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JP4286825B2 - Germinated polished rice - Google Patents
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JP4286825B2 - Germinated polished rice - Google Patents

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JP4286825B2
JP4286825B2 JP2005289532A JP2005289532A JP4286825B2 JP 4286825 B2 JP4286825 B2 JP 4286825B2 JP 2005289532 A JP2005289532 A JP 2005289532A JP 2005289532 A JP2005289532 A JP 2005289532A JP 4286825 B2 JP4286825 B2 JP 4286825B2
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rice
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brown rice
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洋人 新村
公太 中川
千恵 佐々木
弘道 青砥
美咲 大西
光男 喜瀬
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Fancl Corp
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Description

本発明は、発芽精白米に関する。特に、食味に優れ、炊飯性に優れた発芽精白米に関する。   The present invention relates to germinated polished rice. In particular, it relates to germinated and polished rice having excellent taste and cooking ability.

玄米を発芽処理することで、特に米アレルギー患者の食事に好適な低アレルゲン化した玄米を提供できることが知られている(特許文献1:特開2003−88316号公報参照)。
玄米を20〜50℃の温水に適当な時間浸漬することにより発芽させ、この発芽した玄米を常圧下又は加圧下で湿熱処理し乾燥させた発芽玄米は、白米と同様の炊飯方法で軟らかな炊飯米になることが知られている(特許文献2:特許第3423931号公報参照)。
この発芽した玄米、或いは発芽操作を行い発芽の兆しが見られた玄米を発芽玄米又は発芽米と呼び、玄米と明確に区別している。しかし、玄米の発芽過程において、玄米自身の代謝作用の他、玄米の外周面に存在する水によって米の食味に影響する成分が流出してしまうこと、或いは含まれている雑菌の繁殖等により、発酵状態となり、玄米に発酵臭や異臭が残留するという問題がある。さらに、この発芽玄米は日時を経るにつれて含有酵素の作用によって、澱粉等の分解が過度に進行し、食品素材としての品質が低下するという欠点がある。
It is known that brown rice that has been reduced in allergen, particularly suitable for meals of rice allergic patients, can be provided by germinating brown rice (see Patent Document 1: Japanese Patent Application Laid-Open No. 2003-88316).
Germinated brown rice is germinated by dipping brown rice in hot water of 20-50 ° C. for an appropriate period of time, and the germinated brown rice dried by wet heat treatment under normal pressure or pressure is the same as that for white rice. It is known to become rice (see Patent Document 2: Japanese Patent No. 3423931).
This germinated brown rice, or the brown rice that has been germinated and shows signs of germination, is called germinated brown rice or germinated rice, and is clearly distinguished from brown rice. However, in the germination process of brown rice, in addition to the metabolic action of brown rice itself, the components that affect the taste of rice by the water present on the outer peripheral surface of the brown rice will flow out, or the propagation of various germs contained, etc. There is a problem that a fermented odor or off-flavor remains in brown rice due to the fermentation state. Furthermore, this germinated brown rice has the disadvantage that the decomposition of starch and the like proceeds excessively due to the action of the contained enzyme as time passes, and the quality as a food material is lowered.

上記の問題点を解決するため、玄米を発芽させるにあたり、殺菌剤を溶解させた温水や希薄な電解食塩水を用いる方法、流水を用いる方法、温水を定期的に交換する方法などが試みられている(特許文献3:特開2000−217520号公報参照)。しかしながら、殺菌剤などの薬品を用いる方法は、残留成分の影響や薬品臭が残る等の問題がある。温水を交換したり、流水中で発芽させる方法は、水やエネルギーの無駄が多く、製造管理が煩雑になる等の問題点がある。特許文献4(特開2002−291423号公報参照)には、100%の湿度環境下において玄米を発芽させる技術が開示されているが、この技術を用いても発芽は容易ではなく、中間段階で特許文献4に記載されているように温水シャワーを玄米にかける必要があり、食味の改善、炊飯性の改善は実現されていない。
また発芽玄米は玄米を発芽させた後乾燥することも行なわれているが、市販されている乾燥発芽玄米は、発芽工程で吸水し、膨潤した発芽玄米は乾燥工程において胴割れが生じており、これがさらに炊飯時の食味低減の原因ともなっていた。これを防止するために発芽直後の玄米を湿熱加熱する方法を本発明者らは提案した(特許文献2:特許3423931号公報参照)。本発明者らは、さらに食味改善と炊飯性を改善した発芽玄米を提供するために直接還元糖量を増加させ、部分α化した発芽玄米(特願2004−145330)、直接還元糖と蔗糖を高含有する発芽玄米(特願2004−165922)を提案している。
In order to solve the above problems, in germinating brown rice, a method using warm water in which a disinfectant is dissolved or a dilute electrolytic saline solution, a method using running water, a method of periodically exchanging hot water, etc. have been tried. (See Patent Document 3: Japanese Patent Laid-Open No. 2000-217520). However, methods using chemicals such as bactericides have problems such as the influence of residual components and chemical odors. The method of exchanging hot water or causing germination in running water has problems such as waste of water and energy and complicated manufacturing management. Patent Document 4 (see Japanese Patent Application Laid-Open No. 2002-291423) discloses a technique for germinating brown rice in a 100% humidity environment. However, germination is not easy even when this technique is used, and at an intermediate stage. As described in Patent Document 4, it is necessary to apply a hot water shower to brown rice, and improvement in taste and rice cooking properties have not been realized.
The germinated brown rice is also dried after germination of the brown rice, but the commercially available dried germinated brown rice absorbs water in the germination process, and the swollen germinated brown rice is cracked in the drying process, This further contributed to the reduction in taste during cooking. In order to prevent this, the present inventors have proposed a method of heating the brown rice immediately after germination with wet heat (see Patent Document 2: Japanese Patent No. 3423931). The present inventors further increased the amount of reducing sugar in order to provide germinated brown rice with improved taste and improved cooking, and partially germinated germinated brown rice (Japanese Patent Application No. 2004-145330), directly reducing sugar and sucrose. A highly germinated brown rice (Japanese Patent Application No. 2004-165922) has been proposed.

しかしながら、依然として玄米の糠成分が存在することにより、白米と異なる特有の食味を呈している。白米と同様の食味を有し、発芽玄米と同様の機能を有する米が望まれている。
発芽胚芽米あるいは発芽白米の技術に関しては、通常の玄米に水分を30〜33%重量添加して発芽させ、摩擦式精米機により炊飯前に洗わなくてよい胚芽発芽米の製造方法(特許文献5:特開2003−111568号公報参照)、一般家庭で玄米を精米して胚芽米を得て、殺菌性のある水に浸漬して発芽胚芽米を製造する方法及びその装置(特許文献6:特開2003−265120号公報参照)、籾米を温水に浸漬して発芽させ、発芽させた籾米を乾燥し、籾摺りし、精米する発芽白米の製造方法(特許文献7:特開2003−325117号公報参照)、発芽玄米を特定の搗精度で精米する発芽胚芽米の製造方法(特許文献8:特開2005−143435号公報参照)が知られている。しかしながら、いずれにおいても本願発明の食味改善について検討されていない。
However, due to the presence of brown rice bran components, it still has a unique taste different from white rice. Rice having the same taste as white rice and having the same function as germinated brown rice is desired.
Regarding the technique of germinated germinated rice or germinated white rice, a method for producing germinated germinated rice that does not need to be washed before cooking rice by a friction-type rice mill by adding 30 to 33% by weight of water to normal brown rice (Patent Document 5). : Japanese Patent Application Laid-Open No. 2003-111568), a method and an apparatus for producing germinated germ rice by polishing brown rice in a general household to obtain germinated rice and immersing in germicidal water (Patent Document 6: Special) No. 2003-265120), and a method for producing germinated white rice in which glutinous rice is immersed in warm water to germinate, and the germinated glutinous rice is dried, kneaded and polished (see Patent Document 7: Japanese Patent Laid-Open No. 2003-325117). ), And a method for producing germinated germ rice for polishing germinated brown rice with specific koji accuracy (see Patent Document 8: JP-A-2005-143435) is known. However, in any case, the taste improvement of the present invention has not been studied.

特開2003−88316号公報JP 2003-88316 A 特許第3423931号公報Japanese Patent No. 3423931 特開2000−217520号公報JP 2000-217520 A 特開2002−291423号公報JP 2002-291423 A 特開2003−111568号公報JP 2003-111568 A 特開2003−265120号公報JP 2003-265120 A 特開2003−325117号公報JP 2003-325117 A 特開2005−143435号公報JP 2005-143435 A

本発明の課題は、食味に優れ、炊飯性を改善した発芽玄米を精白した発芽精白米を提供することである。   An object of the present invention is to provide germinated polished rice that has been refined from germinated brown rice that has excellent taste and improved rice cooking ability.

本発明者らは、上記の課題を解決すべく鋭意検討した結果、発芽玄米の食味について鋭意研究を行い、食味に影響を及ぼす可能性のある成分について検討を行なった結果、発芽玄米中の直接還元糖や蔗糖含量を増加或いは残留量を多くすることで、食味が改善されることを見出した。本来玄米中には、直接還元糖は少なく、また水溶性の蔗糖は従来製法によって製造された発芽玄米では、浸漬やシャワーにより流出して消失或いは著しく減少していた。玄米中の蔗糖は胚部分に多く含まれ、精白米には含有量が少ないものである。発芽の過程において澱粉が糖化することは知られているが、発芽玄米中の蔗糖や直接還元糖と食味の関係は何ら着目されておらず、本発明者らは、これらに着目し、コントロールし、さらに、澱粉の糊化度を調整することにより炊飯性能を高め、精白することによって、発芽玄米が有する機能を保持しながら本発明を提供するものである。また、他の炊飯性能に及ぼす因子もコントロールした発芽玄米を提供し、実用性の向上をはかったものである。   As a result of intensive studies to solve the above-mentioned problems, the present inventors have conducted intensive research on the taste of germinated brown rice, and have studied ingredients that may affect the taste. It has been found that the taste is improved by increasing the content of reducing sugar or sucrose or increasing the residual amount. Originally, brown rice has little direct reducing sugar, and water-soluble sucrose has disappeared or drastically decreased in sprouted brown rice produced by a conventional production method. Brown sugar contains a large amount of sucrose in the embryo part, while polished rice has a low content. It is known that starch is saccharified in the process of germination, but no attention has been paid to the relationship between sucrose and direct reducing sugar in germinated brown rice and the taste, and the present inventors pay attention to and control them. Furthermore, the invention provides the present invention while maintaining the functions of germinated brown rice by improving the rice cooking performance by adjusting the gelatinization degree of the starch and polishing it. Moreover, the germination brown rice which controlled the factor which affects the other rice cooking performance was also provided, and the improvement of practicality was aimed at.

本発明の主な構成は、次のとおりである。
(1)発芽精白米乾燥重量100グラム中の直接還元糖含量が0.15g以上であり、発芽精白米の澱粉の糊化度をBAP法で測定したとき、総澱粉含量の9〜40%が糊化されていることを特徴とする発芽精白米。
(2)発芽精白米乾燥重量100グラム中の蔗糖含量が0.5g以上であることを特徴とする(1)記載の発芽精白米。
(3)発芽精白米の水分が10〜20%になるまで乾燥されたものであることを特徴とする(1)又は(2)記載の発芽精白米。
The main configuration of the present invention is as follows.
(1) When the germinated white rice dry weight of 100 grams has a direct reducing sugar content of 0.15 g or more and the gelatinization degree of the germinated white rice starch is measured by the BAP method, 9-40% of the total starch content is Germinated milled rice characterized by being gelatinized.
(2) Germinated polished rice according to (1), wherein the sucrose content in a dry weight of 100 g of germinated polished rice is 0.5 g or more.
(3) The germinated and polished rice according to (1) or (2), wherein the germinated and polished rice is dried until the water content becomes 10 to 20%.

本発明は、高濃度に直接還元糖を含有する発芽玄米を精白し、低アレルギー性等の発芽玄米の機能を有しながら、食味、炊飯性に優れた発芽精白米を実現できた。直接還元糖が増加することは、発芽の過程で種々の酵素が作用し、高分子の澱粉や糠層を構成するヘミセルロースやリグニン類が低分子化されたことを意味しており、このような高分子あるいはアレルギーの原因となるタンパク質が分解された指標としても有用である。
本発明の発芽精白米は、従来発芽工程において水に溶解することで失われていた前記の直接還元糖や蔗糖或いはビタミンやミネラル類を損失せずにとどめた発芽精白米であるので、旨味成分と栄養成分を保持した発芽精白米である。また、発芽玄米に特有の成分要素である胚乳部に富化されたγ−アミノ酪酸も損なわれない。
本願発明の発芽精白米は、乾燥発芽精白米の澱粉の糊化度がBAP法で測定したとき、総澱粉含量の9〜40%が糊化されており、発芽玄米を構成する澱粉を部分的に糊化(アルファ化)させることによって、乾燥工程、精白工程における胴割れ米を防ぐことができる。
胴割れ米は、過吸水の原因や砕米の発生につながり、食味の低下をもたらすものであるから、これを少なくした発芽精白米は美観にも優れ消費者の嗜好性も高いものとなる。
本発明の発芽精白米は、従来の発芽玄米を精白した発芽精白米にはない好ましい甘味を付与し、特有の食感(特に粘り)を与え、従来の発芽精白米にはない優れた食味をもたらす。
The present invention refined germinated brown rice containing a reducing sugar directly at a high concentration, and realized germinated polished rice excellent in taste and cooking ability while having the function of germinated brown rice such as hypoallergenicity. The increase in direct reducing sugar means that various enzymes acted during germination, and that the molecular weight of hemicellulose and lignin that constitutes high molecular starch and cocoon layer has been reduced. It is also useful as an indicator of degradation of proteins that cause macromolecules or allergies.
The germinated white rice of the present invention is a germinated white rice that has been lost without dissolving the above-mentioned direct reducing sugar, sucrose, vitamins and minerals that have been lost by dissolving in water in the germination process. And germinated milled rice that retains nutrients. Moreover, the γ-aminobutyric acid enriched in the endosperm part, which is a component element peculiar to germinated brown rice, is not impaired.
The germinated and polished rice of the present invention has a starch content of 9 to 40% of the total starch content when the degree of gelatinization of the dried germinated and polished rice is measured by the BAP method. It is possible to prevent shell cracked rice in the drying process and the whitening process by gelatinizing (alphating).
Cracked torso rice leads to excessive water absorption and the generation of broken rice, resulting in a decrease in taste. Therefore, germinated and polished rice with a reduced amount of rice has excellent aesthetics and high consumer preference.
The germinated and polished rice of the present invention imparts a preferable sweetness not found in germinated and polished rice that has been whitened from conventional germinated brown rice, gives a unique texture (particularly stickiness), and has an excellent taste not found in conventional germinated and polished rice. Bring.

本発明について詳しく説明する。
発芽精白米とは、発芽玄米の外皮を削って搗精歩留99.5〜85%にしたもので、発芽玄米を研削式又は摩擦式精米機等を通すことによって得られる。本発明に係る発芽精白米は、乾燥発芽精白米の乾燥重量100グラム中の直接還元糖含量が0.15g以上であり、乾燥発芽精白米の澱粉の糊化度がBAP法で測定したとき、総澱粉含量の9〜40%が糊化されているのである。蔗糖含量が0.5g以上であることを特徴とする発芽精白米である。この発芽精白米は好ましくは直接還元糖の含量が発芽玄米100gあたり0.15〜0.35g、蔗糖含量が0.5〜1.2g、特に好ましくは直接還元糖の含量が発芽玄米100gあたり0.2〜0.35g、蔗糖含量が0.6〜1.2gである。従来の精米穀粒は、収穫時に決定され、固定されているものである。本発明は、収穫後にこれらの成分の含有量を変化させるものであり、且つ、従来の発芽玄米では何ら考慮されておらず、却って流出させていた成分を増加、固定化したものである。発芽精白米の直接還元糖、蔗糖含量が本発明の範囲に入ることによって、従来の発芽玄米を精白した発芽精白米にはない好ましい甘味を付与し、特有の食感(特に粘り)を与え、従来の発芽玄米を精白した発芽精白米にはない優れた食味をもたらすのである。
なお、本願発明の発芽精白米、本願発明の発芽精白米を精白する前の発芽玄米、従来の発芽玄米、玄米の直接還元糖含量、蔗糖含量の分析値を示す。
The present invention will be described in detail.
Germinated milled rice is obtained by cutting the outer skin of germinated brown rice to a yield of 99.5 to 85%, and is obtained by passing the germinated brown rice through a grinding type or friction type rice mill. The germinated milled rice according to the present invention has a direct reducing sugar content in a dry weight of 100 g of dry germinated milled rice of 0.15 g or more, and the gelatinization degree of the starch of the dried germinated milled rice is measured by the BAP method. 9-40% of the total starch content is gelatinized. Germinated and polished rice having a sucrose content of 0.5 g or more. The germinated white rice preferably has a direct reducing sugar content of 0.15 to 0.35 g per 100 g of germinated brown rice and a sucrose content of 0.5 to 1.2 g, particularly preferably a direct reducing sugar content of 0 to 100 g of germinated brown rice. .2 to 0.35 g, sucrose content is 0.6 to 1.2 g. Conventional rice grains are determined and fixed at the time of harvest. In the present invention, the content of these components is changed after harvesting, and the conventional germinated brown rice is not considered at all, and the components that have been discharged are increased and immobilized. By adding the direct reducing sugar and sucrose content of germinated milled rice within the scope of the present invention, it gives a preferable sweetness not found in germinated milled rice obtained by milling conventional germinated brown rice, giving a specific texture (particularly stickiness), This brings about an excellent taste that is not found in germinated and polished rice that has been refined from conventional germinated brown rice.
The analytical values of the germinated and polished rice of the present invention, germinated brown rice before whitening the germinated and polished rice of the present invention, conventional germinated brown rice, and the direct reducing sugar content and sucrose content of the brown rice are shown.

発芽精白米の直接還元糖含量が発芽玄米100gあたり0.15〜0.35g、乾燥発芽精白米の澱粉の糊化度がBAP法で測定したとき、総澱粉含量の9〜40%が糊化され、さらに、蔗糖含量が0.5〜1.2gの範囲を満たすことにより、食味を向上させたものである。前述したように従来技術においては発芽玄米を炊飯したとき、もっとも食味が好ましい状態を呈するように種々の検討がなされてきたが、発芽玄米は、発芽の過程で酵素が活性化され、そして玄米の組織を構成する澱粉、たんぱく質、ヘミセルロースといった玄米の構造を維持する高分子成分(マトリックス維持成分)が低分子化され、その結果、白米と異なる構造を呈するようになる。その結果、炊飯工程において、発芽玄米の水分吸収状態にバラツキが生じ、過剰吸収になったり、吸収が少なかったりして炊飯がうまくできない。或いは白米と混合したときに異なった炊飯状態となり、食したときに異物感を感じさせ、その結果食味が悪いという評価に繋がっていた。
しかし、本願発明者らは、すでに、発芽米を構成する澱粉を部分的に糊化させ(アルファ化)、次いで乾燥させることによって、炊飯時の吸水状態を調整し、炊飯したとき白米と実質的に同等の硬さにすることができる技術を開発し特許を取得した。(特許文献5を参照)。
When the germinated white rice has a direct reducing sugar content of 0.15-0.35 g per 100 g of germinated brown rice, and the gelatinization degree of the dried germinated white rice starch is measured by the BAP method, 9-40% of the total starch content is gelatinized. Furthermore, the sucrose content is in the range of 0.5 to 1.2 g, thereby improving the taste. As described above, in the prior art, various studies have been made so that when the germinated brown rice is cooked, the taste is most favorable. Enzyme is activated during germination, High molecular components (matrix maintaining components) that maintain the structure of brown rice, such as starch, protein, and hemicellulose, constituting the tissue are reduced in molecular weight, and as a result, a structure different from that of white rice is exhibited. As a result, in the rice cooking process, the water absorption state of the germinated brown rice varies, resulting in excessive absorption or low absorption, and rice cooking cannot be performed well. Or when it mixed with white rice, it became a different rice cooking state, and when it ate, it felt a foreign body feeling, and as a result, it led to evaluation that taste was bad.
However, the present inventors have already partially gelatinized the starch constituting the germinated rice (alpha-ized) and then dried, thereby adjusting the water absorption state during cooking, and substantially equal to white rice when cooked Developed a technology that can achieve the same hardness, and obtained a patent. (See Patent Document 5).

そして、上記のように発芽玄米の澱粉のα化を調整し、精白することによって、
従来製品と比較して顕著な胴割れ米発生を抑制したものである。胴割れは玄米水分の急激な変動によって生じ、砕米の発生につながり、食味の低下をもたらしていたものである。本発明は発芽時の調質操作とα化操作によってこのようなひび割れを顕著に低減することが可能となった。このような発芽米は美観にも優れ消費者の嗜好性も高いものとなるのである。
なお、本願発明に用いる原料玄米は、炊飯に適した玄米であって発芽能力を有する玄米であれば、品種は問わない。炊飯して食することを考慮するとジャポニカ種であることが望ましい。また、糯米の加工にも適し、甘味、粘りが向上し、食味が改善する。
And by adjusting the gelatinization of the germinated brown rice starch as described above,
Compared with conventional products, it suppresses the occurrence of significant cracked rice. Torso cracking was caused by sudden fluctuations in brown rice moisture, leading to the generation of broken rice and causing a decrease in taste. In the present invention, such cracks can be remarkably reduced by the tempering operation and the pregelatinization operation during germination. Such sprouting rice has excellent aesthetics and high consumer taste.
The raw brown rice used in the present invention is not limited as long as it is brown rice suitable for cooking rice and has germination ability. In consideration of cooking and eating, it is desirable to be a japonica species. It is also suitable for the processing of sticky rice, improving sweetness and stickiness and improving taste.

本発明の発芽精白米は、主に、次の製造法によって得ることができる。
本発明者らは、玄米の発芽工程で制御された緩慢な加水を施すことにより、従来にない高濃度の蔗糖、直接還元糖を含有する発芽玄米を実現できた。これは、全く新しい知見である。そして直接還元糖が増加することは、発芽の過程で種々の酵素が作用し、高分子の澱粉や糠層を構成するヘミセルロースやリグニン類が低分子化されたことを意味しており、このような高分子、あるいはアレルギーの原因となるタンパク質が分解された指標としても有用である。このような新規な発芽玄米を得るためには、玄米の発芽工程で、従来のように過剰の水に玄米を浸漬するのではなく、発芽前の玄米に制御された加水速度で発芽に必要な最低量の水分を供給することが好ましいことを見出した。
The germinated and polished rice of the present invention can be obtained mainly by the following production method.
The present inventors were able to realize germinating brown rice containing unconventional high-concentration sucrose and direct reducing sugar by applying slow water controlled in the germination process of brown rice. This is a completely new finding. The increase in reducing sugar directly means that various enzymes acted during the germination process, resulting in low molecular weight of high-molecular starch and hemicellulose and lignin that make up the cocoon layer. It is also useful as an indicator of degradation of a large polymer or a protein that causes allergies. In order to obtain such a new germinated brown rice, it is necessary for germination at a controlled rate of water addition to the brown rice before germination, rather than immersing the brown rice in excess water as in the past in the germination process of brown rice. It has been found that it is preferable to supply a minimum amount of moisture.

即ち、本発明の発芽精白米の原料となる発芽玄米を得るための方法の一つとしては以下のような操作を行うことがあげられる。本発明によれば、あらかじめ水分10〜15%に調整した乾燥穀粒を、水分20〜30%の範囲となるように0.5〜2.0%/hの加水速度で緩慢な加水を行い、次いでこの穀粒をタンクに投入して通気条件下で2〜10時間の調質(テンパリング)を行うので、穀粒への水分添加の加水速度が制限されているので、穀粒への吸水速度が緩慢になって胴割れなど穀粒の変性を抑えることができ、さらに発芽の過程で生成する直接還元糖や蔗糖が、穀粒を浸漬した水に溶出することなく、発芽米中に高濃度で含有され、さらに好ましいことに発芽によって生成したγ−アミノ酪酸を胚乳部に富化させることができる。なお、本願発明における調質(テンパリング)とは、上記のように玄米に吸水後、密閉容器内で緩やかに攪拌しながら、玄米の状態を均質に保つ操作をいう。かくして従来の技術で行なわれていた過剰な水分の存在下又は水中や水流中で行なわれていた発芽操作を行なわず、発芽に必要な最低限の水分供給に留めてやることによって、従来発芽工程において水に溶解することで失われていた前記の直接還元糖や蔗糖或いはビタミンやミネラル類の損失がなくなり、このようにして生成された直接還元糖や蔗糖、或いは、胚乳部に富化されたγ−アミノ酪酸は搗精やその後の加工においても損なわれない。
したがって、この原料発芽玄米を、胚芽米、精白米や米粉に加工しても、直接還元糖や蔗糖、γ−アミノ酪酸は高濃度のままである。
しかも、好気的環境を維持しているので、悪臭の原因となる雑菌の繁殖は抑制される。従って悪臭が発生することもない。
また、前記乾燥玄米穀粒を加水する際は、玄米穀粒表面に霧状の水滴を付着させたり、少量ずつ水を添加して、緩慢な加水を行うので、穀粒の細胞組織内へ水分が均一に吸収されるので、胴割れなど穀粒の変性を抑制することができる。
そして、前記加水した穀粒を調質する際は、タンク内に外気を取り入れて換気を行いながら調質する。
その他、例示できる方法として、収穫した籾を高水分で保持し、発芽を促進させたのちに乾燥させる方法など適宜選択することができる。さらに、加水の手段として低温の水蒸気を照射して品温が40〜50℃となるような方法で加水を行う方法などを選択することができる。いずれの方法を採用するとしても、玄米から発芽させる際に発芽に必要な水分を供給するにあたり、厳密な水分管理(本発明でいう加水処理やテンパリングに相当するような水分管理)を行うことにより、本願発明が所望する性質と効果を有する発芽玄米を得ることができる。
That is, one of the methods for obtaining germinated brown rice used as a raw material for the germinated and polished rice of the present invention includes the following operation. According to the present invention, dry grains that have been adjusted to a moisture content of 10 to 15% in advance are slowly added at a rate of 0.5 to 2.0% / h so that the moisture content is in the range of 20 to 30%. Then, this grain is put into a tank and tempering is performed for 2 to 10 hours under aeration conditions, so that the rate of water addition to the grain is limited, so water absorption into the grain It slows down to suppress grain denaturation such as torso cracking, and direct reducing sugar and sucrose produced in the germination process are high in germinated rice without leaching into the water in which the grain is immersed. It is possible to enrich the endosperm with γ-aminobutyric acid which is contained in a concentration and more preferably produced by germination. In addition, the refining (tempering) in this invention means operation which keeps the state of brown rice homogeneous, absorbing water in brown rice as mentioned above, stirring gently in an airtight container. Thus, the conventional germination process is performed by keeping the minimum moisture supply necessary for germination without performing the germination operation performed in the presence of excess water or in water or water flow, which has been performed in the prior art. The loss of the aforementioned direct reducing sugar and sucrose or vitamins and minerals that were lost by dissolving in water was eliminated, and the direct reducing sugar and sucrose thus produced were enriched in the endosperm part. γ-Aminobutyric acid is not impaired in semen and subsequent processing.
Therefore, even if this raw material germinated brown rice is processed into embryonic rice, polished rice, or rice flour, direct reducing sugar, sucrose, and γ-aminobutyric acid remain at high concentrations.
In addition, since an aerobic environment is maintained, the propagation of germs that cause malodor is suppressed. Therefore, no bad odor is generated.
In addition, when water is added to the dried brown rice grain, mist-like water droplets are attached to the surface of the brown rice grain, or water is added little by little to perform slow addition. Is uniformly absorbed, so that grain modification such as cracking of the body can be suppressed.
And when refining the said hydrated grain, outside air is taken in in a tank and it refines, ventilating.
In addition, as a method that can be exemplified, it is possible to appropriately select a method such as a method in which the harvested pods are held with high moisture and germination is promoted and then dried. Furthermore, as a means for hydration, it is possible to select a method in which hydration is performed by irradiating low-temperature water vapor so that the product temperature becomes 40 to 50 ° C. Regardless of which method is used, by supplying moisture necessary for germination when germinated from brown rice, by performing strict moisture management (moisture management equivalent to hydration treatment or tempering in the present invention) Thus, germinated brown rice having the properties and effects desired by the present invention can be obtained.

α化は、例えば発芽玄米を製造する際の湿熱処理条件を適宜調整することにより所望の値に調整することが可能である。例えば、98℃で1〜30分程度蒸煮する。
この蒸煮終了後の発芽玄米を常温の送風温度で水分減少率を調整しながら発芽米の水分が10〜20%になるまで乾燥する。例えば、水分減少率を毎時0.8%未満となる条件にて乾燥する。
このように発芽工程、α化工程、乾燥工程をハンドリングすることにより、発芽玄米の胴割れ米混入比率を50%以下に押さえることができる。
以下に実施例、試験例を示し本願発明をより詳細に説明する。
なお、本発明はこれらに限定されるものではない。
The pregelatinization can be adjusted to a desired value by appropriately adjusting, for example, wet heat treatment conditions when producing germinated brown rice. For example, it is steamed at 98 ° C. for about 1 to 30 minutes.
The germinated brown rice after completion of the cooking is dried until the moisture content of the germinated rice becomes 10 to 20% while adjusting the moisture reduction rate at a normal blast temperature. For example, drying is performed under a condition that the moisture reduction rate is less than 0.8% per hour.
By handling the germination step, the pregelatinization step, and the drying step in this manner, the ratio of mixed rice cracked in the germinated brown rice can be suppressed to 50% or less.
Hereinafter, the present invention will be described in more detail with reference to examples and test examples.
The present invention is not limited to these.

あらかじめ水分14%前後に調整した玄米(ほしのゆめ)を50Kg用い、雰囲気温度20℃で、これに水分22〜28%の範囲となるように緩慢な加水を行った(加水に使用する水は水道水を使用できるが、適宜pHを調節したり、温度を調節したり、食品成分や生理活性物質の水溶液を使用しても良い)。加水にあたっては玄米攪拌装置を使用した。装置の構造は、内径30cm、長さ2mの円筒状であり、水平に載置した該円筒の内部に内径25cm、長さ2mの攪拌翼を設けた。玄米攪拌装置の両端は開放されており、片側より玄米と水を供給し、玄米供給速度を毎分5kg、水を毎分25gで滴下加水し、100rpmの回転速度で攪拌を行い、この攪拌により米粒への加水は均一化される。攪拌機を1回通過した玄米は水分値が0.5%上昇し、逆側より排出される。排出された玄米を一旦調質タンクに入れ、毎時0.5%の加水となるように次の加水までの静置時間を調節し、再度円筒撹拌装置による加水攪拌の工程に戻す。このようにして玄米の水分値を17%まで高めた。また、水分値17%到達以降は玄米水分上昇率が毎時1.0%以下となるように時間を調節して加水処理を行い、最終到達水分値を22%〜28%とした。次いで、テンパリングを行い、その後蒸気処理を連続蒸米機を用いて2kg/h 100℃ の蒸気中にて5〜7分の所定時間蒸煮することにより行った。さらに、この蒸煮終了後の玄米を常温の送風温度で水分減少率が毎時0.8%未満となる条件にて水分15%になるまで乾燥した。これを精米機 マジックミル(サタケ製)を用いて搗精し、玄米重量の5%の糠を取り除いて搗精歩留まり95%の発芽精白米47.5kgを得た。   Using 50 kg of brown rice (Hoshi no Yume), adjusted to a moisture content of about 14% in advance, at an ambient temperature of 20 ° C., this was slowly hydrated so that the moisture content would be in the range of 22-28%. Water can be used, but the pH can be adjusted appropriately, the temperature can be adjusted, and aqueous solutions of food ingredients and physiologically active substances can be used). A brown rice stirrer was used for the water addition. The structure of the apparatus was a cylindrical shape having an inner diameter of 30 cm and a length of 2 m, and a stirring blade having an inner diameter of 25 cm and a length of 2 m was provided inside the horizontally mounted cylinder. Both ends of the brown rice stirrer are open, supply brown rice and water from one side, drop and add brown rice at a rate of 5 kg / min and water at a rate of 25 g / min, and stir at a rotational speed of 100 rpm. Water is added to the rice grains. Brown rice that has passed through the stirrer once has a 0.5% increase in water content and is discharged from the opposite side. The discharged brown rice is once put into a tempering tank, and the standing time until the next water addition is adjusted so that the water content becomes 0.5% per hour, and then returned to the step of water stirring by the cylindrical stirring device. In this way, the moisture value of the brown rice was increased to 17%. In addition, after reaching a moisture value of 17%, the water treatment was performed so that the brown rice moisture increase rate was 1.0% or less per hour, and the final moisture content was set to 22% to 28%. Subsequently, tempering was performed, and then steaming was performed by steaming in a steam of 2 kg / h 100 ° C. for 5 to 7 minutes using a continuous steaming machine. Furthermore, the brown rice after the completion of the cooking was dried until the moisture content became 15% under the condition that the moisture reduction rate was less than 0.8% per hour at a normal blowing temperature. This was refined using a rice mill, a magic mill (Satake), and 5% of the brown rice weight was removed to obtain 47.5 kg of germinated white rice with a yield of 95%.

実施例1と同様に調製した発芽玄米を、精米機 マジックミル(サタケ製)を用いて搗精し玄米重量の7%の糠を取り除いた。搗精歩留まり93%の発芽精白米46.5kgを得た。   Germinated brown rice prepared in the same manner as in Example 1 was refined using a rice mill, Magic Mill (manufactured by Satake), and 7% of the brown rice weight was removed. 46.5 kg of germinated white rice with a yield of 93% was obtained.

[参考例1]
あらかじめ水分14%前後に調整した北海道産玄米(ほしのゆめ)を50Kg用い、これに水分20〜30%の範囲となるように緩慢な加水を行った。この緩慢な加水処理は胴割れを生じさせないように、水分17%までの加水を0.5%/hの速度で行い、水分17%を超えた時点で徐々に加水速度を上げて0.5〜0.9%/hの速度で行った。具体的には、直径100cm、長さ200cm、回転速度4rpmの横形ドラム内にて玄米を攪拌しながら、ドラム内側に設置された2流体式噴霧ノズルによって、毎分10gの供給水量にて、水が垂れ落ちないようにして行った。水温は水道水の温度で、pH調整は行なわなかった。ノズルからの噴霧は、水が玄米から垂れ落ちないように霧状の水滴として玄米の表面に付着させた。玄米は攪拌されながらこの霧状の水滴に接触することによって均一に加水されるようにした。加水に使用する水としては、水道水を用い有効塩素濃度50ppm未満を用いた。加水終了後はタンクなどに移し換えて2〜10時間調質(テンパリング)を行った。このテンパリング時の最適環境温度は16〜24℃とし、タンク内に外気を取り入れて換気を行った。一連の工程は20℃程度の室温で行い、テンパリング終了後は、玄米を、蒸気処理した。蒸気処理は、連続蒸米機を用いて2kg/h 100℃ の蒸気中にて5〜30分の所定時間蒸煮することにより行った。さらに、この蒸煮終了後の玄米を常温の送風温度で水分減少率が毎時0.8%未満となる条件にて乾燥し、水分15%の発芽玄米50Kgを得た。
[Reference Example 1]
Using 50 kg of Hokkaido brown rice (Hoshi no Yume) adjusted to a moisture content of about 14% in advance, this was slowly added with water to a range of 20-30%. In order to prevent the shell from cracking in this slow hydration treatment, hydration up to a moisture content of 17% is performed at a rate of 0.5% / h, and when the moisture content exceeds 17%, the hydration rate is gradually increased to 0.5%. The rate was ~ 0.9% / h. Specifically, while stirring brown rice in a horizontal drum having a diameter of 100 cm, a length of 200 cm, and a rotational speed of 4 rpm, water is supplied at a water supply rate of 10 g per minute by a two-fluid spray nozzle installed inside the drum. Went so as not to sag. The water temperature was the temperature of tap water, and the pH was not adjusted. The spray from the nozzle was made to adhere to the surface of the brown rice as mist-like water droplets so that the water would not drip from the brown rice. The brown rice was made to be uniformly hydrated by contacting the mist-like water droplets while being stirred. As water used for hydration, tap water was used and an effective chlorine concentration of less than 50 ppm was used. After completion of hydration, the mixture was transferred to a tank and tempered for 2 to 10 hours. The optimum ambient temperature during tempering was 16 to 24 ° C., and ventilation was performed by taking outside air into the tank. A series of steps was performed at a room temperature of about 20 ° C., and after the tempering, the brown rice was steamed. The steaming was performed by steaming for 2 to 30 minutes in a steam of 2 kg / h 100 ° C. using a continuous steaming machine. Furthermore, the brown rice after the completion of the cooking was dried under a condition that the moisture reduction rate was less than 0.8% per hour at a normal blast temperature, thereby obtaining 50 kg of germinated brown rice having a moisture content of 15%.

[参考例2]
あらかじめ水分14%前後に調整した玄米(ほしのゆめ)を50Kg用い、雰囲気温度5℃で、これに水分20〜30%の範囲となるように緩慢な加水を行った(加水に使用する水は水道水を使用できるが、適宜pHを調節したり、温度を調節したり、食品成分や生理活性物質の水溶液を使用しても良い)。加水にあたっては玄米攪拌装置を使用した。装置の構造は、内径30cm、長さ2mの円筒状であり、水平に載置した該円筒の内部に内径25cm、長さ2mの攪拌翼を設けた。玄米攪拌装置の両端は開放されており、片側より玄米と水を供給し、玄米供給速度を毎分5kg、水を毎分25gで滴下加水し、100rpmの回転速度で攪拌を行い、この攪拌により米粒への加水は均一化される。攪拌機を1回通過した玄米は水分値が0.5%上昇し、逆側より排出される。排出された玄米を一旦調質タンクに入れ、毎時0.5%の加水となるように次の加水までの静置時間を調節し、再度円筒撹拌装置による加水攪拌の工程に戻す。このようにして玄米の水分値を17%まで高めた。また、水分値17%到達以降は玄米水分上昇率が毎時1.0%以下となるように時間を調節して加水処理を行い、最終到達水分値を23%以上とした。次いで、テンパリングを行い、その後蒸気処理を連続蒸米機を用いて2kg/h 100℃ の蒸気中にて5〜30分の所定時間蒸煮することにより行った。さらに、この蒸煮終了後の玄米を常温の送風温度で水分減少率が毎時0.8%未満となる条件にて乾燥し、水分15%の発芽玄米50Kgを得た。
[Reference Example 2]
Using 50 kg of brown rice (Hoshi no Yume), adjusted to a moisture content of about 14% in advance, at an ambient temperature of 5 ° C, this was slowly hydrated so that the moisture content was in the range of 20-30%. Water can be used, but pH may be adjusted as appropriate, temperature may be adjusted, and food components and aqueous solutions of physiologically active substances may be used). A brown rice stirrer was used for the water addition. The structure of the apparatus was a cylindrical shape having an inner diameter of 30 cm and a length of 2 m, and a stirring blade having an inner diameter of 25 cm and a length of 2 m was provided inside the horizontally mounted cylinder. Both ends of the brown rice stirrer are open, supply brown rice and water from one side, drop and add brown rice at a rate of 5 kg / min and water at a rate of 25 g / min, and stir at a rotational speed of 100 rpm. Water is added to the rice grains. Brown rice that has passed through the stirrer once has a 0.5% increase in water content and is discharged from the opposite side. The discharged brown rice is once put into a tempering tank, and the standing time until the next water addition is adjusted so that the water content becomes 0.5% per hour, and then returned to the step of water agitation with a cylindrical agitation device. In this way, the moisture value of the brown rice was increased to 17%. Further, after reaching a moisture value of 17%, the water treatment was performed so that the brown rice moisture increase rate would be 1.0% or less per hour, and the final moisture content was set to 23% or more. Subsequently, tempering was performed, and then steaming was performed by steaming in a steam of 2 kg / h 100 ° C. for 5 to 30 minutes using a continuous steaming machine. Furthermore, the brown rice after the completion of the cooking was dried under a condition that the moisture reduction rate was less than 0.8% per hour at a normal blast temperature, thereby obtaining 50 kg of germinated brown rice having a moisture content of 15%.

[参考例3]
参考例2と同様の方法で、香川県産ヒノヒカリの玄米を原料として水分15%の発芽玄米50Kgを得、実施例3とした。
[Reference Example 3]
In the same manner as in Reference Example 2, 50 kg of germinated brown rice with a moisture content of 15% was obtained from Kagawa Prefecture Hinohikari brown rice as Example 3.

[参考例4]
参考例2と同様の方法で、新潟県産コシヒカリの玄米を原料として水分15%の発芽玄米50Kgを得、実施例とした。
[Reference Example 4]
In the same manner as in Reference Example 2, 50 kg of germinated brown rice having a moisture content of 15% was obtained using Niigata Koshihikari brown rice as a raw material.

[参考例5]
参考例2と同様の方法で、北海道産キララの玄米を原料として水分15%の発芽玄米50Kgを得、実施例5とした。
[Reference Example 5]
In the same manner as in Reference Example 2, 50 kg of germinated brown rice having a moisture content of 15% was obtained using Hokkaido Kirara brown rice as a raw material.

[参考例6]
参考例2と同様の方法で、北海道産ミルキークイーンの玄米を原料として水分15%の発芽玄米50Kgを得、実施例6とした。
[Reference Example 6]
In the same manner as in Reference Example 2, 50 kg of germinated brown rice having a moisture content of 15% was obtained from the raw rice of Hokkaido Milky Queen.

[参考例7]
参考例1の条件で、加水処理を施し、加水処理終了後、テンパリングを継続した。試験例1で、加水処理並びにテンパリング中に経時的にサンプリングし、直接還元糖の濃度を調べた。
[Reference Example 7]
Under the conditions of Reference Example 1, hydration was performed, and tempering was continued after completion of the hydration. In Test Example 1, sampling was performed over time during hydration and tempering, and the concentration of reducing sugar was directly examined.

[比較例1]
実施例1に記載された搗精処理前の発芽玄米を比較例1とした。
[Comparative Example 1]
The germinated brown rice before the milling process described in Example 1 was used as Comparative Example 1.

〔比較例2〕
原料玄米(ほしのゆめ)50Kgを洗米機にて洗浄し、20〜25℃の水中で吸水が飽和状態となるまで6時間浸漬させ、その後排水し、水切り後、気相暗室中で20時間密閉静置することで発芽させた。その後、連続蒸煮装置で98℃、2分間蒸煮し、引き続き80℃の流動層乾燥を20分間行い、水分値15%の乾燥発芽玄米を得た。
[Comparative Example 2]
Wash 50 kg of raw brown rice (Hoshi no Yume) with a rice washer, soak in water at 20-25 ° C. until water absorption is saturated, drain for 6 hours, drain, drain, then seal in a gas-phase darkroom for 20 hours. It was made to germinate by placing. Then, it was steamed at 98 ° C. for 2 minutes in a continuous steaming device, followed by fluidized bed drying at 80 ° C. for 20 minutes to obtain dried germinated brown rice having a moisture value of 15%.

〔比較例3〕
比較例2の乾燥発芽玄米を、精米機マジックミル(サタケ製)を用いて精米した。玄米の57%が砕米となった。搗精歩留まりは約95%であった。
[Comparative Example 3]
The dried germinated brown rice of Comparative Example 2 was polished using a rice milling machine Magic Mill (manufactured by Satake). 57% of the brown rice was broken. The milling yield was about 95%.

〔参考例8〕
原料玄米(北海道産ホシノユメ)50Kgを洗米機にて洗浄し、25℃の恒温水中で吸水が飽和状態となるまで5時間浸漬させ、その後排水し、水切り後、気相暗室中で20時間密閉静置することで発芽させた。その後、連続蒸煮装置で98℃、2分間蒸煮し、引き続き80℃の流動層乾燥を20分間行い、水分値15%の乾燥発芽玄米を得た。
[Reference Example 8]
Wash 50 kg of raw brown rice (Hoshinoshinoume from Hokkaido) with a rice washer, soak it in constant temperature water at 25 ° C for 5 hours until the water absorption is saturated, drain it, drain it, and then seal it still in a gas-phase darkroom for 20 hours. It was made to germinate by placing. Then, it was steamed at 98 ° C. for 2 minutes in a continuous steaming device, followed by fluidized bed drying at 80 ° C. for 20 minutes to obtain dried germinated brown rice having a moisture value of 15%.

〔参考例9〕
原料玄米(愛媛県産ヒノヒカリ)50Kgを洗米機にて洗浄し、25℃の恒温水中で吸水が飽和状態となるまで5時間浸漬させ、その後排水し、水切り後、気相暗室中で20時間密閉静置することで発芽させた。その後、連続蒸煮装置で98℃、2分間蒸煮し、引き続き80℃の流動層乾燥を20分間行い、水分値15%の乾燥発芽玄米を得た。
[Reference Example 9]
Wash 50 kg of raw brown rice (Hinohikari from Ehime Prefecture) with a rice washer, soak it in constant temperature water at 25 ° C for 5 hours until water absorption is saturated, drain it, drain it, and seal it in a gas-phase darkroom for 20 hours. Germinated by allowing to stand. Then, it was steamed at 98 ° C. for 2 minutes in a continuous steaming device, followed by fluidized bed drying at 80 ° C. for 20 minutes to obtain dried germinated brown rice having a moisture value of 15%.

〔参考例10,11〕
湿度100%雰囲気下で発芽させる方法を記載した特開2002-291423号公報の記載に従って、原料玄米(北海道産ホシノユメ)50Kgを洗米機にて洗浄し、湿度100%の環境下で発芽操作を行い、ついで煮沸殺菌後乾燥(参考例10)又は蒸気殺菌後乾燥(参考例11)を行い水分値15%の乾燥発芽玄米を得た。
[Reference Examples 10 and 11]
In accordance with the description in Japanese Patent Application Laid-Open No. 2002-291423, which describes a method of germination in an atmosphere of 100% humidity, 50 kg of raw brown rice (Hoshino Yume from Hokkaido) is washed with a rice washer and germination is performed in an environment of 100% humidity. Then, drying after boiling sterilization (Reference Example 10) or drying after steam sterilization (Reference Example 11) was performed to obtain dry germinated brown rice having a moisture value of 15%.

〔参考例12〕
参考例8の条件で原料玄米を30℃の恒温槽に浸漬し、そのまま45時間浸漬を継続した。試験例1で、浸漬中の玄米を経時的にサンプリングし、直接還元糖の濃度を調べた。
[Reference Example 12]
The raw brown rice was immersed in a thermostatic bath at 30 ° C. under the conditions of Reference Example 8, and the immersion was continued for 45 hours. In Test Example 1, unpolished brown rice was sampled over time, and the concentration of reducing sugar was directly examined.

<試験例>
上記実施例、比較例で得た発芽精白米、参考例で得た発芽玄米及び市販されている表1の発芽玄米を用いて下記の試験を行い、本願発明の発芽精白米の効果を比較検討した。
<Test example>
The following tests were performed using the germinated and polished rice obtained in the above Examples and Comparative Examples, the germinated brown rice obtained in the Reference Example and the germinated brown rice of Table 1 that are commercially available, and the effects of the germinated and polished rice of the present invention were compared and examined. did.

Figure 0004286825
Figure 0004286825

〔試験例1〕
<直接還元糖の含量分析>
試験溶液は、以下のようにして調製した。まず試料を弱アルカリ性溶液中で一時間超音波抽出し、中和し、酢酸鉛により除タンパクした。次に、抽出液を定容、濾過し、炭酸ナトリウムにて脱鉛、再濾過したものを試験溶液とした。
直接還元糖の分析は、福井作造著 還元糖の定量法(学会出版センター)の方法をもとに行った。測定をソモギー法によって行い、ブドウ糖換算した値を直接還元糖とした。分析結果を表2に示す。
[Test Example 1]
<Content analysis of direct reducing sugar>
The test solution was prepared as follows. First, the sample was subjected to ultrasonic extraction in a weak alkaline solution for 1 hour, neutralized, and deproteinized with lead acetate. Next, the extract was fixed, filtered, deleaded with sodium carbonate, and refiltered to obtain a test solution.
The analysis of direct reducing sugars was performed based on the method of quantitative determination of reducing sugars by Fukui Sakuzo (Academic Publishing Center). The measurement was performed by the somology method, and the value converted to glucose was directly used as reducing sugar. The analysis results are shown in Table 2.

<蔗糖分析方法>
ショ糖の分析は、高速液体クロマトグラフ法によって行った。
試験溶液は、以下のようにして調製した。まず、検体を50%v/vエタノール溶液にて懸濁・中和し、超音波抽出を行った。次に抽出液を定容し、ろ紙によって濾過を行い、ろ液を濃縮・乾固した。次に、乾固物を改めて水溶し、0.45umの濾過を行ったろ液を試験溶液とした。
高速液体クロマトグラフの分析は、分析器をLC-10Advp(島津製作所製)、検出器を示差屈折計RID-10A(島津製作所製)、カラムをwakosil 5NH2 φ4.6mm×250mm(和光純薬製)にて行った。
分析結果を表2に示す。
<Sucrose analysis method>
Analysis of sucrose was performed by high performance liquid chromatography.
The test solution was prepared as follows. First, the sample was suspended and neutralized with a 50% v / v ethanol solution, followed by ultrasonic extraction. Next, the extract was made up to a constant volume, filtered through filter paper, and the filtrate was concentrated and dried. Next, the dried product was again dissolved in water, and a filtrate obtained by filtering 0.45 μm was used as a test solution.
LC-10Advp (manufactured by Shimadzu Corporation) for the analyzer, differential refractometer RID-10A (manufactured by Shimadzu Corporation) for the detector, and wakosil 5NH2 φ4.6mm x 250mm (manufactured by Wako Pure Chemical Industries) for the column I went there.
The analysis results are shown in Table 2.

Figure 0004286825
Figure 0004286825

表2から明らかなように、本発明の実施例1、2の発芽精白米は従来の方法で製造された発芽玄米を精白した比較例1の発芽精白米と比較して直接還元糖及び蔗糖含量が高かった。また、実施例1、2を精白する前の比較例1の発芽玄米と実施例1、2の発芽精白米の直接還元糖及び蔗糖含量は殆ど変わらず、精白しても、高含量の直接還元糖並びに蔗糖がそのまま維持されることが明らかになった。参考として実施した玄米、精製白米はいずれも蔗糖含量は発芽精白米に比して高いが、直接還元糖含量は低かった。本発明の実施例1、2の発芽精白米の直接還元糖及び蔗糖含量は搗精前後で変化しないことから、直接還元糖及び蔗糖含量が総じて高い参考例1〜6の発芽玄米を搗精すると、直接還元糖及び蔗糖含量がそのまま維持された本願発明の構成を充足する発芽精白米が得られる。これらの参考例の発芽玄米の製法は、実施例と同様に発芽処理条件、乾燥処理条件をコントロールしたものである。
これに対し、参考例8〜11に示された発芽玄米は、従来から用いられている浸漬など大量の水を使用した発芽玄米の製法によるものであって、直接還元糖及び蔗糖含量の含有量が十分ではなく、これを搗精しても直接還元糖及び蔗糖含を高含有する発芽精白米は期待できないことは明らかである。また、胴割れ米が多く、品質も確保できない。
As is apparent from Table 2, the germinated and polished rice of Examples 1 and 2 of the present invention were directly reduced in sugar content and sucrose content as compared with the germinated and polished rice of Comparative Example 1 in which the germinated brown rice produced by the conventional method was refined. Was expensive. Moreover, the direct reducing sugar and sucrose content of the germinated brown rice of Comparative Example 1 before milling Examples 1 and 2 and the germinated milled rice of Examples 1 and 2 are almost the same. It was revealed that sugar and sucrose were maintained as they were. Brown rice and refined white rice, which were used as references, had higher sucrose content than germinated white rice, but low direct sugar content. Since the direct reducing sugar and sucrose content of the germinated and polished rice of Examples 1 and 2 of the present invention do not change before and after mashing, when directly germinating the germinated brown rice of Reference Examples 1 to 6, Germinated polished rice satisfying the constitution of the present invention in which the reducing sugar and sucrose contents are maintained as they are is obtained. The method for producing the germinated brown rice of these reference examples is one in which germination treatment conditions and drying treatment conditions are controlled as in the examples.
On the other hand, the germinated brown rice shown in Reference Examples 8 to 11 is based on a conventional method for producing germinated brown rice using a large amount of water such as soaking, and the content of direct reducing sugar and sucrose content. However, it is clear that germinated polished rice with high content of direct reducing sugar and sucrose cannot be expected even if it is refined. Moreover, there are many rice crackers, and quality cannot be ensured.

また、参考例7、参考例12の玄米を経時的にサンプリングし、直接還元糖量の経時変化を測定した。結果を図1に示す。参考例12の加水方法では、直接還元糖の増加は認められなかった。一方、加水速度を調整した参考例7では、直接還元糖の顕著な増加が認められる。原料玄米(ほしのゆめ)中の直接還元糖の濃度は0.12g/100gであるのに対して、参考例7では直接還元糖量が0.31g/100gまで増加した。参考例7では直接還元糖量の最大値を示す発芽時間20時間以降、直接還元糖量が減少に転じているが、これは発芽のエネルギーとして消費されていると推測される。緩慢な加水速度に調節することにより、直接還元糖の生成を促進し、また、発芽のエネルギーとして直接還元糖が消費されることを抑制することができるのであり、また、栄養成分の濃度が最も高い発芽時間を設定することが可能となる。   Moreover, the brown rice of Reference Example 7 and Reference Example 12 was sampled over time, and the change over time in the amount of reducing sugar was directly measured. The results are shown in FIG. In the hydration method of Reference Example 12, no increase in direct reducing sugar was observed. On the other hand, in Reference Example 7 in which the rate of hydrolysis was adjusted, a significant increase in direct reducing sugar was observed. The concentration of direct reducing sugar in the raw brown rice (Hoshinoyume) was 0.12 g / 100 g, whereas in Reference Example 7, the amount of direct reducing sugar was increased to 0.31 g / 100 g. In Reference Example 7, after the germination time of 20 hours indicating the maximum value of the direct reducing sugar amount, the direct reducing sugar amount starts to decrease, but this is estimated to be consumed as germination energy. By adjusting to a slow rate of hydrolysis, the production of direct reducing sugar can be promoted, and the direct consumption of reducing sugar as germination energy can be suppressed. It becomes possible to set a high germination time.

〔試験例2〕
<BAP法による澱粉糊化度測定>
BAP法(βアミラーゼ・プルラナーゼ法)による糊化度の測定は、貝沼圭二らの方法(澱粉科学 第28巻 第4号 p235〜240、1981)を参考に行った。
サンプルの調製は、文献記載の方法に従い3つの処理液、すなわち酢酸処理液(S液とする)、NaOH処理液(R液とする)、酵素液を失活させた以外はR液と同様の操作を行うブランク処理液(R0液とする)を 調製した。
次に、これらのS液、R液、R0液をフェリシアニド法によって発色させた。すなわち、検液1mlにフェリシアニド試液5mlを添加し、沸騰水浴中10分間加熱、水冷し、420nmにおける吸光度を測定した。フェリシアニド液は赤血塩0.37g及び無水炭酸ナトリウム20.0gを蒸留水1Lに溶解して調製した。
S液、R液、R0液の吸光度をそれぞれS、R、R0として、以下の計算式によって糊化度を求めた。

糊化度(%)=(R0-S)÷(R0-R)×100

分析結果を表2に示す。
本願発明の発芽精白米の糊化度は約19%である。搗精することにより、本願発明と同等の発芽精白米となる参考例1〜6の発芽玄米の糊化度は9〜40%に分布している。
[Test Example 2]
<Measurement of starch gelatinization degree by BAP method>
The degree of gelatinization by the BAP method (β-amylase / pullulanase method) was performed with reference to the method of Keiji Kinuma et al. (Starch Science Vol. 28, No. 4, p 235-240, 1981).
The sample was prepared in the same manner as the R solution except that the three treatment solutions, ie, the acetic acid treatment solution (referred to as S solution), the NaOH treatment solution (referred to as R solution), and the enzyme solution were deactivated according to the method described in the literature. A blank processing solution (referred to as R0 solution) was prepared.
Next, these S solution, R solution, and R0 solution were colored by the ferricyanide method. That is, 5 ml of ferricyanide test solution was added to 1 ml of the test solution, heated in a boiling water bath for 10 minutes and cooled with water, and the absorbance at 420 nm was measured. The ferricyanide solution was prepared by dissolving 0.37 g of red blood salt and 20.0 g of anhydrous sodium carbonate in 1 L of distilled water.
The degree of gelatinization was determined by the following formula using the absorbances of S solution, R solution, and R0 solution as S, R, and R0, respectively.

Gelatinization degree (%) = (R0-S) ÷ (R0-R) x 100

The analysis results are shown in Table 2.
The gelatinization degree of the germinated polished rice of the present invention is about 19%. By gelatinizing, the gelatinization degree of the germinated brown rice of Reference Examples 1 to 6 which becomes the germinated polished rice equivalent to the present invention is distributed in 9 to 40%.

〔試験例4〕
胴割れ米の発生率及び観察試験
観察評価方法
胴割れ比率・砕米比率の測定法
ケット科学社製グレインスコープにて、米粒50粒中の胴割れ・砕米比率を、目視にて計数した。これを8点計測した平均値を、胴割れ比率とした。胴割れの判定基準は以下の通りとした。
軽胴割れ:米粒中に1本以上の亀裂が確認される米粒。ただし、亀裂は米粒中を完全に横断しておらず、精米時に砕米とならない。
重胴割れ:米粒中に1本以上の亀裂が確認できた米粒。亀裂は米粒中を完全に横断しているものを含み、精米時には砕米となる。
砕米 :米粒の1/5以上が欠損しているもの。
これらのうち軽胴割れを除き、重胴割れ、砕米を胴割れ米とした。
胴割れ米の混入比率を表2に示す。発芽玄米を搗精すると、胴割れ、砕米が発生し、問題となる。しかしながら、表2から明らかなように、実施例1の5%搗精の発芽精白米の胴割れ米発生比率は11.8%に、砕米発生比率は2.8%に抑えられた。一方、従来製法の発芽玄米を5%搗精した比較例3では胴割れ米発生比率が87.0%、砕米発生比率が57.0%と非常に高く、炊飯用の米として利用できないものであった。さらに7%搗精した実施例2においても胴割れ米発生比率25.3%、砕米発生比率21.5%に抑えることができた。
[Test Example 4]
Occurrence rate and observation test of shell cracked rice Observation evaluation method Method of measuring shell crack ratio / crushed rice ratio Using a grain scope manufactured by Kett Science Co., Ltd., the ratio of shell crack / crushed rice in 50 rice grains was visually counted. An average value obtained by measuring the eight points was defined as a body crack ratio. The criteria for determining the torso crack were as follows.
Light body cracking: Rice grains in which one or more cracks are observed in the rice grains. However, cracks do not completely traverse the rice grains and do not break during milling.
Heavy cracking: A rice grain in which one or more cracks were confirmed in the rice grain. Cracks include those that completely traverse the grain of rice and become broken rice during milling.
Broken rice: More than 1/5 of the grain is missing.
Of these, except for light shell cracking, heavy shell cracking and crushed rice were used as shell cracking rice.
Table 2 shows the mixing ratio of cracked rice. When the germinated brown rice is refined, cracking of the body and broken rice occur, which is a problem. However, as is clear from Table 2, the ratio of cracked rice generated in the germinated polished rice of 5% milled rice of Example 1 was suppressed to 11.8%, and the ratio of broken rice generated was suppressed to 2.8%. On the other hand, in Comparative Example 3 in which 5% of germinated brown rice was conventionally refined, the ratio of cracked rice was 87.0% and the ratio of broken rice was 57.0%, which was very high and could not be used as rice for cooking rice. It was. Furthermore, in Example 2, which was refined by 7%, the cracked rice generation ratio was 25.3% and the broken rice generation ratio was 21.5%.

〔試験例5〕
炊飯状態の観察と食味試験結果
前記実施例1、2、比較例1〜3を各2合、通常の水加減で、家庭用炊飯機を用いて、浸漬0.5時間、通常モードで炊飯し、炊飯終了後10〜30分以内に、パネラーによる試食評価を行なった。
評価方法:発芽玄米を食した経験のあるパネラー7名に、試食してもらい評価した。 比較例2の従来製法の発芽玄米の食味を基準(0点)とし総合、白さ、つや、糠臭、劣化臭、甘味、渋み、固さ、粘りの9項目で7段階評価した。評価は、同等を0とし、最高点を+3、最低点を−3として、+3〜−3の7段階評価の平均点で行なった。
各評価項目の評価の方向性を表3に、食味の官能試験結果を表4に示す。
[Test Example 5]
Rice cooking state observation and taste test results The above Examples 1 and 2 and Comparative Examples 1 to 2 were each cooked in a normal mode using a domestic rice cooker with normal water adjustment and immersion for 0.5 hours. In addition, within 10 to 30 minutes after the completion of cooking, tasting evaluation by a panel was performed.
Evaluation method: Seven panelists with experience in eating germinated brown rice were sampled and evaluated. Based on the taste (0 point) of the germinated brown rice according to the conventional production method of Comparative Example 2, it was evaluated on a 7-point scale based on 9 items: general, whiteness, gloss, odor, deterioration odor, sweetness, astringency, firmness, and stickiness. The evaluation was performed with an average score of 7 grades of +3 to -3, with the equivalent being 0, the highest score being +3, and the lowest score being -3.
Table 3 shows the evaluation direction of each evaluation item, and Table 4 shows the taste sensory test results.

Figure 0004286825
Figure 0004286825


Figure 0004286825
Figure 0004286825

比較例2と比べて、本願発明の発芽方法で製造した比較例1の発芽玄米及びその5%、7%搗精品である実施例1,2の発芽精白米は劣化臭のなさ、甘みの点で優れている。さらに実施例1,2は搗精することにより、白さ、つや、糠臭のなさ、渋みのなさ、固さのなさ、粘りにおいて、外観、食味が大きく改善されている。一方、従来製法の発芽玄米を搗精した比較例3の発芽精白米は砕米の発生量が多く、糠臭、劣化臭に劣るものであった。搗精前の比較例2と比べて白さ、つや、固さ、粘りはやや改善しているが、糠臭、劣化臭に劣り、甘み、渋みのなさは殆ど改善されなかった。   Compared with Comparative Example 2, the germinated brown rice of Comparative Example 1 produced by the germination method of the present invention and the germinated polished rice of Examples 1 and 2 which are 5% and 7% refined rice products have no deteriorated odor and sweetness. Is excellent. Further, Examples 1 and 2 are greatly improved in appearance and taste in whiteness, gloss, no odor, astringency, lack of firmness, and stickiness. On the other hand, the germinated white rice of Comparative Example 3 in which the germinated brown rice of the conventional production method was refined had a large amount of crushed rice and was inferior to the odor and deteriorated odor. Although whiteness, gloss, hardness, and stickiness were slightly improved as compared with Comparative Example 2 before semen refinement, they were inferior to scent and deteriorated odor, and the sweetness and astringency were hardly improved.

試験結果のまとめ
本願発明は、従来注目されていなかった発芽工程で増加する直接還元糖を高い水準で固定化し、同様に従来注目されていなかった発芽玄米中の蔗糖含有量を高い水準で固定化して、発芽玄米の旨味に大きく影響する成分要素を高い水準でコントロールし固定化することに成功したものである。さらに、精白することにより、発芽玄米の糠臭さ、劣化臭、渋み、固さ、粘りのなさを改善した物である。さらに、発芽玄米は搗精により胴割れ、砕米が発生しやすいが、本発明により砕け米など米の品質劣化を押さえ、総合的に食味を向上させた発芽精白米を提供することに成功した発明である。
本願発明の発芽精白米は、直接還元糖、蔗糖の含量が従来の発芽玄米と比較し顕著に増加しており、炊飯時の食味が優れていることが確認された。
Summary of Test Results The present invention fixes a high level of direct reducing sugar that increases in the germination process, which has not been noticed in the past, and also fixes a high content of sucrose content in germinated brown rice, which has not been noticed in the past. In this way, we have succeeded in controlling and immobilizing component elements that greatly affect the umami taste of germinated brown rice at a high level. Furthermore, it is the thing which improved the bad smell, the deterioration smell, astringency, firmness, and non-stickiness of germinated brown rice by polishing. In addition, the germinated brown rice is susceptible to cracking of the torso and broken rice due to milling, but the present invention has succeeded in providing germinated and polished white rice that suppresses quality degradation of rice such as broken rice and has improved the overall taste. is there.
The germinated and polished rice of the present invention has a significantly increased content of direct reducing sugar and sucrose compared to conventional germinated brown rice, and it has been confirmed that the taste during cooking is excellent.

直接還元糖の経時変化を示すグラフGraph showing the time course of direct reducing sugar

Claims (3)

発芽精白米乾燥重量100グラム中の直接還元糖含量が0.15g以上であり、発芽精白米の澱粉の糊化度をBAP法で測定したとき、総澱粉含量の9〜40%が糊化されていることを特徴とする発芽精白米。 When the germinated white rice dry weight of 100 grams has a direct reducing sugar content of 0.15 g or more and the gelatinization degree of the germinated white rice starch is measured by the BAP method, 9-40% of the total starch content is gelatinized. Germinated milled rice, characterized by 発芽精白米乾燥重量100グラム中の蔗糖含量が0.5g以上であることを特徴とする請求項1記載の発芽精白米。 The germinated and refined rice according to claim 1, wherein the sucrose content in a dry weight of 100 grams of germinated and refined rice is 0.5 g or more. 発芽精白米の水分が10〜20%になるまで乾燥されたものであることを特徴とする請求項1又は2記載の発芽精白米。




3. The germinated and polished rice according to claim 1 or 2, wherein the germinated and polished rice has been dried until the water content becomes 10 to 20%.




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