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JP4261684B2 - Steel material for high friction joint and method for manufacturing the same - Google Patents
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JP4261684B2 - Steel material for high friction joint and method for manufacturing the same - Google Patents

Steel material for high friction joint and method for manufacturing the same Download PDF

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Publication number
JP4261684B2
JP4261684B2 JP17459399A JP17459399A JP4261684B2 JP 4261684 B2 JP4261684 B2 JP 4261684B2 JP 17459399 A JP17459399 A JP 17459399A JP 17459399 A JP17459399 A JP 17459399A JP 4261684 B2 JP4261684 B2 JP 4261684B2
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Prior art keywords
steel
layer
depth
hot rolling
rem
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JP2001003138A (en
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寛哲 佐藤
卓 吉田
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Nippon Steel Corp
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Nippon Steel Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、建造物の構造部材、特に、建造物の接合部材として使用される高張力圧延形鋼から形成されるスプリットT形鋼、継ぎ手用圧延鋼板などの継ぎ手用部材およびその製造方法に関するものである。
【0002】
【従来の技術】
建造物の超高層化、安全基準の厳格化等から、建造物の柱用に用いられる鋼材は、一層の高張力化、高靱性化、低降伏比と共に溶接接合部の高度の信頼性が求められている。このような要求特性を満足するには、従来は圧延終了後に焼準処理等の熱処理を施すことが行われてきた。しかし、当然のことながら、この熱処理工程の付加により製造コストが上昇するため、圧延ままで高性能の材質特性および溶接接合特性が得られるような新しい合金設計による形鋼鋼材とその製造方法の開発の必要に迫られている。
【0003】
上述した形鋼鋼材としては、圧延H形鋼が多く用いられているが、H形鋼をユニバーサル圧延により製造すると、圧延造形上からの圧延条件(圧延温度、圧下率など)の制限およびその形状の特異性からウエブ、フランジ、フィレットの各部位で圧延仕上げ温度、圧下率、冷却速度に差を生じる。その結果、部位間に強度、延性、靱性のバラツキが発生し、例えば溶接構造用圧延鋼材(JIS G3106)等の基準に満たない部位が生じる。さらに、圧延造形により製品の寸法精度を得るために高温圧延を指向するので板厚の厚いフランジ部は高温圧延となり、圧延終了後の鋼材冷却も徐冷となる。その結果、ミクロ組織は粗粒化し、強度、靱性が低下する。
【0004】
一方、圧延プロセスでの組織微細化法として、TMCP(Thermo-Mechanical- Control Process )があるが、形鋼圧延では、圧延条件に制限があるので、鋼材でのTMCPのような低温・大圧下圧延の適用は困難である。また、厚鋼板分野ではVNの析出効果を利用し高強度・高靱性鋼を製造する、例えば特公昭62−50548号公報、特公昭62−54862号公報に開示された技術が提案されている。しかし、これらの方法を本発明が対象とする継ぎ手用部材の製造に適用した場合には、高濃度の固溶Nを含有することから、生成するベイナイト組織内に高炭素島状マルテンサイトを生成し、靱性が著しく低下して規格値をクリアーすることは困難であるという問題があった。
【0005】
更に、フランジを有する形鋼、例えばH形鋼における柱と梁の接合は、H形鋼同士を結合する部材はT型の鋳鋼部材或いは通常の強度・靱性を有する厚鋼板を多数枚接合部に溶接して高力ボルト接合する、いわゆるダイヤフラム継ぎ手を予め施工するか、鉄骨組み立て加工時に施工する方式を採用せざるを得なかった。阪神大震災およびノースリッジ地震では、鋼構造物の破壊がこの溶接部の欠陥を起点に発生していた事実がある。また、溶接接合の信頼性の欠如から、柱と梁とを溶接なしでT形鋼継ぎ手を介して両者をボルト接合により機械接合する方法が採用されてきた(図1)。しかし、前述の継ぎ手方法を実現するためには、より強度で表面硬化させた高摩擦係数を有するT形鋼を開発する必要がある。
【0006】
【発明が解決しようとする課題】
本発明は、上記問題を解決すべくなされたもので、建造物の構造部材、特に、建造物の接合部材として使用される高張力圧延形鋼から成形されるスプリットT形鋼、継ぎ手用圧延鋼板などの継ぎ手用部材およびその製造方法を提供するものである。
【0007】
【課題を解決するための手段】
本発明は、上述の建造物の接合部材として使用される高張力圧延形鋼から成形されるスプリットT形鋼、継ぎ手用圧延鋼板などの継ぎ手用部材として使用される鋼材において、焼き入れ性低下の原因である内部酸化層の生成を抑制し、Feより酸化しにくいCu,Niを添加し、鋳片加熱時にこれらを表層部に濃化させることにより表面硬度を上昇させ、また、Crを添加することにより粒界酸化抑制を図り、更に、脱炭抑制や浸炭処理を応用することにより鋼材表層部の硬化層を有する高摩擦継ぎ手用鋼材を得ることに成功したものである。その要旨は次の通りである。
(1) 重量%で、
C :0.10〜0.30%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる建築用鋼材であって、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:420を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材。
(2) 重量%で、
C :0.20〜0.40%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる建築用鋼材であって、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:520を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材。
(3) 重量%で、
C :0.10〜0.30%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる鋳片の表面に脱炭抑制剤を塗布し、または浸炭処理を施し、次いで、1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:420を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
(4)重量%で、
C :0.20〜0.40%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる鋳片の表面に脱炭抑制剤を塗布し、または浸炭処理を施し、次いで、1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:520を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
(5) 重量%で、
C :0.10〜0.30%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる鋳片の表面に脱炭抑制剤を塗布し、または浸炭処理を施し、次いで、1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、更に浸炭処理を行った後、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:420を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
(6) 重量%で、
C :0.20〜0.40%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%、
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる鋳片の表面に脱炭抑制剤を塗布し、または浸炭処理を施し、次いで、1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、更に浸炭処理を行った後、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:520を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
(7)重量%で、
C :0.10〜0.30%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる鋳片を1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、浸炭処理を行った後、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:420を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
(8)重量%で、
C :0.20〜0.40%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%、
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、
残部Feおよび不可避的不純物からなる鋳片を1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、浸炭処理を行った後、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:520を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
【0008】
【発明の実施の形態】
高摩擦特性を有するスプリットT形鋼では、高摩擦係数を満足させる表面硬度を得るために、表面を焼き入れし、表面硬度Hv≧420、更には、表面硬度Hv≧520を目標としているが、焼き入れを行っても表面から0.5mmまでは完全にはマルテンサイト変態しないことから前記の目標表面硬度が得られない。本発明者らは、その原因としては、スラブの高温加熱において、表面からおよそ0.5mm厚さの内部酸化層中にはMn酸化物の生成によるMn希薄帯と(MnSi)−Oの存在によるγ/α変態点の上昇およびSi添加によるファイヤライトの生成により生じる粒界酸化層、これに加えて、表面から0.5mmまでは脱炭α相が生成して炭素欠乏層が存在することに起因していることを見いだした。また、本発明者らは、60キロ級の高張力H形鋼の粒界酸化メカニズムを鋭意研究を重ねた結果、内部酸化層の生成および脱炭α相の生成は、高張力H形鋼のフランジ内面に発生するシーム疵と密接な関係があり、このシーム疵が腐食、孔食の起点として作用し、耐候性を著しく阻害するものであること、そして、このシーム疵が、スラブエッジングによるフランジ内面歪集中部での皺の形成と、この折れ込みにより発生することも解明できた。本発明者らは、このシーム疵発生防止対策として、皺の形成抑制に寄与する微量元素添加によるスラブ表面での粒界酸化層の生成とその影響、そして粒界酸化層の生成抑制および脱炭α相の生成抑制ついて研究を重ねた。
【0009】
また、本発明者らは、通常のCr,Mo添加された55キロ級高張力H形鋼の表層部における硬度変化を観察するために、上記成分を有するスラブを1280℃で加熱後、9パスで熱延仕上げ温度:960℃で板厚22mmの鋼材を製造し、表層部をショットブラスト後、920℃の温度で高周波焼き入れを行い、鋼材最表面から中心に向けて硬度を測定した。その結果、図2に示すように表層から約1mmの部位で、目標とするHv:420以上の硬度に近づくものの、それより表層側では硬度が上がらないことが判明した。更に、この原因を調査し、内部酸化層の合金元素の濃度分布を観察した。その結果、図3に示すように、Mn,Siの内部酸化により脱合金層が形成されており、これに加えて脱炭α相が生成していることが判明した。
【0010】
上記問題点を改善するには、内部酸化層の厚さの低減と、内部酸化層上への合金濃化層の生成が想起される。先ず、粒界酸化により内部酸化層の厚さが増加し、表面焼き入れ硬化性が低下することになる。この抑制には、低Si化(粒界ファイヤライトの生成阻止)と、Mnより酸化し易い元素であるCr添加が有効である。加えて、鉄より酸化し難いCu,Ni,Moが高温酸化により内部酸化層上へ濃化し、これにより表面焼き入れ硬化性の向上が達成されたものである。また、脱炭α相の生成はスラブ高温加熱時に必然的に起こる現象であるため、スラブ加熱の際に鋳片の表面に脱炭抑制剤を塗布するか、または浸炭処理を施して炭素富化を行うことで鋼材最表層部における硬度を確保することが可能になったものである。
【0011】
すなわち、本発明においては、鋼材表面を高硬度化するためにFeより酸化しにくいCu,Niを添加し、更に、粒界酸化を抑制するためにCrを添加すると、図4に示すように、Cu,Niはスラブ加熱時に表面濃化していることが分かった。この図4はCMA解析で観察した状態を示している。このようなCu,Niの表面濃化があれば鋼材表層から0.5mmまでの部位の硬度上昇に伴う焼き入れ性向上を確保しうる。この表面硬度上昇の状態を図5に示す。図5は、Cu,Niの添加量を、Cu,Niとも1.0%、0.5%、0.3%の3種類とCu,Ni添加フリーの状態における鋼材表層部からの距離に依存する硬度変化を観察したものであるが、この図5から分かるように、Cu,Ni量を適切に添加した場合には、Cu,Ni添加フリーのものに比較し、鋼材表層部から0.2〜0.5mmの部位においても確実に硬度の上昇を得ることができている。
【0012】
また、Cr添加が粒界酸化相生成を抑制する機構は、1)酸素は、表面からγ粒界をパスに内方拡散するが、CrはFeより酸化し易いためにCr酸化物を生成し、粒界酸化層を形成しない、2)Cr2 3 と、FeOとは容易にFeO・Cr2 3 (スピネル)を生成し、このスピネルには多量の陽イオン空孔を要すると考えられ、この陽イオン空孔を介して拡散するCrおよびFeイオンとγ粒界を経て内方拡散してくる酸素とが結合し酸化物を形成するために、酸素の粒界拡散が阻害される、3)スピネルを生成することにより、低融点のファイヤライトの生成が抑制され粒界酸化層を形成しない、等と考えられる。
【0013】
更に、図2で示したような脱炭α相の生成を抑制するためには、スラブ加熱の際に鋳片の表面に脱炭抑制剤を塗布するか、または浸炭処理を施して炭素富化を行うことで鋼材最表層部における硬度を確保しうることが可能であり、この具体的方法としては、脱炭抑制剤としてマグネシア、マグネシアとアルミナの混合物が有効であり、また浸炭処理としてはスラブ加熱炉中に原料ガスとしてメタン、プロパン、ブタンや希釈ガス等を充填して浸炭ガス雰囲気下で浸炭処理を行うことが好ましい。また、圧延後、再加熱前に浸炭処理を行っても良い。
【0014】
このように、本発明は、前述の鋼材の表層部硬度向上の要因を製造プロセスの観点から探索した結果、Cu,Niを添加し、スラブ加熱時に、鋼材表層部にCu,Niを濃化させ、Cr添加により粒界酸化を抑制し、更に、スラブ加熱時に起こる脱炭α相の生成抑制のために鋳片の表面に脱炭抑制剤を塗布するか、または浸炭処理を施して鋼材表層部の炭素富化を行うことで、表層から0.2〜0.5mmの部位の硬度をHv:420以上、鋼材成分によってはHv:520以上という硬度上昇を確保するものである。
【0015】
次に、本発明による高摩擦継ぎ手用鋼材の合金成分範囲とその製造方法について詳細に説明する。
炭素(C)は、高張力H形鋼の母材の降伏強度、引張強度および高硬度を確保するために、0.10〜0.40%の範囲で添加する。特に、鋼材表層部硬度がHv:420以上を確保する場合には、前記C量は0.10〜0.30%の範囲が好ましく、更に硬度が必要な場合、特にHv:520以上を確保する場合には、前記C量は0.20〜0.40%の範囲が好ましい。
【0016】
珪素(Si)は、母材の強度確保、溶鋼の予備脱酸などに必要であるが、0.1%以上の添加は、MnSi・Oを形成し、内部酸化層増加および粒界酸化を促す2SiO2 FeOを形成する傾向を強めることになるので少ないほど好ましく、上限を0.1%とする。
マンガン(Mn)は、母材の強度確保に有効な元素であるが、母材および溶接部の靱性および割れ性に対する許容濃度を増し、しかもMnSを生成し、孔食の起点となり耐候性を著しく阻害するため、その上限を1.6%とする。
【0017】
クロム(Cr)は、本発明において重要な元素であり、FeO・Cr2 3 スピネルを生成することにより、低融点のファイヤライトを生成して粒界酸化を形成しないために、また母材強度上昇の意味からも、少なくとも0.1%以上は必要であるが、0.5%を超える過剰な添加は、Cr・Oとなって内部酸化層を形成するため、その上限を0.5%とする。
【0018】
アルミニウム(Al)は、強力な脱酸元素であり、脱酸と鋼の清浄化およびAlNを析出させ固溶Nを固定し、靱性を向上させるため0.10%を上限として添加される。しかし、Ca,Mg,REM等を添加し、これらの微細酸化物を積極的に利用する場合には、多量のAl添加ではCa,Mg,REM等の微細酸化物形成を阻害するために、できるだけ少ない方が好ましい。
【0019】
次に、本発明では、Ni,Cuの添加が必須となる。これらの元素は、共に高強度化元素として、何れも母材の強度を高め、しかも加熱時に鋼材表層部に濃化層を形成する重要な元素である。Ni、Cuの添加量は、それぞれ0.1〜1.5%の範囲で添加される。Moは母材強度および表層合金濃化に有効な元素であるが、過剰な添加はMo炭化物を析出して固溶Moとして焼き入れ性向上効果が飽和するので0.7%以下添加する必要がある。
【0020】
また、本発明では、更なる添加元素としてTi,Nb,V,Bの何れか1種または2種以上を適量含むことが有効である。ニオブ(Nb)およびバナジウム(V)は、焼き入れ性を上昇させ、強度を増加させる目的から、Nb:0.005〜0.10%、V:0.01〜0.20%がそれぞれ添加される。しかし、Nbの場合には0.10%、Vの場合には0.20%を超えるとNb炭窒化物或いはV炭窒化物の析出量が増加し、固溶Nb或いは固溶Vとしての効果が飽和するためにNb:0.10%、V:0.20%を上限とし、また、焼き入れ性、母材の強度確保の点から下限をNb:0.005%、V:0.01%とした。
【0021】
チタン(Ti)は、TiNを析出し、固溶Nを低減することにより島状マルテンサイトの生成を抑制し、微細析出したTiNはγ相の微細化に寄与する。これらの効果は0.005%以上の添加で発揮され、これらのTiの作用により組織を微細化し強度・靱性を向上させる。しかし、0.025%以上の過剰な添加は、TiCを析出し、その析出効果により母材および溶接熱影響部の靱性を劣化させるので上限を0.025%とした。
【0022】
ボロン(B)は、鋼材の焼き入れ性に重要な元素であり、0.0003〜0.0030%添加される。
窒素(N)は、窒化物を形成し、γ粒の結晶化に寄与するが、過剰な固溶Nは靱性を劣化させるのでN含有量は0.001〜0.010%添加される。
Mg,Ca,REMは、孔食の起点となり耐候性を低下させるMnSの生成を防止する目的で、より高温安定性の高いMg,Ca,REMの硫化物を形成させ、Sを固定するために添加されるのである。Mgは、合金化によりMg含有濃度を低減し、溶鋼への添加時の脱酸反応を抑制し、添加時の安全確保とMgの歩留まりを向上させ、更にMgOの微細酸化物を生成させ、これらを微細分散させることにより鋼の強度および靱性向上に寄与させる目的で0.0001〜0.010%添加する。また、Ca,REMは、何れもスラブ割れ防止の目的からそれぞれ0.0005〜0.0050%、0.0005〜0.010%の範囲で添加される。
【0023】
内部酸化層および脱炭層がが鋼材表面から0.2mm以内と規定したのは、高摩擦継ぎ手として使用される場合には、高硬度部が表面から0.2〜0.5mmの深さ位置で必要であるからである。また、この位置の硬度が、Hv:420以上、或いはHv:520以上を超える硬度としたのは、表面に突起加工し、この突起の梁鋼材への食い込みにより継ぎ手性能を高めるためである。従って、硬化層は硬く、厚いほどその効果は高まるが、必要な高摩擦係数を測定した結果、平行突起の場合で表面硬度Hv:420以上、同心円状突起の場合でHv:520以上を超える硬度を必要としたからである。
【0024】
次に、本発明における製造方法について説明する。
本発明において重要なプロセスは、スラブ加熱温度を1100〜1300℃の高温スラブ加熱を行う必要があることである。これは、前述の高温スラブ加熱において、高温加熱酸化により内部酸化層上へのNi,Cu,Moの濃化層を鋼材表層部に生成させるものである。高温加熱酸化において、内部酸化層上へNi,Cu,Moが濃化する理由は、これら金属の酸化物の生成エネルギーは鉄酸化物(FeO)より高いため酸化物を生成できず、内部酸化層上に取り残され濃化するためである。1250℃の加熱結果では、Ni,Cu,Moの濃化層が、およそ30μm厚さほど形成される。これが圧延により延伸され、延伸比に対応しほぼ比例して薄くなる。すなわち、厚さが1/10になった場合には、ほぼその厚さは3μmとなる。
【0025】
また、本発明が対象とする継ぎ手用部材は、建築用構造部材として使用するため、靱性はシャルピー衝撃値で27J以上を必要とする。
図6に4種類の異なる鋼組成を有するスラブについてのスラブ加熱温度・熱延仕上げ温度とシャルピー衝撃値との関係を示す。この図6から分かるように、スラブ加熱温度および熱延仕上げ温度を低下させることることにより靱性、すなわちシャルピー衝撃値が向上していくのが分かる。これは、圧延温度と圧下率を制御する制御圧延によりオーステナイトの再結晶・未再結晶温度域において組織微細化を達成するためである。
【0026】
また、本発明においては、脱炭α相の生成を抑制し、鋼材最表層部における硬度を確保するために、スラブ加熱の際に鋳片の表面に脱炭抑制剤を塗布するか、または浸炭処理を施して炭素富化を行うが、脱炭抑制剤としてマグネシア、マグネシアとアルミナの混合物が有効であり、また浸炭処理としてはスラブ加熱炉中に原料ガスとしてメタン、プロパン、ブタンや希釈ガス等を充填して浸炭ガス雰囲気下で浸炭処理を行うことが好ましい。なお、この浸炭処理の実施は圧延後、再加熱前でも良い。
【0027】
【実施例】
<実施例1>
試作H形鋼として、表1に示す化学成分値を有する鋼を転炉溶製し、合金を添加後、予備脱酸処理を行い、溶鋼の酸素濃度を調整後、Ca、Mg合金、REMを添加し、連続鋳造により250〜300mm厚鋳片に鋳造した。
【0028】
【表1】

Figure 0004261684
【0029】
鋳片の冷却はモールド下方の二次冷却帯の水量と鋳片の引き抜き速度の選択により制御した。こうして得られた鋳片を加熱し、粗圧延工程を経て図7に示すユニバーサル圧延装置列でH形鋼に圧延し、更に再加熱、急冷することにより表面硬度を上昇させた。この時の加熱、圧延、脱炭抑制剤塗布、浸炭処理の条件を表2に示した。
【0030】
【表2】
Figure 0004261684
【0031】
このようにして得られたH形鋼の機械的性質を表3に示した。
【0032】
【表3】
Figure 0004261684
【0033】
このように、本発明による鋼組成と製造方法の両者の条件が全て満足された時に表3に示すような、十分な強度、靱性、表層部硬度を有する高摩擦継ぎ手用鋼材の生産が可能になる。
【0034】
なお、本発明が対象とする圧延形鋼は、上記実施例のH形鋼に限らずI形鋼、山形鋼、溝形鋼、不等辺不等厚山形鋼等のフランジを有する形鋼にも適用できることは勿論である。
【0035】
【発明の効果】
以上述べたように、本発明は、建造物の構造部材、特に、建造物の接合部材として使用される高張力圧延形鋼から成形されるスプリットT形鋼、継ぎ手用圧延鋼板などの継ぎ手用部材を低コストで、しかも簡易な製造方法で提供できることが可能になる。
【図面の簡単な説明】
【図1】スプリットT継ぎ手を示す図。
【図2】従来の鋼材における板厚方向の硬度分布を示す図。
【図3】鋼材表層部における内部酸化層および脱炭α層生成による合金元素の濃度分布を示す図。
【図4】本発明による合金元素の鋼材表層部への濃化の状態を示す図。
【図5】本発明による合金元素添加による表面硬度上昇を示す図。
【図6】スラブ加熱温度および熱延仕上げ温度によるシャルピー衝撃値の変化を示す図。
【図7】本発明において使用されるユニバーサル圧延装置列を示す図。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a structural member of a building, and more particularly to a member for a joint such as a split T-shaped steel formed from a high-tensile rolled section steel used as a joint member of a building, a rolled steel sheet for a joint, and a method for manufacturing the same. It is.
[0002]
[Prior art]
Steel materials used for building columns are required to have higher tensile strength, higher toughness, lower yield ratio, and higher reliability of welded joints due to the super-high building and stricter safety standards. It has been. In order to satisfy such required characteristics, conventionally, heat treatment such as normalizing treatment has been performed after the end of rolling. However, as a matter of course, the manufacturing cost increases due to the addition of this heat treatment process, so the development of a shape steel and its manufacturing method with a new alloy design that can provide high-performance material characteristics and weld joint characteristics as rolled. The need for
[0003]
Rolled H-section steel is often used as the shape steel material described above, but when H-section steel is manufactured by universal rolling, the rolling conditions (rolling temperature, rolling reduction, etc.) are limited and the shape is reduced. Due to the peculiarities of the above, there are differences in the rolling finishing temperature, rolling reduction, and cooling rate at each part of the web, flange, and fillet. As a result, variations in strength, ductility, and toughness occur between the portions, and for example, a portion that does not satisfy the standard such as a rolled steel material for welded structure (JIS G3106) occurs. Further, since high temperature rolling is directed to obtain dimensional accuracy of the product by rolling shaping, the thick flange portion becomes high temperature rolling, and the steel material cooling after the rolling is also gradually cooled. As a result, the microstructure becomes coarse and the strength and toughness decrease.
[0004]
On the other hand, there is TMCP (Thermo-Mechanical-Control Process) as a microstructure refinement method in the rolling process. However, because rolling conditions are limited in shape steel rolling, rolling at low temperature and large pressure like TMCP in steel materials. Application is difficult. Further, in the field of thick steel plates, techniques disclosed in, for example, Japanese Patent Publication Nos. 62-50548 and 62-54862 have been proposed for producing high-strength and high-toughness steel using the precipitation effect of VN. However, when these methods are applied to the manufacture of joint members targeted by the present invention, high-carbon island-like martensite is generated in the bainite structure to be produced because it contains a high concentration of solute N. However, there is a problem that it is difficult to clear the standard value due to a significant decrease in toughness.
[0005]
Furthermore, for the joining of pillars and beams in flange-shaped steel, for example H-shaped steel, T-shaped cast steel members or thick steel plates with normal strength and toughness are used as the joining parts. A so-called diaphragm joint, which is welded and joined with high-strength bolts, must be constructed in advance, or a method of constructing the steel frame during assembly has to be adopted. In the Great Hanshin Earthquake and the Northridge Earthquake, there is a fact that the destruction of the steel structure originated from this weld defect. Also, due to the lack of reliability of welded joints, a method has been adopted in which columns and beams are mechanically joined to each other by bolt joining via a T-shaped steel joint without welding (FIG. 1). However, in order to realize the above-described joint method, it is necessary to develop a T-shaped steel having a higher coefficient of friction that is surface hardened with higher strength.
[0006]
[Problems to be solved by the invention]
The present invention has been made to solve the above problems, and is a structural member of a building, in particular, a split T-shaped steel formed from a high-tensile rolled steel used as a joining member of a building, and a rolled steel plate for a joint. And the like, and a manufacturing method thereof.
[0007]
[Means for Solving the Problems]
The present invention is a steel material used as a member for a joint such as a split T-shaped steel or a rolled steel sheet for a joint formed from a high-tensile rolled section steel used as a joining member of the above-mentioned building. Suppressing the formation of the internal oxide layer, which is the cause, adding Cu and Ni, which are harder to oxidize than Fe, increasing the surface hardness by concentrating these in the surface layer when heating the slab, and adding Cr Thus, the present invention succeeds in obtaining a steel material for a high-friction joint having a hardened layer in the steel material surface layer portion by suppressing grain boundary oxidation and applying decarburization suppression and carburizing treatment. The summary is as follows.
(1) By weight%
C: 0.10 to 0.30%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one of or two or more of the above, the steel for construction consisting of the balance Fe and inevitable impurities, the internal oxide layer and the decarburized layer are within 0.2 mm from the steel surface, 0.2 from the surface layer A steel material for a high friction joint having a Vickers hardness Hv of more than 420 at a hardened part having a depth of 0.5 mm and a Charpy absorbed energy at 0 ° C. of the hardened part and the base material of 27 J or more. .
(2) By weight%
C: 0.20 to 0.40%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one of or two or more of the above, the steel for construction consisting of the balance Fe and inevitable impurities, the internal oxide layer and the decarburized layer are within 0.2 mm from the steel surface, 0.2 from the surface layer A steel material for a high friction joint having a Vickers hardness Hv of more than 520 in a hardened portion having a depth of 0.5 mm and a Charpy absorbed energy at 0 ° C. of the hardened portion and the base material of 27 J or more. .
(3) By weight%
C: 0.10 to 0.30%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one or two or more of the above , the decarburization inhibitor is applied to the surface of the slab composed of the balance Fe and inevitable impurities, or carburized, and then in a temperature range of 1100 to 1300 ° C. After reheating, hot rolling is started, the hot rolling is finished at 700 to 900 ° C., and the inner oxide layer and decarburized layer are reheated from the surface to a depth of 0.5 mm above the Ac 3 point temperature and rapidly cooled. It is within 0.2 mm from the surface, Vickers hardness Hv: 420 is exceeded at the cured portion having a depth of 0.2 to 0.5 mm from the surface layer, and the Charpy absorbed energy at 0 ° C. of the cured portion and the base material is The manufacturing method of the steel material for high-friction joints characterized by having 27J or more.
(4) By weight%
C: 0.20 to 0.40%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one or two or more of the above , the decarburization inhibitor is applied to the surface of the slab composed of the balance Fe and inevitable impurities, or carburized, and then in a temperature range of 1100 to 1300 ° C. After reheating, hot rolling is started, the hot rolling is finished at 700 to 900 ° C., and the inner oxide layer and decarburized layer are reheated from the surface to a depth of 0.5 mm above the Ac 3 point temperature and rapidly cooled. It is within 0.2 mm from the surface, the Vickers hardness Hv is more than 520 in the hardened portion having a depth of 0.2 to 0.5 mm from the surface layer, and the Charpy absorbed energy at 0 ° C. of the hardened portion and the base material is The manufacturing method of the steel material for high-friction joints characterized by having 27J or more.
(5) % by weight
C: 0.10 to 0.30%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one or two or more of the above , the decarburization inhibitor is applied to the surface of the slab composed of the balance Fe and inevitable impurities, or carburized, and then in a temperature range of 1100 to 1300 ° C. After reheating, the hot rolling is started, the hot rolling is finished at 700 to 900 ° C., and further carburizing treatment is performed. Then, the surface is reheated to a depth of 0.5 mm from the surface to the Ac 3 point temperature or more and rapidly cooled. The internal oxide layer and the decarburized layer are within 0.2 mm from the steel surface, the Vickers hardness Hv exceeds 420 at a hardened portion having a depth of 0.2 to 0.5 mm from the surface layer, and the hardened portion and the base material. A method for producing a steel material for a high-friction joint, wherein the Charpy absorbed energy at 0 ° C. is 27 J or more.
(6) % by weight
C: 0.20 to 0.40%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%,
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one or two or more of the above , the decarburization inhibitor is applied to the surface of the slab composed of the balance Fe and inevitable impurities, or carburized, and then in a temperature range of 1100 to 1300 ° C. After reheating, the hot rolling is started, the hot rolling is finished at 700 to 900 ° C., and further carburizing treatment is performed. Then, the surface is reheated to a depth of 0.5 mm from the surface to the Ac 3 point temperature or more and rapidly cooled. The internal oxide layer and the decarburized layer are within 0.2 mm from the steel surface, the Vickers hardness Hv exceeds 520 at the hardened portion having a depth of 0.2 to 0.5 mm from the surface layer, and the hardened portion and the base material. A method for producing a steel material for a high-friction joint, wherein the Charpy absorbed energy at 0 ° C. is 27 J or more.
(7) % by weight
C: 0.10 to 0.30%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
After reheating the slab containing any one or more of the above, and the balance consisting of the remaining Fe and inevitable impurities to a temperature range of 1100 to 1300 ° C., hot rolling is started, and hot rolling is performed at 700 to 900 ° C. After finishing the carburizing treatment, the inner oxide layer and decarburized layer are within 0.2 mm from the surface of the steel material and reheated to a depth of 0.5 mm from the surface above the Ac 3 point temperature and rapidly cooled. High friction characterized by having a Vickers hardness Hv of more than 420 at a hardened portion having a depth of 0.2 to 0.5 mm, and having a Charpy absorbed energy at 0 ° C. of the hardened portion and the base material of 27 J or more. A method of manufacturing steel for joints.
(8) % by weight
C: 0.20 to 0.40%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%,
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one or two or more of
After reheating the slab composed of the remaining Fe and unavoidable impurities to a temperature range of 1100 to 1300 ° C., hot rolling was started, hot rolling was finished at 700 to 900 ° C., carburizing treatment was performed, and then deep from the surface. reheated to quenched until 0.5mm above Ac 3 point temperature is within 0.2mm from the internal oxide layer and a decarburized layer surface of the steel material, curing portion of the depth 0.2~0.5mm from the surface layer And a Vickers hardness Hv of more than 520, and a Charpy absorbed energy at 0 ° C. of the hardened portion and the base material is 27 J or more.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
In the split T-shaped steel having high friction characteristics, in order to obtain the surface hardness satisfying the high friction coefficient, the surface is quenched and the surface hardness Hv ≧ 420, and further the surface hardness Hv ≧ 520 is targeted. Even if quenching is performed, the target surface hardness cannot be obtained because the martensite transformation is not completely performed up to 0.5 mm from the surface. The reason for this is that the high temperature heating of the slab is caused by the presence of (MnSi) -O and a Mn thin band due to the formation of Mn oxide in the internal oxide layer approximately 0.5 mm thick from the surface. Grain boundary oxidation layer generated by increase of γ / α transformation point and generation of firelite by addition of Si, and in addition to this, decarburized α phase is generated from the surface to 0.5 mm, and a carbon-deficient layer exists. I found out that it was caused. In addition, as a result of intensive studies on the grain boundary oxidation mechanism of 60 kg class high-tensile H-section steel, the present inventors have found that the formation of an internal oxide layer and the formation of decarburized α-phase are the same as those of high-tensile H-section steel. There is a close relationship with the seam on the inner surface of the flange, and this seam acts as a starting point for corrosion and pitting corrosion and significantly impairs the weather resistance. It has also been clarified that wrinkles are formed in the inner surface strain concentration part and this is caused by the folding. As measures for preventing the occurrence of seam flaws, the present inventors have formed a grain boundary oxide layer on the slab surface by adding a trace element that contributes to the suppression of soot formation and its effect, and suppressed the formation and decarburization of the grain boundary oxide layer. Research was conducted on the suppression of α-phase formation.
[0009]
In order to observe the hardness change in the surface layer portion of 55 kg class high tensile H-shaped steel to which ordinary Cr and Mo are added, the present inventors heated the slab having the above components at 1280 ° C., and then passed 9 passes. Then, a steel material having a plate thickness of 22 mm was manufactured at a hot rolling finishing temperature of 960 ° C., the surface layer portion was shot blasted, induction-hardened at a temperature of 920 ° C., and the hardness was measured from the outermost surface of the steel material toward the center. As a result, as shown in FIG. 2, it was found that the hardness of the target Hv: 420 or higher was approached at a site of about 1 mm from the surface layer, but the hardness did not increase on the surface layer side. Furthermore, this cause was investigated and the concentration distribution of the alloy elements in the internal oxide layer was observed. As a result, as shown in FIG. 3, it was found that a dealloyed layer was formed by internal oxidation of Mn and Si, and in addition to this, a decarburized α phase was generated.
[0010]
In order to improve the above problems, it is conceived to reduce the thickness of the internal oxide layer and to generate a concentrated alloy layer on the internal oxide layer. First, the thickness of the internal oxide layer increases due to grain boundary oxidation, and the surface quenching curability decreases. In order to suppress this, it is effective to reduce Si (to prevent the formation of grain boundary firelite) and to add Cr, which is an element that is more easily oxidized than Mn. In addition, Cu, Ni, and Mo, which are harder to oxidize than iron, are concentrated on the internal oxide layer by high-temperature oxidation, thereby improving surface quenching curability. In addition, since the formation of decarburized α phase is a phenomenon that occurs inevitably during slab high temperature heating, a decarburization inhibitor is applied to the surface of the slab during slab heating, or carburizing treatment is applied to enrich the carbon. It is possible to ensure the hardness in the outermost layer portion of the steel material by performing.
[0011]
That is, in the present invention, when Cu, Ni, which is harder to oxidize than Fe in order to increase the hardness of the steel surface, and further Cr in order to suppress grain boundary oxidation, as shown in FIG. It was found that Cu and Ni were concentrated on the surface during slab heating. FIG. 4 shows a state observed by CMA analysis. If there is such Cu and Ni surface enrichment, it is possible to ensure an improvement in hardenability accompanying an increase in the hardness of the portion from the steel surface layer to 0.5 mm. This state of surface hardness increase is shown in FIG. FIG. 5 shows that the amount of Cu and Ni added depends on the distance from the steel surface layer in three types of 1.0%, 0.5% and 0.3% for both Cu and Ni and in the state of free addition of Cu and Ni. As can be seen from FIG. 5, when the amount of Cu and Ni is appropriately added, it is 0.2 from the steel surface layer portion compared to the case of free addition of Cu and Ni. An increase in hardness can be reliably obtained even at a site of ˜0.5 mm.
[0012]
The mechanism by which Cr addition suppresses the formation of grain boundary oxidation phase is as follows: 1) Oxygen diffuses inward from the surface through the γ grain boundary, but Cr is easier to oxidize than Fe, so it produces Cr oxide. 2) Cr 2 O 3 and FeO easily produce FeO · Cr 2 O 3 (spinel), and this spinel is thought to require a large amount of cation vacancies. In addition, the Cr and Fe ions diffusing through the cation vacancies and oxygen diffusing inward through the γ grain boundaries are combined to form an oxide, so that oxygen grain boundary diffusion is inhibited. 3) By generating spinel, it is considered that generation of low melting point firelite is suppressed and a grain boundary oxide layer is not formed.
[0013]
Furthermore, in order to suppress the formation of the decarburized α phase as shown in FIG. 2, the carbon enrichment is performed by applying a decarburization inhibitor on the surface of the slab during slab heating or by performing a carburizing treatment. It is possible to secure the hardness in the outermost layer part of the steel material by carrying out the process. As this specific method, magnesia, a mixture of magnesia and alumina is effective as a decarburization inhibitor, and slab is used as a carburizing process. It is preferable to fill the heating furnace with methane, propane, butane, dilution gas or the like as a raw material gas and perform carburizing treatment in a carburizing gas atmosphere. Further, carburizing treatment may be performed after rolling and before reheating.
[0014]
Thus, as a result of searching for the above-mentioned factors for improving the surface layer hardness of the steel material from the viewpoint of the manufacturing process, the present invention adds Cu and Ni, and concentrates Cu and Ni in the steel surface layer portion during slab heating. In addition, it suppresses grain boundary oxidation by adding Cr, and further applies a decarburization inhibitor to the surface of the slab or suppresses carburizing treatment to suppress the formation of a decarburized α phase that occurs during slab heating. As a result of carbon enrichment, a hardness increase of 0.2 to 0.5 mm from the surface layer is ensured such that the hardness is Hv: 420 or more, and depending on the steel material component, Hv: 520 or more.
[0015]
Next, the alloy component range of the steel material for high friction joints according to the present invention and the manufacturing method thereof will be described in detail.
Carbon (C) is added in the range of 0.10 to 0.40% in order to ensure the yield strength, tensile strength and high hardness of the base material of the high-tensile H-shaped steel. In particular, when the steel surface layer hardness is Hv: 420 or more, the C content is preferably in the range of 0.10 to 0.30%. When hardness is further required, Hv: 520 or more is particularly ensured. In this case, the C content is preferably in the range of 0.20 to 0.40%.
[0016]
Silicon (Si) is necessary for securing the strength of the base metal and preliminary deoxidation of the molten steel. However, addition of 0.1% or more forms MnSi.O and promotes an increase in internal oxide layer and grain boundary oxidation. Since the tendency to form 2SiO 2 FeO is intensified, it is preferably as small as possible, and the upper limit is made 0.1%.
Manganese (Mn) is an element effective in securing the strength of the base metal, but increases the allowable concentration for toughness and cracking of the base material and welds, and also generates MnS, which is the starting point of pitting corrosion and significantly improves the weather resistance. In order to inhibit, the upper limit is made 1.6%.
[0017]
Chromium (Cr) is an important element in the present invention. By forming FeO · Cr 2 O 3 spinel, low melting point firelite is not formed and grain boundary oxidation is not formed. From the standpoint of increase, at least 0.1% is necessary, but excessive addition exceeding 0.5% forms Cr.O and forms an internal oxide layer, so the upper limit is 0.5%. And
[0018]
Aluminum (Al) is a strong deoxidizing element, and is added with an upper limit of 0.10% for deoxidation, cleaning of steel, precipitating AlN, fixing solid solution N, and improving toughness. However, when Ca, Mg, REM, etc. are added and these fine oxides are actively used, the addition of a large amount of Al inhibits the formation of fine oxides such as Ca, Mg, REM, etc. Less is preferable.
[0019]
Next, in the present invention, addition of Ni and Cu is essential. Both of these elements are important elements that increase the strength of the base material and form a concentrated layer on the surface of the steel material during heating, both as elements for enhancing the strength. The addition amounts of Ni and Cu are each in the range of 0.1 to 1.5%. Mo is an element effective for the strength of the base metal and the concentration of the surface layer alloy. However, excessive addition precipitates Mo carbides and saturates the effect of improving hardenability as solid solution Mo, so it is necessary to add 0.7% or less. is there.
[0020]
In the present invention, it is effective to include an appropriate amount of any one or more of Ti, Nb, V, and B as a further additive element. Niobium (Nb) and vanadium (V) are added in amounts of Nb: 0.005 to 0.10% and V: 0.01 to 0.20% for the purpose of increasing the hardenability and increasing the strength, respectively. The However, when Nb exceeds 0.10% and V exceeds 0.20%, the precipitation amount of Nb carbonitride or V carbonitride increases, and the effect as solid solution Nb or solid solution V is increased. Therefore, Nb: 0.10%, V: 0.20% are set as upper limits, and the lower limit is set to Nb: 0.005%, V: 0.01 from the viewpoint of ensuring hardenability and strength of the base material. %.
[0021]
Titanium (Ti) precipitates TiN and reduces the solid solution N to suppress the formation of island martensite, and the finely precipitated TiN contributes to the refinement of the γ phase. These effects are exhibited by addition of 0.005% or more, and the action of these Ti refines the structure and improves the strength and toughness. However, excessive addition of 0.025% or more causes TiC to precipitate and deteriorates the toughness of the base metal and the weld heat affected zone due to the precipitation effect, so the upper limit was made 0.025%.
[0022]
Boron (B) is an element important for the hardenability of the steel material, and is added in an amount of 0.0003 to 0.0030%.
Nitrogen (N) forms nitrides and contributes to crystallization of γ grains, but excessive solute N deteriorates toughness, so that the N content is added in an amount of 0.001 to 0.010%.
Mg, Ca, REM is a starting point for pitting corrosion, and for the purpose of preventing the formation of MnS, which lowers the weather resistance, to form a sulfide of Mg, Ca, REM with high temperature stability and to fix S It is added. Mg reduces the Mg content concentration by alloying, suppresses the deoxidation reaction during addition to molten steel, improves safety during addition and improves the yield of Mg, and further generates fine oxides of MgO. Is added in an amount of 0.0001 to 0.010% for the purpose of contributing to improvement of strength and toughness of the steel by finely dispersing. Further, Ca and REM are added in the range of 0.0005 to 0.0050% and 0.0005 to 0.010%, respectively, for the purpose of preventing slab cracking.
[0023]
The reason why the internal oxide layer and the decarburized layer are defined to be within 0.2 mm from the surface of the steel material is that the high hardness portion is at a depth of 0.2 to 0.5 mm from the surface when used as a high friction joint. Because it is necessary. The reason why the hardness at this position is Hv: 420 or higher, or Hv: 520 or higher is to improve the joint performance by forming protrusions on the surface and biting the protrusions into the beam steel material. Therefore, the hardened layer is harder and thicker, but the effect is enhanced. As a result of measuring the necessary high friction coefficient, the surface hardness Hv: 420 or more in the case of parallel protrusions, and the hardness exceeding Hv: 520 or more in the case of concentric protrusions. Because it was necessary.
[0024]
Next, the manufacturing method in this invention is demonstrated.
An important process in the present invention is that it is necessary to perform high-temperature slab heating at a slab heating temperature of 1100 to 1300 ° C. In the above-described high-temperature slab heating, a concentrated layer of Ni, Cu, and Mo on the internal oxide layer is generated in the steel surface layer portion by high-temperature heat oxidation. The reason why Ni, Cu, and Mo are concentrated on the internal oxide layer in the high-temperature heat oxidation is that the formation energy of these metal oxides is higher than that of iron oxide (FeO), so that no oxide can be generated. This is because it is left behind and thickens. As a result of heating at 1250 ° C., a concentrated layer of Ni, Cu, and Mo is formed with a thickness of about 30 μm. This is stretched by rolling and thins in proportion to the stretch ratio. That is, when the thickness becomes 1/10, the thickness is almost 3 μm.
[0025]
Further, since the joint member targeted by the present invention is used as a structural member for construction, the toughness requires a Charpy impact value of 27 J or more.
FIG. 6 shows the relationship between the slab heating temperature / hot-rolling finishing temperature and the Charpy impact value for slabs having four different steel compositions. As can be seen from FIG. 6, toughness, that is, Charpy impact value is improved by lowering the slab heating temperature and hot rolling finishing temperature. This is to achieve the refinement of the structure in the recrystallization / non-recrystallization temperature range of austenite by controlled rolling that controls the rolling temperature and the rolling reduction.
[0026]
Further, in the present invention, in order to suppress the formation of the decarburized α phase and ensure the hardness in the outermost layer portion of the steel material, a decarburization inhibitor is applied to the surface of the slab during slab heating, or carburization is performed. The carbon is enriched by applying the treatment, but magnesia, a mixture of magnesia and alumina is effective as a decarburization inhibitor, and methane, propane, butane, dilution gas, etc. as raw material gas in the slab heating furnace as carburizing treatment And carburizing treatment is preferably performed in a carburizing gas atmosphere. The carburizing treatment may be performed after rolling and before reheating.
[0027]
【Example】
<Example 1>
As a prototype H-shaped steel, steel having the chemical composition values shown in Table 1 is melted in a converter, and after adding an alloy, preliminary deoxidation treatment is performed, and after adjusting the oxygen concentration of the molten steel, Ca, Mg alloy, and REM are added. It was added and cast into a 250 to 300 mm thick slab by continuous casting.
[0028]
[Table 1]
Figure 0004261684
[0029]
The cooling of the slab was controlled by selecting the amount of water in the secondary cooling zone below the mold and the drawing speed of the slab. The slab thus obtained was heated, subjected to a rough rolling process, rolled into an H-section steel by a universal rolling apparatus array shown in FIG. 7, and further reheated and rapidly cooled to increase the surface hardness. The conditions of heating, rolling, decarburization inhibitor application, and carburizing treatment at this time are shown in Table 2.
[0030]
[Table 2]
Figure 0004261684
[0031]
Table 3 shows the mechanical properties of the H-shaped steel thus obtained.
[0032]
[Table 3]
Figure 0004261684
[0033]
Thus, when all the conditions of both the steel composition and the manufacturing method according to the present invention are satisfied, it is possible to produce a steel material for a high friction joint having sufficient strength, toughness, and surface layer hardness as shown in Table 3. Become.
[0034]
Note that the rolled shape steel targeted by the present invention is not limited to the H-shape steel of the above-described embodiment, but is also a shape steel having a flange such as an I-shape steel, an angle steel, a groove shape steel, an unequal side unequal thickness angle steel. Of course, it can be applied.
[0035]
【The invention's effect】
As described above, the present invention relates to a structural member of a building, in particular, a member for a joint such as a split T-shaped steel formed from a high-tensile rolled section steel used as a joint member for a building, a rolled steel sheet for a joint, etc. Can be provided at a low cost and with a simple manufacturing method.
[Brief description of the drawings]
FIG. 1 shows a split T joint.
FIG. 2 is a diagram showing a hardness distribution in a plate thickness direction in a conventional steel material.
FIG. 3 is a view showing a concentration distribution of an alloy element due to generation of an internal oxide layer and a decarburized α layer in a steel surface layer portion.
FIG. 4 is a view showing a state of concentration of an alloy element according to the present invention on a steel surface layer portion.
FIG. 5 is a graph showing an increase in surface hardness due to addition of alloy elements according to the present invention.
FIG. 6 is a graph showing a change in Charpy impact value according to slab heating temperature and hot rolling finishing temperature.
FIG. 7 is a diagram showing a universal rolling device row used in the present invention.

Claims (8)

重量%で、
C :0.10〜0.30%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる建築用鋼材であって、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:420を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材。
% By weight
C: 0.10 to 0.30%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one of or two or more of the above, the steel for construction consisting of the balance Fe and inevitable impurities, the internal oxide layer and the decarburized layer are within 0.2 mm from the steel surface, 0.2 from the surface layer A steel material for a high friction joint having a Vickers hardness Hv of more than 420 at a hardened part having a depth of 0.5 mm and a Charpy absorbed energy at 0 ° C. of the hardened part and the base material of 27 J or more. .
重量%で、
C :0.20〜0.40%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる建築用鋼材であって、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:520を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材。
% By weight
C: 0.20 to 0.40%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one of or two or more of the above, the steel for construction consisting of the balance Fe and inevitable impurities, the internal oxide layer and the decarburized layer are within 0.2 mm from the steel surface, 0.2 from the surface layer A steel material for a high friction joint having a Vickers hardness Hv of more than 520 in a hardened portion having a depth of 0.5 mm and a Charpy absorbed energy at 0 ° C. of the hardened portion and the base material of 27 J or more. .
重量%で、
C :0.10〜0.30%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる鋳片の表面に脱炭抑制剤を塗布し、または浸炭処理を施し、次いで、1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:420を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
% By weight
C: 0.10 to 0.30%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one or two or more of the above , the decarburization inhibitor is applied to the surface of the slab composed of the balance Fe and inevitable impurities, or carburized, and then in a temperature range of 1100 to 1300 ° C. After reheating, hot rolling is started, the hot rolling is finished at 700 to 900 ° C., and the inner oxide layer and decarburized layer are reheated from the surface to a depth of 0.5 mm above the Ac 3 point temperature and rapidly cooled. It is within 0.2 mm from the surface, Vickers hardness Hv: 420 is exceeded at the cured portion having a depth of 0.2 to 0.5 mm from the surface layer, and the Charpy absorbed energy at 0 ° C. of the cured portion and the base material is The manufacturing method of the steel material for high-friction joints characterized by having 27J or more.
重量%で、
C :0.20〜0.40%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%、
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる鋳片の表面に脱炭抑制剤を塗布し、または浸炭処理を施し、次いで、1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:520を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
% By weight
C: 0.20 to 0.40%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%,
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one or two or more of the above , the decarburization inhibitor is applied to the surface of the slab composed of the balance Fe and inevitable impurities, or carburized, and then in a temperature range of 1100 to 1300 ° C. After reheating, hot rolling is started, the hot rolling is finished at 700 to 900 ° C., and the inner oxide layer and decarburized layer are reheated from the surface to a depth of 0.5 mm above the Ac 3 point temperature and rapidly cooled. It is within 0.2 mm from the surface, the Vickers hardness Hv is more than 520 in the hardened portion having a depth of 0.2 to 0.5 mm from the surface layer, and the Charpy absorbed energy at 0 ° C. of the hardened portion and the base material is The manufacturing method of the steel material for high-friction joints characterized by having 27J or more.
重量%で、
C :0.10〜0.30%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる鋳片の表面に脱炭抑制剤を塗布し、または浸炭処理を施し、次いで、1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、更に浸炭処理を行った後、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:420を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
% By weight
C: 0.10 to 0.30%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one or two or more of the above , the decarburization inhibitor is applied to the surface of the slab composed of the balance Fe and inevitable impurities, or carburized, and then in a temperature range of 1100 to 1300 ° C. After reheating, the hot rolling is started, the hot rolling is finished at 700 to 900 ° C., and further carburizing treatment is performed. Then, the surface is reheated to a depth of 0.5 mm from the surface to the Ac 3 point temperature or more and rapidly cooled. The internal oxide layer and the decarburized layer are within 0.2 mm from the steel surface, the Vickers hardness Hv exceeds 420 at a hardened portion having a depth of 0.2 to 0.5 mm from the surface layer, and the hardened portion and the base material. A method for producing a steel material for a high-friction joint, wherein the Charpy absorbed energy at 0 ° C. is 27 J or more.
重量%で、
C :0.20〜0.40%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる鋳片の表面に脱炭抑制剤を塗布し、または浸炭処理を施し、次いで、1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、更に浸炭処理を行った後、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:520を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
% By weight
C: 0.20 to 0.40%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one or two or more of the above , the decarburization inhibitor is applied to the surface of the slab composed of the balance Fe and inevitable impurities, or carburized, and then in a temperature range of 1100 to 1300 ° C. After reheating, the hot rolling is started, the hot rolling is finished at 700 to 900 ° C., and further carburizing treatment is performed. Then, the surface is reheated to a depth of 0.5 mm from the surface to the Ac 3 point temperature or more and rapidly cooled. The internal oxide layer and the decarburized layer are within 0.2 mm from the steel surface, the Vickers hardness Hv exceeds 520 at the hardened portion having a depth of 0.2 to 0.5 mm from the surface layer, and the hardened portion and the base material. A method for producing a steel material for a high-friction joint, wherein the Charpy absorbed energy at 0 ° C. is 27 J or more.
重量%で、
C :0.10〜0.30%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、残部Feおよび不可避的不純物からなる鋳片を1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、浸炭処理を行った後、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:420を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
% By weight
C: 0.10 to 0.30%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
After reheating the slab containing any one or more of the above, and the balance consisting of the remaining Fe and inevitable impurities to a temperature range of 1100 to 1300 ° C., hot rolling is started, and hot rolling is performed at 700 to 900 ° C. After finishing the carburizing treatment, the inner oxide layer and decarburized layer are within 0.2 mm from the surface of the steel material and reheated to a depth of 0.5 mm from the surface above the Ac 3 point temperature and rapidly cooled. High friction characterized by having a Vickers hardness Hv of more than 420 at a hardened portion having a depth of 0.2 to 0.5 mm, and having a Charpy absorbed energy at 0 ° C. of the hardened portion and the base material of 27 J or more. A method of manufacturing steel for joints.
重量%で、
C :0.20〜0.40%、
Si:≦0.1%、
Mn:≦1.6%、
Al:≦0.10%、
Cu:0.1〜1.5%、
Ni:0.1〜1.5%、
Cr:0.1〜0.5%、
Mo:≦0.7%、
N :0.001〜0.010%
を含有し、更に、
Ti:0.005〜0.025%、
Nb:0.005〜0.10%、
V :0.01〜0.20%、
B :0.0003〜0.0030%
Mg:0.0001〜0.010%、
Ca:0.0005〜0.0050%、
REM:0.0005〜0.010%
のいずれか1種または2種以上を含有し、
残部Feおよび不可避的不純物からなる鋳片を1100〜1300℃の温度域に再加熱した後に熱延を開始し、700〜900℃で熱延を終了し、浸炭処理を行った後、表面から深さ0.5mmまでをAc3 点温度以上に再加熱し急冷する、内部酸化層および脱炭層が鋼材表面から0.2mm以内であり、表層から0.2〜0.5mmの深さの硬化部でビッカース硬さHv:520を超え、かつ、この硬化部および母材の0℃におけるシャルピー吸収エネルギーが27J以上を有することを特徴とする高摩擦継ぎ手用鋼材の製造方法。
% By weight
C: 0.20 to 0.40%,
Si: ≦ 0.1%,
Mn: ≦ 1.6%
Al: ≦ 0.10%,
Cu: 0.1 to 1.5%,
Ni: 0.1 to 1.5%,
Cr: 0.1 to 0.5%,
Mo: ≦ 0.7%,
N: 0.001 to 0.010%
Further,
Ti: 0.005 to 0.025%,
Nb: 0.005 to 0.10%,
V: 0.01-0.20%,
B: 0.0003 to 0.0030%
Mg: 0.0001 to 0.010%,
Ca: 0.0005 to 0.0050%,
REM: 0.0005 to 0.010%
Any one or two or more of
After reheating the slab composed of the remaining Fe and unavoidable impurities to a temperature range of 1100 to 1300 ° C., hot rolling was started, hot rolling was finished at 700 to 900 ° C., carburizing treatment was performed, and then deep from the surface. reheated to quenched until 0.5mm above Ac 3 point temperature is within 0.2mm from the internal oxide layer and a decarburized layer surface of the steel material, curing portion of the depth 0.2~0.5mm from the surface layer And a Vickers hardness Hv of more than 520, and a Charpy absorbed energy at 0 ° C. of the hardened portion and the base material is 27 J or more.
JP17459399A 1999-06-21 1999-06-21 Steel material for high friction joint and method for manufacturing the same Expired - Fee Related JP4261684B2 (en)

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