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JP4260607B2 - How to start a pipe propulsion machine - Google Patents
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JP4260607B2 - How to start a pipe propulsion machine - Google Patents

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JP4260607B2
JP4260607B2 JP2003390282A JP2003390282A JP4260607B2 JP 4260607 B2 JP4260607 B2 JP 4260607B2 JP 2003390282 A JP2003390282 A JP 2003390282A JP 2003390282 A JP2003390282 A JP 2003390282A JP 4260607 B2 JP4260607 B2 JP 4260607B2
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base
propulsion device
pipe propulsion
opening
excavator
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JP2005146808A (en
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恵史 三室
幸信 佐々木
正志 大脇
良晴 石井
慎二 串田
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Kajima Corp
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Description

本発明は、管推進機の発進方法に関するものである。   The present invention relates to a method for starting a pipe propulsion device.

従来、地山に設置された地下構造物の内部から外部の地山に掘削機等を掘進させる場合や、地山内のシールド機のカッタビットをチャンバ内から交換する場合には、掘削機等を貫通させる部材の背面の地山や、カッタビットを設置する面板の前面の切羽に地盤改良等を施すことにより、地山から地下構造物やシールド機内部への地下水や土砂等の流入を防いでいる。   Conventionally, when excavating an excavator etc. from the inside of an underground structure installed in a natural ground to an external natural ground, or when exchanging the cutter bit of a shield machine in the natural ground from inside the chamber, Preventing the inflow of groundwater and earth and sand from the ground into the underground structure and shield machine by applying ground improvement to the ground on the back of the member to be penetrated and the face of the face plate where the cutter bit is installed. Yes.

また、シールド機のカッタビットの交換においては、シールド機の面板にあらかじめ貫入穴を設け、貫入穴の反切羽側にスライドゲートを設けて、スライドゲートを用いて貫入穴を開閉することにより、シールド機の内部から外部の地山にカッタビットを突出させる方法がある(例えば、特許文献1参照)。   In addition, when replacing the cutter machine's cutter bit, the shield machine face plate is provided with a through hole in advance, a slide gate is provided on the opposite side of the through hole, and the slide hole is used to open and close the shield hole. There is a method of projecting a cutter bit from the inside of the machine to an external ground (see, for example, Patent Document 1).

特開2003−253988号公報JP 2003-253988 A

しかしながら、従来の方法では、地山の条件や発進方向によっては、地下構造物内から地山内へ、掘削機等を容易に発進させることができなかった。   However, according to the conventional method, depending on the condition of the natural ground and the starting direction, the excavator or the like cannot be easily started from the underground structure to the natural ground.

本発明は、このような問題に鑑みてなされたもので、その目的とするところは、部材の背面の地山が緩い場合や地下水を含む場合にも、地山に地盤改良等を施すことなく、容易に管推進機を発進させることができる管推進機の発進方法を提供することにある。   The present invention has been made in view of such problems, and the object of the present invention is to perform ground improvement or the like on the natural ground even when the natural ground on the back of the member is loose or contains groundwater. An object of the present invention is to provide a method of starting a pipe propulsion device that can easily start the pipe propulsion device.

前述した目的を達成するための本発明は、背面が地山である部材に、開閉手段を有する口金を設置する工程(a)と、前記開閉手段を開放して前記口金に掘削機を挿入し、前記掘削機を用いて前記部材を切断する工程(b)と、前記掘削機を前記口金から引き戻しつつ前記掘削機によって切断された部分および前記口金内に充填材を充填し、前記掘削機の先端部が前記開閉手段の位置を過ぎた後、前記開閉手段を閉鎖する工程(c)と、前記開閉手段を開放し、管推進機を、端部に設けられたカッタで前記充填材を切削して前記口金内から前記地山内に推進させる工程(d)と、を具備することを特徴とする管推進機の発進方法である。 In order to achieve the above-described object, the present invention includes a step (a) of installing a base having an opening / closing means on a member whose back is a natural ground, and opening the opening / closing means and inserting an excavator into the base. A step (b) of cutting the member using the excavator, a portion cut by the excavator while the excavator is pulled back from the base, and a filler filled in the base; Step (c) of closing the opening / closing means after the tip end has passed the position of the opening / closing means, and opening / closing the opening / closing means, and cutting the filler with a cutter provided at the end. And a step (d) of propelling from the base into the natural ground, and a starting method for the pipe propulsion device.

工程(a)では、口金を、部材の表面、または、部材と一体化された他の部材の表面に固定する。口金は、例えば、部材と対向する端部と開閉手段との間の位置にモルタル充填口を有する。工程(c)では、このモルタル充填口を介して口金内に充填材を充填する。   In the step (a), the base is fixed to the surface of the member or the surface of another member integrated with the member. The base has, for example, a mortar filling port at a position between the end facing the member and the opening / closing means. In the step (c), a filler is filled into the die through the mortar filling port.

口金は、部材と対向しない側の端部付近に止水手段を有するのが望ましい。止水手段として、工程(a)から工程(c)では、掘削機用の止水装置が口金に設けられる。また、工程(d)では、管推進機用のエントランスが口金に設けられる。   It is desirable that the base has water stop means in the vicinity of the end portion on the side not facing the member. In steps (a) to (c), a water stop device for an excavator is provided on the base as the water stop means. In step (d), an entrance for a pipe propulsion device is provided in the base.

本発明の管推進機の発進方法は、部材の背面の地山が緩い場合や地下水を含む場合にも、地山に地盤改良等を施すことなく、容易に管推進機を発進させることができる。   The method of starting a pipe propulsion device according to the present invention can easily start a pipe propulsion device without performing ground improvement or the like on the ground even when the ground behind the member is loose or contains groundwater. .

以下、図面に基づいて、本発明の実施の形態について詳細に説明する。図1は、トンネル3の軸方向の断面図を、図2は、トンネル3のセグメント7付近の断面図を示す。図2は、図1のAに示す部分の拡大図である。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a sectional view in the axial direction of the tunnel 3, and FIG. 2 is a sectional view in the vicinity of the segment 7 of the tunnel 3. FIG. 2 is an enlarged view of a portion indicated by A in FIG.

図1に示すように、地山1内には、既設のトンネル3が存在する。トンネル3を覆工するセグメント7は、鋼製等とする。本実施の形態では、図1に示すトンネル3から管推進機29(図5)を推進させ、トンネル3と地表6付近とを連結する鋼管41(図8)を鋼管設置位置5に設置する方法について説明する。   As shown in FIG. 1, an existing tunnel 3 exists in the natural ground 1. The segment 7 lining the tunnel 3 is made of steel or the like. In the present embodiment, the pipe propulsion device 29 (FIG. 5) is propelled from the tunnel 3 shown in FIG. 1, and the steel pipe 41 (FIG. 8) connecting the tunnel 3 and the vicinity of the ground surface 6 is installed at the steel pipe installation position 5. Will be described.

トンネル3から管推進機29(図5)を推進させる際には、まず、図2に示すように、必要に応じて、トンネル3のセグメント7の縦リブ(図示せず)に、カバープレート11を溶接する。カバープレート11は、鋼板等とする。さらに、セグメント7のスキンプレート9とカバープレート11との間にモルタル13を充填する。カバープレート11およびモルタル13は、コア抜き23や管推進機29の姿勢を制御するための補強部材である。   When propelling the pipe propulsion device 29 (FIG. 5) from the tunnel 3, first, as shown in FIG. 2, the cover plate 11 is attached to the vertical rib (not shown) of the segment 7 of the tunnel 3 as necessary. Weld. The cover plate 11 is a steel plate or the like. Further, the mortar 13 is filled between the skin plate 9 and the cover plate 11 of the segment 7. The cover plate 11 and the mortar 13 are reinforcing members for controlling the postures of the core removal 23 and the pipe propulsion device 29.

そして、カバープレート11に口金15を溶接する。口金15は、鋼製等の筒状の部材であり、ゲート17を有する。ゲート17は、口金15の軸方向の通路を開閉するための開閉手段である。口金15は、カバープレート11側の端部とゲート17との間に、モルタル充填口19を有する。モルタル充填口19は、口金15内にモルタル25(図4)を充填するための注入口である。   Then, the base 15 is welded to the cover plate 11. The base 15 is a cylindrical member made of steel or the like, and has a gate 17. The gate 17 is an opening / closing means for opening / closing an axial passage of the base 15. The base 15 has a mortar filling port 19 between the end on the cover plate 11 side and the gate 17. The mortar filling port 19 is an injection port for filling the mortar 25 (FIG. 4) in the base 15.

口金15は、さらに、カバープレート11に溶接されない側の端部に、止水装置21を有する。止水装置21は、コア抜き23を使用する際に、コア抜き23の回転に耐えつつ止水を行う止水手段であり、例えばチューブシール、ワイヤブラシ等とする。   The base 15 further has a water stop device 21 at an end portion on the side not welded to the cover plate 11. The water stop device 21 is a water stop unit that stops water while withstanding the rotation of the core remover 23 when using the core remover 23. For example, a tube seal or a wire brush is used.

口金15をカバープレート11に溶接した後、図2の矢印Bに示すようにゲート17を移動させ、口金15の軸方向の通路を開放する。そして、図2の矢印Cに示すように、コア抜き23を口金15に挿入する。コア抜き23は、先端部24にダイヤモンドカッタ(図示せず)を有する掘削機である。   After welding the base 15 to the cover plate 11, the gate 17 is moved as shown by an arrow B in FIG. 2 to open the axial passage of the base 15. Then, as shown by an arrow C in FIG. 2, the core remover 23 is inserted into the base 15. The core remover 23 is an excavator having a diamond cutter (not shown) at the tip 24.

図3は、スキンプレート9切断後のセグメント7付近の断面図を示す。コア抜き23を口金15内に挿入した後、図3に示すように、コア抜き23を用いてカバープレート11、モルタル13およびスキンプレート9を切断する。   FIG. 3 shows a cross-sectional view of the vicinity of the segment 7 after the skin plate 9 is cut. After inserting the core punch 23 into the base 15, as shown in FIG. 3, the cover plate 11, the mortar 13 and the skin plate 9 are cut using the core punch 23.

図4は、モルタル25充填後のセグメント7付近の断面図を示す。スキンプレート9を切断した後、図3の矢印Dに示すように、コア抜き23を口金15内からトンネル3内に引き戻しつつ、図4に示すように、コア抜き23によって切断された部分および口金15内に、モルタル充填口19を介してモルタル25を充填する。モルタル25は、地山1からトンネル3内に地下水や土砂等が流入するのを防止するものである。なお、コア抜き23を引き抜く際、先端部24がゲート17の位置を過ぎた後、図3の矢印Eに示すようにゲート17を移動させ、図4に示すように口金15の軸方向の通路を閉鎖して、モルタル25がトンネル3内に流入するのを防ぐ。   FIG. 4 shows a cross-sectional view of the vicinity of the segment 7 after filling with the mortar 25. After the skin plate 9 is cut, as shown by an arrow D in FIG. 3, the core cutter 23 is pulled back from the die 15 into the tunnel 3, and the portion cut by the core die 23 and the die are cut as shown in FIG. 4. 15 is filled with a mortar 25 through a mortar filling port 19. The mortar 25 prevents groundwater, earth and sand, etc. from flowing into the tunnel 3 from the natural ground 1. When the core punch 23 is pulled out, after the end portion 24 has passed the position of the gate 17, the gate 17 is moved as shown by an arrow E in FIG. 3, and the axial passage of the base 15 as shown in FIG. Is closed to prevent the mortar 25 from flowing into the tunnel 3.

図5は、管推進機29設置時のセグメント7付近の断面図である。口金15からコア抜き23を引き抜いた後、図5に示すように、コア抜き23用の止水手段であった止水装置21を口金15から取り外し、管推進機29用の止水手段であるエントランス27を口金15に取り付ける。エントランス27は、管推進機29の推進時に止水を行う止水手段であり、例えばチューブシール、ワイヤブラシ等とする。   FIG. 5 is a cross-sectional view of the vicinity of the segment 7 when the pipe propulsion device 29 is installed. After pulling out the core remover 23 from the base 15, as shown in FIG. 5, the water stop device 21 that was the water stop means for the core remover 23 is removed from the base 15, and the water stop means for the pipe propulsion device 29. The entrance 27 is attached to the base 15. The entrance 27 is a water stop means for stopping water when the tube propulsion device 29 is propelled, and is, for example, a tube seal or a wire brush.

口金15にエントランス27を取り付けた後、エントランス27に管推進機29を設置する。管推進機29は、筒状の先導管33、先導管33の先端に設けられたカッタディスク31、先導管33の内部に設けられたスクリューコンベア35、中折れジャッキ37、ピンチバルブ39等からなる。   After the entrance 27 is attached to the base 15, a pipe propulsion device 29 is installed at the entrance 27. The pipe propulsion device 29 includes a cylindrical tip conduit 33, a cutter disk 31 provided at the tip of the tip conduit 33, a screw conveyor 35 provided inside the tip conduit 33, a bent jack 37, a pinch valve 39, and the like. .

エントランス27に管推進機29を設置した後、図5の矢印Fに示すように、ゲート17を移動させて口金15の軸方向の通路を開放する。そして、図5の矢印Gに示すように、管推進機29をモルタル25の方向に推進させる。   After installing the pipe propulsion device 29 at the entrance 27, the gate 17 is moved to open the axial passage of the base 15 as shown by the arrow F in FIG. Then, the pipe propulsion device 29 is propelled in the direction of the mortar 25 as indicated by an arrow G in FIG.

図6、図7は、管推進機29推進時のセグメント7付近の断面図である。図6に示すように、管推進機29の後端部には、鋼管41が連結される。管推進機29は、口金15およびセグメント7内に充填されたモルタル25をカッタディスク31で切削し、掘削土砂等をスクリューコンベア35で後方に送りつつ推進する。   6 and 7 are cross-sectional views of the vicinity of the segment 7 when the pipe propulsion device 29 is propelled. As shown in FIG. 6, a steel pipe 41 is connected to the rear end portion of the pipe propulsion device 29. The pipe propulsion device 29 cuts the mortar 25 filled in the base 15 and the segment 7 with the cutter disk 31 and propels the excavated earth and the like while feeding them backward with the screw conveyor 35.

図6に示すように、カッタディスク31が地山1に達した後、管推進機29は、カッタディスク31で地山1を掘削しつつ、矢印Hに示すようにさらに推進する。管推進機29の地山1内への推進に伴い、図7に示すように、トンネル3内にて鋼管41を継ぎ足していく。   As shown in FIG. 6, after the cutter disk 31 reaches the natural ground 1, the pipe propulsion device 29 further excites the natural ground 1 with the cutter disk 31 as indicated by an arrow H. As the pipe propulsion device 29 is propelled into the natural ground 1, the steel pipe 41 is added in the tunnel 3 as shown in FIG. 7.

図8は、鋼管41設置終了後のトンネル3の軸方向の断面図を、図9は、鋼管41設置終了後のセグメント7付近の断面図を示す。図9は、図8のIに示す部分の拡大図である。   8 shows a sectional view in the axial direction of the tunnel 3 after the installation of the steel pipe 41, and FIG. 9 shows a sectional view around the segment 7 after the installation of the steel pipe 41. FIG. 9 is an enlarged view of a portion indicated by I in FIG.

図1に示す鋼管設置計画位置5の全長にわたって図8に示すように鋼管41を設置した後、管推進機29を地表6側またはトンネル3内に回収する。そして、鋼管41内部に、必要に応じてモルタル45等を設置する。また、図9に示すように、鋼管41のトンネル3内に突出した部分および口金15を撤去し、カバープレート11に蓋43を固定して、鋼管41の設置を終了する。   After installing the steel pipe 41 as shown in FIG. 8 over the entire length of the steel pipe installation planned position 5 shown in FIG. 1, the pipe propulsion device 29 is recovered on the ground surface 6 side or in the tunnel 3. And the mortar 45 grade | etc., Is installed in the inside of the steel pipe 41 as needed. Moreover, as shown in FIG. 9, the part which protruded in the tunnel 3 of the steel pipe 41, and the nozzle | cap | die 15 are removed, the cover 43 is fixed to the cover plate 11, and installation of the steel pipe 41 is complete | finished.

このように、本実施の形態では、トンネル3のセグメント7にゲート17付きの口金15を溶接し、コア抜き23でのスキンプレート9の切断時および管推進機29でのモルタル25や地山1の掘削時以外には、ゲート17を用いて口金15の軸方向の通路を閉鎖する。また、コア向き23でスキンプレート9を切断した後、切断部分にモルタル25を充填する。これにより、セグメント7の背面の地山1が緩い場合や地山1が地下水を含む場合にも土砂がトンネル3内に流入することがなくなるため、地山1の地盤改良を行うことなく、管推進機29を地山1内に発進させることができる。   As described above, in this embodiment, the base 15 with the gate 17 is welded to the segment 7 of the tunnel 3, and the mortar 25 and the natural ground 1 in the pipe propulsion device 29 are cut when the skin plate 9 is cut by the core removal 23. Other than during excavation, the gate 17 is used to close the axial passage of the base 15. Further, after the skin plate 9 is cut in the core direction 23, the mortar 25 is filled in the cut portion. As a result, even if the natural ground 1 on the back of the segment 7 is loose or the natural ground 1 contains groundwater, the earth and sand will not flow into the tunnel 3, so that the pipe is not improved without the ground improvement of the natural ground 1. The propulsion device 29 can be started in the natural ground 1.

以上、添付図面を参照しながら本発明にかかる管推進機の発進方法の好適な実施形態について説明したが、本発明はかかる例に限定されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   As mentioned above, although preferred embodiment of the start method of the pipe propulsion apparatus concerning this invention was described referring an accompanying drawing, this invention is not limited to this example. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the technical idea described in the claims, and these are naturally within the technical scope of the present invention. It is understood that it belongs.

例えば、本実施の形態では、セグメント7から管推進機29を発進させる場合について説明したが、背面が地山であるセグメントの以外の部材(鋼製連壁等)から管推進機を発進させる場合にも同様の方法を用いることができる。また、管推進機の発進方向は、図1に示すような垂直上方でなくてもよい。さらに、本実施の形態では、カバープレート11およびモルタル13でセグメント7を補強したが、補強なしでコア抜き23や管推進機29の姿勢を制御できる場合には、セグメント等の背面が地山である部材に、直接口金を固定してもよい。   For example, in the present embodiment, the case where the pipe propulsion device 29 is started from the segment 7 has been described, but the case where the pipe propulsion device is started from a member (such as a steel wall) other than the segment whose back is a natural ground. A similar method can also be used. Further, the starting direction of the pipe propulsion device may not be vertically upward as shown in FIG. Furthermore, in the present embodiment, the segment 7 is reinforced with the cover plate 11 and the mortar 13, but when the posture of the core removal 23 and the pipe propulsion device 29 can be controlled without reinforcement, the back surface of the segment or the like is a natural ground. The base may be directly fixed to a certain member.

トンネル3の軸方向の断面図Cross section of tunnel 3 in the axial direction トンネル3のセグメント7付近の断面図Sectional view near segment 7 of tunnel 3 スキンプレート9切断後のセグメント7付近の断面図Sectional view around segment 7 after skin plate 9 is cut モルタル25充填後のセグメント7付近の断面図Sectional view around segment 7 after filling with mortar 25 管推進機29設置時のセグメント7付近の断面図Sectional view around segment 7 when tube propulsion unit 29 is installed 管推進機29推進時のセグメント7付近の断面図Sectional view around segment 7 when tube propulsion unit 29 is propelled 管推進機29推進時のセグメント7付近の断面図Sectional view around segment 7 when tube propulsion unit 29 is propelled 鋼管41設置終了後のトンネル3の軸方向の断面図Cross-sectional view of tunnel 3 after installation of steel pipe 41 鋼管41設置終了後のセグメント7付近の断面図Sectional view around segment 7 after installation of steel pipe 41

符号の説明Explanation of symbols

1………地山
3………トンネル
5………鋼管設置計画位置
7………セグメント
15………口金
17………ゲート
19………モルタル充填口
21………止水装置
23………コア抜き
25………モルタル
27………エントランス
29………管推進機
41………鋼管
1 ……… Machiyama 3 ……… Tunnel 5 ……… Steel pipe installation location 7 ……… Segment 15 ……… Base 17 ……… Gate 19 ……… Mortar filling port 21 ……… Water stop device 23… …… Uncored 25 ………… Mortar 27 ………… Entrance 29 ……… Tube propulsion machine 41 ……… Steel pipe

Claims (6)

背面が地山である部材に、開閉手段を有する口金を設置する工程(a)と、
前記開閉手段を開放して前記口金に掘削機を挿入し、前記掘削機を用いて前記部材を切断する工程(b)と、
前記掘削機を前記口金から引き戻しつつ前記掘削機によって切断された部分および前記口金内に充填材を充填し、前記掘削機の先端部が前記開閉手段の位置を過ぎた後、前記開閉手段を閉鎖する工程(c)と、
前記開閉手段を開放し、管推進機を、端部に設けられたカッタで前記充填材を切削して前記口金内から前記地山内に推進させる工程(d)と、
を具備することを特徴とする管推進機の発進方法。
A step (a) of installing a base having an opening and closing means on a member whose back is a natural ground; and
A step (b) of opening the opening and closing means, inserting an excavator into the base, and cutting the member using the excavator;
The portion cut by the excavator and the base are filled with the filler while the excavator is pulled back from the base, and the opening / closing means is closed after the tip of the excavator passes the position of the opening / closing means. Step (c) to perform,
Opening the opening / closing means, and cutting the filler with a cutter provided at an end of the tube propulsion device to propel it from the base into the ground (d);
A starting method for a pipe propulsion device, comprising:
前記工程(a)で、前記口金を、前記部材の表面、または、前記部材と一体化された他の部材の表面に固定することを特徴とする請求項1記載の管推進機の発進方法。   The method of starting a pipe propulsion device according to claim 1, wherein in the step (a), the base is fixed to a surface of the member or a surface of another member integrated with the member. 前記口金は、前記部材と対向する端部と前記開閉手段との間の位置にモルタル充填口を有し、前記工程(c)で、前記モルタル充填口を介して前記掘削機によって切断された部分および前記口金内に前記充填材を充填することを特徴とする請求項1記載の管推進機の発進方法。 The base has a mortar filling port at a position between an end facing the member and the opening / closing means, and is a portion cut by the excavator through the mortar filling port in the step (c). 2. The method of starting a pipe propulsion device according to claim 1, wherein the filler is filled in the base. 前記口金は、前記部材と対向しない側の端部付近に止水手段を有することを特徴とする請求項1記載の管推進機の発進方法。   The method of starting a pipe propulsion device according to claim 1, wherein the base has a water stop means in the vicinity of the end portion on the side not facing the member. 前記止水手段として、前記工程(a)から前記工程(c)では、前記掘削機用の止水装置が前記口金に設けられることを特徴とする請求項4記載の管推進機の発進方法。   The method of starting a pipe propulsion device according to claim 4, wherein, as the water stop means, a water stop device for the excavator is provided in the base in the steps (a) to (c). 前記止水手段として、前記工程(d)では、前記管推進機用のエントランスが前記口金に設けられることを特徴とする請求項4記載の管推進機の発進方法。   5. The method of starting a pipe propulsion unit according to claim 4, wherein, in the step (d), an entrance for the pipe propulsion unit is provided in the base as the water stop means.
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