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JP4290153B2 - Leakage prevention device for cryogenic flange joints - Google Patents
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JP4290153B2 - Leakage prevention device for cryogenic flange joints - Google Patents

Leakage prevention device for cryogenic flange joints Download PDF

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JP4290153B2
JP4290153B2 JP2005318320A JP2005318320A JP4290153B2 JP 4290153 B2 JP4290153 B2 JP 4290153B2 JP 2005318320 A JP2005318320 A JP 2005318320A JP 2005318320 A JP2005318320 A JP 2005318320A JP 4290153 B2 JP4290153 B2 JP 4290153B2
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packing
flange
base frame
fastening base
outer peripheral
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JP2007127153A (en
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克彦 中野
克己 杉浦
敦也 篠原
泰三 星野
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Toho Gas Co Ltd
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Toho Gas Co Ltd
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Description

本発明は、高圧・極低温流体の活ライン用として使用される配管やバルブのフタなどのフランジ部分からの万一の液や気体の微小漏洩に備えた防止装置に関する。   The present invention relates to a preventive device provided in the event of micro-leakage of liquid or gas from a flange portion such as a pipe or valve lid used for a live line for high-pressure and cryogenic fluid.

従来、高圧・極低温流体を取扱うラインは溶接配管とされているが、バルブのフタや配管と機械との取合部の連結はフランジ結合によって行なわれており、フランジとフランジとの間にはガスケットを介在させてボルト・ナットで締着してある。
このガスケットは、長期間の使用により応力緩和が生じ、シール性能の低下を生じることが知られている。
Conventionally, lines that handle high-pressure and cryogenic fluids are welded pipes, but the connection between the valve lid and piping and the machine is connected by flange connection. It is fastened with bolts and nuts with a gasket interposed.
This gasket is known to relieve stress when used for a long period of time, resulting in a decrease in sealing performance.

例えば、図8に示すように、フランジの隙間部分をシールする従来の漏洩防止装置50は、フランジ45の外周面46に接着性樹脂含浸クロス部材からなるシールパッキン51を巻き付け、このシールパッキン51に開けた注入孔52からフランジ45の隙間に液性シリコーンゴムからなるシールパッキン53を注入充填し、フランジ45を連結しているボルト・ナット49にシールキャップ56、56を被せてねじ孔48からの漏洩を防止することが行なわれている(例えば、特許文献1参照)。
特開平9−269090号公報
For example, as shown in FIG. 8, a conventional leakage prevention device 50 that seals a gap portion of a flange wraps a seal packing 51 made of an adhesive resin-impregnated cloth member around an outer peripheral surface 46 of the flange 45, and the seal packing 51 A seal packing 53 made of liquid silicone rubber is injected and filled in the gap between the opened injection hole 52 and the flange 45, and seal caps 56, 56 are put on the bolts and nuts 49 connecting the flange 45, and the screw holes 48 are inserted. Prevention of leakage is performed (see, for example, Patent Document 1).
Japanese Patent Laid-Open No. 9-269090

また、図9に示した漏洩防止装置60は、フランジ45の外周面46に沿って湾曲させて延びた帯板状で分割された締付金具61と、前記フランジ45の外周面46との間にスポンジゴムからなるシールパッキン62と、該シールパッキンの両端にスペーサ63を装着し、前記締付金具61の両端をボルト・ナット65で締付けることにより、両側をスペーサ63で保持されたシールパッキン62がフランジ45の隙間に侵入してシールし、フランジ45を連結しているボルト・ナット49にシールキャップ69を被せてねじ孔48からの漏洩を防止する装置が知られている(例えば、特許文献2参照)。
特開平9−264476号公報
Further, the leakage preventing device 60 shown in FIG. 9 is provided between the fastening bracket 61 divided in a strip shape extending along the outer peripheral surface 46 of the flange 45 and the outer peripheral surface 46 of the flange 45. A seal packing 62 made of sponge rubber, and spacers 63 are attached to both ends of the seal packing, and both ends of the fastening fitting 61 are tightened with bolts and nuts 65, whereby both sides of the seal packing 62 are held by the spacers 63. Has entered a gap between the flanges 45 for sealing, and a device for preventing leakage from the screw holes 48 by covering the bolts and nuts 49 connecting the flanges 45 with a seal cap 69 is known (for example, Patent Documents). 2).
JP-A-9-264476

特許文献1に示すシールパッキン51を、極低温領域の活きライン用のフランジ45に適用した場合、フランジ45の隙間から漏洩する流体の温度が極低温であることから、空気と触れているフランジ45の表面は霜付状態になっているため合成樹脂材からなるシールパッキン51の接着は困難である。また、硬化性ゴム材からなるシールパッキン53では、漏洩した流体で冷却されたフランジの表面に接合させることが困難であるなどの多くの問題点を有している。   When the seal packing 51 shown in Patent Document 1 is applied to a flange 45 for a live line in a cryogenic region, the temperature of the fluid leaking from the gap between the flanges 45 is extremely low, so that the flange 45 in contact with air is used. Since the surface of is frosted, it is difficult to adhere the seal packing 51 made of a synthetic resin material. Further, the seal packing 53 made of a curable rubber material has many problems such as difficulty in joining to the surface of the flange cooled by the leaked fluid.

特許文献2に示すシールパッキン62においても、極低温領域ではスポンジゴム自体が硬化してしまうため、シールパッキン62として必要な弾性反発力が喪失して漏洩部分のシールが困難であること、さらに、ボルト・ナット49にシールキャップ69を被せただけの押圧力では、ねじ孔48から漏洩する流体圧に耐えられず、すぐに漏洩を起こす可能性が高いなどの多くの問題点を有している。   Also in the seal packing 62 shown in Patent Document 2, since the sponge rubber itself is cured in the extremely low temperature region, the elastic repulsive force necessary for the seal packing 62 is lost and it is difficult to seal the leaked portion. The pressing force that simply covers the bolt and nut 49 with the seal cap 69 cannot withstand the fluid pressure leaking from the screw hole 48, and has many problems such as high possibility of leaking immediately. .

そこで、本発明は、高圧・極低温流体を取扱うプラントにおいて使用される配管やバルブのフランジ部分からの万一の微少漏洩に備え、プラントやパイプラインの運転を停止させることなく、簡単でしかも安全確実に補修して漏洩を防止することを目的とするものである。   Therefore, the present invention is simple and safe without stopping the operation of the plant and the pipeline in preparation for the slight leakage from the flange part of the piping and valve used in the plant handling the high pressure / cryogenic fluid. The purpose is to reliably repair and prevent leakage.

発明は、極低温流体の活ライン用として使用される配管やバルブのフタなどを連結するフランジ部分の漏洩防止構造であって、フランジ45の外周面46の漏洩部分に着脱可能に装着し、分割して形成した一対の枠片3からなる締着基枠2と、前記締着基枠2で被った前記フランジの外周面46の漏洩部分をシールする、機械的強度およびシール性に優れ極低温領域で弾性を有する炭素繊維からなる中芯材の外周面をPTFE(4フッ化エチレン樹脂)繊維で被覆編組してリング状に形成した少なくとも1以上の極低温シール用のパッキン13と、前記PTFE板材によりリング状に形成して剛性を有する耐低温スペース用のパッキン16とからなるパッキン13、16と、前記締着基枠2と前記外周面46との間に介在させる前記パッキン13、16を圧着する押圧部23を設けて分割して形成した一対の圧着片21とからなるパッキン押え20と、下面にガスケット31を取付けた複数の耐圧袋ナット29と、該耐圧袋ナットと螺合するねじ部28を両端に設け、前記フランジ45に設けたボルト孔48に挿通させる複数の軸ボルト27とからなることを特徴とする。また、前記締着基枠2を構成する、短筒状に形成し分割して半円状に形成した一対の枠片3は、それぞれ内面部4に前記フランジ45、45間の隙間部αおよび前記フランジの外周面(46)と前記締付基枠(2)の内面部(4)との間に設けた空間をシールする前記パッキン13、16を収容するパッキン箱5と、それぞれ上面に前記パッキン押え20の圧着片21に設けた複数の孔24と合致させて締付ボルト25で着脱可能に取付ける複数のねじ穴6と、互いに当接する端面にボルト10で着脱可能に連結するボルト孔8を有した連結鍔部7を設けてなることを特徴とする。さらに、それぞれ半円状に分割して形成する一対の圧着片(21)を向い合わせて全体をリング状に形成したパッキン押え(20)は、それぞれフランジの外周面46に配して設けた内面部22の一端に前記パッキン13、16を圧着する押圧部23と、該圧着片21の上面に前記締着基枠の枠片3に設けたねじ穴6と合致する位置にそれぞれ孔24を設けたことを特徴とする。さらにまた、極低温流体の活ライン用として使用される配管やバルブのフタなどを連結するフランジ部分の漏洩防止構造であって、締着基枠(2)で被ったフランジの外周面46の漏洩部分に当接する凸部38を内面中間部に設けて分割して形成した一対の枠片36の上下両面に複数のねじ穴37を設けた締着基枠35と、前記締着基枠の凸部38の上下に設けたパッキン箱39内に収容する、機械的強度およびシール性に優れ極低温領域で弾性を有する炭素繊維からなる中芯材の外周面をPTFE(4フッ化エチレン樹脂)繊維で被覆編組してリング状に形成した少なくとも1以上の極低温シール用のパッキン13と、前記枠片36のねじ穴37と合致する位置にそれぞれ孔24を有し、前記パッキン箱39内の前記パッキン13を圧着する押圧部23を設けて分割して形成した一対の圧着片21を締付ボルト25で取付けるパッキン押え20と、下面にガスケット31を取付けた複数の耐圧袋ナット29と、該耐圧袋ナットと螺合するねじ部28を両端に設けて前記フランジ45に設けたボルト孔48に取付ける複数の軸ボルト27とからなることを特徴とする。 The present invention is a leakage prevention structure of a flange portion connecting pipes and valve lids used for a cryogenic fluid live line, and is detachably attached to the leakage portion of the outer peripheral surface 46 of the flange 45, Excellent mechanical strength and sealing performance that seals the leaked portion of the outer peripheral surface 46 of the flange covered with the fastening base frame 2 and the fastening base frame 2 composed of a pair of frame pieces 3 formed by division. One or more cryogenic seal packings 13 formed in a ring shape by covering and braiding the outer peripheral surface of a core material made of carbon fiber having elasticity in a low temperature region with PTFE (tetrafluoroethylene resin) fibers; the packing 13, 16 made of the packing 16. for low temperature space having rigidity and formed in a ring shape by PTFE sheet, is interposed between the clamping Chakumotowaku 2 and the outer circumferential surface 46 the packings A packing retainer 20 comprising a pair of pressure-bonding pieces 21 formed by dividing by providing a pressing portion 23 for pressure-bonding 13 and 16, a plurality of pressure-resistant bag nuts 29 having gaskets 31 attached to the lower surface, A screw portion 28 to be screwed is provided at both ends, and a plurality of shaft bolts 27 are inserted through bolt holes 48 provided in the flange 45. Further, the constituting fastening Chakumotowaku 2, a pair of frame pieces 3 formed in a semicircular shape formed by dividing a short tube shape, the gap portions α and between the flanges 45, 45 on the inner surface portion 4, respectively Packing boxes 5 for accommodating the packings 13 and 16 for sealing the space provided between the outer peripheral surface (46) of the flange and the inner surface (4) of the fastening base frame (2), A plurality of screw holes 6 that are detachably attached with fastening bolts 25 so as to match a plurality of holes 24 provided in the crimping piece 21 of the packing retainer 20, and a bolt hole 8 that is detachably connected with end faces that contact each other with bolts 10. It is characterized in that a connecting collar portion 7 having the above is provided. Further, packing pressers (20) each formed in a ring shape by facing a pair of crimping pieces (21) formed in a semicircular shape , respectively , are provided on the outer peripheral surface 46 of the flange. A pressing portion 23 for crimping the packings 13, 16 to one end of the portion 22, and holes 24 are provided on the upper surface of the crimping piece 21 at positions matching the screw holes 6 provided in the frame piece 3 of the fastening base frame. It is characterized by that. Furthermore, it is a leakage prevention structure of a flange portion that connects piping used for a cryogenic fluid live line, a valve lid, etc., and leakage of the outer peripheral surface 46 of the flange covered with the fastening base frame (2). A fastening base frame 35 provided with a plurality of screw holes 37 on both upper and lower surfaces of a pair of frame pieces 36 formed by dividing a convex portion 38 that is in contact with the portion at an inner surface intermediate portion , and a convexity of the fastening base frame PTFE (tetrafluoroethylene resin) fibers are used for the outer peripheral surface of the core material made of carbon fiber that is housed in packing boxes 39 provided above and below the portion 38 and has excellent mechanical strength and sealing properties and elasticity in the cryogenic region. And at least one cryogenic seal packing 13 formed in a ring shape by covering and braiding, and holes 24 at positions corresponding to the screw holes 37 of the frame piece 36, respectively, Crimp packing 13 A packing retainer 20 in which a pair of pressure-bonding pieces 21 formed by dividing by providing a pressing portion 23 is attached by fastening bolts 25, a plurality of pressure-resistant bag nuts 29 having gaskets 31 attached to the lower surface, and screw-engaged with the pressure-resistant bag nuts And a plurality of shaft bolts 27 attached to bolt holes 48 provided in the flange 45.

したがって、フランジ45の外周面46に装着した締着基枠2のパッキン箱5内にシール用のパッキン13とスペース用のパッキン16とを介在して収容し、パッキン押え20で前記パッキンを押圧密着させて締着すると共に、フランジ45を連結している六角ボルト・ナットを、軸ボルト27とガスケット31を有した袋ナット29に交換して締着することにより、プラントの運転を停止させることなく漏洩個所のバルブまたはパイプのフランジ部分のみを安全確実にしかも簡単に補修して漏洩をシールすることができる。   Accordingly, the packing 13 of the fastening base frame 2 mounted on the outer peripheral surface 46 of the flange 45 is accommodated in the packing box 5 with the seal packing 13 and the space packing 16 interposed therebetween, and the packing presser 20 presses the packing tightly. The hexagon bolts and nuts connecting the flanges 45 are replaced with the cap nuts 29 having the shaft bolts 27 and the gaskets 31 and tightened without stopping the operation of the plant. Only the valve of the leak point or the flange part of the pipe can be safely and easily repaired to seal the leak.

さらに、高圧・極低温の流体用フランジ45の間に設けた隙間部αに、締着基枠35の凸部38をスペーサーとして当接させ、該凸部38の上下に設けたパッキン箱39に収容したシール用のパッキン13を枠片36の上下両面に取付けてパッキン押え20で圧着すると共に、フランジのボルト孔に軸ボルト27とガスケット31を有した袋ナット29で締着連結することにより、プラントの運転を停止させることなく、漏洩個所のバルブまたはパイプのフランジ部分のみを安全確実にしかも簡単に修復して漏洩をシールすることができる。   Further, the convex portion 38 of the fastening base frame 35 is brought into contact with a gap portion α provided between the high-pressure and cryogenic fluid flanges 45 as a spacer, and the packing box 39 provided above and below the convex portion 38 is attached to the packing box 39. The accommodated seal packing 13 is attached to the upper and lower surfaces of the frame piece 36 and crimped by the packing presser 20, and is fastened and connected to the bolt hole of the flange by a cap nut 29 having a shaft bolt 27 and a gasket 31. Without shutting down the plant, it is possible to safely and easily repair only the valve or pipe flange portion of the leak location to seal the leak.

本発明に係る実施の形態を図面により説明すると、図1は本発明にかかる漏洩防止装置の分解斜視図、図2はフランジに締着基枠を取付けた状態を示す一部破断した平面図、図3は図2のA―A線断面図、図4は締着基枠のパッキン部分を示す要部拡大断面図、図5は一部省略したパッキンの拡大断面図である。本願に係る漏洩防止装置1は、フランジ45の外周面46に着脱可能に装着する短筒状に形成した締着基枠2と、該締着基枠2とフランジ45の外周面46との隙間部βの漏洩部分をシールするパッキン13と、スペース用のパッキン16と、前記締着基枠2とフランジ45との間に形成したパッキン箱5内に収容した前記パッキン13、16を圧着するパッキン押え20とにより構成されている。 FIG. 1 is an exploded perspective view of a leakage preventing apparatus according to the present invention. FIG. 2 is a partially broken plan view showing a state in which a fastening base frame is attached to a flange. 3 is a cross-sectional view taken along line AA of FIG. 2, FIG. 4 is an enlarged cross-sectional view of a main part showing a packing portion of the fastening base frame, and FIG. 5 is an enlarged cross-sectional view of the packing partially omitted. The leakage prevention apparatus 1 according to the present application includes a fastening base frame 2 formed in a short cylindrical shape that is detachably attached to an outer peripheral surface 46 of a flange 45, and a gap between the fastening base frame 2 and the outer peripheral surface 46 of the flange 45. Packing 13 that seals the leaking portion of the part β , a packing 16 for space, and a packing for pressing the packings 13 and 16 accommodated in the packing box 5 formed between the fastening base frame 2 and the flange 45 And a presser 20.

締着基枠2は、図1に示すように、全体が低温脆性を起こさない材料、例えば、アルミ材またはアルミ合金材により短筒状に形成し、分割して半円状に形成した一対の枠片3からなり、該枠片の内側に前記フランジ45の外周面46と接合する内面部4を設け、該内面部に前記フランジ45の互いに向い合う面の間に生じる隙間部αをシールするパッキン13と、スペースパッキン16を収容する段部5aを形成したパッキン箱5と、前記枠片3の上面には、前記パッキン押え20を着脱可能に取付けるためのねじ穴6を一定間隔に複数設けてある。前記枠片3の互いに当接する端面にそれぞれ連結鍔部7を形成し、該連結鍔部には水平方向に複数のボルト孔8を設けてあり、該ボルト孔に締着ボルト10を螺合させて締着基枠2をフランジ45に取外し可能に締着してある。前記締着ボルト10で締着基枠2を締付け、枠片3の内面部4とフランジ45の外周面46とが当接する接合部βを設けることにより、連結鍔部7は互いに接合する密着部γで気密を維持させている。   As shown in FIG. 1, the fastening base frame 2 is formed of a material that does not cause low-temperature embrittlement, for example, an aluminum material or an aluminum alloy material, and is formed into a short cylindrical shape and divided into a semicircular shape. An inner surface portion 4 made of the frame piece 3 is provided on the inner side of the frame piece to be joined to the outer peripheral surface 46 of the flange 45, and the gap portion α generated between the mutually facing surfaces of the flange 45 is sealed on the inner surface portion. A plurality of screw holes 6 for removably attaching the packing retainer 20 are provided at regular intervals on the packing 13, the packing box 5 having a stepped portion 5 a for accommodating the space packing 16, and the upper surface of the frame piece 3. It is. A connecting collar portion 7 is formed on each end surface of the frame piece 3 that abuts each other, and a plurality of bolt holes 8 are provided in the connecting collar portion in the horizontal direction, and fastening bolts 10 are screwed into the bolt holes. The fastening base frame 2 is fastened to the flange 45 so as to be removable. The fastening base frame 2 is fastened with the fastening bolts 10, and by providing a joint portion β where the inner surface portion 4 of the frame piece 3 and the outer peripheral surface 46 of the flange 45 abut, the connecting flange portion 7 is joined to each other. Airtightness is maintained by γ.

前記パッキンは、シール用のパッキン13とスペース用のパッキン16とからなり、一方のパッキン13は機械的強度およびシール性に優れ、しかも極低温領域でも弾性を有する素材、例えば、紡績した炭素繊維からなる中芯材の外周面をPTFE(4フッ化エチレン樹脂材)繊維で被覆編組してリング状に形成してある。また、スペース用のパッキン16は、極低温に耐えられる剛性を有する金属材または樹脂材、例えば、前記したPTFE板材によりリング状に形成してある。   The packing is composed of a seal packing 13 and a space packing 16, and one packing 13 is made of a material having excellent mechanical strength and sealing property and having elasticity even in a cryogenic region, for example, spun carbon fiber. The outer peripheral surface of the middle core material is formed into a ring shape by covering and braiding with PTFE (tetrafluoroethylene resin material) fibers. The space packing 16 is formed in a ring shape from a metal or resin material having rigidity capable of withstanding extremely low temperatures, for example, the PTFE plate described above.

シール用のパッキン13とスペース用のパッキン16の一部には、図5に示すごとく、それぞれ端部を斜状に切断したスリット14、17を設けることにより拡径して取り付けられるようにし、フランジの外周面46への取付けを容易にしてある。また、前記パッキン13、16は前記した素材に限らず、それぞれ他の素材で極低温領域でも機械的強度およびシール性に優れさらに弾性を有するもの、または、剛性を有して極低温に耐えられる金属材または樹脂材からなるものでもよいことは勿論である。前記パッキン16の幅は、通常9mm以内であるが、9mm以上の場合はいわゆるSUS304、A1材などの樹脂以外の材料を使用しても良い。   As shown in FIG. 5, the seal packing 13 and the space packing 16 are provided with slits 14 and 17 whose ends are cut obliquely, respectively, so that the diameter can be increased. Is easily attached to the outer peripheral surface 46. Further, the packings 13 and 16 are not limited to the above-described materials, but are other materials that are excellent in mechanical strength and sealing properties even in a cryogenic region, or have elasticity, or have rigidity and can withstand cryogenic temperatures. Of course, it may be made of a metal material or a resin material. The width of the packing 16 is usually 9 mm or less, but in the case of 9 mm or more, a material other than a resin such as so-called SUS304 or A1 material may be used.

前記パッキン押え20は、それぞれ半円状に分割して形成した一対の圧着片21を向い合わせて全体をリング状に形成してなり、該圧着片には前記フランジの外周面46と当接する内面部22と、該内面部の下端または上端を突出させた押圧部23と、前記圧着片21の上面で、前記枠片3に設けたねじ穴6と合致する位置にそれぞれ締付ボルト25を挿通させる複数の孔24を設けてある。前記押圧部23は、前記締着基枠2のパッキン箱5内に嵌合して内部に収容したパッキン13、16を圧着することができる。   The packing presser 20 is formed in a ring shape by facing a pair of crimping pieces 21 formed in a semicircular shape, and the crimping piece has an inner surface in contact with the outer peripheral surface 46 of the flange. The fastening bolts 25 are respectively inserted into the portions 22, the pressing portions 23 that project the lower end or upper end of the inner surface portion, and the upper surfaces of the crimping pieces 21 at positions that match the screw holes 6 provided in the frame piece 3. A plurality of holes 24 are provided. The pressing portion 23 can press-fit the packings 13 and 16 that are fitted in the packing box 5 of the fastening base frame 2 and accommodated therein.

前記軸ボルト27および耐圧袋ナット29は、フランジ45とフランジ45を連結している通常のボルト・ナットに替えて使用するもので、フランジ45のボルト孔48にそれぞれ挿通する軸ボルト27の両端には、耐圧袋ナット29と螺合するねじ部28、28を設けてあり、耐圧袋ナット29、29の下面周方向にリング状の凹部30を設け、該凹部に該耐圧袋ナットの座部とフランジ45との気密を保持するためのガスケット31を収容してある。   The shaft bolt 27 and the pressure-resistant bag nut 29 are used in place of normal bolts and nuts connecting the flange 45 and the flange 45, and are respectively attached to both ends of the shaft bolt 27 inserted through the bolt holes 48 of the flange 45. Are provided with threaded portions 28 and 28 that are screwed into the pressure-resistant bag nut 29, provided with a ring-shaped recess 30 in the circumferential direction of the lower surface of the pressure-resistant bag nut 29, 29, and a seat portion of the pressure-resistant bag nut in the recess. A gasket 31 for maintaining airtightness with the flange 45 is accommodated.

前記締着基枠2の他の実施形態として、図6に示すごとく、締着基枠35をアルミ材またはアルミ合金材により短筒状に形成し、該締着基枠を分割して半円状をした枠片36を設けてある。この枠片36の内周面の略中間部には前記フランジ45の向い合う面の間の隙間部αのスペース用凸部38を形成し、該凸部38の上下の段部にはパッキン13を収容するパッキン箱39を設けると共に、枠片36の上下両面には、前記パッキン押え20を着脱可能に取付けるためのねじ穴37をそれぞれ設けてある。   As another embodiment of the fastening base frame 2, as shown in FIG. 6, a fastening base frame 35 is formed in a short cylinder shape by an aluminum material or an aluminum alloy material, and the fastening base frame is divided into semicircles. A shaped frame piece 36 is provided. A space convex portion 38 of a gap portion α between the facing surfaces of the flange 45 is formed in a substantially intermediate portion of the inner peripheral surface of the frame piece 36, and the packing 13 is formed on the upper and lower step portions of the convex portion 38. And a screw hole 37 for detachably attaching the packing presser 20 is provided on each of the upper and lower surfaces of the frame piece 36.

締着基枠35は、高圧・極低温用のフランジに取付ける締着基枠として使用することは勿論であるが、高圧・常温流体用パイプやバルブのフランジシール用として使用することもできる。   The fastening base frame 35 is of course used as a fastening base frame attached to a high pressure / low temperature flange, but can also be used as a flange seal for high pressure / normal temperature fluid pipes or valves.

前記枠片36の連結は、前記締着基枠2と同様に互いに向かい合せに当接する端面にそれぞれ連結鍔部41を形成し、該連結鍔部の水平方向に複数のねじ孔42を設け、該ねじ孔に締付ボルト43を螺合してフランジ45の外周面46に締着可能に取付けて行う。   As for the connection of the frame pieces 36, as in the fastening base frame 2, the connection flange portions 41 are respectively formed on the end surfaces that face each other, and a plurality of screw holes 42 are provided in the horizontal direction of the connection flange portions, A fastening bolt 43 is screwed into the screw hole and attached to the outer peripheral surface 46 of the flange 45 so as to be fastened.

以下、本発明の実施形態の作用について説明すると、高圧・極低温用のパイプやバルブなどの連結部分である両フランジ45、45の隙間部αから漏洩した流体を漏洩防止装置1によってシールする場合、締着基枠2を構成する一対の枠片3をそれぞれフランジ45の外周面46に位置して互いの連結鍔部7を接合させ、該連結鍔部のボルト孔8に締着ボルト10を螺合して締着固定することにより、締着基枠2とフランジ45の外周面46との間に設けた空間に、シール・スペース用のパッキン13、16を収容させるパッキン箱5を形成してある。   Hereinafter, the operation of the embodiment of the present invention will be described. In the case where the fluid leaked from the gap portion α between the flanges 45 and 45, which are connecting portions such as pipes and valves for high pressure and cryogenic temperature, is sealed by the leakage prevention device 1. The pair of frame pieces 3 constituting the fastening base frame 2 are respectively positioned on the outer peripheral surface 46 of the flange 45 so that the connecting flange portions 7 are joined to each other, and the fastening bolts 10 are attached to the bolt holes 8 of the connecting flange portions. A packing box 5 for accommodating the seal space packings 13 and 16 is formed in a space provided between the fastening base frame 2 and the outer peripheral surface 46 of the flange 45 by screwing and fixing. It is.

前記パッキン箱5内に収容するパッキン13、16は、図4に示すごとく、パッキン箱5の下方に弾性を有する複数枚のシール用パッキン13を位置させ、フランジの隙間αに該当する部分には剛性の高いスペース用パッキン16を位置させるようにし、該パッキン16の上側には同じく弾性を有するシール用パッキン13を複数枚重ねて収容する。   As shown in FIG. 4, the packings 13 and 16 accommodated in the packing box 5 have a plurality of elastic sealing packings 13 positioned below the packing box 5, and the portions corresponding to the gap α of the flange The space packing 16 having high rigidity is positioned, and a plurality of seal packings 13 having elasticity are similarly stacked on the upper side of the packing 16.

フランジの隙間部αのスペース用のパッキンとして、剛性が低く変形しやすいパッキンを使用すると、パッキン押え20でパッキンを圧着したときに該パッキン押えの加圧力で変形し、フランジ端面とガスケットとの隙間にスペース用パッキン16が侵入してシール用のパッキン13の有効体積が減少するおそれがある。このシールパッキン13の有効体積が減少すると、締付面圧が低下して漏洩を防止できなくなるおそれがある。そのため、フランジの隙間部αには、パッキン押え20の加圧力でも変形しない剛性の高いスペース用パッキン16を使用して変形を防止し、該パッキン16の上下両側に機械的強度およびシール性に優れ、しかも極低温領域でも弾性を有する複数のシール用パッキン13をそれぞれ収容することによりフランジの隙間部αおよびフランジ45と締着基枠2との接合部βをシールして漏洩を確実に防止する。 If a packing with low rigidity and is easily deformed is used as a packing for the space of the gap portion α of the flange, it is deformed by the pressure of the packing presser when the packing is pressed with the packing presser 20, and the gap between the flange end surface and the gasket There is a possibility that the space packing 16 may enter and the effective volume of the sealing packing 13 may be reduced. If the effective volume of the seal packing 13 is reduced, the tightening surface pressure may be reduced and leakage may not be prevented. Therefore, the space gap 16 of the flange is prevented from being deformed by using a highly rigid space packing 16 that is not deformed even by the pressing force of the packing presser 20, and the mechanical strength and sealing performance are excellent on both the upper and lower sides of the packing 16. In addition, by accommodating a plurality of sealing packings 13 having elasticity even in the extremely low temperature region, the gap portion α of the flange and the joint portion β between the flange 45 and the fastening base frame 2 are sealed, and leakage is reliably prevented. .

次いで、締着基枠2の上面に位置させたパッキン押え20の押圧部23をパッキン箱5の上方に位置させると共に、各圧着片21の孔24に締付ボルト25を挿通して枠片3のねじ穴6にそれぞれ締着して連結する。   Next, the pressing portion 23 of the packing retainer 20 positioned on the upper surface of the fastening base frame 2 is positioned above the packing box 5, and the fastening bolts 25 are inserted into the holes 24 of the respective crimping pieces 21 so that the frame piece 3. The screw holes 6 are respectively fastened and connected.

パッキン押え20を締付ボルト25で締着基枠2に締着すると、パッキン箱5内のパッキン13が、該パッキン押えの押圧部23によって加圧されることにより若干変形してフランジの外周面46と前記締着基枠2の内面部5との隙間を封止して確実にシールすることができる。   When the packing presser 20 is fastened to the fastening base frame 2 with the fastening bolts 25, the packing 13 in the packing box 5 is slightly deformed by being pressed by the pressing part 23 of the packing presser, and the outer peripheral surface of the flange. The gap between 46 and the inner surface portion 5 of the fastening base frame 2 can be sealed for reliable sealing.

また、締付ボルト25でパッキン押え20を締着基枠2に締着する際、締着基枠2とパッキン押え20との間に一定の隙間を設けて取付けてある。この締着基枠2とパッキン押え20との間に隙間を設けることにより、弾性を有する複数のパッキン13の締付圧力を締付ボルト25の締着力により調整可能にすると共に、締付ボルト25による増締め調整を可能にしてある。   Further, when the packing presser 20 is fastened to the fastening base frame 2 with the fastening bolts 25, a fixed gap is provided between the fastening base frame 2 and the packing presser 20. By providing a gap between the fastening base frame 2 and the packing presser 20, the fastening pressure of the plurality of elastic packings 13 can be adjusted by the fastening force of the fastening bolt 25, and the fastening bolt 25 It is possible to adjust the tightening by means of.

前記パッキン箱5に収容するシール用のパッキン13の枚数は、流体の圧力によって増減させるもので、高圧・極低温流体の場合、スペース用のパッキン16を挟んで上下に3枚づつ介在させてある。また、パッキン13のフランジの外周面46をシールする側面圧力は通常締付面圧の60%程度とされているので、仮に40N/mmの締付面圧を与えればフランジの外周面46のシール面圧は24N/mmとなり、高圧分野まで対応することができる。 The number of sealing packings 13 accommodated in the packing box 5 is increased or decreased depending on the pressure of the fluid. In the case of a high pressure / cryogenic fluid, three sheets are interposed vertically with a space packing 16 in between. . Further, since the side pressure for sealing the outer peripheral surface 46 of the flange of the packing 13 is normally about 60% of the tightening surface pressure, if a tightening surface pressure of 40 N / mm 2 is given, The seal surface pressure is 24 N / mm 2 , and can cope with the high pressure field.

フランジの外周面46と、締着基枠2の内面部4とが直接当接する接合部β、および、連結鍔部7が互いに接合して形成した密着部γは、締着基枠2を構成する枠片3を連結する締着ボルト10による適正な値の締着力によって高い面圧が生じ、気密が保持されているので、前記パッキン13を横切って浸透洩れが生じても密着部γから直接外部には漏洩しない。   The joint part β in which the outer peripheral surface 46 of the flange and the inner surface part 4 of the fastening base frame 2 directly contact each other and the contact part γ formed by joining the connecting collar part 7 together constitute the fastening base frame 2. Since a high surface pressure is generated by an appropriate value of fastening force by the fastening bolt 10 that connects the frame pieces 3 to be sealed and airtightness is maintained, even if permeation leakage occurs across the packing 13, it is directly from the contact portion γ. Does not leak to the outside.

さらには、高圧・極低温用フランジの外周面46は、流体の熱伝導によって−100℃前後に冷却されているため、アルミ材で形成した締着基枠2はフランジの外周面46の伝熱によって熱収縮を生じることに伴って、パッキン箱5内のパッキン13、16自体も強制収縮するため必然的に面圧も上昇し、気密性を向上させることができる。   Furthermore, since the outer peripheral surface 46 of the flange for high pressure and cryogenic temperature is cooled to around −100 ° C. by the heat conduction of the fluid, the fastening base frame 2 made of aluminum is used for heat transfer of the outer peripheral surface 46 of the flange. As the heat shrinkage occurs, the packings 13 and 16 in the packing box 5 are also forcedly shrunk, so that the surface pressure inevitably increases and the airtightness can be improved.

向い合うフランジ45の間に介在させたガスケット47の外側とフランジ45の外周面46との隙間に位置するフランジ連結用のボルト孔48のシールは、該フランジの外周面をシールした後、両フランジ45を連結している複数の六角ボルト49を一本ごとに抜き、抜いたボルト孔48に軸ボルト27を挿入し、該軸ボルトのねじ部28の両端に底面にガスケット31を取付けた耐圧袋ナット29をそれぞれ締着してボルト孔48の隙間をシールする。   The flange connection bolt hole 48 located in the gap between the outer side of the gasket 47 and the outer peripheral surface 46 of the flange 45 interposed between the facing flanges 45 is sealed after the outer peripheral surface of the flange is sealed. A plurality of hexagon bolts 49 connecting 45 are pulled out one by one, a shaft bolt 27 is inserted into the extracted bolt hole 48, and a gasket 31 is attached to the bottom of both ends of the threaded portion 28 of the shaft bolt. The nuts 29 are respectively fastened to seal the gaps between the bolt holes 48.

六角ボルト49と軸ボルト27および耐圧袋ナット29との交換作業は、一本ごとに規定トルクで安全確実に行なうことにより、短時間、一本のボルトを抜いた程度の締着力の減少では、高圧流体の管内圧力によってフランジとフランジとを連結している締着力に何ら影響を与えるものではなく、安全確実に交換作業を行なうことができる。   The replacement work of the hexagon bolt 49, the shaft bolt 27, and the pressure-resistant cap nut 29 is performed safely and reliably with a specified torque for each one, so that the tightening force can be reduced to the extent that one bolt is pulled out for a short time. The pressure inside the pipe of the high-pressure fluid does not affect the fastening force connecting the flanges, and the replacement operation can be performed safely and reliably.

高圧・極低温流体が万一漏洩した場合、フランジとフランジの隙間部αから生じた範囲内であれば、前記したシールパッキン13、スペースパッキン16の枚数や幅の調整と、締付面圧などを調整することによりほとんど対応することが可能である。そして、より高圧流体の漏洩を防止する場合、或いは、安全性と耐久性を高める場合には、図6に示す高圧用の締着基枠35を使用してシールする。   In the unlikely event that a high pressure / cryogenic fluid leaks, the number and width of the seal packing 13 and space packing 16, adjustment of the tightening surface pressure, etc. It is possible to cope with almost by adjusting the. In order to prevent leakage of the high-pressure fluid or to enhance safety and durability, the high-pressure fastening base frame 35 shown in FIG. 6 is used for sealing.

より高圧で極低温な流体に対して安全性と耐久性を高めるために、締着基枠35の内面に設けた凸部38は、シール用パッキン13の高い締付けに対しても十分な剛性を保持しており、前記パッキンの面圧を両フランジ外周面46とパッキン箱39に正しく伝達させてシール性能を向上させる。また、アルミ材で形成した高圧用の締着基枠35は、フランジ45の伝熱によって生じる熱収縮で強制収縮するため必然的にパッキンの面圧も上昇し、気密性を向上させることができる作用を有する。   In order to increase safety and durability against a higher pressure and a cryogenic fluid, the convex portion 38 provided on the inner surface of the fastening base frame 35 has sufficient rigidity for high tightening of the seal packing 13. The surface pressure of the packing is correctly transmitted to the outer peripheral surfaces 46 of both flanges and the packing box 39 to improve the sealing performance. Further, the high-pressure fastening base frame 35 formed of aluminum material is forced to shrink due to the heat shrinkage caused by the heat transfer of the flange 45, so the surface pressure of the packing inevitably increases and the airtightness can be improved. Has an effect.

さらに締着基枠35の内面中間部に形成した凸部38の上下に設けたパッキン箱39にそれぞれ機械的強度およびシール性に優れ、しかも極低温領域でも弾性を有する素材、例えば、紡績した炭素繊維からなる中心材の外周面をPTFE(4フッ化エチレン樹脂材)繊維で被覆編組してリング状に形成した前記パッキン13をそれぞれ複数収容し、該パッキンを枠片36の上下両面に取付けた前記パッキン押え20でそれぞれ上下方向から締付ボルト25で圧着することにより、高い締付け面圧が保たれるので漏洩を完全に防止することができる。   Furthermore, the packing box 39 provided above and below the convex portion 38 formed in the intermediate portion of the inner surface of the fastening base frame 35 is a material having excellent mechanical strength and sealing properties and having elasticity even in a cryogenic region, such as spun carbon. A plurality of the packings 13 formed in a ring shape by covering and braiding the outer peripheral surface of the center material made of fibers with PTFE (tetrafluoroethylene resin material) fibers were accommodated, and the packings were attached to the upper and lower surfaces of the frame piece 36. By pressing the packing presser 20 with the fastening bolts 25 from above and below, a high fastening surface pressure is maintained, so that leakage can be completely prevented.

このパッキン押え20の作用効果およびフランジを連結している六角ボルト49のボルト孔48のシールについては前記実施例と同じであるため説明を省略する。   Since the effect of the packing retainer 20 and the seal of the bolt hole 48 of the hexagon bolt 49 connecting the flange are the same as those in the above embodiment, the description thereof is omitted.

本発明にかかる漏洩防止装置の分解斜視図である。It is a disassembled perspective view of the leak prevention apparatus concerning this invention. フランジに締着基枠を取付けた状態を示す一部破断した平面図である。It is the partially broken top view which shows the state which attached the fastening base frame to the flange. 図2のA―A線断面図である。It is the sectional view on the AA line of FIG. 締着基枠のパッキン部分を示す要部拡大断面図である。It is a principal part expanded sectional view which shows the packing part of the fastening base frame. 一部省略したパッキンの拡大断面図である。It is an expanded sectional view of the packing which a part was omitted. 締着基枠の他の実施形態を示す一部省略した説明図である。It is explanatory drawing which abbreviate | omitted partially which shows other embodiment of the fastening base frame. 図6の締着基枠を使用してフランジの外周面をシールした状態を示す要部拡大断面図である。It is a principal part expanded sectional view which shows the state which sealed the outer peripheral surface of the flange using the fastening base frame of FIG. 従来の漏洩防止装置の要部拡大断面図である。It is a principal part expanded sectional view of the conventional leakage prevention apparatus. 従来の他の漏洩防止装置を示す要部拡大断面図である。It is a principal part expanded sectional view which shows the other conventional leakage prevention apparatus.

符号の説明Explanation of symbols

2 締着基枠
3 枠片
4 内面部
5 パッキン箱
6 ねじ穴
7 連結鍔部
8 ボルト孔
10 ボルト
13 パッキン
14 スリット
16 パッキン
20 パッキン押え
21 圧着片
22 内面部
23 押圧部
24 孔
25 締付ボルト
27 軸ボルト
28 ねじ部
29 耐圧袋ナット
31 ガスケット
35 締着基枠
36 枠片
37 ねじ穴
38 凸部
39 パッキン箱
41 連結鍔部
42 ボルト孔
43 ボルト
45 フランジ
46 外周面
48 ボルト孔
α フランジとフランジとの隙間部
β フランジの外周面と締着基枠の内周面との接合部
γ 互いに接合する連結鍔部の密着部
2 Fastening base frame 3 Frame piece 4 Inner surface portion 5 Packing box 6 Screw hole 7 Connection flange 8 Bolt hole 10 Bolt 13 Packing 14 Slit 16 Packing 20 Packing retainer 21 Crimping piece 22 Inner surface portion 23 Pressing portion 24 Hole 25 Fastening bolt 27 Shaft bolt 28 Threaded portion 29 Pressure-resistant bag nut 31 Gasket 35 Fastening base frame 36 Frame piece 37 Screw hole 38 Convex portion 39 Packing box 41 Connecting flange 42 Bolt hole 43 Bolt 45 Flange 46 Outer peripheral surface 48 Bolt hole α Flange and flange Β Joint part between the outer peripheral surface of the flange and the inner peripheral surface of the fastening base frame γ Adhering part of the connecting flange part that joins together

Claims (4)

極低温流体の活ライン用として使用される配管やバルブのフタなどを連結するフランジ部分の漏洩防止構造であって、
フランジ(45)の外周面(46)の漏洩部分に着脱可能に装着し、分割して形成した一対の枠片(3)からなる締着基枠(2)と、
前記締着基枠(2)で被った前記フランジの外周面(46)の漏洩部分をシールする、機械的強度およびシール性に優れ極低温領域で弾性を有する炭素繊維からなる中芯材の外周面をPTFE(4フッ化エチレン樹脂)繊維で被覆編組してリング状に形成した少なくとも1以上の極低温シール用のパッキン(13)と、前記PTFE板材によりリング状に形成して剛性を有する極低温スペース用のパッキン(16)とからなるパッキン(13、16)と、
前記締着基枠(2)と前記外周面(46)との間に介在させる前記パッキン(13、16)を圧着する押圧部(23)を設けて分割して形成した一対の圧着片(21)からなるパッキン押え(20)と、
下面にガスケット(31)を取付けた複数の耐圧袋ナット(29)と、該耐圧袋ナットと螺合するねじ部(28)を両端に設けて前記フランジ(45)に設けたボルト孔(48)に挿通させる複数の軸ボルト(27)とからなることを特徴とする極低温用フランジ継手の漏洩防止装置。
It is a leak prevention structure for the flange part that connects piping and valve lids used for cryogenic fluid live lines,
A fastening base frame (2) comprising a pair of frame pieces (3) which are detachably attached to a leakage portion of the outer peripheral surface (46) of the flange (45) and formed separately;
The outer periphery of the core material made of carbon fiber that seals the leaked portion of the outer peripheral surface (46) of the flange covered with the fastening base frame (2) and is excellent in mechanical strength and sealing property and has elasticity in a cryogenic region. At least one or more cryogenic seal packings (13) formed in a ring shape by coating and braiding the surface with PTFE (tetrafluoroethylene resin) fibers, and a rigid electrode formed in a ring shape by the PTFE plate material A packing (13, 16) comprising a packing (16) for a low-temperature space ;
The tightening Chakumotowaku (2) and said outer peripheral surface (46) and a pair of crimping pieces formed by dividing the pressing portion (23) provided for crimping the packing (13, 16) to be interposed between the (21 Packing presser foot (20) consisting of
Bolt holes (48) provided in the flange (45) by providing a plurality of pressure-resistant bag nuts (29) with gaskets (31) attached to the lower surface and screw portions (28) screwed to the pressure-resistant bag nuts at both ends. A leakage preventing device for a cryogenic flange joint, comprising: a plurality of shaft bolts (27) inserted into the flange joint.
前記締着基枠(2)を構成する、短筒状に形成し分割して半円状に形成した一対の枠片(3)は、それぞれ内面部(4)に前記フランジ(45、45)間の隙間部(α)および前記フランジの外周面(46)と前記締着基枠(2)の内面部(4)との間に設けた空間をシールする前記パッキン(13、16)を収容するパッキン箱(5)と、それぞれ上面に前記パッキン押え(20)の圧着片(21)に設けた複数の孔(24)と合致させて締付ボルト(25)で着脱可能に取付ける複数のねじ穴(6)と、互いに当接する端面にボルト(10)で着脱可能に連結するボルト孔(8)を有した連結鍔部(7)を設けてなることを特徴とする請求項1記載の極低温用フランジ継手の漏洩防止装置。 A pair of frame pieces (3) that are formed in a short cylinder shape and are divided into a semicircular shape, constituting the fastening base frame (2), are respectively connected to the flanges (45, 45) on the inner surface portion (4). clearance between (alpha) and housing the gasket (13, 16) for sealing the space provided between the inner surface portion (4) of the outer peripheral surface of the flange (46) and said clamping Chakumotowaku (2) A packing box (5) and a plurality of screws which are detachably attached with fastening bolts (25) in alignment with a plurality of holes (24) provided in the crimping pieces (21) of the packing presser (20) on the upper surface thereof. The pole according to claim 1, characterized in that a hole (6) and a connecting collar part (7) having a bolt hole (8) removably connected to each other by a bolt (10) are provided on the end faces abutting each other. Leakage prevention device for flange joints for low temperatures. それぞれ半円状に分割して形成した一対の圧着片(21)を向い合わせて全体をリング状に形成した前記パッキン押え(20)は、それぞれフランジの外周面(46)に配して設けた内面部(22)の一端に前記パッキン(13、16)を圧着する押圧部(23)と、該圧着片(21)の上面に前記締着基枠の枠片(3)に設けたねじ穴(6)と合致する位置にそれぞれ孔(24)を設けたことを特徴とする請求項記載の極低温用フランジ継手の漏洩防止装置。 The packing presser (20), which is formed in a ring shape by facing a pair of crimping pieces (21) formed in a semicircular shape, is provided on the outer peripheral surface (46) of the flange. pressing portion for crimping the packing (13, 16) at one end of the inner surface portion (22) and (23), a screw hole provided on the upper surface on the fastening base frame of the frame pieces of the piezoelectric wear piece (21) (3) (6) and the security apparatus of the cryogenic flange joint according to claim 1, characterized in that each provided a hole (24) in matching positions. 高圧・極低温流体の活ライン用として使用される配管やバルブのフタなどを連結するフランジ部分の漏洩防止構造であって、
締着基枠(2)で被ったフランジの外周面(46)の漏洩部分に当接する凸部(38)を内面中間部に設けて分割して形成した一対の枠片(36)の上下両面に複数のねじ穴(37)を設けた締着基枠(35)と、
前記締着基枠の凸部(38)の上下に設けたパッキン箱(39)内に収容する、機械的強度およびシール性に優れ極低温領域で弾性を有する炭素繊維からなる中芯材の外周面をPTFE(4フッ化エチレン樹脂)繊維で被覆編組してリング状に形成した少なくとも1以上の極低温シール用のパッキン(13)と、
前記枠片(36)のねじ穴(37)と合致する位置にそれぞれ孔(24)を有し、前記パッキン箱(39)内の前記パッキン(13)を圧着する押圧部(23)を設けて分割して形成した一対の圧着片(21)を締付ボルト(25)で取付けるパッキン押え(20)と、
下面にガスケット(31)を取付けた複数の耐圧袋ナット(29)と、該耐圧袋ナットと螺合するねじ部(28)を両端に設けて前記フランジ(45)に設けたボルト孔(48)に取付ける複数の軸ボルト(27)とからなることを特徴とする。
Leakage prevention structure of the flange part connecting pipes and valve lids used for live lines of high pressure and cryogenic fluid,
Upper and lower surfaces of a pair of frame pieces (36) formed by providing a convex portion (38) that abuts against a leaked portion of the outer peripheral surface (46) of the flange covered with the fastening base frame (2) in the middle portion of the inner surface. A fastening base frame (35) provided with a plurality of screw holes (37) in
The outer periphery of a core material made of carbon fiber having excellent mechanical strength and sealing property and having elasticity in a cryogenic region, accommodated in packing boxes (39) provided above and below the convex portion (38) of the fastening base frame At least one or more cryogenic seal packings (13) formed in a ring shape by coating and braiding the surface with PTFE (tetrafluoroethylene resin) fibers ;
A pressing portion (23) having holes (24) at positions corresponding to the screw holes (37) of the frame piece (36) and pressing the packing (13) in the packing box (39) is provided. A packing presser (20) for attaching a pair of divided crimping pieces (21) formed by fastening bolts (25);
Bolt holes (48) provided in the flange (45) by providing a plurality of pressure-resistant bag nuts (29) with gaskets (31) attached to the lower surface and screw portions (28) screwed to the pressure-resistant bag nuts at both ends. And a plurality of shaft bolts (27) to be attached to.
JP2005318320A 2005-11-01 2005-11-01 Leakage prevention device for cryogenic flange joints Expired - Lifetime JP4290153B2 (en)

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