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JP4251391B2 - Fluid valve - Google Patents
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JP4251391B2 - Fluid valve - Google Patents

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Publication number
JP4251391B2
JP4251391B2 JP2002318792A JP2002318792A JP4251391B2 JP 4251391 B2 JP4251391 B2 JP 4251391B2 JP 2002318792 A JP2002318792 A JP 2002318792A JP 2002318792 A JP2002318792 A JP 2002318792A JP 4251391 B2 JP4251391 B2 JP 4251391B2
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Japan
Prior art keywords
air
housing
valve
plug
bag body
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JP2002318792A
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Japanese (ja)
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JP2004150599A (en
Inventor
吉村富雄
竹井克則
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トーヨー産業株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、エアなどの気体や、流体を密封構造の袋体へ注入して封入するための流体バルブに関する。
【0002】
【従来の技術】
可撓性の密封袋体内に高圧エアを注入して所定の形状に膨張させて、型枠の代替として用いることが知られている。
この種の密封袋体の一部には、エアを注入して封入するためのバルブが装備されている。
【0003】
【発明が解決しようとする課題】
前記した密封袋体のバルブには、次のような問題があった。
<イ>自動車のタイヤバルブと同じものを用いているが、このタイプのバルブは、エアの注入圧によって弁体を押し開きながら小さな通路を経て注入するため、エアの注入量が少なく、注入に時間がかかり、密封袋体が大形になる程、注入効率が悪化する。
<ロ>浮輪のキャップ付きバルブを大形に形成したバルブを適用してエアの注入量を多くすることが考えられる。しかしながら、このバルブは構造上、耐圧性に限界があり、高圧流体の封入に不向きである上に、万一キャップが外れるとエアが抜け出る問題がある。
【0004】
【発明の目的】
本発明は上記したような従来の問題点に鑑みて考えられたもので、簡単な構造で以って注入効率の改善と、高圧化での封止性能の向上が図れる流体バルブを提供することを目的とする。
【0005】
【課題を解決するための手段】
上記のような目的を達成するために、本発明の流体バルブは、可撓性を有する型枠代替用の密封袋体の注入口に取り付ける流体バルブであって、前記密封袋体の注入口に取り付け、内部に大通路を形成したハウジングと、前記ハウジングにねじ結合して着脱自在に設けられ、内部に補充路を形成した栓体と、前記補充路に設けた逆止弁と、前記ハウジングと栓体との間に直列に配置した第1のシール手段および第2のシール手段とからなり、前記逆止弁は栓体の一端に形成した弁座と、前記補充路を開閉自在にヒンジ結合して設けた弁体とを具備し、前記密封袋体内の圧力によって逆止弁が補充路を閉塞するように構成し、前記第1のシール手段は、ハウジング内側から斜め下方に突設した環状のフランジ片が前記密封袋体内の圧力によって栓体の小径部外周に密接して構成し前記第2のシール手段は、栓体の中間部の外周に形成した中間段部がハウジングの内側に形成した段部に密接して構成してなるものである。
【0006】
また、前記流体バルブにおいて、補充路を閉塞する補助栓体を設けてなるものである。
【0007】
【発明の実施の形態】
以下、図面を参照しながら、本発明に係る実施の形態について説明する。
【0008】
<イ>密封袋体(図2、図6)
密封袋体4は、例えば塩化ビニルやゴムなどの柔軟性シートを内外二重に貼り合わせて構成したエアチューブやエアバッグなどの袋体である。
密封袋体4はエアを充填した状態では略円筒形状であり、所定の長さを有する。
密封袋体4の上方に注入口40を開口し、この注入口40に流体バルブ1を取り付ける。
密封袋体4にエアを注入することによって、密封袋体4は略円筒形状に膨張し、エアを排出することによって平たく収縮する。
【0009】
<ロ>流体バルブ(図1、図2)
流体バルブ1は、ハウジング10、栓体20、補助栓体30からなる。
ハウジング10は、内部に径の大きな大通路11を形成した筒状体である。
ハウジング10の下方には、密封袋体4の注入口40に溶着などで接合する接合部12を有する。
ハウジング10の内側には、段部13を形成し、さらに可撓性のある環状のフランジ片14を斜め下方に突設する(図2、図4参照)。また段部13の上方に雌ねじ15を刻設する。
【0010】
栓体20は、多角状の頭部21、円筒状の中間部22及び小径部23からなり、内部に補充路24を形成した中空構造体である。
補充路24に逆止弁27を設ける。本例では、逆止弁27を補充路24の一端に設けているが、補充路24の途中に設けてもよい。
逆止弁27は常時は閉塞しているが、補充路24の圧が高まると開放するもので、例えば小径部23の一端を閉鎖し、閉鎖端の周囲を半周以上にわたってカットして形成したヒンジ状の弁体27aで構成することができる。
小径部23のカット面が弁座27bであり、弁体27aはヒンジ部27cを支点に開閉自在である。常時は密封袋体4に充填されたエア圧P1で弁体27aが閉塞し(図5(A)参照)、補充路24のエア圧P2が充填圧P1より高まると開放する(図5(B)参照)。
なお、逆支弁27は、他の構造のものであってもよい。
中間部22の外側に雄ねじ25を刻設し、さらに中間段部26を形成する(図2、図4参照)。
【0011】
図2、図4から分かるように流体バルブ1は、フランジ片14が小径部23の外周に密接して第1のシール手段を構成し、段部13に中間段部26が密接して第2のシール手段を構成する。
特に第1のシール手段は、密封袋体4に封入されたエア圧によって、フランジ片14は小径部23の外周に密接する方向へ変位するため、エア圧の大小にかかわらず常にシール性を維持する。
これら第1及び第2のシール手段は、ハウジング10と栓体20との間で直列的に配置される。
【0012】
補助栓体30は、補充路24を閉塞するキャップで、補充路24に押し込んで取り付ける。
補助栓体30は、エアの抜け止めと異物混入防止の機能をなす。
なお、補助栓体30は省略してもよい。
【0013】
次に、密封袋体4をエキスパンションジョイント部に設置し、流体バルブ1からエアを注入する場合について説明する。
【0014】
<イ>密封袋体の設置(図6)
コンクリート構造物50、60の型枠5、6を所定の空間部7をもって設置する。
この空間部7の幅は、コンクリート構造物50、60が温度変化による膨張・収縮や地震などによる振動の際に、相互に影響を及ぼし合わない幅である。
この空間部7に、エア未充填の密封袋体4を垂らして略垂直状態に複数本配設し、この密封袋体4、4同士を、例えば紐などで連結して隣接状態に支持する。
この密封袋体4には、流体バルブ1が取り付けてある。
【0015】
<ロ>エアの注入(図7)
次に、ハウジング10にねじ込まれている栓体20を緩めて取り外し、大通路11を開口する。
図示していないが、適宜のコンプレッサーやエアポンプなどで大通路11からエアを注入し、密封袋体4を膨張する。大径の大通路11のため、短時間でエアを注入できる。
密封袋体4が複数本設置されているため、例えば各密封袋体4の大通路11にエア配管を接続し、コンプレッサーやエアポンプの選択スイッチで順次選択しながら次々と密封袋体4にエアを注入するようにしてもよい。
【0016】
<ハ>エアの封入(図2、図3、図4)
密封袋体4にエアを注入したら、栓体20をハウジング10の大通路11に挿入し(図3)、雄ねじ25を雌ねじ15に螺合し、多角状の頭部21を回しながらねじ込んでいく。
小径部23の外周部がフランジ片14の先端部に接触し、さらにフランジ片14を内側から外側へ押し広げながら中間段部26が段部13に押し当たるまでねじ込む(図4)。これによって密封袋体4内のエアが封入される。
図4の状態は、フランジ片14が小径部23の外周に密接し(第1のシール手段)、中間段部26が段部13に密接しており(第2のシール手段)、密封袋体4に封入されたエアが高圧であったとしても漏れることがない。
補充路24に補助栓体30を押し込む(図2)。
栓体20のねじ込み中にエアが抜け出た場合は、補助栓体30を押し込む前に補充路24からエアを補充する。
【0017】
<ニ>エアの補充(図5、図8)
施工中にエアの補充を必要とする事態が生じた場合は、補助栓体30のみを取り外して補充路24からエアを注入して補充する。
エアを補充する際は、密封袋体4内のエア圧P1より高圧P2としたエアを注入する。
密封袋体4内のエア圧P1で図5(A)のごとく閉塞している逆支弁27が、補充する高圧P2のエアでヒンジ部27cを支点にして図5(B)のごとく弁体27aが押し開かれるので、エアを補充することができる。
エア補充後は、補充路24に補助栓体30を押し込む。
【0018】
<ホ>エアの排出
打設されたコンクリート8を養生させ硬化した後に、栓体20を取り外して大通路11を開放して、密封袋体4内のエアを排気し、収縮する。
収縮した状態の密封袋体4を空間部7から除去し、他の場所へ転用しながら繰返し使用していく。
【0019】
【発明の効果】
本発明は、以上説明したようになるから次のような効果を得ることができる。
<イ>ハウジングに栓体を着脱自在にねじ結合してなる簡単な構造である。エア注入時は、栓体を取り外して大径の大通路から直接エアを注入できるので、注入量が多く、短時間で注入でき、注入効率を大幅に改善できる。
<ロ>ハウジングと栓体との間にシール手段を直列的に配置しているため、高圧エアであっても抜け出ることがなく、高圧化での封止性能の向上が図れる。
<ハ>エア補充時のエア圧で開放する逆止弁を有するので、エアを補充する際は、補助栓体を取り外すだけで簡単に補充できる。
<ニ>ハウジングに栓体をねじ結合してなるから、従来のように栓体が外れる問題が生じない。
【図面の簡単な説明】
【図1】流体バルブの斜視図。
【図2】流体バルブの断面図。
【図3】ハウジングに栓体を挿入する説明図。
【図4】ハウジングに栓体を取り付けた説明図。
【図5】逆止弁を示す図で、(A)は閉塞状態を示し、(B)は開放状態を示す。
【図6】流体バルブを取り付けた密封袋体を、エキスパンションジョイント部に使用する場合の説明図。
【図7】流体バルブを開放し、エアを密封袋体に注入する状態を示す説明図。
【図8】エアを密封袋体に補充する状態を示す説明図。
【符号の説明】
1・・・・流体バルブ
10・・・ハウジング
11・・・大通路
13・・・段部
14・・・フランジ片
15・・・雌ねじ
20・・・栓体
22・・・中間部
23・・・小径部
24・・・補充路
25・・・雄ねじ
26・・・中間段部
27・・・逆止弁
4・・・・密封袋体
40・・・注入口
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a fluid valve for injecting and sealing a gas such as air or a fluid into a sealed bag body.
[0002]
[Prior art]
It is known that high-pressure air is injected into a flexible sealed bag body and inflated into a predetermined shape to be used as a substitute for a mold.
A part of this type of sealed bag body is equipped with a valve for injecting and sealing air.
[0003]
[Problems to be solved by the invention]
The above-described sealed bag valve has the following problems.
<B> Although the same type as a tire valve for automobiles is used, this type of valve is injected through a small passage while pushing the valve body open by air injection pressure, so the amount of air injection is small and injection is possible. It takes time, and the larger the sealed bag body, the worse the injection efficiency.
<B> It is conceivable to increase the amount of air injected by applying a large valve with a cap with a floating ring cap. However, this valve has a limit in pressure resistance due to its structure, and is not suitable for enclosing a high-pressure fluid. In addition, if the cap is removed, air may escape.
[0004]
OBJECT OF THE INVENTION
The present invention has been conceived in view of the above-described conventional problems, and provides a fluid valve that can improve injection efficiency and improve sealing performance at high pressure with a simple structure. With the goal.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, a fluid valve of the present invention is a fluid valve attached to an inlet of a flexible sealing bag body for replacing a formwork having flexibility, and is provided at the inlet of the sealing bag body. A housing having a large passage formed therein, a plug body screwed to the housing and detachably provided, a replenishing passage formed therein, a check valve provided in the replenishing passage, and the housing The first check means and the second seal means arranged in series with the plug body, and the check valve is hingedly coupled to a valve seat formed at one end of the plug body and the replenishment path can be opened and closed. And the check valve closes the replenishment path by the pressure in the sealed bag body, and the first sealing means is a ring projecting obliquely downward from the inside of the housing. The flange piece is caused by the pressure inside the sealed bag In close contact with the small-diameter outer periphery of the body constitutes the second sealing means, an intermediate stepped portion formed on the outer periphery of the middle portion of the stopper is constructed in close contact with the stepped portion formed inside the housing Is.
[0006]
In the fluid valve, an auxiliary plug for closing the replenishment path is provided .
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments according to the present invention will be described below with reference to the drawings.
[0008]
<I> Sealed bag (Figs. 2 and 6)
The sealing bag body 4 is a bag body such as an air tube or an air bag which is formed by laminating a flexible sheet such as vinyl chloride or rubber inside and outside.
The sealed bag body 4 has a substantially cylindrical shape in a state filled with air, and has a predetermined length.
An inlet 40 is opened above the sealing bag body 4, and the fluid valve 1 is attached to the inlet 40.
By injecting air into the sealing bag body 4, the sealing bag body 4 expands into a substantially cylindrical shape, and contracts flatly by discharging air.
[0009]
<B> Fluid valve (Figs. 1 and 2)
The fluid valve 1 includes a housing 10, a plug body 20, and an auxiliary plug body 30.
The housing 10 is a cylindrical body in which a large passage 11 having a large diameter is formed.
Below the housing 10, there is a joint 12 that joins the inlet 40 of the sealing bag 4 by welding or the like.
A step portion 13 is formed inside the housing 10, and a flexible annular flange piece 14 is provided so as to project obliquely downward (see FIGS. 2 and 4). A female screw 15 is cut above the stepped portion 13.
[0010]
The plug body 20 is a hollow structure body including a polygonal head portion 21, a cylindrical intermediate portion 22, and a small diameter portion 23, and a replenishment path 24 is formed therein.
A check valve 27 is provided in the replenishment path 24. In this example, the check valve 27 is provided at one end of the replenishment path 24, but may be provided in the middle of the replenishment path 24.
The check valve 27 is normally closed, but opens when the pressure in the replenishment path 24 increases. For example, the hinge is formed by closing one end of the small-diameter portion 23 and cutting the periphery of the closed end over a half circumference. It can be comprised by the shaped valve body 27a.
The cut surface of the small diameter portion 23 is a valve seat 27b, and the valve body 27a can be opened and closed with the hinge portion 27c as a fulcrum. Normally, the valve body 27a is closed by the air pressure P1 filled in the sealing bag body 4 (see FIG. 5A), and is released when the air pressure P2 in the replenishment path 24 becomes higher than the filling pressure P1 (FIG. 5B )reference).
Note that the reverse support valve 27 may have another structure.
A male screw 25 is engraved on the outside of the intermediate portion 22, and an intermediate step portion 26 is formed (see FIGS. 2 and 4).
[0011]
As can be seen from FIGS. 2 and 4, in the fluid valve 1, the flange piece 14 is in close contact with the outer periphery of the small diameter portion 23 to form the first sealing means, and the intermediate step portion 26 is in close contact with the step portion 13. The sealing means is configured.
In particular, the first sealing means is such that the flange piece 14 is displaced in a direction in close contact with the outer periphery of the small-diameter portion 23 by the air pressure sealed in the sealing bag body 4, so that the sealing performance is always maintained regardless of the magnitude of the air pressure. To do.
These first and second sealing means are arranged in series between the housing 10 and the plug body 20.
[0012]
The auxiliary plug 30 is a cap that closes the replenishment path 24 and is attached by being pushed into the replenishment path 24.
The auxiliary plug body 30 functions to prevent air from coming off and prevent foreign matter from entering.
The auxiliary plug 30 may be omitted.
[0013]
Next, the case where the sealing bag body 4 is installed in the expansion joint portion and air is injected from the fluid valve 1 will be described.
[0014]
<I> Installation of sealed bag (Fig. 6)
The molds 5 and 6 of the concrete structures 50 and 60 are installed with a predetermined space 7.
The width of the space portion 7 is a width that does not affect each other when the concrete structures 50 and 60 vibrate due to expansion / contraction due to temperature change or earthquake.
A plurality of air-filled sealing bag bodies 4 are suspended in the space 7 and arranged in a substantially vertical state, and the sealing bag bodies 4 and 4 are connected to each other by, for example, a string and supported in an adjacent state.
A fluid valve 1 is attached to the sealing bag body 4.
[0015]
<B> Air injection (Fig. 7)
Next, the plug 20 screwed into the housing 10 is loosened and removed, and the large passage 11 is opened.
Although not shown, air is injected from the large passage 11 with an appropriate compressor, air pump, or the like, and the sealed bag body 4 is expanded. Due to the large diameter large passage 11, air can be injected in a short time.
Since a plurality of sealed bag bodies 4 are installed, for example, an air pipe is connected to the large passage 11 of each sealed bag body 4, and air is successively supplied to the sealed bag bodies 4 while sequentially selecting with a selection switch of a compressor or an air pump. You may make it inject | pour.
[0016]
<C> Enclosed air (Figs. 2, 3, and 4)
When air is injected into the sealing bag body 4, the plug body 20 is inserted into the large passage 11 of the housing 10 (FIG. 3), the male screw 25 is screwed into the female screw 15, and the polygonal head 21 is screwed in while turning. .
The outer peripheral portion of the small diameter portion 23 comes into contact with the tip end portion of the flange piece 14 and is further screwed in until the intermediate step portion 26 is pressed against the step portion 13 while spreading the flange piece 14 from the inside to the outside (FIG. 4). Thereby, the air in the sealing bag body 4 is sealed.
In the state of FIG. 4, the flange piece 14 is in close contact with the outer periphery of the small diameter portion 23 (first sealing means), the intermediate step portion 26 is in close contact with the step portion 13 (second sealing means), and the sealed bag body. Even if the air enclosed in 4 has a high pressure, it does not leak.
The auxiliary plug 30 is pushed into the replenishment path 24 (FIG. 2).
When air escapes during screwing of the plug body 20, the air is replenished from the replenishment path 24 before the auxiliary plug body 30 is pushed in.
[0017]
<D> Replenishment of air (Figs. 5 and 8)
When a situation requiring replenishment of air occurs during construction, only the auxiliary stopper 30 is removed and air is injected from the replenishment path 24 to replenish.
When the air is replenished, air having a pressure P2 higher than the air pressure P1 in the sealed bag body 4 is injected.
The reverse support valve 27 closed as shown in FIG. 5A by the air pressure P1 in the sealing bag body 4 has a valve body 27a as shown in FIG. Is pushed open, so that air can be replenished.
After the air supply, the auxiliary plug 30 is pushed into the supply path 24.
[0018]
<E> Air discharge After the concrete 8 placed and cured is cured and hardened, the plug body 20 is removed to open the large passage 11, and the air in the sealed bag body 4 is exhausted and contracted.
The sealed bag body 4 in a contracted state is removed from the space 7 and repeatedly used while being diverted to another place.
[0019]
【The invention's effect】
Since the present invention has been described above, the following effects can be obtained.
<A> A simple structure in which a plug is detachably coupled to a housing. At the time of air injection, since the plug can be removed and air can be directly injected from a large passage having a large diameter, the injection amount is large, injection can be performed in a short time, and injection efficiency can be greatly improved.
<B> Since the sealing means is arranged in series between the housing and the plug, even if it is high-pressure air, it does not come out, and the sealing performance can be improved at high pressure.
<C> Since it has a check valve that is opened by the air pressure at the time of air replenishment, it can be easily replenished by simply removing the auxiliary plug when refilling air.
<D> Since the plug is screw-coupled to the housing, there is no problem that the plug is detached as in the prior art.
[Brief description of the drawings]
FIG. 1 is a perspective view of a fluid valve.
FIG. 2 is a cross-sectional view of a fluid valve.
FIG. 3 is an explanatory diagram of inserting a plug into the housing.
FIG. 4 is an explanatory diagram in which a plug is attached to a housing.
5A and 5B are diagrams showing a check valve, where FIG. 5A shows a closed state and FIG. 5B shows an open state.
FIG. 6 is an explanatory diagram when a sealed bag body to which a fluid valve is attached is used for an expansion joint part.
FIG. 7 is an explanatory view showing a state in which the fluid valve is opened and air is injected into the sealed bag body.
FIG. 8 is an explanatory view showing a state in which air is replenished to the sealed bag body.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Fluid valve 10 ... Housing 11 ... Large passage 13 ... Step part 14 ... Flange piece 15 ... Female screw 20 ... Plug body 22 ... Intermediate part 23 ... · Small diameter portion 24 ··· Replenishment path 25 · · · Male screw 26 · · · Intermediate step portion 27 · · · Check valve 4 · · · Sealing bag 40 · · · Injection port

Claims (2)

可撓性を有する型枠代替用の密封袋体の注入口に取り付ける流体バルブであって、
前記密封袋体の注入口に取り付け、内部に大通路を形成したハウジングと、
前記ハウジングにねじ結合して着脱自在に設けられ、内部に補充路を形成した栓体と、
前記補充路に設けた逆止弁と、
前記ハウジングと栓体との間に直列に配置した第1のシール手段および第2のシール手段とからなり、
前記逆止弁は栓体の一端に形成した弁座と、前記補充路を開閉自在にヒンジ結合して設けた弁体とを具備し、
前記密封袋体内の圧力によって逆止弁が補充路を閉塞するように構成し、
前記第1のシール手段は、ハウジング内側から斜め下方に突設した環状のフランジ片が前記密封袋体内の圧力によって栓体の小径部外周に密接して構成し
前記第2のシール手段は、栓体の中間部の外周に形成した中間段部がハウジングの内側に形成した段部に密接して構成した、
流体バルブ。
A fluid valve attached to an inlet of a sealed bag body for replacing a flexible formwork ,
A housing attached to the inlet of the sealed bag body and having a large passage formed therein,
A plug body that is detachably provided by screw coupling to the housing, and has a replenishment path formed therein,
A check valve provided in the replenishment path;
A first sealing means and a second sealing means arranged in series between the housing and the plug ,
The check valve comprises a valve seat formed at one end of a plug body, and a valve body provided by hinge-opening the replenishment path so as to be opened and closed,
The check valve is configured to close the refill path by the pressure in the sealed bag body,
The first sealing means is configured such that an annular flange piece projecting obliquely downward from the inside of the housing is in close contact with the outer periphery of the small-diameter portion of the plug body by the pressure in the sealed bag body ,
The second sealing means is configured such that the intermediate step formed on the outer periphery of the intermediate portion of the plug body is in close contact with the step formed on the inside of the housing .
Fluid valve.
請求項1に記載する流体バルブにおいて、前記補充路を閉塞する補助栓体を設けてなる、流体バルブ。2. The fluid valve according to claim 1 , further comprising an auxiliary plug that closes the replenishment path.
JP2002318792A 2002-10-31 2002-10-31 Fluid valve Expired - Lifetime JP4251391B2 (en)

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