are no particular restrictions on the concentration of these anionic components added, but a sufficient effect is exhibited with an addition amount of about 10 ppm to 20000 ppm.

更に、本発明の処理液に対する被処理金属材料の処理負荷が高い場合は、エッチング反応によって溶出した金属イオンをキレートすることが可能なキレート剤を添加することが好ましい。本発明の処理液に用いることのできるキレート剤の例としては、エチレンジアミン四酢酸(EDTA)、グルコン酸、ヘプトグルコン酸、グリコール酸、クエン酸、コハク酸、フマル酸、アスパラギン酸、酒石酸、マロン酸、リンゴ酸、サリチル酸、及びこれらキレート剤の塩類等がある。これらのキレート剤の含有量は特に限定されないが、1ppm〜10000ppm程度の添加量で十分な効果を発揮する。   Furthermore, when the treatment load of the metal material to be treated on the treatment liquid of the present invention is high, it is preferable to add a chelating agent capable of chelating metal ions eluted by the etching reaction. Examples of chelating agents that can be used in the treatment liquid of the present invention include ethylenediaminetetraacetic acid (EDTA), gluconic acid, heptogluconic acid, glycolic acid, citric acid, succinic acid, fumaric acid, aspartic acid, tartaric acid, malonic acid, Examples include malic acid, salicylic acid, and salts of these chelating agents. The content of these chelating agents is not particularly limited, but a sufficient effect is exhibited with an addition amount of about 1 ppm to 10000 ppm.

また、本発明の処理液には、分子内にイオン性の反応基を有する水溶性高分子化合物及び/又は水分散性高分子化合物を添加することが好ましい。このような化合物の例としては、ポリビニルアルコール、ポリ(メタ)アクリル酸、アクリル酸とメタクリル酸との共重合体、エチレンと(メタ)アクリル酸や(メタ)アクリルレートなどのアクリル系単量体との共重合体、エチレンと酢酸ビニルとの共重合体、ポリウレタン、アミノ変性フェノール樹脂、ポリエステル樹脂、エポキシ樹脂、ポリアミドアミン、ポリアミン、ポリアミン誘導体、ポリアリルアミン、ポリアリルアミン誘導体、ポリアミドアミン誘導体、ポリビニルアミン、ポリビニルアミン誘導体、タンニン及びタンニン酸とその塩、及びフィチン酸などが挙げられる。上記化合物の添加濃度には特に規定を持たないが、好ましくは1ppm〜10000ppm程度であり、このようなの添加量で十分な効果を発揮する。   Moreover, it is preferable to add a water-soluble polymer compound and / or a water-dispersible polymer compound having an ionic reactive group in the molecule to the treatment liquid of the present invention. Examples of such compounds include polyvinyl alcohol, poly (meth) acrylic acid, copolymers of acrylic acid and methacrylic acid, acrylic monomers such as ethylene and (meth) acrylic acid and (meth) acrylate. Copolymer, ethylene and vinyl acetate copolymer, polyurethane, amino-modified phenol resin, polyester resin, epoxy resin, polyamidoamine, polyamine, polyamine derivative, polyallylamine, polyallylamine derivative, polyamidoamine derivative, polyvinylamine , Polyvinylamine derivatives, tannin and tannic acid and salts thereof, and phytic acid. The concentration of the compound added is not particularly limited, but is preferably about 1 ppm to 10000 ppm, and such an added amount exhibits a sufficient effect.

また、本発明の処理液に、ノニオン系界面活性剤、アニオン系界面活性剤及びカチオン系界面活性剤からなる群から選ばれる少なくとも1種の界面活性剤を添加することが好ましい。この表面処理用処理液を用いて金属素材を表面処理する場合は、後述するような、処理金属材料を予め脱脂処理し、清浄化しなくとも良好な皮膜を形成させることができる。すなわち、この表面処理用処理液は脱脂化成兼用表面処理剤として使用できるものである。   Moreover, it is preferable to add at least one surfactant selected from the group consisting of a nonionic surfactant, an anionic surfactant and a cationic surfactant to the treatment liquid of the present invention. When the surface treatment of the metal material is performed using the surface treatment solution, it is possible to form a good film without degreasing the treated metal material in advance and cleaning it as described later. That is, this surface treatment liquid can be used as a degreasing chemical treatment surface treatment agent.

本発明の処理方法は、鉄及び/又は亜鉛を含む金属材料に、上記の本発明の処理液を接触させる処理液接触工程を有する、鉄及び/又は亜鉛を含む金属の表面処理方法である。   The treatment method of the present invention is a surface treatment method for a metal containing iron and / or zinc, which has a treatment liquid contact step of bringing the treatment liquid of the present invention into contact with a metal material containing iron and / or zinc.

本発明の表面処理方法は、前記鉄及び/又は亜鉛を含む金属材料に、上記本発明の処理液を接触させるだけでよい。これによって、金属素材表面に前記成分(A)の前記元素の酸化物及び/又は水酸化物からなる皮膜が析出し、密着性及び耐食性に優れた表面処理皮膜層が形成される。
この接触処理はスプレー処理、浸漬処理及び流しかけ処理などのいかなる工法も用いることができ、この接触方法は性能に影響を及ぼさない。
前記成分(A)の皮膜に含まれる金属の水酸化物を純粋な水酸化物として得ることは化学的に困難であり、一般には、前記金属の酸化物に水和水が付いた形態も水酸化物の範疇に入れている。従って、前記金属の水酸化物は熱を加えることによって、最終的には酸化物となる。本発明における表面処理皮膜層の構造は、表面処理を施した後に常温又は低温で乾燥した場合は、酸化物と水酸化物が混在した状態、更に、表面処理後に高温で乾燥した場合は、酸化物のみ或いは酸化物が多い状態になっていると考えられる。
In the surface treatment method of the present invention, it is only necessary to bring the treatment liquid of the present invention into contact with the metal material containing iron and / or zinc. As a result, a film made of an oxide and / or hydroxide of the element (A) is deposited on the surface of the metal material, and a surface-treated film layer having excellent adhesion and corrosion resistance is formed.
For this contact treatment, any method such as spray treatment, dipping treatment and pouring treatment can be used, and this contact method does not affect the performance.
It is chemically difficult to obtain a metal hydroxide contained in the film of the component (A) as a pure hydroxide. Generally, a form in which hydrated water is attached to the metal oxide is also water. It is in the category of oxides. Therefore, the metal hydroxide eventually becomes an oxide when heated. The structure of the surface treatment film layer in the present invention is a state in which an oxide and a hydroxide are mixed when dried at room temperature or low temperature after the surface treatment, and further when oxidized at a high temperature after surface treatment. It is thought that it is in the state which has many things or oxides.

前記鉄及び/又は亜鉛を含む金属材料は、脱脂処理により清浄化されているのが好ましい。脱脂処理の方法は、特に限定されず、従来公知の方法を用いることができる。
尚、上述したように、本発明の処理液が上記界面活性剤を含有する場合は、前記鉄及び/又は亜鉛を含む金属材料を予め脱脂処理し、清浄化しておかなくても、良好な皮膜を形成させることができる。即ち、この場合は、処理液接触工程において、前記鉄及び/又は亜鉛を含む金属材料の脱脂処理と皮膜化成処理とが同時に行われる。
The metal material containing iron and / or zinc is preferably cleaned by degreasing. The method of degreasing is not particularly limited, and a conventionally known method can be used.
In addition, as mentioned above, when the treatment liquid of the present invention contains the surfactant, a good film can be obtained without degreasing and cleaning the metal material containing iron and / or zinc in advance. Can be formed. That is, in this case, the degreasing treatment and the film chemical conversion treatment of the metal material containing iron and / or zinc are simultaneously performed in the treatment liquid contact step.

本発明の処理液の使用条件には、特に限定はない。
本発明の処理液の反応性は、前記合計質量濃度Aに対する前記合計質量濃度Bの比であるK1=B/Aと、前記合計質量濃度Aに対する前記合計質量濃度Cとの比であるK2=C/Aを変えることにより自在にコントロールできる。
更に、前記成分(D)フッ素含有化合物の少なくとも1種を用いた場合も、遊離フッ素イオン濃度Dを変えることにより、コントロールすることが可能である。そのため処理温度及び処理時間は処理浴の反応性との組合せで、いかようにも変えることが可能である。
There are no particular limitations on the use conditions of the treatment liquid of the present invention.
The reactivity of the treatment liquid of the present invention is K1 = B / A, which is the ratio of the total mass concentration B to the total mass concentration A, and K2 = the ratio of the total mass concentration C to the total mass concentration A = It can be freely controlled by changing C / A.
Further, even when at least one of the component (D) fluorine-containing compounds is used, it is possible to control by changing the free fluorine ion concentration D. Therefore, the treatment temperature and treatment time can be changed in any way in combination with the reactivity of the treatment bath.

本発明の処理方法においては、本発明の処理液を接触させた状態で、前記鉄及び/又は亜鉛を含む金属材料を陰極として電解処理することもできる。
この場合、陰極である前記鉄及び/又は亜鉛を含む金属材料の界面で水素の還元反応が起こり、pHが上昇する。pHの上昇に伴い、陰極界面での成分(A)の元素を含む化合物の安定性が低下し、酸化物又は水を含む水酸化物として、表面処理皮膜が析出する。
In the treatment method of the present invention, the metal material containing iron and / or zinc can be electrolytically treated with the treatment liquid of the present invention in contact with the cathode.
In this case, a reduction reaction of hydrogen occurs at the interface of the metal material containing iron and / or zinc as the cathode, and the pH rises. As the pH increases, the stability of the compound containing the element (A) at the cathode interface decreases, and a surface-treated film is deposited as an oxide or a hydroxide containing water.

本発明の処理液を前記鉄及び/又は亜鉛を含む金属材料に接触させ、または、接触させて電解処理した後には、コバルト、ニッケル、すず、銅、チタニウム、及びジルコニウムからなる群から選ばれる少なくとも1種を含む酸性水溶液、または、水溶性高分子化合物及び水分散性高分子化合物のうち少なくとも1種を含有する処理液と接触させることができる。これにより、本発明の効果を更に高めることができる。   After the treatment liquid of the present invention is brought into contact with the metal material containing iron and / or zinc or subjected to the electrolytic treatment by contact, at least selected from the group consisting of cobalt, nickel, tin, copper, titanium, and zirconium It can be made to contact with the processing liquid containing at least 1 sort (s) among the acidic aqueous solution containing 1 type, or a water-soluble polymer compound and a water-dispersible polymer compound. Thereby, the effect of the present invention can be further enhanced.

本発明によって得られた表面処理皮膜層は薄膜で優れた塗装性能を示す。仮に、被処理金属材料の表面状態に異常がある時は、表面処理皮膜層に微細な欠陥部が存在する可能性がある。そこで、前記、コバルト、ニッケル、すず、銅、チタニウム、及びジルコニウムからなる群から選ばれる少なくとも1種を含む酸性水溶液、又は水溶性高分子化合物及び水分散性高分子化合物から選ばれる少なくとも1種の高分子化合物を含む処理液と接触させることによって、欠陥部が被覆され耐食性が更に高まるのである。   The surface-treated film layer obtained by the present invention is a thin film and exhibits excellent coating performance. If there is an abnormality in the surface state of the metal material to be treated, there may be a minute defect in the surface treatment film layer. Therefore, an acidic aqueous solution containing at least one selected from the group consisting of cobalt, nickel, tin, copper, titanium, and zirconium, or at least one selected from a water-soluble polymer compound and a water-dispersible polymer compound. By contacting with a treatment liquid containing a polymer compound, the defect portion is covered and the corrosion resistance is further enhanced.

ここで、前記のコバルト、ニッケル、すず、銅、チタニウム、及びジルコニウムからなる群から選ばれる少なくとも1種の供給源としては特に限定はないが、入手が容易である前記金属元素の酸化物、水酸化物、フッ化物、錯フッ化物、塩化物、硝酸塩、オキシ硝酸塩、硫酸塩、オキシ硫酸塩、炭酸塩、オキシ炭酸塩、りん酸塩、オキシりん酸塩、蓚酸塩、オキシ蓚酸塩、及び有機金属化合物等を用いることができる。また、前記金属元素を含む酸性水溶液のpHは2〜6であることが好ましく、りん酸、硝酸、硫酸、フッ化水素酸、塩酸、及び、有機酸等の酸や、水酸化ナトリウム、水酸化カリウム、水酸化リチウム、アルカリ金属塩、アンモニア、アンモニウム塩、及びアミン類等のアルカリで調整することができる。   Here, the source of at least one selected from the group consisting of cobalt, nickel, tin, copper, titanium, and zirconium is not particularly limited, but the metal element oxides, Oxides, fluorides, complex fluorides, chlorides, nitrates, oxynitrates, sulfates, oxysulfates, carbonates, oxycarbonates, phosphates, oxyphosphates, oxalates, oxysuccinates, and organic A metal compound or the like can be used. The pH of the acidic aqueous solution containing the metal element is preferably 2 to 6, and acids such as phosphoric acid, nitric acid, sulfuric acid, hydrofluoric acid, hydrochloric acid, and organic acids, sodium hydroxide, hydroxide It can be adjusted with alkali such as potassium, lithium hydroxide, alkali metal salt, ammonia, ammonium salt, and amines.

また、前記の水溶性高分子化合物及び水分散性高分子化合物から選ばれる少なくとも1種の高分子化合物としては、例えばポリビニルアルコール、ポリ(メタ)アクリル酸、アクリル酸とメタクリル酸との共重合体、エチレンと(メタ)アクリル酸や(メタ)アクリルレートなどのアクリル系単量体との共重合体、エチレンと酢酸ビニルとの共重合体、ポリウレタン、アミノ変性フェノール樹脂、ポリエステル樹脂、エポキシ樹脂、ポリアミドアミン、ポリアミン、ポリアミン誘導体、ポリアリルアミン、ポリアリルアミン誘導体、ポリアミドアミン誘導体、ポリビニルアミン、ポリビニルアミン誘導体、タンニン及びタンニン酸とその塩、及びフィチン酸等を用いることができる。   Examples of at least one polymer compound selected from the water-soluble polymer compound and the water-dispersible polymer compound include polyvinyl alcohol, poly (meth) acrylic acid, and a copolymer of acrylic acid and methacrylic acid. , Copolymers of ethylene and acrylic monomers such as (meth) acrylic acid and (meth) acrylate, copolymers of ethylene and vinyl acetate, polyurethane, amino-modified phenolic resins, polyester resins, epoxy resins, Polyamidoamine, polyamine, polyamine derivatives, polyallylamine, polyallylamine derivatives, polyamidoamine derivatives, polyvinylamine, polyvinylamine derivatives, tannin, tannic acid and salts thereof, phytic acid, and the like can be used.

以上、詳細に説明したように、本発明は、被処理金属材料表面に前記成分(A)の酸化物及び/又は水酸化物からなる皮膜層、もしくは前記成分(A)の皮膜層と前記成分(B)の金属元素の酸化物及び/又は水酸化物からなる皮膜層が混合した皮膜層を設けることで、金属材料の耐食性を飛躍的に高めることを可能としたものである。ここで、前記成分(A)の酸化物及び/又は水酸化物からなる皮膜は、酸やアルカリに侵され難く化学的に安定な性質を有している。   As described above in detail, the present invention provides a coating layer composed of an oxide and / or hydroxide of the component (A) on the surface of the metal material to be treated, or the coating layer of the component (A) and the component. By providing a coating layer in which the coating layer composed of the oxide and / or hydroxide of the metal element (B) is provided, the corrosion resistance of the metal material can be drastically improved. Here, the film made of the oxide and / or hydroxide of the component (A) has a chemically stable property that is hardly affected by acid or alkali.

ここで、実際の金属の塗膜下腐食環境では、金属の溶出が起こるアノード部ではpHの低下が、また還元反応が起こるカソード部ではpHの上昇が起こる。従って、耐酸性及び耐アルカリ性に劣る表面処理皮膜は、腐食環境下で溶解しその効果が失われていく。本発明における前記成分(A)の酸化物及び/又は水酸化物からなる皮膜は、酸やアルカリに侵されにくく、且つ、本発明は被処理金属表面に薄膜で均一な表面処理皮膜を形成することができるため、腐食環境下においても優れた効果が持続する。   Here, in a corrosive environment under an actual metal coating film, the pH decreases in the anode portion where the metal elution occurs, and the pH increases in the cathode portion where the reduction reaction occurs. Therefore, the surface treatment film inferior in acid resistance and alkali resistance dissolves in a corrosive environment and loses its effect. The film made of the oxide and / or hydroxide of the component (A) in the present invention is not easily affected by acid or alkali, and the present invention forms a uniform surface treatment film with a thin film on the surface of the metal to be treated. Therefore, the excellent effect is maintained even in a corrosive environment.

また、皮膜に含まれる金属元素の酸化物及び水酸化物は、金属と酸素を介したネットワーク構造を作るため、非常に良好なバリヤー皮膜となる。金属材料の腐食は、使用される環境によっても異なるが、一般には水と酸素が存在する状況での酸素要求型腐食であり、その腐食スピードは塩化物等の成分の存在によって促進される。ここで、本発明の皮膜層は、水、酸素、及び腐食促進成分に対するバリヤー効果を有するため、優れた耐食性を発揮できる。   In addition, the metal element oxides and hydroxides contained in the film form a network structure through the metal and oxygen, so that a very good barrier film is obtained. Although the corrosion of a metal material differs depending on the environment in which it is used, it is generally an oxygen demand type corrosion in the presence of water and oxygen, and the corrosion speed is accelerated by the presence of components such as chloride. Here, since the film layer of the present invention has a barrier effect against water, oxygen, and corrosion promoting components, it can exhibit excellent corrosion resistance.

本発明の組成物及び本発明の処理液において、前記成分(A)、及び前記成分(B)の他に、前記成分(C)を含有させ、これらの量比を特定の範囲としている。このため表面処理皮膜析出時に化成反応を伴う。化成反応を伴うことにより、皮膜の密着性が極めて高くなる。   In the composition of this invention and the process liquid of this invention, the said component (C) is contained in addition to the said component (A) and the said component (B), and these quantitative ratios are made into the specific range. For this reason, a chemical conversion reaction is accompanied when the surface treatment film is deposited. With the chemical conversion reaction, the adhesion of the film becomes extremely high.

ここで、前記バリヤー効果を利用して、冷間圧延鋼板、熱間圧延鋼板、鋳鉄及び焼結材等の鉄系金属材料の耐食性を高めるには、表面処理皮膜層の付着量が、成分(A)の元素換算で、20mg/m2以上であるのが好ましく、30mg/m2以上であるのがより好ましく、40mg/m2以上であるのが更に好ましい。 Here, in order to increase the corrosion resistance of ferrous metal materials such as cold rolled steel sheets, hot rolled steel sheets, cast iron and sintered materials using the barrier effect, the amount of surface treatment coating layer deposited is determined by the component ( In terms of element A), it is preferably 20 mg / m 2 or more, more preferably 30 mg / m 2 or more, and further preferably 40 mg / m 2 or more.

また、亜鉛又は亜鉛めっき鋼板、電気亜鉛めっき鋼板等の亜鉛系金属材料の耐食性を高めるには、表面処理皮膜層の付着量が、成分(A)の元素換算で、15mg/m2以上であるのが好ましく、20mg/m2以上であるのがより好ましい。
付着量が小さすぎると、前記バリヤー効果が十分に発揮できなくなり、優れた耐食性を得ることが困難となる。
Moreover, in order to improve the corrosion resistance of zinc-based metallic materials such as zinc, galvanized steel sheet, and electrogalvanized steel sheet, the amount of surface treatment coating layer deposited is 15 mg / m 2 or more in terms of element of component (A). And more preferably 20 mg / m 2 or more.
When the adhesion amount is too small, the barrier effect cannot be sufficiently exhibited, and it becomes difficult to obtain excellent corrosion resistance.

更に、鉄系金属材料、及び亜鉛系金属材料の付着量の上限に関しては特に制限はないが、付着量が大きすぎると、表面処理皮膜層にクラックが発生し易くなり、均一な皮膜を得る作業が困難となる。従って、鉄系材料、亜鉛系材料ともに、付着量は、成分(A)の元素換算で、1g/m2以下であるのが好ましく、800mg/m2以下であるのがより好ましい。 Furthermore, there is no particular limitation on the upper limit of the amount of iron-based metal material and zinc-based metal material, but if the amount is too large, cracks are likely to occur in the surface-treated film layer, and a uniform film is obtained. It becomes difficult. Therefore, the adhesion amount of both the iron-based material and the zinc-based material is preferably 1 g / m 2 or less, more preferably 800 mg / m 2 or less, in terms of the element of component (A).

以下に実施例を比較例とともに挙げ、本発明の表面処理用処理液、及び表面処理方法の効果を具体的に説明する。尚、実施例で使用した被処理素材、脱脂剤、及び塗料は市販されている材料の中から任意に選定したものであり、本発明の表面処理用処理液、及び表面処理方法の実際の用途を限定するものではない。   Examples are given below together with comparative examples to specifically explain the effects of the surface treatment liquid and the surface treatment method of the present invention. In addition, the to-be-treated material, the degreasing agent, and the paint used in the examples are arbitrarily selected from commercially available materials, and the actual use of the surface treatment liquid and the surface treatment method of the present invention. It is not intended to limit.

(供試板)
実施例と比較例に用いた供試板の略号と内訳を以下に示す。
・ SPC(冷延鋼板:JIS−G−3141)
・ EG(電気亜鉛メッキ鋼板:メッキ目付量20g/m
(Test plate)
The abbreviations and breakdown of the test plates used in the examples and comparative examples are shown below.
・ SPC (Cold rolled steel sheet: JIS-G-3141)
EG (electrogalvanized steel sheet: plating basis weight 20 g / m 2 )

(処理工程)
実施例1〜5、及び比較例1〜3は以下の処理工程で表面処理を行った。
アルカリ脱脂→水洗→皮膜化成処理→水洗→純水洗→乾燥。
(Processing process)
In Examples 1 to 5 and Comparative Examples 1 to 3, surface treatment was performed in the following treatment steps.
Alkaline degreasing → Washing → Chemical conversion treatment → Washing → Pure water washing → Drying.

実施例6は、以下の処理工程で表面処理を行った。
アルカリ脱脂→水洗→皮膜化成処理→水洗→後処理→純水洗→乾燥。
In Example 6, surface treatment was performed by the following treatment steps.
Alkaline degreasing → Washing → Chemical conversion treatment → Washing → Post treatment → Pure water washing → Drying.

実施例7は、以下の処理工程で表面処理を行った。
アルカリ脱脂→水洗→電解化成処理→水洗→純水洗→乾燥。
In Example 7, the surface treatment was performed by the following treatment steps.
Alkaline degreasing → water washing → electrochemical conversion treatment → water washing → pure water washing → drying.

また、比較例4は以下の処理工程で処理を行った。
アルカリ脱脂→水洗→表面調整→りん酸亜鉛処理→水洗→純水洗→乾燥。
Moreover, the comparative example 4 processed in the following process steps.
Alkaline degreasing → Washing → Surface conditioning → Zinc phosphate treatment → Washing → Pure water washing → Drying.

アルカリ脱脂は、実施例、比較例ともにファインクリーナーL4460A(登録商標:日本パーカライジング(株)製)を2%、ファインクリーナーL4460B(登録商標:日本パーカライジング(株)製)を1.4%に水道水で希釈し、40℃、120秒間、被処理板にスプレーして使用した。   For alkaline degreasing, tap water in both Examples and Comparative Examples was Fine Cleaner L4460A (registered trademark: manufactured by Nihon Parkerizing Co., Ltd.) 2% and Fine Cleaner L4460B (registered trademark: manufactured by Nihon Parkerizing Co., Ltd.) 1.4%. And then used by spraying on the plate to be treated at 40 ° C. for 120 seconds.

皮膜処理後の水洗、及び純水洗は、実施例、比較例ともに室温で30秒間、被処理板にスプレーした。
また、乾燥は、常温の室内で放置することで行った。
The washing with water and the washing with pure water after the film treatment were sprayed on the plate to be treated for 30 seconds at room temperature in both the examples and the comparative examples.
The drying was performed by leaving it in a room temperature room.

<実施例1>
硫酸ジルコニウム水溶液と硫酸ランタンと硝酸を用いて、合計質量濃度比K1=B/A=0.1、合計質量濃度比K2=C/A=0.01である表面処理用組成物を調整した。前記表面処理用組成物をイオン交換水で希釈し、ジルコニウム元素の質量濃度を8000ppmとし、更に水酸化ナトリウムを用いてpHが3.2である表面処理用処理液を調整した。脱脂後に水洗を施した供試板を、50℃に加温した上記表面処理用処理液に180秒間浸漬して表面処理を行った。
<Example 1>
A surface treatment composition having a total mass concentration ratio K1 = B / A = 0.1 and a total mass concentration ratio K2 = C / A = 0.01 was prepared using an aqueous zirconium sulfate solution, lanthanum sulfate, and nitric acid. The surface treatment composition was diluted with ion-exchanged water, the zirconium element mass concentration was adjusted to 8000 ppm, and a surface treatment solution having a pH of 3.2 was prepared using sodium hydroxide. The test plate that had been degreased and washed with water was immersed in the surface treatment solution heated to 50 ° C. for 180 seconds for surface treatment.

<実施例2>
ヘキサフルオロジルコニウム水溶液と硝酸サマリウムと硝酸を用いて、合計質量濃度比K1=B/A=2.0、合計質量濃度比K2=C/A=50である表面処理用組成物を調整した。前記表面処理用組成物をイオン交換水で希釈し、ジルコニウム元素の質量濃度を100ppmとし、更にフッ化水素酸、アンモニアを用いて遊離フッ素イオン濃度が25ppm(フッ素イオンメーター:東亜電波工業株式会社製IM-55G)、pHが3.6である表面処理用処理液を調整した。脱脂後に水洗を施した供試板を、45℃に加温した上記表面処理用処理液に150秒間浸漬して表面処理を行った。
<Example 2>
A surface treatment composition having a total mass concentration ratio K1 = B / A = 2.0 and a total mass concentration ratio K2 = C / A = 50 was prepared using an aqueous hexafluorozirconium solution, samarium nitrate and nitric acid. The surface treatment composition is diluted with ion-exchanged water so that the mass concentration of zirconium element is 100 ppm, and the free fluorine ion concentration is 25 ppm by using hydrofluoric acid and ammonia (fluorine ion meter: manufactured by Toa Denpa Kogyo Co., Ltd.) IM-55G), a surface treatment solution having a pH of 3.6 was prepared. The test plate that had been degreased and washed with water was immersed in the surface treatment solution heated to 45 ° C. for 150 seconds for surface treatment.

<実施例3>
硝酸ジルコニウム水溶液と酸化ハフニウムと酸化ガドリニウムと硝酸カリウムを用いて、合計質量濃度比K1=B/A=5.0、合計質量濃度比K2=C/A=20である表面処理用組成物を調整した。前記表面処理用組成物をイオン交換水で希釈し、ジルコニウム元素の質量濃度とハフニウム元素の質量濃度の合計質量濃度を50ppmとし、この液にコハク酸を100ppm添加し、更にフッ化カリウム、水酸化リチウムを用いて遊離フッ素イオン濃度が20ppm(フッ素イオンメーター:東亜電波工業株式会社製IM-55G)、pHが4.0である表面処理用処理液を調整した。脱脂後に水洗を施した供試板を、60℃に加温した上記表面処理用処理液に120秒間浸漬して表面処理を行った。
<Example 3>
A surface treatment composition having a total mass concentration ratio K1 = B / A = 5.0 and a total mass concentration ratio K2 = C / A = 20 was prepared using an aqueous zirconium nitrate solution, hafnium oxide, gadolinium oxide, and potassium nitrate. . The surface treatment composition is diluted with ion-exchanged water so that the total mass concentration of the zirconium element and hafnium elements is 50 ppm. To this liquid is added 100 ppm of succinic acid, and further potassium fluoride, hydroxide A treatment liquid for surface treatment having a free fluorine ion concentration of 20 ppm (fluorine ion meter: IM-55G manufactured by Toa Denpa Kogyo Co., Ltd.) and a pH of 4.0 was prepared using lithium. The test plate that had been degreased and washed with water was immersed in the surface treatment solution heated to 60 ° C. for 120 seconds for surface treatment.

<実施例4>
硝酸ジルコニウム水溶液と塩化ランタン水溶液と酸化エルビウムと硝酸ナトリウムと硝酸ソーダを用いて、合計質量濃度比K1=B/A=35、合計質量濃度比K2=C/A=100である表面処理用組成物を調整した。前記表面処理用組成物をイオン交換水で希釈しジルコニウム元素の質量濃度を20ppmとし、更にフッ化水素酸、水酸化カルシウムを用いて遊離フッ素イオン濃度が15ppm(フッ素イオンメーター:東亜電波工業株式会社製IM-55G)、pHが3.0である表面処理用処理液を調整した。脱脂後に水洗を施した供試板を、55℃に加温した上記表面処理用処理液で120秒間スプレー噴霧して表面処理を行った。
<Example 4>
Using a zirconium nitrate aqueous solution, a lanthanum chloride aqueous solution, erbium oxide, sodium nitrate, and sodium nitrate, a total mass concentration ratio K1 = B / A = 35 and a total mass concentration ratio K2 = C / A = 100 Adjusted. The composition for surface treatment is diluted with ion-exchanged water so that the mass concentration of zirconium element is 20 ppm, and the concentration of free fluorine ions is 15 ppm by using hydrofluoric acid and calcium hydroxide (fluorine ion meter: Toa Denpa Kogyo Co., Ltd.) IM-55G manufactured), a treatment liquid for surface treatment having a pH of 3.0 was prepared. The test plate that had been degreased and washed with water was sprayed for 120 seconds with the above-mentioned surface treatment solution heated to 55 ° C. for surface treatment.

<実施例5>
硝酸チタン水溶液とヘキサフルオロ珪酸水溶液と酸化プラセオジウムと硝酸カリウムを用いて、合計質量濃度比K1=B/A=0.4、合計質量濃度比K2=C/A=8.0である表面処理用組成物を調整した。前記表面処理用組成物をイオン交換水で希釈し、チタニウム元素の質量濃度と珪素元素の質量濃度の合計質量濃度を2500ppmとし、更にフッ化アンモニウム、アンモニアを用いて遊離フッ素イオン濃度が100ppm(フッ素イオンメーター:東亜電波工業株式会社製IM-55G)、pHが2.9である表面処理用処理液を調整した。脱脂後に水洗を施した供試板を、65℃に加温した上記表面処理用処理液で300秒間スプレー噴霧して表面処理を行った。
<Example 5>
Using a titanium nitrate aqueous solution, a hexafluorosilicic acid aqueous solution, praseodymium oxide and potassium nitrate, the total mass concentration ratio K1 = B / A = 0.4 and the total mass concentration ratio K2 = C / A = 8.0. I adjusted things. The surface treatment composition is diluted with ion-exchanged water so that the total mass concentration of the titanium element mass concentration and the silicon element mass concentration is 2500 ppm. Further, using ammonium fluoride and ammonia, the free fluorine ion concentration is 100 ppm (fluorine Ion meter: IM-55G manufactured by Toa Denpa Kogyo Co., Ltd.), a surface treatment solution having a pH of 2.9 was prepared. The test plate that had been degreased and washed with water was subjected to surface treatment by spraying for 300 seconds with the above-mentioned surface treatment solution heated to 65 ° C.

<実施例6>
硝酸ジルコニウム水溶液とヘキサフルオロチタニウム水溶液と塩化ランタンと硝酸鉄を用いて、合計質量濃度比K1=B/A=1.0、合計質量濃度比K2=C/A=0.5である表面処理用組成物を調整した。前記表面処理用組成物をイオン交換水で希釈しジルコニウム元素の質量濃度とチタニウム元素の質量濃度の合計質量濃度を200ppmとし、更にフッ化アンモニウム、水酸化カリウムを用いて遊離フッ素イオン濃度が50ppm(フッ素イオンメーター:東亜電波工業株式会社製IM-55G)、pHが4.2である表面処理用処理液を調整した。脱脂後に水洗を施した供試板を、60℃に加温した前記表面処理用処理液で200秒間浸漬して表面処理を行い、その後、水洗、後処理を施した。この時用いた後処理液は、ヘキサフルオロチタン水溶液と硝酸ニッケルを用いて、チタニウム質量濃度が200ppm、ニッケル質量濃度が金属元素として50ppmである水溶液を調整し、更に前記水溶液を45℃に加温した後、水酸化ナトリウムでpHを4.5に調整したものを使用した。
<Example 6>
Using a zirconium nitrate aqueous solution, a hexafluorotitanium aqueous solution, lanthanum chloride and iron nitrate, the total mass concentration ratio K1 = B / A = 1.0 and the total mass concentration ratio K2 = C / A = 0.5 The composition was adjusted. The surface treatment composition is diluted with ion-exchanged water so that the total mass concentration of the zirconium element mass concentration and the titanium element mass concentration is 200 ppm, and the free fluorine ion concentration is 50 ppm using ammonium fluoride and potassium hydroxide. Fluorine ion meter: IM-55G manufactured by Toa Denpa Kogyo Co., Ltd.), a surface treatment treatment solution having a pH of 4.2 was prepared. The test plate that had been degreased and washed with water was immersed in the surface treatment solution heated to 60 ° C. for 200 seconds for surface treatment, and then washed with water and subjected to post-treatment. As the post-treatment liquid used at this time, an aqueous solution having a titanium mass concentration of 200 ppm and a nickel mass concentration of 50 ppm as a metal element was prepared using a hexafluorotitanium aqueous solution and nickel nitrate, and the aqueous solution was further heated to 45 ° C. Then, the one whose pH was adjusted to 4.5 with sodium hydroxide was used.

<実施例7>
ヘキサフルオロジルコニウム水溶液と硫酸イットリウムと硝酸を用いて、合計質量濃度比K1=B/A=3.0、合計質量濃度比K2=C/A=3.0である表面処理用組成物を調整した。前記表面処理用組成物をイオン交換水で希釈しジルコニウム元素の質量濃度を200ppmとし、この液にEDTAを50ppm添加し、更にフッ化水素酸、水酸化ナトリウムを用いて遊離フッ素イオン濃度が80ppm(フッ素イオンメーター:東亜電波工業株式会社製IM-55G)、pHが2.8である表面処理用処理液を調整した。脱脂後に水洗を施した供試板を陰極とし、陽極にカーボン電極を用いて、室温の前記表面処理用処理液中で5A/dmの電解条件で10秒間電解して表面処理を行った。
<Example 7>
Using a hexafluorozirconium aqueous solution, yttrium sulfate and nitric acid, a surface treatment composition having a total mass concentration ratio K1 = B / A = 3.0 and a total mass concentration ratio K2 = C / A = 3.0 was prepared. . The composition for surface treatment is diluted with ion-exchanged water so that the mass concentration of zirconium element is 200 ppm, 50 ppm of EDTA is added to this liquid, and the concentration of free fluorine ions is 80 ppm using hydrofluoric acid and sodium hydroxide. Fluorine ion meter: IM-55G manufactured by Toa Denpa Kogyo Co., Ltd.), a surface treatment treatment solution having a pH of 2.8 was prepared. A test plate that had been degreased and washed with water was used as a cathode, and a carbon electrode was used as the anode, and surface treatment was performed by electrolysis for 10 seconds in the surface treatment solution at room temperature under an electrolysis condition of 5 A / dm 2 .

<比較例1>
硝酸ジルコニウム水溶液と硝酸ホルミウムと硝酸を用いて、合計質量濃度比K1=B/A=0.01、合計質量濃度比K2=C/A=10である表面処理用組成物を調整した。前記表面処理用組成物をイオン交換水で希釈し、ジルコニウム元素の質量濃度を100ppmとし、更に水酸化ナトリウムを用いてpHが3.0である表面処理用処理液を調整した。脱脂後に水洗を施した供試板を、55℃に加温した上記表面処理用処理液に180秒間浸漬して表面処理を行った。
<Comparative Example 1>
A surface treatment composition having a total mass concentration ratio K1 = B / A = 0.01 and a total mass concentration ratio K2 = C / A = 10 was prepared using an aqueous zirconium nitrate solution, holmium nitrate, and nitric acid. The surface treatment composition was diluted with ion-exchanged water so that the mass concentration of zirconium element was 100 ppm, and further, a surface treatment solution having a pH of 3.0 was prepared using sodium hydroxide. The test plate that had been degreased and washed with water was immersed in the surface treatment solution heated to 55 ° C. for 180 seconds for surface treatment.

<比較例2>
ヘキサフルオロジルコニウム水溶液と酸化ユウロピウムと硝酸ナトリウムを用いて、合計質量濃度比K1=B/A=5.0、合計質量濃度比K2=C/A=200である表面処理用組成物を調整した。前記表面処理用組成物をイオン交換水で希釈しジルコニウム元素の質量濃度を4ppmとし、更にフッ化カリウム、水酸化カリウムを用いて遊離フッ素イオンが20ppm(フッ素イオンメーター:東亜電波工業株式会社製IM-55G)、pHが3.8である表面処理用処理液を調整した。脱脂後に水洗を施した供試板を、60℃に加温した上記表面処理用処理液に120秒間浸漬して表面処理を行った。
<Comparative example 2>
A surface treatment composition having a total mass concentration ratio K1 = B / A = 5.0 and a total mass concentration ratio K2 = C / A = 200 was prepared using an aqueous hexafluorozirconium solution, europium oxide, and sodium nitrate. The surface treatment composition is diluted with ion-exchanged water so that the zirconium element has a mass concentration of 4 ppm, and further uses potassium fluoride and potassium hydroxide to give 20 ppm free fluorine ions (fluorine ion meter: IM made by Toa Denpa Kogyo Co., Ltd.) -55G), a surface treatment solution having a pH of 3.8 was prepared. The test plate that had been degreased and washed with water was immersed in the surface treatment solution heated to 60 ° C. for 120 seconds for surface treatment.

<比較例3>
ヘキサフルオロチタニウム水溶液と硫酸ガリウムと硝酸カリウムと硝酸アンモンを用いて、合計質量濃度比K1=B/A=70、合計質量濃度比K2=C/A=50である表面処理用組成物を調整した。前記表面処理用組成物をイオン交換水で希釈しチタニウム元素の質量濃度を50ppmとし、更にフッ化アンモニウム、アンモニアを用いて遊離フッ素イオン濃度が400ppm(フッ素イオンメーター:東亜電波工業株式会社製IM-55G)、pHが2.8である表面処理用処理液を調整した。脱脂後に水洗を施した供試板を、50℃に加温した上記表面処理用処理液で150秒間スプレー噴霧して表面処理を行った。
<Comparative Example 3>
A surface treatment composition having a total mass concentration ratio K1 = B / A = 70 and a total mass concentration ratio K2 = C / A = 50 was prepared using an aqueous hexafluorotitanium solution, gallium sulfate, potassium nitrate, and ammonium nitrate. The surface treatment composition is diluted with ion-exchanged water so that the mass concentration of titanium element is 50 ppm, and further, the concentration of free fluorine ions is 400 ppm by using ammonium fluoride and ammonia (fluorine ion meter: IM-manufactured by Toa Denpa Kogyo Co., Ltd. 55G), a surface treatment solution having a pH of 2.8 was prepared. The test plate that had been degreased and washed with water was sprayed for 150 seconds with the surface treatment solution heated to 50 ° C. to perform surface treatment.

<比較例4>
脱脂後に水洗を施した供試板に、表面調整処理剤であるプレパレンZN(登録商標:日本パーカライジング(株)製)を0.1%に水道水で希釈した液を室温で30秒間スプレーで噴霧した後に、パルボンドL3020(登録商標:日本パーカライジング(株)製)を4.8%に水道水で希釈し、更に、フッ化水素ナトリウム試薬をフッ素として200ppm添加した後に、全酸度、遊離酸度をカタログ値の中心に調整した43℃のりん酸亜鉛化成処理液に浸漬してりん酸亜鉛皮膜を析出させた。
<Comparative example 4>
A test plate that has been degreased and washed with water is sprayed with a solution prepared by diluting Preparen ZN (registered trademark: manufactured by Nippon Parkerizing Co., Ltd.) 0.1% with tap water at room temperature for 30 seconds. After that, Palbond L3020 (registered trademark: manufactured by Nihon Parkerizing Co., Ltd.) was diluted to 4.8% with tap water, and after adding 200 ppm of sodium hydrogen fluoride reagent as fluorine, the total acidity and free acidity were cataloged. It was immersed in a 43 ° C. zinc phosphate chemical treatment solution adjusted to the center of the value to deposit a zinc phosphate coating.

(表面処理皮膜の評価、及び付着量測定)
実施例、及び比較例の表面処理後の供試板の外観を目視で評価し、表面処理皮膜層の付着量を蛍光X線分析装置(システム3270;理学電気工業(株)製)を用いて測定した。
(Evaluation of surface treatment film and adhesion amount measurement)
The appearance of the test plate after the surface treatment of the examples and comparative examples was visually evaluated, and the amount of the surface treatment coating layer deposited was measured using a fluorescent X-ray analyzer (system 3270; manufactured by Rigaku Denki Kogyo Co., Ltd.). It was measured.

(塗装性能評価板の作製)
実施例、及び比較例の表面処理板の塗装性能を評価するため、以下に示す工程で塗装を行った。カチオン電着塗装→純水洗→焼き付け→中塗り→焼き付け→上塗り→焼き付け。
(Preparation of paint performance evaluation board)
In order to evaluate the coating performance of the surface treatment board of an Example and a comparative example, it applied by the process shown below. Cationic electrodeposition coating → pure water washing → baking → intermediate coating → baking → top coating → baking.

カチオン電着塗装:エポキシ系カチオン電着塗料(エレクロン9400:関西ペイント(株)製)、電圧200V、膜厚20μm、175℃20分焼き付け   Cationic electrodeposition coating: Epoxy-based cationic electrodeposition coating (Electron 9400: manufactured by Kansai Paint Co., Ltd.), voltage 200 V, film thickness 20 μm, baked at 175 ° C. for 20 minutes

中塗り塗装:アミノアルキッド系塗料(アミラックTP−37グレー:関西ペイント(株)製)、スプレー塗装、膜厚35μm、140℃20分焼き付け   Intermediate coating: Aminoalkyd paint (Amirac TP-37 Gray: manufactured by Kansai Paint Co., Ltd.), spray coating, film thickness 35 μm, baking at 140 ° C. for 20 minutes

上塗り塗装:アミノアルキッド系塗料(アミラックTM−13白:関西ペイント(株)製)、スプレー塗装、膜厚35μm、140℃20分焼き付け   Top coating: Aminoalkyd paint (Amirac TM-13 white: manufactured by Kansai Paint Co., Ltd.), spray coating, film thickness 35 μm, baking at 140 ° C. for 20 minutes

(塗装性能評価)
実施例、及び比較例の塗装性能の評価をJIS規格に準じて実施した。評価項目を以下に示す。尚、電着塗装完了時点での塗膜を電着塗膜、上塗り塗装完了時点での塗膜を3coats塗膜と称することとする。
(i) 塩水噴霧試験:電着塗膜
(ii) 付着性試験:3coats塗膜
(Painting performance evaluation)
Evaluation of the coating performance of the examples and comparative examples was performed according to JIS standards. The evaluation items are shown below. The coating film upon completion of electrodeposition coating is referred to as an electrodeposition coating film, and the coating film upon completion of top coating is referred to as a 3 coats coating film.
(i) Salt spray test: electrodeposition coating
(ii) Adhesion test: 3coats coating film

(塩水噴霧試験(SST試験))
鋭利なカッターでクロスカットを入れた電着塗装板に5%塩水を720時間噴霧(JIS−Z−2371に準ずる)した。噴霧終了後にクロスカット部からの両側最大膨れ幅を測定し、以下に示す評価基準に従って評価した。
<両側最大膨れ幅>
5mm未満 : ◎
5mm以上7mm未満 : ○
8mm以上9mm未満 : △
9mm以上 : ×
(Salt spray test (SST test))
5% salt water was sprayed for 720 hours (according to JIS-Z-2371) onto an electrodeposition coated plate with a crosscut cut with a sharp cutter. After completion of spraying, the maximum swollen width on both sides from the cross-cut portion was measured and evaluated according to the following evaluation criteria.
<Maximum swollen width on both sides>
Less than 5mm: ◎
5 mm or more and less than 7 mm: ○
8 mm or more and less than 9 mm: △
9mm or more: ×

(付着性試験(クロスカット法))
3coats塗膜に鋭利なカッターを用い、2mm間隔で縦及び横方向に6個のカットを入れて碁盤目を25個切った(JIS−K−5600−5−6に準ずる)。碁盤目部をテープ剥離し、前記JIS規格に準じた評価方法により評価した。
(Adhesion test (cross-cut method))
Using a sharp cutter on the 3coats coating film, 25 cuts were made in accordance with JIS-K-5600-5-6 by making 6 cuts in the vertical and horizontal directions at intervals of 2 mm. The grid part was peeled off with tape and evaluated by an evaluation method according to the JIS standard.

表1、及び表2に、実施例、及び比較例で得られた表面処理皮膜の外観評価結果、及び表面処理皮膜の付着量を示す。実施例は、SPC材、EG材ともに均一な皮膜を得ることができ、且つ、目標とした皮膜付着量を得ることが出来た。対して、比較例1では合計濃質量度比K1が小さかったため、SPC材、EG材ともに表面処理皮膜を析出させることができなかった。比較例2では成分(A)の含有量が少なかったため、SPC材、EG材ともに表面処理皮膜を析出させることができなかった。また、比較例3については合計質量濃度比K1が大きく、且つ遊離フッ素イオン濃度Dが高いため、SPC材、EG材ともに表面処理皮膜を析出させることができなかった。また、比較例4は従来のりん酸亜鉛処理であるためSPC材、EG材ともに表面処理皮膜を形成させることはできた。   Tables 1 and 2 show the appearance evaluation results of the surface treatment films obtained in Examples and Comparative Examples, and the adhesion amount of the surface treatment film. In the example, a uniform film could be obtained for both the SPC material and the EG material, and the target film adhesion amount could be obtained. On the other hand, in Comparative Example 1, the total concentrated mass ratio K1 was small, so that the surface treatment film could not be deposited on both the SPC material and the EG material. In Comparative Example 2, since the content of the component (A) was small, the surface treatment film could not be deposited on both the SPC material and the EG material. In Comparative Example 3, since the total mass concentration ratio K1 was large and the free fluorine ion concentration D was high, the surface treatment film could not be deposited on both the SPC material and the EG material. Further, since Comparative Example 4 is a conventional zinc phosphate treatment, a surface treatment film could be formed on both the SPC material and the EG material.

電着塗膜の塗装性能評価結果(塩水噴霧試験)を表3に示す。実施例はSPC材、EG材ともに良好な耐食性を示した。対して、比較例1では、合計濃質量度比K1がK1が小さかったため、成分(B)よる成分(A)の皮膜促進効果が十分に得られなかった。これよりSPC材、EG材ともに表面処理皮膜が多く析出せず耐食性が劣っていた。比較例2は成分(A)含有量が少なかったため、SPC材、EG材ともに目標とした皮膜付着量が得られず耐食性が劣っていた。また、比較例3は合計質量濃度比K1がK1が大きく、且つ遊離フッ素イオン濃度Dが高いため、SPC材、EG材ともに目標とした皮膜付着量が得られず耐食性が劣っていた。比較例4は、現在、カチオン電着塗装下地として一般に用いられているりん酸亜鉛処理である。実施例は比較例4と比べても全ての水準で優れた塗装性能を示していた。   Table 3 shows the coating performance evaluation results (salt spray test) of the electrodeposition coating film. In the examples, both the SPC material and the EG material showed good corrosion resistance. On the other hand, in Comparative Example 1, since the total concentrated mass ratio K1 was small in K1, the film promoting effect of the component (A) by the component (B) was not sufficiently obtained. As a result, both the SPC material and the EG material were inferior in corrosion resistance because a large amount of the surface treatment film was not deposited. In Comparative Example 2, since the content of component (A) was small, the targeted film adhesion amount was not obtained for both the SPC material and the EG material, and the corrosion resistance was inferior. Further, in Comparative Example 3, the total mass concentration ratio K1 was large and K1 was high, and the free fluorine ion concentration D was high, so that the targeted coating amount was not obtained for both the SPC material and the EG material, and the corrosion resistance was inferior. Comparative Example 4 is a zinc phosphate treatment that is currently commonly used as a cationic electrodeposition coating base. The Examples showed excellent coating performance at all levels as compared with Comparative Example 4.

3coats板の付着性の評価結果を表4に示す。実施例は、全ての供試板に対して良好な密着性を示した。比較例は、電着塗装板の耐食性と同様に比較例4を除く全ての比較例で供試板に対して良好な密着性を示す水準はなかった。   Table 4 shows the evaluation results of the adhesion of the 3coats plate. The examples showed good adhesion to all the test plates. The comparative example did not have the level which shows favorable adhesiveness with respect to a test board in all the comparative examples except the comparative example 4 similarly to the corrosion resistance of an electrodeposition coating board.

以上の結果から、本発明品である表面処理用組成物、表面処理用処理液、表面処理方法、及び表面処理金属材料を用いることによって、密着性と耐食性に優れる表面処理皮膜を析出させることが可能であることが明らかである。   From the above results, by using the surface treatment composition, the surface treatment solution, the surface treatment method, and the surface treatment metal material that are the products of the present invention, it is possible to deposit a surface treatment film excellent in adhesion and corrosion resistance. Clearly it is possible.

Figure 0004242827
Figure 0004242827

Figure 0004242827
Figure 0004242827

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Figure 0004242827

Figure 0004242827
Figure 0004242827

Claims (14)

次の成分(A)、成分(B)、成分(C)及び成分(D)
(A)Ti、Zr、Hf、及びSiからなる群から選ばれる少なくとも1種の元素を含む化合物
(B)Y及び/又はランタノイド元素を含む化合物
(C)硝酸及び/又は硝酸化合物
(D)フッ素含有化合物の少なくとも1種
を含有し、
前記成分(A)中の前記元素の合計質量濃度Aに対する前記成分(B)中の前記Y及び/又はランタノイド元素の合計質量濃度Bの比であるK1=B/Aが、0.05≦K1≦50であり、
前記合計質量濃度Aに対する前記成分(C)中の窒素原子のNO換算した合計質量濃度Cの比であるK2=C/Aが、0.01≦K2≦200であり、
前記合計質量濃度Aが、10ppm≦A≦10000ppmであり、
遊離フッ素イオン濃度Dが0.001ppm≦D≦300ppmである、
鉄及び/又は亜鉛を含む金属の表面処理用処理液。
Following components (A), component (B), Ingredient (C) and component (D):
(A) Compound containing at least one element selected from the group consisting of Ti, Zr, Hf, and Si (B) Compound containing Y and / or lanthanoid element (C) Nitric acid and / or nitric acid compound
(D) containing at least one fluorine-containing compound ;
K1 = B / A which is a ratio of the total mass concentration B of the Y and / or lanthanoid elements in the component (B) to the total mass concentration A of the elements in the component (A) is 0.05 ≦ K1 ≦ 50,
K2 = C / A, which is the ratio of the total mass concentration C in terms of NO 3 of nitrogen atoms in the component (C) to the total mass concentration A, is 0.01 ≦ K2 ≦ 200,
The total mass concentration A is Ri 10 ppm ≦ A ≦ 10000 ppm der,
The free fluorine ion concentration D is 0.001 ppm ≦ D ≦ 300 ppm,
Treatment liquid for surface treatment of metal containing iron and / or zinc.
pHが6.0以下である、請求項に記載の表面処理用処理液。 The treatment liquid for surface treatment according to claim 1 , wherein the pH is 6.0 or less. 更に、HCl、H2SO4、HClO3、HBrO3、HNO2、HMnO4、HVO3、H2O2、H2WO4、H2MoO4及びこれらの塩類からなる群から選ばれる少なくとも1種を、10〜20000ppm含有する、請求項1または2に記載の表面処理用処理液。 Further, at least one selected from the group consisting of HCl, H 2 SO 4 , HClO 3 , HBrO 3 , HNO 2 , HMnO 4 , HVO 3 , H 2 O 2 , H 2 WO 4 , H 2 MoO 4 and salts thereof. The treatment liquid for surface treatment according to claim 1 or 2 , comprising 10 to 20000 ppm of seeds. 更に、エチレンジアミン四酢酸、グルコン酸、ヘプトグルコン酸、グルコール酸、クエン酸、コハク酸、フマル酸、アスパラギン酸、酒石酸、マロン酸、リンゴ酸、サリチル酸、及びこれらの塩類からなる群から選ばれる少なくとも1種を、1〜10000ppm含有する、請求項1〜3のいずれかに記載の表面処理用処理液。 Furthermore, at least one selected from the group consisting of ethylenediaminetetraacetic acid, gluconic acid, heptogluconic acid, glycolic acid, citric acid, succinic acid, fumaric acid, aspartic acid, tartaric acid, malonic acid, malic acid, salicylic acid, and salts thereof. The processing liquid for surface treatment in any one of Claims 1-3 which contains 1-10000 ppm. 更に、水溶性高分子化合物及び/又は水分散性高分子化合物を含有する、請求項のいずれかに記載の表面処理用処理液。 Furthermore, a water-soluble polymer compound and / or water-dispersible polymer compound, for surface treatment treatment solution according to any one of claims 1-4. 更に、ノニオン系界面活性剤、アニオン系界面活性剤及びカチオン系界面活性剤からなる群から選ばれる少なくとも1種を含有する、請求項のいずれかに記載の表面処理用処理液。 Further, nonionic surface active agents, containing at least one selected from the group consisting of anionic surfactants and cationic surfactants, surface treatment for treatment liquid according to any one of claims 1 to 5. 鉄及び/又は亜鉛を含む金属材料に、請求項のいずれかに記載の表面処理用処理液を接触させる処理液接触工程を有する、鉄及び/又は亜鉛を含む金属の表面処理方法。 A surface treatment method for a metal containing iron and / or zinc, comprising a treatment liquid contact step of bringing the treatment liquid for surface treatment according to any one of claims 1 to 5 into contact with a metal material containing iron and / or zinc. 鉄及び/又は亜鉛を含む金属材料に、請求項に記載の表面処理用処理液を接触させ、前記金属材料の脱脂処理と被膜化成処理とを同時に行う処理液接触工程を有する、鉄及び/又は亜鉛を含む金属の表面処理方法。 The surface treatment liquid according to claim 6 is brought into contact with a metal material containing iron and / or zinc, and the process comprises a treatment liquid contact step of simultaneously performing a degreasing treatment and a film forming treatment on the metal material. Or the surface treatment method of the metal containing zinc. 前記鉄及び/又は亜鉛を含む金属材料が、脱脂処理により清浄化された金属材料である、請求項またはに記載の表面処理方法。 The surface treatment method according to claim 7 or 8 , wherein the metal material containing iron and / or zinc is a metal material cleaned by a degreasing treatment. 前記処理液接触工程において、前記鉄及び/又は亜鉛を含む金属材料を陰極として電解処理する、請求項のいずれかに記載の表面処理方法。 The surface treatment method according to any one of claims 7 to 9 , wherein in the treatment liquid contact step, electrolytic treatment is performed using the metal material containing iron and / or zinc as a cathode. 更に、前記処理液接触工程後に、
前記鉄及び/又は亜鉛を含む金属材料に、コバルト、ニッケル、すず、銅、チタニウム、及びジルコニウムからなる群から選ばれる少なくとも1種を含む水溶液を接触させる工程を有する、請求項10のいずれかに記載の表面処理方法。
Furthermore, after the treatment liquid contact step,
A metallic material containing iron and / or zinc, cobalt, nickel, tin, copper, titanium, and a step of contacting an aqueous solution containing at least one selected from the group consisting of zirconium, more of claims 7-10 A surface treatment method according to claim 1.
更に、前記処理液接触工程後に、
前記鉄及び/又は亜鉛を含む金属材料に、水溶性高分子化合物及び/又は水分散性高分子化合物を含む水溶液を接触させる工程を有する、請求項10のいずれかに記載の表面処理方法。
Furthermore, after the treatment liquid contact step,
The surface treatment method according to any one of claims 7 to 10 , further comprising a step of bringing the metal material containing iron and / or zinc into contact with an aqueous solution containing a water-soluble polymer compound and / or a water-dispersible polymer compound. .
鉄を含む金属材料表面に、請求項12のいずれかに記載の表面処理方法によって形成された、前記成分(A)の前記元素を含有し、かつ、前記元素換算の付着量が20mg/m2以上である表面処理被膜層を有する、鉄を含む金属材料。 The metal-containing surface containing iron contains the element of the component (A) formed by the surface treatment method according to any one of claims 7 to 12 , and the attached amount in terms of the element is 20 mg / A metal material containing iron having a surface treatment coating layer of m 2 or more. 亜鉛を含む金属材料表面に、請求項12のいずれかに記載の表面処理方法によって形成された、前記成分(A)の前記元素を含有し、かつ、前記元素換算の付着量が15mg/m2以上である表面処理被膜層を有する、亜鉛を含む金属材料。 The metal material surface containing zinc contains the element of the component (A) formed by the surface treatment method according to any one of claims 7 to 12 , and the element conversion amount is 15 mg / A metal material containing zinc having a surface treatment coating layer of m 2 or more.
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