Deprecated: The each() function is deprecated. This message will be suppressed on further calls in /home/zhenxiangba/zhenxiangba.com/public_html/phproxy-improved-master/index.php on line 456
JP4243134B2 - Metal cylinder and method for manufacturing the same - Google Patents
[go: Go Back, main page]

JP4243134B2 - Metal cylinder and method for manufacturing the same - Google Patents

Metal cylinder and method for manufacturing the same Download PDF

Info

Publication number
JP4243134B2
JP4243134B2 JP2003121286A JP2003121286A JP4243134B2 JP 4243134 B2 JP4243134 B2 JP 4243134B2 JP 2003121286 A JP2003121286 A JP 2003121286A JP 2003121286 A JP2003121286 A JP 2003121286A JP 4243134 B2 JP4243134 B2 JP 4243134B2
Authority
JP
Japan
Prior art keywords
tube
porthole
cylindrical body
metal
natural gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2003121286A
Other languages
Japanese (ja)
Other versions
JP2004322160A (en
JP2004322160A5 (en
Inventor
康弘 納
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Resonac Holdings Corp
Original Assignee
Honda Motor Co Ltd
Showa Denko KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd, Showa Denko KK filed Critical Honda Motor Co Ltd
Priority to JP2003121286A priority Critical patent/JP4243134B2/en
Priority to US10/554,112 priority patent/US7430888B2/en
Priority to KR1020057020152A priority patent/KR101067033B1/en
Priority to CNB2004800145202A priority patent/CN100395047C/en
Priority to PCT/JP2004/005817 priority patent/WO2004096459A1/en
Publication of JP2004322160A publication Critical patent/JP2004322160A/en
Publication of JP2004322160A5 publication Critical patent/JP2004322160A5/ja
Application granted granted Critical
Publication of JP4243134B2 publication Critical patent/JP4243134B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/02Making uncoated products
    • B21C23/04Making uncoated products by direct extrusion
    • B21C23/08Making wire, rods or tubes
    • B21C23/085Making tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • B21C37/0803Making tubes with welded or soldered seams the tubes having a special shape, e.g. polygonal tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • B21C37/0807Tube treating or manipulating combined with, or specially adapted for use in connection with tube making machines, e.g. drawing-off devices, cutting-off
    • B21C37/0811Tube treating or manipulating combined with, or specially adapted for use in connection with tube making machines, e.g. drawing-off devices, cutting-off removing or treating the weld bead
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • B21C37/151Making tubes with multiple passages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/06Tubes

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Of Metal (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Non-Insulated Conductors (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、たとえば自動車、住宅、輸送機械等において、発電のための燃料となる高圧の燃料水素ガスや天然ガスが通される高圧配管に用いられる金属筒状体およびその製造方法に関する。
【0002】
【従来の技術】
金属筒状体として、金属板をロールフォーミングして筒状とし、その突き合わせ部を高周波溶接してなる電縫管が広く用いられている。
【0003】
ところで、電縫管は熱影響を受けて溶接部の強度が低下しているので、溶接部において応力集中による疲労破壊が発生するおそれがあり、高圧ガスが通される圧力配管については電縫管の使用は認可されていないのが現状である。
【0004】
したがって、圧力配管として、マンドレル押出管やポートホール押出管などを用いることが考えられている。
【0005】
しかしながら、マンドレル押出管は偏肉が生じやすく、しかも大径および/または長尺のものを得ることができないという問題がある。また、複雑な横断面形状のものを得ることができないという問題がある。一方、ポートホール押出管によればこのような問題を解決しうるが、次のような問題がある。すなわち、ポートホール押出管は、周知のごとく、ポートホールダイスのポート部においてビレットから流れてきた金属材料が一旦分離し、チャンバ部において分離した金属材料を再度溶着させることにより製造されるものであり、全長にわたる複数の溶着部により複数の管構成部分が互いに溶着されたものであるが、強度および伸びなどの機械的性質や耐食性が溶着部では管構成部分に比べて劣り、圧力配管に用いた場合に、溶着部において応力集中によって破壊するおそれがある。
【0006】
ところで、ポートホール押出管の溶着部を改質すれば、圧力配管への使用も可能になるのであると考えられる。ポートホール押出管の溶着部の耐食性を改善する方法としては、押出に用いられるビレットに種々の熱処理を施すことが知られている(たとえば、特許文献1参照)。
【0007】
【特許文献1】
特開平11−172387号公報(特許請求の範囲)
【0008】
【発明が解決しようとする課題】
しかしながら、溶着部の機械的性質を改善する方法については未だ知られておらず、ポートホール押出管の圧力配管への使用は見合わされているのが現状である。
【0009】
この発明は上記実情に鑑みてなされたものであって、長尺、大型化が可能であり、しかも耐圧性に優れた金属筒状体およびその製造方法を提供することにある。
【0010】
【課題を解決するための手段】
本発明は、上記課題を解決するために以下の態様からなる。
【0011】
1)全長にわたる複数の溶着部により複数の管構成部分が互いに溶着されているポートホール押出管よりなり、すべての溶着部においてポートホール押出管の母材となる金属に改質処理が施され、結晶粒が微細化されている金属筒状体。
【0012】
2)ポートホール押出管の改質処理が、摩擦攪拌接合用工具のプローブを用いて摩擦攪拌することにより施されている上記1)記載の金属筒状体。
【0013】
3)ポートホール押出管内に、補強用仕切が、ポートホール押出管内を複数の空間に仕切るように固定状に設けられている上記1)または2)記載の金属筒状体。
【0014】
4)補強用仕切が、少なくとも2つの溶着部において、ポートホール押出管に摩擦攪拌接合されている上記3)記載の金属筒状体。
【0015】
5)補強用仕切が、ポートホール押出管の管構成部分に一体に設けられている上記3)記載の金属筒状体。
【0016】
6)燃料水素ガスボンベ、燃料電池、および燃料水素ガスボンベから燃料電池に燃料水素ガスを送る圧力配管を備えており、圧力配管が上記1)〜5)のうちのいずれかに記載された金属筒状体よりなる燃料電池システム。
【0017】
7)上記6)記載の燃料電池システムを搭載した燃料電池自動車。
【0018】
8)上記6)記載の燃料電池システムを備えたコージェネレーションシステム。
【0019】
9)天然ガスボンベおよび天然ガスボンベから天然ガスを送り出す圧力配管を備えており、圧力配管が上記1)〜5)のうちのいずれかに記載された金属筒状体よりなる天然ガス供給システム。
【0020】
10)上記9)記載の天然ガス供給システムと、発電機と、発電機駆動装置を備えており、圧力配管が天然ガスボンベから発電機駆動装置に天然ガスを送るようになっているコージェネレーションシステム。
【0021】
11)上記9)記載の天然ガス供給システムと、天然ガスを燃料とするエンジンとを備えており、圧力配管が天然ガスボンベからエンジンに天然ガスを送るようになっている天然ガス自動車。
【0022】
12)酸素ガスボンベおよび酸素ガスボンベから酸素ガスを送り出す圧力配管を備えており、圧力配管が上記1)〜5)のうちのいずれかに記載された金属筒状体よりなる酸素ガス供給システム。
【0023】
13)全長にわたる複数の溶着部により複数の管構成部分が互いに溶着されているポートホール押出管における溶着部に、溶着部の両側の管構成部分に跨るように摩擦攪拌接合用工具のプローブを外側から埋入した後、ポートホール押出管とプローブとをポートホール押出管の長さ方向に相対的に移動させることにより、ポートホール押出管の母材となる金属を摩擦攪拌して結晶粒を微細化させることを特徴とする金属筒状体の製造方法。
【0024】
14)ポートホール押出管に埋入したプローブの先端とポートホール押出管の内周面との距離を、0.1mm以上でかつ管壁の肉厚の1/2以下とする上記13)記載の金属筒状体の製造方法。
【0025】
15)押出機から出てきた押出直後のポートホール押出管の溶着部において、ポートホール押出管の母材となる金属を摩擦攪拌する上記13)または14)記載の金属筒状体の製造方法。
【0026】
16)ポートホール押出管内に、その内部を複数の空間に仕切るように補強用仕切を入れておき、少なくとも2つの溶着部においてポートホール押出管の母材となる金属を摩擦攪拌する際に、プローブを補強用仕切まで埋入し、補強用仕切をポートホール押出管に摩擦攪拌接合する上記13)〜15)のうちのいずれかに記載の金属筒状体の製造方法。
【0027】
17)ポートホール押出管の少なくとも2つの管構成部分に跨って補強用仕切を一体に押出成形しておく上記13)〜15)のうちのいずれかに記載の金属筒状体の製造方法。
【0028】
【発明の実施形態】
以下、この発明の実施形態を、図面を参照して説明する。なお、全図面を通じて同一部分および同一物には同一符号を付して重複する説明を省略する。
【0029】
以下の説明において、「アルミニウム」という用語には純アルミニウムの他にアルミニウム合金を含むものとする。
【0030】
実施形態1
この実施形態は図1〜図3に示すものである。
【0031】
図1は実施形態1の金属筒状体を示し、図2および図3はその製造方法を示す。
【0032】
図1において、金属筒状体(1)は、全長にわたる複数、ここでは4つの溶着部(2a)により複数、ここでは4つの管構成部分(2b)が互いに溶着されている横断面円形のポートホール押出管(2)よりなり、各溶着部(2a)においてポートホール押出管(2)の母材となる金属に改質処理が施され、各溶着部(2a)を含む所定幅の帯状部分の結晶粒が微細化されているものである。改質部を(3)で示す。
【0033】
ポートホール押出管(2)は、たとえばJIS A2000系合金、JIS A5000系合金、JIS A6000系合金およびJIS A7000系合金のうちのいずれかにより形成されている。
【0034】
改質処理は、摩擦攪拌接合用工具のプローブを用いて摩擦攪拌することにより行われている。
【0035】
なお、ポートホール押出管(2)の横断面形状は円形に限定されず、楕円形(数学的に定義される楕円形に限らず、楕円形に近い形状、たとえば長円形も含む)やその他の異形であってもよい。
【0036】
次に、金属筒状体(1)の製造方法を図2および図3を参照して説明する。
【0037】
まず、ポートホール押出機(5)によって、全長にわたる複数の溶着部(2a)により複数の管構成部分(2b)が互いに溶着されているポートホール押出管(2)を押出成形する。また、押出機(5)の出口の外側に、ポートホール押出管(2)の溶着部(2a)と同数の摩擦攪拌用工具(6)を、溶着部(2a)と対応する位置に来るように配置しておく。摩擦攪拌接合用工具(6)は、先端部にテーパ部を介して小径部(7a)が同軸上に一体に形成された円柱状回転子(7)と、回転子(7)の小径部(7a)の端面に小径部(7a)と同軸上に一体に形成されかつ小径部(7a)よりも小径であるピン状プローブ(8)とを備えている(図3参照)。回転子(7)およびプローブ(8)は、ポートホール押出管(2)よりも硬質でかつ接合時に発生する摩擦熱に耐えうる耐熱性を有する材料で形成されている。
【0038】
そして、ポートホール押出管(2)の押出成形を一旦停止し、摩擦攪拌接合用工具(6)を回転させながら、押出機(5)から出てきた押出直後のポートホール押出管(2)の溶着部(2a)の端部に、溶着部(2a)の両側の管構成部分(2b)に跨るようにプローブ(8)を外側から埋入するとともに、工具(6)における小径部(7a)とプローブ(8)との間の肩部を、ポートホール押出管(2)の外周面に押し付ける(図3参照)。このとき、埋入したプローブ(8)の先端とポートホール押出管(2)の内周面との距離を、0.1mm以上でかつ管壁の肉厚の1/2以下とすることが好ましい。この距離が0.1mm未満であると、後述するプローブ(8)による攪拌混合の際にポートホール押出管(2)の内周面に長さ方向に伸びるV溝が形成され、十分な耐圧性が得られなくなるおそれがある。また、管壁の肉厚の1/2を越えると、管壁の肉厚全体のうち改質される部分の厚さが薄くなり、溶着部(2a)の強度および伸びなどの機械的性質の改善が不十分で、やはり十分な耐圧性が得られなくなるおそれがある。なお、押出機(5)から出てきた押出直後のポートホール押出管(2)の温度は熱間加工温度のままである。また、上記肩部の押し付けにより、後述する攪拌開始時および攪拌途中に生じることのある軟化部の肉の飛散を防止して良好な攪拌状態を得ることができるとともに、ポートホール押出管(2)と上記肩部との摺動によって摩擦熱をさらに発生させてプローブ(8)とポートホール押出管(2)との接触部およびその近傍の軟化を促進することができ、しかもポートホール押出管(2)の外周面へのバリ等の凹凸の発生を防止することができる。
【0039】
ついで、ポートホール押出管(2)の押出成形を再開することにより、ポートホール押出管(2)と摩擦攪拌接合用工具(6)とを相対的に移動させることによって、プローブ(8)を溶着部(2a)に沿ってポートホール押出管(2)の長さ方向に移動させる。すると、プローブ(8)の回転により発生する摩擦熱と、ポートホール押出管(2)と上記肩部との摺動により発生する摩擦熱とによって、溶着部(2a)およびその近傍(図3に鎖線Aで示す範囲)においてポートホール押出管(2)の母材である金属は軟化するとともに、この軟化部がプローブ(8)の回転力を受けて攪拌混合され、さらにこの軟化部がプローブ(8)通過溝を埋めるように塑性流動した後、摩擦熱を急速に失って冷却固化するという現象が、プローブ(8)の移動に伴って繰り返されることにより、溶着部(2a)およびその近傍の母材となる金属が摩擦攪拌混合され、改質されて結晶粒が微細化する。こうして、金属筒状体(1)が連続的に製造される。
【0040】
なお、上述した金属筒状体(1)の製造は、ポートホール押出管(2)を連続的に押出成形するに当たって、これを所定長さ毎に切断することにより行われるが、最後に製造された金属筒状体(1)のプローブ(8)引き抜き位置には穴が形成されるので、この穴が存在する部分を切除する。また、最後の金属筒状体(1)を製造するにあたって、押出機(5)から完全に出たポートホール押出管(2)の終端面における溶着部(2a)と対応する位置に当て部材を配置しておき、プローブ(8)を当て部材まで移動させた後引き抜くようにすれば、金属筒状体(1)にプローブ(8)引き抜き穴が生じることはなくなる。
【0041】
実施形態1においては、押出直後で熱間加工温度にある間に、摩擦攪拌接合用工具(6)のプローブ(8)を用いて、ポートホール押出管(2)の溶着部(2a)に改質処理を施しているが、これに限定されるものではなく、押出成形されかつ冷却された後のポートホール押出管(2)の溶着部(2a)に改質処理を施してもよい。
【0042】
実施形態2
この実施形態は図4〜図6に示すものである。
【0043】
図4は実施形態2の金属筒状体を示し、図5および図6は金属筒状体の製造方法を示す。
【0044】
図4に示すように、金属筒状体(10)は、ポートホール押出管(2)内に、その全長にわたる補強用仕切(11)が、ポートホール押出管(2)内を複数の空間に仕切るように固定状に設けられたものである。補強用仕切(11)は、ポートホール押出管(2)の中心線上から放射状に伸びる溶着部(2a)と同数、ここでは4つの仕切壁(11a)が一体に設けられたものであり、その横断面形状はここでは十字状である。仕切壁(11a)の先端部は、溶着部(2a)において、ポートホール押出管(2)に摩擦攪拌接合されている。補強用仕切(11)は、たとえばJIS A2000系合金、JIS A5000系合金、JIS A6000系合金およびJIS A7000系合金のうちのいずれかにより形成形成されている。
【0045】
ここで、ポートホール押出管(2)と補強用仕切(11)は、同じ材料で形成されていてもよいし、あるいは異なる材料で形成されていてもよい。
【0046】
なお、ポートホール押出管(2)の横断面形状は円形に限定されず、楕円形(数学的に定義される楕円形に限らず、楕円形に近い形状、たとえば長円形も含む)やその他の異形であってもよい。
【0047】
また、図4においては、補強用仕切(11)の仕切壁(11a)の数はポートホール押出管(2)の溶着部(2a)と同数であり、すべての溶着部(2a)において仕切壁(11a)がポートホール押出管(2)に接合されているが、これに限るものではなく、胴(2)内を複数の空間に仕切ることができるのであれば、仕切壁(11a)の数は溶着部(2a)の数よりも少なくてもよい。この場合、すべての溶着部(2a)のうちの仕切壁(11a)と対応する位置の溶着部(2a)において、仕切壁(11a)がポートホール押出管(5)に接合される。
【0048】
次に、金属筒状体(10)の製造方法を図5および図6を参照して説明する。
【0049】
まず、全長にわたる複数の溶着部(2a)により複数の管構成部分(2b)が互いに溶着されているポートホール押出管(2)を押出成形し、所定の長さに切断する。また、補強用仕切(11)を押出成形し、切断されたポートホール押出管(2)と同じ長さに切断する。
【0050】
ついで、切断されたポートホール押出管(2)内に、切断された補強用仕切(11)を、各仕切壁(11a)の先端がポートホール押出管(2)の溶着部(2a)に合致した位置に来るように挿入する(図5参照)。このとき、仕切壁(11a)の先端をポートホール押出管(2)の内周面に密接させる。
【0051】
ついで、摩擦攪拌接合用工具(6)を回転させながら、ポートホール押出管(2)の溶着部(2a)の端部に、溶着部(2a)の両側の管構成部分(2b)に跨るようにプローブ(8)を外側から埋入するとともに、工具(6)における小径部(7a)とプローブ(8)との間の肩部を、ポートホール押出管(2)の外周面に押し付ける。このとき、プローブ(8)を、その先端部が補強用仕切(11)の仕切壁(11a)まで埋入させる(図6参照)。なお、上記肩部をポートホール押出管(2)の外周面に押し付けることによる作用は、実施形態1で述べた通りである。
【0052】
ついで、ポートホール押出管(2)と摩擦攪拌接合用工具(6)とを相対的に移動させることによって、プローブ(8)を溶着部(2a)に沿ってポートホール押出管(2)の長さ方向に移動させる。すると、実施形態1の場合と同様に、ポートホール押出管(2)の溶着部(2a)およびその近傍(図6に鎖線Bで示す範囲)において母材となる金属が摩擦攪拌混合され、改質されて結晶粒が微細化する。これと同時に、プローブ(8)の回転により発生する摩擦熱によって、仕切壁(11a)の先端部(図6に鎖線Bで示す範囲)において母材となる金属が軟化するとともに、この軟化部がプローブ(8)の回転力を受けて攪拌混合され、さらにこの軟化部がプローブ(8)通過溝を埋めるように塑性流動した後、摩擦熱を急速に失って冷却固化するという現象が、プローブ(8)の移動に伴って繰り返されることにより、ポートホール押出管(2)と仕切壁(11a)とが接合される。こうして、金属筒状体(10)が製造される。
【0053】
なお、上述した金属筒状体(10)を製造するにあたって、ポートホール押出管(2)の両端面における溶着部(2a)と対応する位置に当て部材を配置しておき、プローブ(8)を一方の当て部材に埋入して溶着部(2a)の改質および仕切壁(11a)の接合を行った後、プローブ(8)を他方の当て部材まで移動させて引き抜くようにすれば、金属筒状体(1)にプローブ(8)引き抜き穴が生じることはなくなる。ここで、プローブ(8)を埋入させるための当て部材は必ずしも必要としない。
【0054】
実施形態3
この実施形態は図7に示すものである。
【0055】
図7において、この実施形態の金属筒状体(15)のポートホール押出管(2)は、横断面楕円形である。その他の構成は実施形態2の金属筒状体(10)と同じであり、実施形態2の金属筒状体(10)と同様な方法で製造される。
【0056】
実施形態4
この実施形態は図8に示すものである。
【0057】
図8において、この実施形態の金属筒状体(20)は、ポートホール押出管(2)内に、その全長にわたる補強用仕切(21)が、ポートホール押出管(2)内を複数の空間に仕切るように一体に設けられたものである。補強用仕切(21)は横断面十字状であって、ポートホール押出管(2)の各管構成部分(2b)に一体に設けられかつポートホール押出管(2)の中心線側に伸びた複数の仕切壁(21a)が、当該中心線上で一体化されている。すなわち、補強用仕切(21)はポートホール押出管(2)と一体に押出成形されたものであり、各仕切壁(21a)は管構成部分(2b)と一体で、ポートホール押出管(2)の中心線上において溶着されている。この溶着部を(22)で示す。
【0058】
なお、ポートホール押出管(2)の横断面形状は円形に限定されず、楕円形(数学的に定義される楕円形に限らず、楕円形に近い形状、たとえば長円形も含む)やその他の異形であってもよい。
【0059】
金属筒状体(20)は、実施形態1の金属筒状体(1)と同様な方法で製造される。
【0060】
上記実施形態1〜4の金属筒状体(1)(10)(15)(20)は、燃料水素ガスボンベ、燃料電池、および燃料水素ガスボンベから燃料電池に燃料水素ガスを送る圧力配管を備えている燃料電池システムにおいて、圧力配管として用いられる。このような燃料電池システムは、燃料電池自動車に搭載されたり、あるいはしコージェネレーションシステムに使用される。
【0061】
また、金属筒状体(1)(10)(15)(20)は、天然ガスボンベおよび天然ガスボンベから天然ガスを送り出す圧力配管を備えている天然ガス供給システムと、発電機と、発電機駆動装置を備えているコージェネレーションシステムにおいて、天然ガスボンベから発電機駆動装置に天然ガスを送る圧力配管として用いられる。
【0062】
また、金属筒状体(1)(10)(15)(20)は、天然ガスボンベおよび天然ガスボンベから天然ガスを送り出す圧力配管を備えている天然ガス供給システムと、天然ガスを燃料とするエンジンとを備えている天然ガス自動車において、天然ガスボンベからエンジンに天然ガスを送る圧力配管として用いられる。
【0063】
さらに、金属筒状体(1)(10)(15)(20)は、酸素ガスボンベおよび酸素ガスボンベから酸素ガスを送り出す圧力配管を備えている酸素ガス供給システムにおいて、圧力配管として用いられる。
【0064】
但し、この発明による金属筒状体の用途は、上記のような圧力配管に限定されない。
【0065】
【発明の効果】
上記1)および2)の金属筒状体によれば、全長にわたる複数の溶着部により複数の管構成部分が互いに溶着されているポートホール押出管よりなり、すべての溶着部においてポートホール押出管の母材となる金属に改質処理が施され、結晶粒が微細化されているので、溶着部の強度および伸びなどの機械的性質や耐食性が改善される。したがって、この金属筒状体の耐圧性が優れたものになり、たとえば高圧ガスを流す圧力配管などの耐圧管に用いたとしても、溶着部での破壊が防止される。また、偏肉が生じることはなく、しかも長尺、大型化を図ることができる。さらに、複雑な横断面形状のものを得ることができる。
【0066】
上記3)〜5)の金属筒状体によれば、耐圧性が一層優れたものになる。
【0067】
上記13)の金属筒状体の製造方法によれば、上記1)および2)の金属筒状体を比較的簡単に製造することができる。
【0068】
上記14)の金属筒状体の製造方法によれば、製造された金属筒状体の耐圧性が確実に向上する。
【0069】
上記15)の金属筒状体の製造方法によれば、冷間加工温度まで温度が低下したポートホール押出管を用いる場合に比べて製造速度が速くなり、生産効率が向上する。冷間加工温度まで温度が低下したポートホール押出管を用いて上記13)の方法で金属筒状体を製造する場合、プローブの回転により発生する摩擦熱によって、溶着部およびその近傍においてポートホール押出管を軟化させるまでに時間がかかるからである。また、上記15)の金属筒状体の製造方法によれば、金属筒状体の製造後の溶体化処理を均一に施すことが可能になり、機械的性質が安定する。冷間加工温度まで温度が低下したポートホール押出管を用いて上記13)の方法で金属筒状体を製造する場合、ポートホール押出管の温度が溶着部およびその近傍において局部的に上昇し、金属筒状体の製造後の溶体化処理が不均一になるおそれがある。さらに、上記15)の金属筒状体の製造方法によれば、ポートホール押出管の押出成形の初期段階において管構成部分どうしの間に溶着不良が発生していたとしても、この溶着不良を解消することができる。
【0070】
上記16)の金属筒状体の製造方法によれば、上記3)および4)の金属筒状体を比較的簡単に製造することができる。
【0071】
上記17)の金属筒状体の製造方法によれば、上記3)および5)の金属筒状体を比較的簡単に製造することができる。
【図面の簡単な説明】
【図1】この発明の実施形態1の金属筒状体を示す部分斜視図である。
【図2】同じく実施形態1の金属筒状体の製造方法を示す部分斜視図である。
【図3】同じく実施形態1の金属筒状体の製造方法を示す部分拡大断面図である。
【図4】この発明の実施形態2の金属筒状体を示す部分斜視図である。
【図5】同じく実施形態2の金属筒状体の製造方法を示す部分斜視図である。
【図6】同じく実施形態2の金属筒状体の製造方法を示す部分拡大断面図である。
【図7】この発明の実施形態3の金属筒状体を示す横断面図である。
【図8】この発明の実施形態4の金属筒状体を示す部分斜視図である。
【符号の説明】
(1)(10)(15)(20):金属筒状体
(2):ポートホール押出管
(2a):溶着部
(2b):管構成部分
(3):改質部
(5):ポートホール押出機
(6):摩擦攪拌接合用工具
(8):プローブ
(11)(21):補強用仕切
(11a)(21a):仕切壁
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a metal cylindrical body used for high-pressure piping through which high-pressure fuel hydrogen gas or natural gas serving as fuel for power generation is passed, for example, in automobiles, houses, transportation machines, and the like, and a method for manufacturing the same.
[0002]
[Prior art]
As a metal cylindrical body, an electric resistance welded tube is widely used in which a metal plate is roll-formed to form a cylindrical shape, and a butt portion thereof is high-frequency welded.
[0003]
By the way, since the strength of the welded portion is reduced due to the heat effect of the electric resistance welded tube, there is a risk of fatigue failure due to stress concentration in the welded portion. Is currently not approved for use.
[0004]
Therefore, it is considered to use a mandrel extrusion tube, a porthole extrusion tube, or the like as the pressure piping.
[0005]
However, the mandrel extruded tube is prone to uneven thickness and has a problem that a large diameter and / or long tube cannot be obtained. Moreover, there exists a problem that the thing of complicated cross-sectional shape cannot be obtained. On the other hand, the porthole extrusion tube can solve such problems, but has the following problems. That is, as is well known, the porthole extrusion tube is manufactured by once separating the metal material flowing from the billet at the port portion of the porthole die and then welding the separated metal material again at the chamber portion. A plurality of pipe constituent parts are welded to each other by a plurality of welds extending over the entire length, but mechanical properties such as strength and elongation and corrosion resistance are inferior to the pipe constituent parts in the welded parts, and used for pressure piping. In some cases, the welded portion may be broken due to stress concentration.
[0006]
By the way, it is considered that if the welded portion of the porthole extruded tube is modified, it can be used for pressure piping. As a method for improving the corrosion resistance of the welded portion of the porthole extruded tube, it is known to subject the billet used for extrusion to various heat treatments (see, for example, Patent Document 1).
[0007]
[Patent Document 1]
JP-A-11-172387 (Claims)
[0008]
[Problems to be solved by the invention]
However, the method for improving the mechanical properties of the welded portion is not yet known, and the current situation is that the use of the porthole extruded tube for the pressure piping has been neglected.
[0009]
The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a metal cylindrical body that is long and large, and has excellent pressure resistance, and a method for manufacturing the same.
[0010]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention comprises the following aspects.
[0011]
1) It consists of a porthole extruded tube in which a plurality of pipe constituent parts are welded to each other by a plurality of welded portions over the entire length, and a reforming process is performed on the metal that is the base material of the porthole extruded tube in all the welded portions, Metal cylinder with fine crystal grains.
[0012]
2) The metal cylindrical body according to 1) above, wherein the modification treatment of the porthole extruded tube is performed by friction stirring using a probe of a friction stir welding tool.
[0013]
3) The metal cylindrical body according to 1) or 2) above, wherein a reinforcing partition is fixedly provided in the porthole extruded tube so as to partition the inside of the porthole extruded tube into a plurality of spaces.
[0014]
4) The metal cylindrical body according to 3) above, wherein the reinforcing partition is friction stir welded to the porthole extruded tube at at least two welds.
[0015]
5) The metal cylindrical body according to 3) above, wherein the reinforcing partition is integrally provided in a tube constituent portion of the porthole extruded tube.
[0016]
6) A fuel hydrogen gas cylinder, a fuel cell, and a pressure pipe for sending fuel hydrogen gas from the fuel hydrogen gas cylinder to the fuel cell, and the pressure pipe is a metal cylinder described in any one of 1) to 5) above A fuel cell system consisting of a body.
[0017]
7) A fuel cell vehicle equipped with the fuel cell system described in 6) above.
[0018]
8) A cogeneration system comprising the fuel cell system according to 6) above.
[0019]
9) A natural gas supply system comprising a natural gas cylinder and a pressure pipe for sending out natural gas from the natural gas cylinder, wherein the pressure pipe is made of a metal cylindrical body described in any one of 1) to 5) above.
[0020]
10) A cogeneration system comprising the natural gas supply system according to 9) above, a generator, and a generator drive device, and a pressure pipe for sending natural gas from the natural gas cylinder to the generator drive device.
[0021]
11) A natural gas vehicle comprising the natural gas supply system according to 9) above and an engine using natural gas as fuel, and a pressure pipe for sending natural gas from the natural gas cylinder to the engine.
[0022]
12) An oxygen gas supply system comprising an oxygen gas cylinder and a pressure pipe for sending oxygen gas from the oxygen gas cylinder, wherein the pressure pipe is made of a metal cylindrical body described in any one of 1) to 5) above.
[0023]
13) Place the probe of the friction stir welding tool outside on the welded part of the porthole extruded pipe where the pipe parts are welded together by the welded parts over the entire length so as to straddle the pipe parts on both sides of the welded part. Then, the porthole extrusion tube and the probe are moved relative to each other in the length direction of the porthole extrusion tube to frictionally stir the metal used as the base material of the porthole extrusion tube to refine the crystal grains. A method for producing a metal cylindrical body characterized by comprising:
[0024]
14) The distance between the tip of the probe embedded in the porthole extrusion tube and the inner peripheral surface of the porthole extrusion tube is 0.1 mm or more and 1/2 or less of the wall thickness of the tube wall. A method for producing a metal cylindrical body.
[0025]
15) The method for producing a metal cylindrical body according to the above 13) or 14), wherein the metal that becomes the base material of the porthole extrusion tube is frictionally stirred at the welded portion of the porthole extrusion tube immediately after extrusion coming out of the extruder.
[0026]
16) In the porthole extrusion tube, a reinforcing partition is placed so that the inside is divided into a plurality of spaces, and when the metal that becomes the base material of the porthole extrusion tube is friction-stirred in at least two welds, the probe Is embedded up to the reinforcing partition, and the reinforcing partition is friction stir welded to the porthole extrusion tube.
[0027]
17) The method for producing a metal cylindrical body according to any one of the above 13) to 15), wherein the reinforcing partition is integrally extruded over at least two pipe constituent parts of the porthole extruded pipe.
[0028]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings. In addition, the same code | symbol is attached | subjected to the same part and the same thing through all drawings, and the overlapping description is abbreviate | omitted.
[0029]
In the following description, the term “aluminum” includes aluminum alloys in addition to pure aluminum.
[0030]
Embodiment 1
This embodiment is shown in FIGS.
[0031]
FIG. 1 shows a metal cylindrical body of Embodiment 1, and FIGS. 2 and 3 show a manufacturing method thereof.
[0032]
In FIG. 1, a metal cylindrical body (1) is a port having a circular cross section in which a plurality of, in this case, four pipe constituent parts (2b) are welded to each other by a plurality of, for example, four welding parts (2a) over the entire length. It consists of a hole extrusion tube (2), and each welded portion (2a) is subjected to a modification process on the metal that becomes the base material of the porthole extruded tube (2), and includes a belt-shaped portion having a predetermined width including each welded portion (2a). The crystal grains are made finer. The reforming part is indicated by (3).
[0033]
The porthole extruded tube (2) is made of, for example, any one of JIS A2000 alloy, JIS A5000 alloy, JIS A6000 alloy, and JIS A7000 alloy.
[0034]
The reforming process is performed by friction stir using a probe of a friction stir welding tool.
[0035]
Note that the cross-sectional shape of the porthole extruded tube (2) is not limited to a circle, but an ellipse (not limited to a mathematically defined ellipse, including a shape close to an ellipse, such as an oval), and other It may be irregular.
[0036]
Next, the manufacturing method of a metal cylinder (1) is demonstrated with reference to FIG. 2 and FIG.
[0037]
First, the porthole extruder (5) is used to extrude a porthole extrusion tube (2) in which a plurality of pipe constituent parts (2b) are welded to each other by a plurality of welded portions (2a) extending over the entire length. Also, on the outside of the outlet of the extruder (5), the same number of friction stir tools (6) as the welded part (2a) of the porthole extruded tube (2) are placed at a position corresponding to the welded part (2a). Place it in. The friction stir welding tool (6) includes a cylindrical rotor (7) in which a small-diameter portion (7a) is integrally formed coaxially with a tapered portion at a tip portion, and a small-diameter portion of the rotor (7) ( The end surface of 7a) is provided with a pin-like probe (8) which is integrally formed coaxially with the small diameter portion (7a) and has a smaller diameter than the small diameter portion (7a) (see FIG. 3). The rotor (7) and the probe (8) are made of a material that is harder than the porthole extruded tube (2) and has heat resistance capable of withstanding frictional heat generated during joining.
[0038]
Then, once the extrusion of the porthole extrusion tube (2) is stopped and the friction stir welding tool (6) is rotated, the porthole extrusion tube (2) immediately after extrusion coming out of the extruder (5) The probe (8) is embedded from the outside so as to straddle the pipe components (2b) on both sides of the welded part (2a) at the end of the welded part (2a), and the small diameter part (7a) in the tool (6) And the probe (8) are pressed against the outer peripheral surface of the porthole extrusion tube (2) (see FIG. 3). At this time, the distance between the tip of the embedded probe (8) and the inner peripheral surface of the porthole extrusion tube (2) is preferably 0.1 mm or more and 1/2 or less of the wall thickness of the tube wall. . When this distance is less than 0.1 mm, a V-groove extending in the length direction is formed on the inner peripheral surface of the porthole extrusion tube (2) during stirring and mixing by the probe (8) described later, and sufficient pressure resistance May not be obtained. If the thickness of the tube wall exceeds 1/2, the thickness of the portion to be modified out of the entire wall thickness of the tube wall becomes thin, and mechanical properties such as the strength and elongation of the welded portion (2a) are reduced. There is a possibility that improvement is insufficient and sufficient pressure resistance cannot be obtained. Note that the temperature of the porthole extrusion tube (2) immediately after extrusion coming out of the extruder (5) remains at the hot working temperature. Further, by pressing the shoulder portion, it is possible to obtain a good stirring state by preventing the fluffing of the softened portion that may occur at the start of stirring and during the stirring described later, and a porthole extruded tube (2) Further, frictional heat is generated by sliding with the shoulder portion to promote softening of the contact portion between the probe (8) and the porthole extrusion tube (2) and the vicinity thereof, and the porthole extrusion tube ( Generation of irregularities such as burrs on the outer peripheral surface of 2) can be prevented.
[0039]
Next, by restarting the extrusion of the porthole extrusion tube (2), the probe (8) is welded by relatively moving the porthole extrusion tube (2) and the friction stir welding tool (6). The port hole push tube (2) is moved in the length direction along the portion (2a). Then, due to the frictional heat generated by the rotation of the probe (8) and the frictional heat generated by sliding between the porthole extrusion tube (2) and the shoulder, the welded portion (2a) and its vicinity (see FIG. 3). In the range indicated by the chain line A), the metal that is the base material of the porthole extruded tube (2) is softened, and the softened portion is agitated and mixed by receiving the rotational force of the probe (8). 8) After the plastic flow to fill the passage groove, the phenomenon of rapidly losing frictional heat and solidifying by cooling is repeated with the movement of the probe (8), so that the welded part (2a) and its vicinity The metal as the base material is mixed by friction stirring and reformed to refine crystal grains. In this way, the metal cylindrical body (1) is continuously manufactured.
[0040]
The metal cylindrical body (1) described above is manufactured by continuously extruding the porthole extrusion tube (2) by cutting it at predetermined lengths. Since a hole is formed at the position where the probe (8) is pulled out of the metal cylindrical body (1), the portion where this hole exists is excised. Further, when manufacturing the last metal cylindrical body (1), a contact member is placed at a position corresponding to the welded portion (2a) on the end face of the porthole extrusion tube (2) completely exiting from the extruder (5). If it is arranged and the probe (8) is moved to the contact member and then pulled out, the probe (8) pull-out hole does not occur in the metal cylindrical body (1).
[0041]
In the first embodiment, the probe (8) of the friction stir welding tool (6) is used to modify the welded portion (2a) of the porthole extruded tube (2) immediately after extrusion and at the hot working temperature. However, the present invention is not limited to this, and a modified treatment may be applied to the welded portion (2a) of the porthole extruded tube (2) after being extruded and cooled.
[0042]
Embodiment 2
This embodiment is shown in FIGS.
[0043]
FIG. 4 shows the metal cylindrical body of the second embodiment, and FIGS. 5 and 6 show a method for manufacturing the metal cylindrical body.
[0044]
As shown in FIG. 4, the metal cylindrical body (10) has a porthole extrusion tube (2) with a reinforcing partition (11) extending over its entire length, and the porthole extrusion tube (2) has a plurality of spaces. It is provided in a fixed shape so as to partition. The reinforcing partition (11) has the same number of welded portions (2a) extending radially from the center line of the porthole extruded tube (2), and here four partition walls (11a) are integrally provided. The cross-sectional shape here is a cross. The tip of the partition wall (11a) is friction stir welded to the porthole extrusion tube (2) at the welded portion (2a). The reinforcing partition (11) is made of, for example, any one of JIS A2000 alloy, JIS A5000 alloy, JIS A6000 alloy, and JIS A7000 alloy.
[0045]
Here, the porthole extruded tube (2) and the reinforcing partition (11) may be formed of the same material or may be formed of different materials.
[0046]
Note that the cross-sectional shape of the porthole extruded tube (2) is not limited to a circle, but an ellipse (not limited to a mathematically defined ellipse, including a shape close to an ellipse, such as an oval), and other It may be irregular.
[0047]
Moreover, in FIG. 4, the number of the partition walls (11a) of the reinforcing partition (11) is the same as the number of welded portions (2a) of the porthole extruded tube (2), and the partition walls in all the welded portions (2a) (11a) is joined to the porthole extrusion pipe (2), but is not limited to this, the number of partition walls (11a) if the interior of the trunk (2) can be divided into a plurality of spaces May be less than the number of welded portions (2a). In this case, the partition wall (11a) is joined to the porthole extrusion tube (5) at the welded portion (2a) at a position corresponding to the partition wall (11a) among all the welded portions (2a).
[0048]
Next, the manufacturing method of a metal cylinder (10) is demonstrated with reference to FIG. 5 and FIG.
[0049]
First, a porthole extruded tube (2) in which a plurality of tube components (2b) are welded to each other by a plurality of welds (2a) extending over the entire length is extruded and cut into a predetermined length. Further, the reinforcing partition (11) is extruded and cut into the same length as the cut porthole extruded tube (2).
[0050]
Next, inside the cut port hole extrusion tube (2), the cut reinforcing partition (11) is aligned, and the tip of each partition wall (11a) matches the welded portion (2a) of the port hole extrusion tube (2). Insert so that it comes to the position (see FIG. 5). At this time, the tip of the partition wall (11a) is brought into close contact with the inner peripheral surface of the porthole extrusion tube (2).
[0051]
Next, while rotating the friction stir welding tool (6), the end portion of the welded portion (2a) of the porthole extruded tube (2) straddles the pipe components (2b) on both sides of the welded portion (2a). The probe (8) is embedded from the outside, and the shoulder portion between the small diameter portion (7a) and the probe (8) in the tool (6) is pressed against the outer peripheral surface of the porthole extrusion tube (2). At this time, the tip of the probe (8) is embedded up to the partition wall (11a) of the reinforcing partition (11) (see FIG. 6). In addition, the effect | action by pressing the said shoulder part on the outer peripheral surface of a porthole extrusion pipe (2) is as having described in Embodiment 1. FIG.
[0052]
Next, by moving the port hole extrusion tube (2) and the friction stir welding tool (6) relative to each other, the probe (8) is moved along the welded portion (2a) to the length of the port hole extrusion tube (2). Move in the direction. Then, as in the case of the first embodiment, the base metal is friction stir-mixed at the welded portion (2a) of the porthole extruded tube (2) and its vicinity (indicated by the chain line B in FIG. 6), and the modified As a result, the crystal grains become finer. At the same time, the frictional heat generated by the rotation of the probe (8) softens the base metal at the tip of the partition wall (11a) (indicated by the chain line B in FIG. 6). The phenomenon that the softening part plastically flows so as to fill the probe (8) passage groove after receiving the rotational force of the probe (8), and then rapidly loses frictional heat and solidifies by cooling. By repeating with the movement of 8), the porthole extruded tube (2) and the partition wall (11a) are joined. In this way, a metal cylinder (10) is manufactured.
[0053]
In manufacturing the metal cylindrical body (10) described above, a contact member is disposed at a position corresponding to the welded portion (2a) on both end faces of the porthole extruded tube (2), and the probe (8) is attached. After embedding in one abutment member and modifying the weld (2a) and joining the partition wall (11a), the probe (8) is moved to the other abutment member and pulled out. A pull-out hole of the probe (8) is not generated in the cylindrical body (1). Here, the contact member for embedding the probe (8) is not necessarily required.
[0054]
Embodiment 3
This embodiment is shown in FIG.
[0055]
In FIG. 7, the porthole extruded tube (2) of the metal cylindrical body (15) of this embodiment has an elliptical cross section. The other structure is the same as that of the metal cylinder (10) of the second embodiment, and is manufactured by the same method as that of the metal cylinder (10) of the second embodiment.
[0056]
Embodiment 4
This embodiment is shown in FIG.
[0057]
In FIG. 8, the metal cylindrical body (20) of this embodiment includes a reinforcing partition (21) extending over the entire length of the porthole extruded tube (2), and a plurality of spaces in the porthole extruded tube (2). It is provided integrally so as to partition. The reinforcing partition (21) has a cross-shaped cross section, and is provided integrally with each tube component (2b) of the porthole extrusion tube (2) and extends toward the center line of the porthole extrusion tube (2). A plurality of partition walls (21a) are integrated on the center line. That is, the reinforcing partition (21) is integrally formed with the porthole extruded tube (2), and each partition wall (21a) is integrally formed with the tube component (2b), and the porthole extruded tube (2 ) On the center line. This weld is indicated by (22).
[0058]
Note that the cross-sectional shape of the porthole extruded tube (2) is not limited to a circle, but an ellipse (not limited to a mathematically defined ellipse, including a shape close to an ellipse, such as an oval), and other It may be irregular.
[0059]
The metal cylinder (20) is manufactured by the same method as the metal cylinder (1) of the first embodiment.
[0060]
The metal cylinders (1), (10), (15), and (20) of the first to fourth embodiments include a fuel hydrogen gas cylinder, a fuel cell, and a pressure pipe that sends the fuel hydrogen gas from the fuel hydrogen gas cylinder to the fuel cell. It is used as a pressure pipe in some fuel cell systems. Such a fuel cell system is mounted on a fuel cell vehicle or used for a cogeneration system.
[0061]
Further, the metal cylinders (1), (10), (15), and (20) are a natural gas supply system including a natural gas cylinder and a pressure pipe that sends out natural gas from the natural gas cylinder, a generator, and a generator driving device. Is used as a pressure pipe for sending natural gas from a natural gas cylinder to a generator drive device.
[0062]
Further, the metal cylinders (1), (10), (15), and (20) are a natural gas cylinder and a natural gas supply system that includes a pressure pipe that delivers natural gas from the natural gas cylinder, and an engine that uses natural gas as fuel. Is used as a pressure pipe for sending natural gas from a natural gas cylinder to an engine.
[0063]
Furthermore, the metal cylinders (1), (10), (15), and (20) are used as pressure pipes in an oxygen gas supply system that includes an oxygen gas cylinder and a pressure pipe that delivers oxygen gas from the oxygen gas cylinder.
[0064]
However, the use of the metal cylindrical body according to the present invention is not limited to the pressure pipe as described above.
[0065]
【The invention's effect】
According to the metal cylindrical body of 1) and 2) above, a plurality of pipe constituent parts are welded to each other by a plurality of welded portions extending over the entire length, and all of the welded parts of the porthole extruded pipes Since the metal as the base material is subjected to a modification treatment and the crystal grains are refined, mechanical properties such as strength and elongation of the welded portion and corrosion resistance are improved. Therefore, the pressure resistance of the metal cylindrical body is excellent, and even when used for a pressure pipe such as a pressure pipe through which high-pressure gas flows, destruction at the welded portion is prevented. Further, uneven thickness does not occur, and the length and size can be increased. Furthermore, the thing of complicated cross-sectional shape can be obtained.
[0066]
According to the metal cylinders of the above 3) to 5), the pressure resistance is further improved.
[0067]
According to the method for producing a metal cylinder of 13), the metal cylinders of 1) and 2) can be produced relatively easily.
[0068]
According to the method for producing a metal cylindrical body of 14), the pressure resistance of the produced metal cylindrical body is surely improved.
[0069]
According to the method for producing a metal cylindrical body of 15) above, the production speed is increased and the production efficiency is improved as compared with the case of using a porthole extruded tube whose temperature has been lowered to the cold working temperature. When a metal cylindrical body is manufactured by the method of 13) above using a porthole extruded tube whose temperature has been lowered to the cold working temperature, the porthole extrusion is performed at and near the welded portion by frictional heat generated by the rotation of the probe. This is because it takes time to soften the tube. Further, according to the method for producing a metal cylindrical body of 15) , the solution treatment after the production of the metal cylindrical body can be performed uniformly, and the mechanical properties are stabilized. When a metal cylindrical body is produced by the method of 13) above using a porthole extruded tube whose temperature has been lowered to the cold working temperature, the temperature of the porthole extruded tube is locally increased at and near the welded portion, There is a possibility that the solution treatment after the production of the metal cylindrical body becomes non-uniform. Furthermore, according to the method for producing a metal cylindrical body of 15) above, even if a welding failure occurs between tube constituent parts in the initial stage of extrusion of a porthole extruded tube, this welding failure is eliminated. can do.
[0070]
According to the method for producing a metal cylinder of 16), the metal cylinders of 3) and 4) can be produced relatively easily.
[0071]
According to the method for producing a metal cylinder of 17), the metal cylinders of 3) and 5) can be produced relatively easily.
[Brief description of the drawings]
FIG. 1 is a partial perspective view showing a metal cylindrical body according to Embodiment 1 of the present invention.
FIG. 2 is a partial perspective view showing the method for manufacturing the metal cylindrical body according to the first embodiment.
FIG. 3 is a partially enlarged cross-sectional view showing the method for manufacturing the metal cylindrical body according to the first embodiment.
FIG. 4 is a partial perspective view showing a metal cylindrical body according to Embodiment 2 of the present invention.
FIG. 5 is a partial perspective view showing the method for manufacturing the metal cylindrical body according to the second embodiment.
FIG. 6 is a partially enlarged cross-sectional view showing a method for manufacturing a metal cylindrical body according to the second embodiment.
FIG. 7 is a cross-sectional view showing a metal cylindrical body according to Embodiment 3 of the present invention.
FIG. 8 is a partial perspective view showing a metal cylindrical body according to Embodiment 4 of the present invention.
[Explanation of symbols]
(1) (10) (15) (20): Metal cylinder
(2): Porthole extrusion tube
(2a): Welded part
(2b): Pipe component
(3): reforming section
(5): Porthole extruder
(6): Friction stir welding tool
(8): Probe
(11) (21): Reinforcing partition
(11a) (21a): Partition wall

Claims (17)

全長にわたる複数の溶着部により複数の管構成部分が互いに溶着されているポートホール押出管よりなり、すべての溶着部においてポートホール押出管の母材となる金属に改質処理が施され、結晶粒が微細化されている金属筒状体。It consists of a porthole extruded tube in which a plurality of tube constituent parts are welded together by a plurality of welded parts extending over the entire length, and the reforming treatment is applied to the metal that is the base material of the porthole extruded tube in all welded parts. Is a metal cylinder that has been refined. ポートホール押出管の改質処理が、摩擦攪拌接合用工具のプローブを用いて摩擦攪拌することにより施されている請求項1記載の金属筒状体。The metal cylindrical body according to claim 1, wherein the reforming treatment of the porthole extruded tube is performed by friction stirring using a probe of a friction stir welding tool. ポートホール押出管内に、補強用仕切が、ポートホール押出管内を複数の空間に仕切るように固定状に設けられている請求項1または2記載の金属筒状体。The metal cylindrical body according to claim 1 or 2, wherein a reinforcing partition is fixed in the porthole extruded tube so as to partition the inside of the porthole extruded tube into a plurality of spaces. 補強用仕切が、少なくとも2つの溶着部において、ポートホール押出管に摩擦攪拌接合されている請求項3記載の金属筒状体。The metal cylindrical body according to claim 3, wherein the reinforcing partition is friction stir welded to the porthole extruded tube at at least two welds. 補強用仕切が、ポートホール押出管の管構成部分に一体に設けられている請求項3記載の金属筒状体。The metal cylindrical body according to claim 3, wherein the reinforcing partition is integrally provided in a tube constituent portion of the porthole extruded tube. 燃料水素ガスボンベ、燃料電池、および燃料水素ガスボンベから燃料電池に燃料水素ガスを送る圧力配管を備えており、圧力配管が請求項1〜5のうちのいずれかに記載された金属筒状体よりなる燃料電池システム。A fuel hydrogen gas cylinder, a fuel cell, and a pressure pipe for sending fuel hydrogen gas from the fuel hydrogen gas cylinder to the fuel cell are provided, and the pressure pipe is made of a metal cylindrical body according to any one of claims 1 to 5. Fuel cell system. 請求項6記載の燃料電池システムを搭載した燃料電池自動車。A fuel cell vehicle equipped with the fuel cell system according to claim 6. 請求項6記載の燃料電池システムを備えたコージェネレーションシステム。A cogeneration system comprising the fuel cell system according to claim 6. 天然ガスボンベおよび天然ガスボンベから天然ガスを送り出す圧力配管を備えており、圧力配管が請求項1〜5のうちのいずれかに記載された金属筒状体よりなる天然ガス供給システム。A natural gas supply system comprising a natural gas cylinder and a pressure pipe for sending out natural gas from the natural gas cylinder, wherein the pressure pipe is formed of a metal cylindrical body according to any one of claims 1 to 5. 請求項9記載の天然ガス供給システムと、発電機と、発電機駆動装置を備えており、圧力配管が天然ガスボンベから発電機駆動装置に天然ガスを送るようになっているコージェネレーションシステム。A cogeneration system comprising the natural gas supply system according to claim 9, a generator, and a generator driving device, wherein the pressure pipe is configured to send natural gas from the natural gas cylinder to the generator driving device. 請求項9記載の天然ガス供給システムと、天然ガスを燃料とするエンジンとを備えており、圧力配管が天然ガスボンベからエンジンに天然ガスを送るようになっている天然ガス自動車。A natural gas vehicle comprising: the natural gas supply system according to claim 9; and an engine using natural gas as a fuel, and the pressure pipe is configured to send natural gas from the natural gas cylinder to the engine. 酸素ガスボンベおよび酸素ガスボンベから酸素ガスを送り出す圧力配管を備えており、圧力配管が請求項1〜5のうちのいずれかに記載された金属筒状体よりなる酸素ガス供給システム。An oxygen gas supply system comprising an oxygen gas cylinder and a pressure pipe for sending out oxygen gas from the oxygen gas cylinder, wherein the pressure pipe is formed of a metal cylindrical body according to any one of claims 1 to 5. 全長にわたる複数の溶着部により複数の管構成部分が互いに溶着されているポートホール押出管における溶着部に、溶着部の両側の管構成部分に跨るように摩擦攪拌接合用工具のプローブを外側から埋入した後、ポートホール押出管とプローブとをポートホール押出管の長さ方向に相対的に移動させることにより、ポートホール押出管の母材となる金属を摩擦攪拌して結晶粒を微細化させることを特徴とする金属筒状体の製造方法。The probe of the friction stir welding tool is embedded from the outside so as to straddle the tube components on both sides of the welded portion in the porthole extruded tube in which a plurality of tube components are welded to each other by a plurality of welds extending over the entire length. After entering, the porthole extrusion tube and the probe are moved relative to each other in the length direction of the porthole extrusion tube to frictionally stir the metal used as the base material of the porthole extrusion tube to refine the crystal grains. A method for producing a metal cylindrical body characterized by the above. ポートホール押出管に埋入したプローブの先端とポートホール押出管の内周面との距離を、0.1mm以上でかつ管壁の肉厚の1/2以下とする請求項13記載の金属筒状体の製造方法。14. The metal cylinder according to claim 13, wherein the distance between the tip of the probe embedded in the porthole extrusion tube and the inner peripheral surface of the porthole extrusion tube is 0.1 mm or more and 1/2 or less of the wall thickness of the tube wall. A method of manufacturing a body. 押出機から出てきた押出直後のポートホール押出管の溶着部において、ポートホール押出管の母材となる金属を摩擦攪拌する請求項13または14記載の金属筒状体の製造方法。The method for producing a metal cylindrical body according to claim 13 or 14, wherein the metal that becomes the base material of the porthole extruded tube is frictionally stirred at the welded portion of the porthole extruded tube that has just come out of the extruder. ポートホール押出管内に、その内部を複数の空間に仕切るように補強用仕切を入れておき、少なくとも2つの溶着部においてポートホール押出管の母材となる金属を摩擦攪拌する際に、プローブを補強用仕切まで埋入し、補強用仕切をポートホール押出管に摩擦攪拌接合する請求項13〜15のうちのいずれかに記載の金属筒状体の製造方法。A reinforcement partition is placed in the porthole extrusion tube to divide the interior into multiple spaces, and the probe is reinforced when the metal that becomes the base material of the porthole extrusion tube is frictionally stirred in at least two welds. The method for manufacturing a metal cylindrical body according to any one of claims 13 to 15, wherein the partition is embedded up to the partition and the reinforcing partition is friction stir welded to the porthole extruded tube. ポートホール押出管の少なくとも2つの管構成部分に跨って補強用仕切を一体に押出成形しておく請求項13〜15のうちのいずれかに記載の金属筒状体の製造方法。The manufacturing method of the metal cylindrical body in any one of Claims 13-15 which extrude-molds the reinforcement partition integrally over the at least 2 pipe | tube structural part of a porthole extrusion pipe.
JP2003121286A 2003-04-25 2003-04-25 Metal cylinder and method for manufacturing the same Expired - Fee Related JP4243134B2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2003121286A JP4243134B2 (en) 2003-04-25 2003-04-25 Metal cylinder and method for manufacturing the same
US10/554,112 US7430888B2 (en) 2003-04-25 2004-04-22 Tubular metal body, method of producing same, liner for pressure vessel and method of producing same
KR1020057020152A KR101067033B1 (en) 2003-04-25 2004-04-22 Tubular metal body and its manufacturing method and liner for pressure vessel and its manufacturing method
CNB2004800145202A CN100395047C (en) 2003-04-25 2004-04-22 Metal tubular body and method of making the same
PCT/JP2004/005817 WO2004096459A1 (en) 2003-04-25 2004-04-22 Tubular metal body, method of producing same, liner for pressure vessel and method of producing same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003121286A JP4243134B2 (en) 2003-04-25 2003-04-25 Metal cylinder and method for manufacturing the same

Publications (3)

Publication Number Publication Date
JP2004322160A JP2004322160A (en) 2004-11-18
JP2004322160A5 JP2004322160A5 (en) 2006-04-20
JP4243134B2 true JP4243134B2 (en) 2009-03-25

Family

ID=33499901

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003121286A Expired - Fee Related JP4243134B2 (en) 2003-04-25 2003-04-25 Metal cylinder and method for manufacturing the same

Country Status (2)

Country Link
JP (1) JP4243134B2 (en)
CN (1) CN100395047C (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20080057967A (en) * 2006-12-21 2008-06-25 재단법인 포항산업과학연구원 Vehicle air tank and manufacturing method thereof
US20080277036A1 (en) * 2007-05-11 2008-11-13 Luxfer Group Limited Method for manufacturing tanks
JP5025369B2 (en) * 2007-07-27 2012-09-12 株式会社東芝 Surface overlaying method
JP5883513B2 (en) * 2011-12-23 2016-03-15 コリア オートモーティブ テクノロジー インスティテュート Seamless pipe manufacturing apparatus and manufacturing method
JP6000299B2 (en) * 2013-04-10 2016-09-28 株式会社フルヤ金属 Method for producing inner container for reaction vessel

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07243588A (en) * 1994-03-04 1995-09-19 Hino Motors Ltd Air tank
JPH0942595A (en) * 1995-07-25 1997-02-14 Toyoda Gosei Co Ltd Pressure container
US5697511A (en) * 1996-09-27 1997-12-16 Boeing North American, Inc. Tank and method of fabrication
JP3251216B2 (en) * 1997-08-04 2002-01-28 サムテック株式会社 Manufacturing method of liner for gas cylinder
JP4014258B2 (en) * 1997-09-18 2007-11-28 昭和電工株式会社 Metal pipe and manufacturing method thereof
JPH11172387A (en) * 1997-12-04 1999-06-29 Furukawa Electric Co Ltd:The Aluminum alloy hollow material and manufacturing method thereof
JP2001032058A (en) * 1999-07-22 2001-02-06 Hitachi Metals Ltd Metal surface modification method
JP2003013191A (en) * 2001-06-28 2003-01-15 Ngk Insulators Ltd Straight pipe made from metal mainly including aluminum, manufacturing method therfor, and inspection method
CN2525345Y (en) * 2002-02-05 2002-12-11 中国航空工业总公司第六二五研究所 Aluminum liner for pressure container
JP4006515B2 (en) * 2002-08-19 2007-11-14 独立行政法人産業技術総合研究所 Structure control of aluminum and aluminum alloys

Also Published As

Publication number Publication date
JP2004322160A (en) 2004-11-18
CN100395047C (en) 2008-06-18
CN1795062A (en) 2006-06-28

Similar Documents

Publication Publication Date Title
KR101067033B1 (en) Tubular metal body and its manufacturing method and liner for pressure vessel and its manufacturing method
US20070158343A1 (en) Liner for pressure vessel and process for fabricating same
US7661575B2 (en) Friction stirring-welding method
JP5509910B2 (en) Beam welding member and differential device provided with the same
JP2003164941A (en) Hollow steering rack shaft and method for manufacturing the same
JP5136998B2 (en) Hydraulic bulge method and hydraulic bulge product
JP4243134B2 (en) Metal cylinder and method for manufacturing the same
JP2005324251A (en) Friction stir welding method, cylindrical member friction stir welding method, and hollow body manufacturing method
WO2006016417A1 (en) Structure with tubular portion, and method and device for manufacturing the structure
JP2004324781A (en) Liner for chemical cylinder and method of manufacturing the same
JP2004042049A (en) Manufacturing method of fluid pressure molded tube
JP2010253534A (en) Member with built-in cooling path and method of manufacturing the same
WO2005096712A2 (en) Process for fabricating pressure vessel liner
JP4257111B2 (en) Gas cylinder liner and method of manufacturing the same
JP4445791B2 (en) Pressure vessel liner and method of manufacturing the same
CN101977703B (en) Method of producing seamless metal tube and punch for use therein
JP2009028757A (en) Tube expansion method
CN103492701B (en) Tubular accumulator
JP2008261352A (en) Metal part with screw hole and method for manufacturing the same, liner for pressure vessel and method for manufacturing the same
EP3653863B1 (en) Internal combustion engine piston and production method for same
JP2004347042A (en) Metal tubular body, liner for gas cylinder using the tubular body, and method of manufacturing the liner for gas cylinder
JP2009544887A (en) Method and apparatus for forming a shaft-hub connection
JP2007239966A (en) Pressure container liner and its manufacturing method
JP2005164016A (en) Hollow shaft and manufacturing method thereof
CN113814551B (en) Method for the production of a closed hollow shaft in a form-fitting manner with a friction-welded sealing pin

Legal Events

Date Code Title Description
A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20040714

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20040902

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20060307

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060307

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20081202

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20081226

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120109

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130109

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140109

Year of fee payment: 5

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees