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JP4290243B2 - Weaving cloth inspection device in loom - Google Patents
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JP4290243B2 - Weaving cloth inspection device in loom - Google Patents

Weaving cloth inspection device in loom Download PDF

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Publication number
JP4290243B2
JP4290243B2 JP19929698A JP19929698A JP4290243B2 JP 4290243 B2 JP4290243 B2 JP 4290243B2 JP 19929698 A JP19929698 A JP 19929698A JP 19929698 A JP19929698 A JP 19929698A JP 4290243 B2 JP4290243 B2 JP 4290243B2
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abnormality
detection
absence
sensor head
range
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JP2000034668A (en
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昌司 戸田
隆弘 窪田
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Toyota Industries Corp
Toyobo Co Ltd
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Toyota Industries Corp
Toyobo Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • G01N21/898Irregularities in textured or patterned surfaces, e.g. textiles, wood
    • G01N21/8983Irregularities in textured or patterned surfaces, e.g. textiles, wood for testing textile webs, i.e. woven material
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03JAUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
    • D03J1/00Auxiliary apparatus combined with or associated with looms
    • D03J1/007Fabric inspection on the loom and associated loom control

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Auxiliary Weaving Apparatuses, Weavers' Tools, And Shuttles (AREA)
  • Looms (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Treatment Of Fiber Materials (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、織機上の織布の織り状態を反映する光を拾いながら移動するセンサヘッドを備え、前記光の受光量に応じた電気信号を出力する光電センサを用いて織布の欠点の有無を検出する織機における織布検反装置に関するものである。
【0002】
【従来の技術】
この種の織布検反装置が特開平6−65843号公報、特開平9−273068号公報に開示されている。
【0003】
特開平6−65843号公報の装置では、光電センサとして空間フィルタが用いられており、空間フィルタによって得られる電気信号の振幅は受光量の増減に応じて変化する。織布上の欠点を捉えた場合には前記電気信号の振幅が大きくなる。前記電気信号は、全波整流、ピーク値ホールド、平滑化の処理を受け、このような処理を受けた電気信号の大きさが基準値以上となる場合の継続時間が計測される。この継続時間が基準時間を越えた場合には欠点有りの判定が行われる。
【0004】
特開平9−273068号公報の装置では、光電センサとして一対の受光素子が用いられており、一対の受光素子によって得られる各電気信号は差演算回路に通れる。差演算回路は両電気信号の差を出力し、この差信号が経糸の配列ピッチに対応した周期の信号成分を有する。この周期が基準範囲から外れた場合には欠点有りの判定が行われる。
【0005】
【発明が解決しようとする課題】
センサヘッドはレールに沿って案内されるが、レールとセンサヘッドとの間に風綿がくい込むとセンサヘッドの走行速度が所定の速度よりも低下する。あるいはセンサヘッドを往復走行するためのモータが故障すると、センサヘッドの走行速度が低下したり、センサヘッドが停止したりする。センサヘッドの走行速度が低下した場合、特開平6−65843号公報の装置では、前記継続時間がセンサヘッドの走行速度の低下に応じて増大し、特開平9−273068号公報の装置では、前記周期がセンサヘッドの走行速度の低下に応じて増大する。特開平6−65843号公報及び特開平9−273068号公報の装置のいずれにおいても、欠点有無の判定は予め設定された基準時間に基づいて行われる。そのため、特開平6−65843号公報の装置では、欠点ではない場合に前記基準値を越える振幅の信号が出力されると、センサヘッドの走行速度が低下しているときには前記継続時間が基準時間を越えてしまう場合がある。特開平9−273068号公報の装置では、センサヘッドの走行速度が低下しているときには前記周期が基準範囲から外れてしまう。即ち、センサヘッドの走行速度が低下すると、欠点がないにも関わらず欠点があるという誤検反が生じる。
【0006】
本発明は、センサヘッドの走行異常に起因する誤検反を回避することを目的とする。
【0007】
【課題を解決するための手段】
そのために本発明では、織布の織り状態を反映する光を拾いながら移動するセンサヘッドを備え、前記光の受光量に応じた電気信号を出力する光電センサを用いて織布の欠点の有無を検出する織布検反装置を対象とし、請求項1の発明では、前記センサヘッドの走行の異常の有無を検出して走行異常検出信号を出力する走行異常検出手段と、前記走行異常検出信号の入力に応答して検反停止信号を出力する検反停止信号出力手段と、前記検反停止信号の入力に応答して前記センサヘッドの作動を停止させる走査制御手段とを備えた織布検反装置を構成した。
【0008】
センサヘッドの走行異常の有無の把握は、センサヘッドの走行に起因する欠点有りの判定結果と、実際の欠点発生による欠点有りの判定結果との識別を可能にする。
【0011】
請求項の発明では、請求項において、経糸の配列間隔に応じて得られる前記電気信号の周期に基づいて前記センサヘッドの走行の異常の有無を検出する走行異常検出手段を構成した。
【0012】
前記電気信号の周期はセンサヘッドの走行速度を反映しており、センサヘッドの走行速度が低下すると前記周期が長くなる。センサヘッドの走行の異常の有無は前記周期の変化に基づいて検出される。検反用の光電センサから得られる電気信号をセンサヘッドの走行異常有無の検出に用いる構成は簡便である。
【0013】
請求項の発明では、請求項において、前記センサヘッドを往復走行させるための検反モータを備えた往復走行手段を備え、前記検反モータの回転状態に基づいて前記センサヘッドの走行の異常の有無を検出する前記走行異常検出手段を構成した。
【0014】
検反モータの回転状態はセンサヘッドの走行状態を反映しており、検反モータの回転速度が低下するとセンサヘッドの走行速度が低下する。
請求項の発明では、請求項1乃至請求項のいずれか1項において、前記センサヘッドの走行経路に沿って異常有無検出有効化範囲と異常有無検出無効化範囲とを設定する異常有無検出範囲設定手段と、前記異常有無検出範囲設定手段によって設定された異常有無検出有効化範囲では異常有無検出を行ない、前記異常有無範囲設定手段によって設定された異常有無検出無効化範囲では異常有無検出を実質的に中断する異常有無検出制御手段とを備えた前記走行異常検出手段を構成した。
【0015】
異常有無検出有効化範囲及び異常有無検出無効化範囲は異常有無検出範囲設定手段によって任意に設定される。異常有無検出制御手段は、異常有無検出範囲設定手段によって任意に設定された異常有無検出有効化範囲の欠点有無検出結果のみを有効化する。
【0016】
請求項の発明では、請求項において、前記走行経路上の所定の基準位置を起点として測った距離の指定で前記異常有無検出有効化範囲及び異常有無検出無効化範囲を設定する前記異常有無検出範囲設定手段を構成した。
【0017】
異常有無検出有効化範囲及び異常有無検出無効化範囲は、基準位置を起点として測った距離の指定で任意にかつ容易に設定できる。
【0018】
【発明の実施の形態】
以下、本発明を具体化した第1の実施の形態を図1〜図8に基づいて説明する。
【0019】
図1に示すように、織布Wの上方には支持バー10が織布Wの織幅方向、即ち緯糸の糸方向に配設されている。支持バー10にはレール11、検反モータ13及びガイドプーリ16が取り付けられている。検反モータ13の出力軸には駆動プーリ15が止着されており、駆動プーリ15とガイドプーリ16とには無端状ベルト12が巻き掛けられている。無端状ベルト12は検反モータ13の往復駆動によって往復周回する。図2及び図3に示すように、レール11にはセンサヘッド14がスライド可能に支持されており、無端状ベルト12にはセンサヘッド14が止着されている。センサヘッド14は無端状ベルト12の往復周回によってレール11に沿った走査経路を往復動する。検反モータ13、プーリ15,16、無端状ベルト12及びレール11は往復走行手段を構成する。
【0020】
センサヘッド14は、投光器17、結像レンズ18、光電センサとなる一対の受光素子19,20及び信号処理回路基板21を備えている。投光器17から投射された光は織布W上に向けられる。結像レンズ18は織布Wの上面の像を一対の受光素子19,20の受光面に一致する平面上に結像する。受光素子19,20は、経糸Tの糸配列方向の幅が狭く、かつ経糸Tの糸方向へ長い形状である。
【0021】
図5の検知範囲191は結像レンズ18によって受光素子19上に結像される織布W上の範囲を表し、検知範囲201は結像レンズ18によって受光素子20上に結像される織布W上の範囲を表す。経糸Tの糸配列方向の検知範囲191,201の幅は同じhであり、幅hは経糸Tの糸配列ピッチPの半分P/2よりも小さくしてある。又、検知範囲191,201の経糸Tの糸方向の長さは同じであり、この長さは緯糸Yを例えば10本程度含むぐらいの長さにしてある。そして、両検知範囲191,201は経糸Tの糸配列方向に糸配列ピッチPの半分だけずらしてある。
【0022】
図4の右向きの矢印Q1で囲まれた領域はセンサヘッド14の右方向への移動による織布W上における検知範囲191,201の走査範囲を表す。図1に示すように、センサヘッド14は織幅端部付近の鎖線で示す位置で反転走行するようになっている。図4の左向きの矢印Q2で囲まれた領域はセンサヘッド14の左方向への移動による織布W上における検知範囲191,201の走査範囲を表す。即ち、検反時にはセンサヘッド14上の投光器17からの投射光は織布Wの織幅方向に走査する。織布Wは矢印Rの方向に移動する。
【0023】
受光素子19,20は受け取った光を電流に変換する。この変換電流信号は受光量に応じた電気信号になる。図5の回路は信号処理回路基板21上の回路構成を表す。受光素子19は変換電流信号を電流−電圧変換回路28に出力し、受光素子20は変換電流信号を電流−電圧変換回路29に出力する。電流−電圧変換回路28,29は変換電流信号を電圧信号S1,S2に変換して差演算回路30に出力する。図6の波形S1は電流−電圧変換回路28から出力される電圧信号を表し、波形S2は電流−電圧変換回路29から出力される電圧信号を表す。なお、電圧信号S1,S2の値の変動は、例えば出力電圧1ボルトに対して5ミリボルト程度という僅かなものである。
【0024】
差演算回路30は両電流−電圧変換回路28,29から入力する電圧信号S1,S2の値の差を演算する。図6の波形ΔSは差演算回路30から出力される差信号を表す。差演算回路30は演算して得られた差信号ΔSをバンドパスフィルタ31を経由して比較回路32に出力する。バンドパスフィルタ31は差信号ΔSの周波数近辺の周波数の信号以外の波形信号をカットする。
【0025】
比較回路32は入力した差信号ΔSと基準値設定回路33によって予め設定された基準値V(>0)とを比較する。差信号ΔSの値が基準値Vを越えると、比較回路32は図6に波形Hで示す信号を制御信号発生回路34に出力する。制御信号発生回路34は波形Hの立ち上がり部に対応して図6にパルス状波形で示す制御信号Kをカウンタ35に出力する。カウンタ35は基準クロック36から出力されるパルス信号の数に基づいて各制御信号K間の時間間隔txの計測を行なう。この計測情報は比較回路37に送られる。
【0026】
比較回路37は、基準値設定回路38によって予め設定された基準間隔〔to−Δt,to+Δt〕と計測された時間間隔txとの比較を行なう。txが〔to−Δt,to+Δt〕の範囲外にあれば、比較回路37は欠点検出信号を出力する。txが〔to−Δt,to+Δt〕の範囲内にあれば、比較回路37は欠点検出信号を出力しない。
【0027】
センサヘッド14の移動速度をv、結像レンズ18の倍率をmとすると、結像レンズ18によって受光素子19,20の受光平面上に結合される像は速度mvで移動する。経糸Tの糸配列ピッチPよりも小さい幅hの検知範囲191,201は糸配列ピッチPの半分P/2だけ経糸Tの配列方向にずらしてある。従って、経糸Tの糸配列ピッチが常に所定の糸配列ピッチPに等しいならば、制御信号Kの時間間隔txはP/mvにほぼ等しい。P/mvは基準値toとして採用されており、Δtは許容公差である。
【0028】
比較回路32、基準値設定回路33、制御信号発生回路34、カウンタ35、基準クロック36、基準値設定回路38及び比較回路37から構成される欠点有無判定手段C2は、差演算回路30によって演算された差ΔSに基づいて欠点有無の判定を行なう。この差ΔSの演算は照明光、風綿といった外乱の影響による電気信号の変化を排除する。
【0029】
経糸Tは隣合う筬羽間に一定本数単位で通されているが、例えばある筬羽間では経糸の通し本数が規定に足りず、隣の筬羽間で経糸の通し本数が規定よりも多いといった状況が生じることもある。このような状況が続くと、いわゆる経筋が織布上に生じ、不良織布ができてしまう。図6では織布Wの織幅方向の領域Wt1が経筋発生による粗な部分を表し、領域Wt2が経筋発生による密な部分を表す。受光素子19,20の検知範囲191,201の経糸Tの糸配列方向の幅hは経糸Tの糸配列ピッチP以下に設定してあり、両検知範囲191,201は糸配列方向に糸配列ピッチPの半分P/2だけずらしてある。各受光素子19,20の検知範囲191,201の幅が糸配列ピッチP以下であるため、検知範囲191,201の一方が経糸Tの配列位置上にある場合に得られる電気信号の値と、他方が隣合う経糸Tの配列位置の間にある場合に得られる電気信号の値との差が最も大きくなる。従って、糸配列ピッチPの半分P/2だけ検知範囲191,201の移動方向へ両検知範囲191,201をずらすことによって電気信号S1,S2の値の差ΔSが最も大きくなる。この差ΔSが大きいほど欠点有無の判定が正確になる。
【0030】
比較回路37には出力回路39が信号接続されており、出力回路39には警報装置25,42が信号接続されている。比較回路37から出力される欠点検出信号は出力回路39に入力する。
【0031】
カウンタ35には比較回路22が信号接続されており、比較回路22には基準値設定回路26が信号接続されている。比較回路22には出力回路39が信号接続されている。比較回路22は、基準値設定回路26によって予め設定された基準値τとカウンタ35から得られる時間間隔txとの大小比較を行なう。基準値τはto+Δtに比べて例えば2倍以上という大きさである。txが基準値τ以上の場合には、比較回路22は出力回路39に走行異常検出信号を出力する。txが基準値τに達しない場合には、比較回路22は出力回路39に異常検出信号を出力しない。
【0032】
出力回路39には記憶回路40が信号接続されており、記憶回路40には入力装置41が信号接続されている。記憶回路40には有効化範囲の情報が入力されている。有効化範囲の情報は入力装置41によって入力される。図1及び図4に示すように、範囲〔X1,X2〕は有効化範囲とされ、これら以外の範囲は無効化範囲とされる。有効化範囲及び無効化範囲は、図1の左側のセンサヘッド14の鎖線位置を基準位置Xoとすると共に、この基準位置Xoを起点として測った距離位置X1,X2に基づいて設定される。
【0033】
検反モータ13は走査制御装置C1の制御を受ける。図5に示すように、走査制御装置C1は、駆動制御回路23と駆動回路24とからなる。駆動制御回路23は予め設定された走査プログラムに基づいて検反モータ13の往復作動を指令する。駆動回路24は、駆動制御回路23の走査制御指令及び検反モータ13に組み込まれたロータリエンコーダ131からの回転位置情報に基づいて検反モータ13の往復作動をフィードバック制御する。
【0034】
織機駆動モータMの作動を制御する織機制御コンピュータCo及び駆動制御回路23には出力回路39が信号接続されている。又、出力回路39にはロータリエンコーダ131が信号接続されており、駆動制御回路23には織機制御コンピュータCoが信号接続されている。
【0035】
出力回路39、走査制御装置C1及び織機制御コンピュータCoは図7及び図8のフローチャートで示す走行異常検出プログラムを遂行する。
出力回路39は検反状態にあるとする。出力回路39における検反状態は、比較回路37からの欠点検出信号の入力及び比較回路22からの走行異常検出信号の入力を許容する状態である。出力回路39は、ロータリエンコーダ131からの回転位置情報に基づいてセンサヘッド14の走査位置を把握している。センサヘッド14の走査位置が有効化範囲〔X1,X2〕内にあるときに比較回路37が欠点検出信号を出力したが、比較回路22が走行異常検出信号を出力しなかったとする。すると出力回路39は検反状態から非検反状態へ移行する。出力回路39における非検反状態は、比較回路37からの欠点検出信号の入力及び比較回路22からの走行異常検出信号の入力を許容しない状態である。そして、出力回路39は、欠点検出信号の入力に応答して製織停止信号を織機制御コンピュータCoに出力すると共に、検反停止信号を走査制御装置C1に出力する。織機制御コンピュータCoは製織停止信号の入力に応答して織機駆動モータMの作動を停止させて製織を停止させる。走査制御装置C1は検反停止信号の入力に応答して検反モータ13の作動を停止させる。又、出力回路39は第1の警報信号を警報装置25に出力し、警報装置25が作動する。作業者は、警報装置25の作動に基づいて欠点有り検出を把握する。
【0036】
製織停止後、起動スイッチ27をON操作すると、織機制御コンピュータCoは、織機駆動モータMを作動して製織を再開すると共に、検反開始信号を走査制御装置C1及び出力回路39に出力する。走査制御装置C1は検反開始信号の入力に応答して検反モータ13を作動させる。出力回路39は検反開始信号の入力に応答して非検反状態から検反状態へ移行する。
【0037】
センサヘッド14の走査位置が有効化範囲〔X1,X2〕内にあるときに比較回路37が欠点検出信号を出力すると共に、比較回路22が走行異常検出信号を出力したとする。出力回路39は、欠点検出信号及び走行異常検出信号の入力に応答して検反停止信号を走査制御装置C1に出力する。走査制御装置C1は検反停止信号の入力に応答して検反モータ13の作動を停止させる。又、出力回路39は第2の警報信号を警報装置42に出力し、警報装置42が作動する。作業者は、警報装置42の作動に基づいてセンサヘッド14の走行異常発生を把握する。
【0038】
センサヘッド14の走査位置が有効化範囲〔X1,X2〕内にないときに比較回路37が欠点検出信号を出力した場合、出力回路39は欠点検出信号の入力を無効化し、製織及びセンサヘッド14の走行は継続される。又、センサヘッド14の走査位置が有効化範囲〔X1,X2〕内にないときに比較回路22が走行異常検出信号を出力した場合、出力回路39は走行異常検出信号の入力を無効化し、センサヘッド14の走行が継続される。
【0039】
第1の実施の形態では以下の効果が得られる。
(1-1)欠点有無判定手段C2において計測される時間間隔txが基準値τ以上となるほどにセンサヘッド14の走行速度が低下した場合には、時間間隔txが基準範囲〔to−Δt,to+Δt〕を外れた状態であり、比較回路37は欠点検出信号を出力する。出力回路39は欠点検出信号の入力だけでは欠点有り検出として製織を停止させてしまう。しかし、時間間隔txが基準値τ以上となるほどにセンサヘッド14の走行速度が低下した場合、比較回路22が走行異常検出信号を出力回路39に出力する。異常信号出力手段となる出力回路39は、欠点有無判定手段C2、比較回路22及び基準値設定回路26から構成される走行異常検出手段による走行異常有りの判定に基づいて検反停止信号、第2の警報信号という異常検出信号を出力する。従って、センサヘッド14の走行異常が欠点有り検出として捉えられることはなく、センサヘッド14の走行異常による誤検反は生じない。
(1-2)検反用の光電センサである受光素子19,20から得られる電気信号の周期(時間間隔tx)は、経糸Tの配列間隔に対応している。即ち、前記電気信号の周期はセンサヘッド14の走行速度を反映しており、センサヘッド14の走行速度が低下すると前記周期が長くなる。従って、センサヘッド14の走行の異常の有無は受光素子19,20から得られる電気信号の周期の変化に基づいて検出される。検反用の光電センサである受光素子19,20から得られる電気信号をセンサヘッド14の走行異常有無の検出に用いる構成は簡便である。
(1-3)入力装置41及び記憶回路40は、センサヘッド14の走行経路に沿って任意の範囲に異常有無検出有効化範囲である有効化範囲と、異常有無検出有効化範囲である無効化範囲とを設定する検反範囲設定手段を構成する。異常有無検出制御手段となる出力回路39は、センサヘッド14の検査位置が設定された無効化範囲にあるときには検反を実質的に中断する。有効化範囲〔X1,X2〕及び無効化範囲は、入力装置41の入力操作によって任意に設定できる。このような有効化範囲及び無効化範囲の設定の任意性は、センサヘッド14の定速(速度v)走行範囲での走行異常有無検出を可能とし、センサヘッド14の加減速範囲での走行異常有無検出による検査ミスは生じない。
(1-4)有効化範囲〔X1,X2〕及び無効化範囲は、センサヘッド14の走行経路上の所定の基準位置Xoを起点として測った距離X1,X2の指定で設定される。基準位置Xoを起点として測った距離の指定による有効化範囲及び無効化範囲の設定は、任意かつ容易である。
(1-5)有効化範囲〔X1,X2〕及び無効化範囲は、比較回路37から出力される欠点検出信号が有効か否かを規定するものであり、かつ比較回路22から出力される走行異常検出信号が有効か否かを規定するものである。このような検反用の有効化範囲及び無効化範囲と、走行異常検出用の有効化範囲及び無効化範囲の共通化は、有効化範囲及び無効化範囲の設定の容易性及び制御容易性をもたらす。
(1-6)異常有無検出制御手段となる出力回路39は、欠点有無判定手段C2における欠点有無判定結果の採用の是非を有効化範囲〔X1,X2〕及び無効化範囲に照らして選択する。欠点有無判定手段C2における欠点有無判定を中断しないことを前提として欠点有無判定結果の採用の是非を選択する構成は、制御的に簡単である。
【0040】
次に、図9の第2の実施の形態を説明する。第1の実施の形態と同じ構成部には同じ符号が付してある。
この実施の形態における出力回路43は、ロータリエンコーダ131から得られる検反モータ13の回転位置情報に基づいて検反モータ13の回転速度、従ってセンサヘッド14の走行速度を検出する。検出されたセンサヘッド14の走行速度情報は、有効化範囲〔X1,X2〕で有効化され、無効化範囲で無効にされる。
【0041】
この実施の形態においても、センサヘッド14の走行異常が欠点有り検出として捉えられることはなく、センサヘッド14の走行異常による誤検反は生じない。又、第1の実施の形態における(1-3)項〜(1-6)項と同じ効果が得られる。
【0042】
本発明では以下のような実施の形態も可能である。
(1)差信号ΔSにおける周期を波形頂部の間の時間間隔で計測すること。
(2)欠点有り判定によってセンサヘッド14を停止させるときには、欠点有り判定直後にセンサヘッド14を停止させ、走行異常検出によってセンサヘッド14を停止させるときにはセンサヘッド14を無効化範囲で停止させること。このようにすれば、欠点有り検出時にはセンサヘッド14が欠点検出位置に停止し、欠点発生位置を容易に特定することができる。又、欠点有り検出及び走行異常検出のいずれによってセンサヘッド14が停止したかがセンサヘッド14の停止位置によって容易に把握できる。
(3)センサヘッド14の走行異常発生のときにはセンサヘッド14の走行のみを停止し、製織は継続するようにすること。
(4)検反用の有効化範囲及び無効化範囲と、走行異常検出用の有効化範囲及び無効化範囲とを別々に設定できるようにすること。
(5)走行異常検出用の有効化範囲をセンサヘッド14の定速走行範囲の一部にのみ設定すること。
(6)特開平9−273068号公報に開示されるように織布Wの布端を検出し、織布Wの織幅内のみを走行異常検出用の有効化範囲とすること。
【0043】
【発明の効果】
以上詳述したように本発明では、センサヘッドの走行の異常の有無を検出するようにしたので、センサヘッドの走行異常に起因する誤検反を回避し得るという優れた効果を奏する。
【図面の簡単な説明】
【図1】第1の実施の形態を示し、センサヘッドの拡大断面図を組み込んだ正面図。
【図2】図1のA−A線断面図。
【図3】図1のB−B線断面図。
【図4】検知範囲の走査領域を示す略体平面図。
【図5】織布上の検知範囲、信号処理回路、走行異常検出装置及び走査制御装置の組み合わせ図。
【図6】信号処理回路における信号処理を説明するグラフ。
【図7】走行異常検出プログラムを示すフローチャート。
【図8】走行異常検出プログラムを示すフローチャート。
【図9】第2の実施の形態を示し、織布上の検知範囲、信号処理回路、走行異常検出装置及び走査制御装置の組み合わせ図。
【符号の説明】
14…センサヘッド、13…往復走行手段を構成する検反モータ、19,20…光電センサとなる受光素子、22…走行異常検出手段を構成する比較回路、25,42…警報装置、39…異常検出信号出力手段及び異常有無検出制御手段となる出力回路、40…異常有無検出範囲設定手段を構成する記憶回路、41…異常有無検出範囲設定手段を構成する入力装置、C2…走行異常検出手段を構成する欠点有無判定手段。
[0001]
BACKGROUND OF THE INVENTION
The present invention includes a sensor head that moves while picking up light reflecting the weaving state of a woven fabric on a loom, and uses a photoelectric sensor that outputs an electrical signal corresponding to the amount of received light to check whether or not there is a defect in the woven fabric. The present invention relates to a woven fabric inspection apparatus in a loom for detecting the above.
[0002]
[Prior art]
This type of woven fabric inspection apparatus is disclosed in JP-A-6-65843 and JP-A-9-273068.
[0003]
In the device disclosed in Japanese Patent Laid-Open No. 6-65843, a spatial filter is used as a photoelectric sensor, and the amplitude of an electric signal obtained by the spatial filter changes according to increase or decrease in the amount of received light. When a defect on the woven fabric is captured, the amplitude of the electric signal increases. The electrical signal is subjected to full-wave rectification, peak value hold, and smoothing processing, and the duration time when the magnitude of the electrical signal subjected to such processing is equal to or greater than a reference value is measured. If this duration exceeds the reference time, a determination that there is a defect is made.
[0004]
In the apparatus disclosed in Japanese Patent Laid-Open No. 9-273068, a pair of light receiving elements are used as photoelectric sensors, and each electric signal obtained by the pair of light receiving elements is passed through a difference calculation circuit. The difference calculation circuit outputs a difference between the two electric signals, and the difference signal has a signal component having a period corresponding to the arrangement pitch of the warps. If this period is out of the reference range, a determination of a defect is made.
[0005]
[Problems to be solved by the invention]
The sensor head is guided along the rail, but when the fluff is inserted between the rail and the sensor head, the traveling speed of the sensor head is lower than a predetermined speed. Alternatively, when the motor for reciprocating the sensor head breaks down, the traveling speed of the sensor head decreases or the sensor head stops. When the traveling speed of the sensor head decreases, in the device disclosed in Japanese Patent Laid-Open No. 6-65843, the duration increases with a decrease in the traveling speed of the sensor head, and in the device disclosed in Japanese Patent Laid-Open No. 9-273068, The period increases as the traveling speed of the sensor head decreases. In any of the devices disclosed in Japanese Patent Laid-Open Nos. 6-65843 and 9-273068, the presence / absence of a defect is determined based on a preset reference time. Therefore, in the apparatus disclosed in Japanese Patent Laid-Open No. 6-65843, if a signal with an amplitude exceeding the reference value is output when it is not a defect, the duration time is set to the reference time when the traveling speed of the sensor head is reduced. It may exceed. In the apparatus disclosed in Japanese Patent Application Laid-Open No. 9-273068, the cycle is out of the reference range when the traveling speed of the sensor head is reduced. That is, when the traveling speed of the sensor head decreases, there is a false detection that there is a defect even though there is no defect.
[0006]
An object of the present invention is to avoid false detection caused by abnormal running of a sensor head.
[0007]
[Means for Solving the Problems]
For this purpose, the present invention includes a sensor head that moves while picking up light reflecting the weaving state of the woven fabric, and uses a photoelectric sensor that outputs an electrical signal corresponding to the amount of received light to check for the presence or absence of defects in the woven fabric. The invention is directed to a woven fabric inspection apparatus for detecting, and in the first aspect of the invention, a travel abnormality detection means for detecting the presence or absence of a travel abnormality of the sensor head and outputting a travel abnormality detection signal; Woven cloth inspection comprising: a detection stop signal output means for outputting a detection stop signal in response to an input; and a scanning control means for stopping the operation of the sensor head in response to the input of the detection stop signal. Configured the device.
[0008]
Ascertaining the presence or absence of the sensor head running abnormality makes it possible to distinguish between a determination result having a defect due to the traveling of the sensor head and a determination result having a defect due to an actual defect occurrence.
[0011]
According to a second aspect of the present invention, in the first aspect of the present invention, the running abnormality detecting means is configured to detect the presence or absence of a running abnormality of the sensor head based on the period of the electrical signal obtained according to the arrangement interval of the warps.
[0012]
The cycle of the electrical signal reflects the traveling speed of the sensor head, and the cycle becomes longer when the traveling speed of the sensor head decreases. The presence / absence of an abnormality in traveling of the sensor head is detected based on the change in the cycle. A configuration in which an electrical signal obtained from the photoelectric sensor for inspection is used for detecting whether or not the sensor head is running abnormally is simple.
[0013]
According to a third aspect of the present invention, there is provided a reciprocating means having a detection motor for reciprocating the sensor head according to the first aspect of the invention, and an abnormality in the traveling of the sensor head based on the rotation state of the inspection motor. The running abnormality detecting means for detecting the presence or absence of the vehicle is configured.
[0014]
The rotational state of the inspection motor reflects the traveling state of the sensor head. When the rotational speed of the inspection motor decreases, the traveling speed of the sensor head decreases.
According to a fourth aspect of the present invention, in any one of the first to third aspects, an abnormality presence / absence detection for setting an abnormality presence / absence detection validation range and an abnormality presence / absence detection invalidation range along the travel path of the sensor head. Abnormality presence / absence detection enabled range set by the range setting means and the abnormality presence / absence detection range setting means performs abnormality presence / absence detection, and abnormality presence / absence detection invalidation range set by the abnormality presence / absence range setting means performs abnormality presence / absence detection. The running abnormality detection means comprising an abnormality presence / absence detection control means that is substantially interrupted is configured.
[0015]
The abnormality presence / absence detection validation range and the abnormality presence / absence detection invalidation range are arbitrarily set by the abnormality presence / absence detection range setting means. The abnormality presence / absence detection control means validates only the defect presence / absence detection result in the abnormality presence / absence detection validation range arbitrarily set by the abnormality presence / absence detection range setting means.
[0016]
According to a fifth aspect of the present invention, in the fourth aspect , the abnormality presence / absence setting for setting the abnormality presence / absence detection validation range and the abnormality presence / absence detection invalidation range by designating a distance measured from a predetermined reference position on the travel route. A detection range setting means was configured.
[0017]
The abnormality presence / absence detection validation range and the abnormality presence / absence detection invalidation range can be arbitrarily and easily set by specifying a distance measured from the reference position.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS.
[0019]
As shown in FIG. 1, a support bar 10 is disposed above the woven fabric W in the woven width direction of the woven fabric W, that is, the weft yarn direction. A rail 11, an inspection motor 13, and a guide pulley 16 are attached to the support bar 10. A drive pulley 15 is fixed to the output shaft of the inspection motor 13, and an endless belt 12 is wound around the drive pulley 15 and the guide pulley 16. The endless belt 12 reciprocates by the reciprocating drive of the inspection motor 13. As shown in FIGS. 2 and 3, the sensor head 14 is slidably supported on the rail 11, and the sensor head 14 is fixed to the endless belt 12. The sensor head 14 reciprocates along the scanning path along the rail 11 by the reciprocating rotation of the endless belt 12. The inspection motor 13, the pulleys 15 and 16, the endless belt 12 and the rail 11 constitute reciprocating means.
[0020]
The sensor head 14 includes a projector 17, an imaging lens 18, a pair of light receiving elements 19 and 20 that serve as photoelectric sensors, and a signal processing circuit board 21. The light projected from the projector 17 is directed onto the woven fabric W. The imaging lens 18 forms an image of the upper surface of the woven fabric W on a plane coinciding with the light receiving surfaces of the pair of light receiving elements 19 and 20. The light receiving elements 19 and 20 have a narrow width in the yarn arrangement direction of the warp T and a long shape in the yarn direction of the warp T.
[0021]
A detection range 191 in FIG. 5 represents a range on the woven fabric W imaged on the light receiving element 19 by the imaging lens 18, and a detection range 201 is a woven fabric imaged on the light receiving element 20 by the imaging lens 18. Represents the range on W. The widths of the detection ranges 191 and 201 in the yarn arrangement direction of the warp T are the same h, and the width h is smaller than half P / 2 of the yarn arrangement pitch P of the warp T. The lengths of the warp yarns T in the detection ranges 191 and 201 are the same, and the length is set to include about ten wefts Y, for example. Both detection ranges 191 and 201 are shifted by half the yarn arrangement pitch P in the yarn arrangement direction of the warp T.
[0022]
A region surrounded by a rightward arrow Q1 in FIG. 4 represents a scanning range of the detection ranges 191 and 201 on the woven fabric W due to the movement of the sensor head 14 in the right direction. As shown in FIG. 1, the sensor head 14 reversely travels at a position indicated by a chain line near the end of the weaving width. A region surrounded by a leftward arrow Q2 in FIG. 4 represents a scanning range of the detection ranges 191 and 201 on the woven fabric W due to the movement of the sensor head 14 in the left direction. That is, at the time of inspection, the projection light from the projector 17 on the sensor head 14 scans in the woven width direction of the woven fabric W. The woven fabric W moves in the direction of arrow R.
[0023]
The light receiving elements 19 and 20 convert the received light into a current. This converted current signal is an electrical signal corresponding to the amount of received light. The circuit in FIG. 5 represents a circuit configuration on the signal processing circuit board 21. The light receiving element 19 outputs the conversion current signal to the current-voltage conversion circuit 28, and the light receiving element 20 outputs the conversion current signal to the current-voltage conversion circuit 29. The current-voltage conversion circuits 28 and 29 convert the converted current signal into voltage signals S 1 and S 2 and output them to the difference calculation circuit 30. A waveform S1 in FIG. 6 represents a voltage signal output from the current-voltage conversion circuit 28, and a waveform S2 represents a voltage signal output from the current-voltage conversion circuit 29. Note that the fluctuations in the values of the voltage signals S1 and S2 are as small as about 5 millivolts for an output voltage of 1 volt, for example.
[0024]
The difference calculation circuit 30 calculates the difference between the values of the voltage signals S1 and S2 input from the current-voltage conversion circuits 28 and 29. A waveform ΔS in FIG. 6 represents a difference signal output from the difference calculation circuit 30. The difference calculation circuit 30 outputs the difference signal ΔS obtained by the calculation to the comparison circuit 32 via the band pass filter 31. The band pass filter 31 cuts a waveform signal other than a signal having a frequency near the frequency of the difference signal ΔS.
[0025]
The comparison circuit 32 compares the input difference signal ΔS with the reference value V (> 0) preset by the reference value setting circuit 33. When the value of the difference signal ΔS exceeds the reference value V, the comparison circuit 32 outputs a signal indicated by a waveform H in FIG. The control signal generation circuit 34 outputs a control signal K shown in a pulse waveform in FIG. The counter 35 measures the time interval tx between the control signals K based on the number of pulse signals output from the reference clock 36. This measurement information is sent to the comparison circuit 37.
[0026]
The comparison circuit 37 compares the reference interval [to-Δt, to + Δt] preset by the reference value setting circuit 38 with the measured time interval tx. If tx is outside the range of [to−Δt, to + Δt], the comparison circuit 37 outputs a defect detection signal. If tx is within the range of [to−Δt, to + Δt], the comparison circuit 37 does not output a defect detection signal.
[0027]
If the moving speed of the sensor head 14 is v and the magnification of the imaging lens 18 is m, the image combined on the light receiving planes of the light receiving elements 19 and 20 by the imaging lens 18 moves at a speed mv. The detection ranges 191 and 201 having a width h smaller than the yarn arrangement pitch P of the warp T are shifted in the arrangement direction of the warp T by half P / 2 of the yarn arrangement pitch P. Therefore, if the yarn arrangement pitch of the warp T is always equal to the predetermined yarn arrangement pitch P, the time interval tx of the control signal K is substantially equal to P / mv. P / mv is adopted as the reference value to, and Δt is an allowable tolerance.
[0028]
A defect presence / absence determining means C2 including a comparison circuit 32, a reference value setting circuit 33, a control signal generation circuit 34, a counter 35, a reference clock 36, a reference value setting circuit 38, and a comparison circuit 37 is calculated by a difference calculation circuit 30. The presence / absence of a defect is determined based on the difference ΔS. The calculation of the difference ΔS eliminates the change in the electric signal due to the influence of disturbance such as illumination light and fluff.
[0029]
The warp T is passed in units of a certain number between adjacent wings, but for example, the number of warp passing through a certain wing is insufficient, and the number of warp passing between adjacent wings is more than specified. Such a situation may occur. When such a situation continues, so-called warps are generated on the woven fabric, and a defective woven fabric is produced. In FIG. 6, a region Wt1 in the weaving width direction of the woven fabric W represents a rough portion due to the occurrence of a warp, and a region Wt2 represents a dense portion due to the occurrence of a warp. The width h in the yarn arrangement direction of the warp T of the detection ranges 191 and 201 of the light receiving elements 19 and 20 is set to be equal to or less than the yarn arrangement pitch P of the warp T, and both detection ranges 191 and 201 are arranged in the yarn arrangement pitch in the yarn arrangement direction. It is shifted by P / 2 half P / 2. Since the width of the detection range 191, 201 of each light receiving element 19, 20 is equal to or less than the yarn arrangement pitch P, the value of the electric signal obtained when one of the detection ranges 191, 201 is on the arrangement position of the warp T, The difference from the value of the electric signal obtained when the other is between the arrangement positions of adjacent warps T is the largest. Therefore, the difference ΔS between the values of the electric signals S1 and S2 is maximized by shifting both the detection ranges 191 and 201 in the moving direction of the detection ranges 191 and 201 by half P / 2 of the yarn arrangement pitch P. The larger the difference ΔS, the more accurate the determination of the presence or absence of defects.
[0030]
An output circuit 39 is signal-connected to the comparison circuit 37, and alarm devices 25 and 42 are signal-connected to the output circuit 39. The defect detection signal output from the comparison circuit 37 is input to the output circuit 39.
[0031]
A comparison circuit 22 is signal-connected to the counter 35, and a reference value setting circuit 26 is signal-connected to the comparison circuit 22. An output circuit 39 is signal-connected to the comparison circuit 22. The comparison circuit 22 compares the reference value τ preset by the reference value setting circuit 26 with the time interval tx obtained from the counter 35. The reference value τ is, for example, twice or more larger than to + Δt. When tx is greater than or equal to the reference value τ, the comparison circuit 22 outputs a running abnormality detection signal to the output circuit 39. When tx does not reach the reference value τ, the comparison circuit 22 does not output an abnormality detection signal to the output circuit 39.
[0032]
A memory circuit 40 is signal-connected to the output circuit 39, and an input device 41 is signal-connected to the memory circuit 40. Information on the valid range is input to the memory circuit 40. Information on the valid range is input by the input device 41. As shown in FIGS. 1 and 4, the range [X1, X2] is an effective range, and the other ranges are invalidated ranges. The validation range and the invalidation range are set on the basis of the distance positions X1 and X2 measured from the reference position Xo as the reference position Xo as the chain line position of the left sensor head 14 in FIG.
[0033]
The inspection motor 13 is controlled by the scanning control device C1. As shown in FIG. 5, the scanning control device C <b> 1 includes a drive control circuit 23 and a drive circuit 24. The drive control circuit 23 commands the reciprocating operation of the inspection motor 13 based on a preset scanning program. The drive circuit 24 feedback-controls the reciprocating operation of the inspection motor 13 based on the scanning control command of the drive control circuit 23 and the rotational position information from the rotary encoder 131 incorporated in the inspection motor 13.
[0034]
An output circuit 39 is connected to the loom control computer Co and the drive control circuit 23 for controlling the operation of the loom drive motor M. A rotary encoder 131 is signal-connected to the output circuit 39, and a loom control computer Co is signal-connected to the drive control circuit 23.
[0035]
The output circuit 39, the scanning control device C1, and the loom control computer Co execute the running abnormality detection program shown in the flowcharts of FIGS.
Assume that the output circuit 39 is in the inspection state. The inspection state in the output circuit 39 is a state in which the input of the defect detection signal from the comparison circuit 37 and the input of the running abnormality detection signal from the comparison circuit 22 are permitted. The output circuit 39 grasps the scanning position of the sensor head 14 based on the rotational position information from the rotary encoder 131. It is assumed that the comparison circuit 37 outputs a defect detection signal when the scanning position of the sensor head 14 is within the valid range [X1, X2], but the comparison circuit 22 does not output a running abnormality detection signal. Then, the output circuit 39 shifts from the inspection state to the non-inspection state. The non-inspected state in the output circuit 39 is a state in which the input of the defect detection signal from the comparison circuit 37 and the input of the running abnormality detection signal from the comparison circuit 22 are not permitted. Then, the output circuit 39 outputs a weaving stop signal to the loom control computer Co in response to the input of the defect detection signal and also outputs the inspection stop signal to the scanning control device C1. The loom control computer Co stops the weaving by stopping the operation of the loom driving motor M in response to the input of the weaving stop signal. The scanning control device C1 stops the operation of the inspection motor 13 in response to the input of the inspection stop signal. The output circuit 39 outputs the first alarm signal to the alarm device 25, and the alarm device 25 is activated. Based on the operation of the alarm device 25, the worker grasps the detection of the presence of a defect.
[0036]
When the start switch 27 is turned on after weaving is stopped, the loom control computer Co operates the loom drive motor M to resume weaving and outputs a detection start signal to the scanning control device C1 and the output circuit 39. The scanning control device C1 operates the inspection motor 13 in response to the input of the inspection start signal. In response to the input of the inspection start signal, the output circuit 39 shifts from the non-inspection state to the inspection state.
[0037]
Assume that the comparison circuit 37 outputs a defect detection signal and the comparison circuit 22 outputs a running abnormality detection signal when the scanning position of the sensor head 14 is within the valid range [X1, X2]. The output circuit 39 outputs a test stop signal to the scanning control device C1 in response to the input of the defect detection signal and the running abnormality detection signal. The scanning control device C1 stops the operation of the inspection motor 13 in response to the input of the inspection stop signal. The output circuit 39 outputs a second alarm signal to the alarm device 42, and the alarm device 42 is activated. The operator grasps the occurrence of abnormal running of the sensor head 14 based on the operation of the alarm device 42.
[0038]
If the comparison circuit 37 outputs a defect detection signal when the scanning position of the sensor head 14 is not within the valid range [X1, X2], the output circuit 39 invalidates the input of the defect detection signal, and the weaving and sensor head 14 Will continue. If the comparison circuit 22 outputs a travel abnormality detection signal when the scanning position of the sensor head 14 is not within the valid range [X1, X2], the output circuit 39 invalidates the input of the travel abnormality detection signal, and the sensor The running of the head 14 is continued.
[0039]
The following effects can be obtained in the first embodiment.
(1-1) When the traveling speed of the sensor head 14 decreases so that the time interval tx measured by the defect presence / absence determining means C2 becomes equal to or larger than the reference value τ, the time interval tx is within the reference range [to−Δt, to + Δt. ], The comparison circuit 37 outputs a defect detection signal. The output circuit 39 stops weaving as a defect detection only by inputting a defect detection signal. However, when the traveling speed of the sensor head 14 decreases so that the time interval tx becomes equal to or greater than the reference value τ, the comparison circuit 22 outputs a traveling abnormality detection signal to the output circuit 39. The output circuit 39 serving as the abnormality signal output means includes a detection stop signal based on the determination of the presence of a running abnormality by the running abnormality detecting means constituted by the defect presence / absence judging means C2, the comparison circuit 22 and the reference value setting circuit 26. An abnormality detection signal called an alarm signal is output. Therefore, the running abnormality of the sensor head 14 is not regarded as a detection with a defect, and the false detection due to the running abnormality of the sensor head 14 does not occur.
(1-2) The period (time interval tx) of the electric signal obtained from the light receiving elements 19 and 20 that are photoelectric sensors for inspection corresponds to the arrangement interval of the warps T. That is, the cycle of the electrical signal reflects the traveling speed of the sensor head 14, and the cycle becomes longer as the traveling speed of the sensor head 14 decreases. Therefore, the presence or absence of an abnormality in the traveling of the sensor head 14 is detected based on a change in the cycle of the electrical signal obtained from the light receiving elements 19 and 20. A configuration in which an electric signal obtained from the light receiving elements 19 and 20 which are photoelectric sensors for inspection is used for detecting whether or not the sensor head 14 is running abnormally is simple.
(1-3) The input device 41 and the storage circuit 40 are in an arbitrary range along the travel route of the sensor head 14, an activation range that is an abnormality presence detection valid range, and an invalidation that is an abnormality presence detection validation range. The inspection range setting means for setting the range is configured. The output circuit 39 serving as an abnormality presence / absence detection control unit substantially interrupts the inspection when the inspection position of the sensor head 14 is within the set invalidation range. The validation range [X1, X2] and the invalidation range can be arbitrarily set by an input operation of the input device 41. Such arbitrary setting of the validation range and the invalidation range enables detection of the traveling abnormality in the constant speed (speed v) traveling range of the sensor head 14, and the traveling abnormality in the acceleration / deceleration range of the sensor head 14. Inspection errors due to presence / absence detection do not occur.
(1-4) The validation range [X1, X2] and the invalidation range are set by specifying the distances X1, X2 measured from a predetermined reference position Xo on the travel route of the sensor head 14 as a starting point. The setting of the validation range and the invalidation range by specifying the distance measured from the reference position Xo is arbitrary and easy.
(1-5) The validation range [X1, X2] and the invalidation range specify whether or not the defect detection signal output from the comparison circuit 37 is valid, and the travel output from the comparison circuit 22 It defines whether the abnormality detection signal is valid. The sharing of the validation range and invalidation range for detection and the validation range and invalidation range for detecting a running abnormality makes it easy to set the validation range and invalidation range and to facilitate control. Bring.
(1-6) The output circuit 39 serving as the abnormality presence / absence detection control means selects whether or not to adopt the defect presence / absence determination result in the defect presence / absence determination means C2 in light of the validation range [X1, X2] and the invalidation range. The configuration for selecting whether or not to adopt the defect presence / absence determination result on the premise that the defect presence / absence determination unit C2 does not interrupt the defect presence / absence determination is simple in terms of control.
[0040]
Next, a second embodiment of FIG. 9 will be described. The same components as those in the first embodiment are denoted by the same reference numerals.
The output circuit 43 in this embodiment detects the rotation speed of the detection motor 13 and thus the traveling speed of the sensor head 14 based on the rotational position information of the detection motor 13 obtained from the rotary encoder 131. The detected traveling speed information of the sensor head 14 is validated in the validation range [X1, X2] and invalidated in the invalidation range.
[0041]
Also in this embodiment, the abnormal running of the sensor head 14 is not regarded as a detection with a defect, and no false detection due to the abnormal running of the sensor head 14 occurs. Further, the same effects as the items (1-3) to (1-6) in the first embodiment can be obtained.
[0042]
In the present invention, the following embodiments are also possible.
(1) The period in the difference signal ΔS is measured at a time interval between the tops of the waveforms.
(2) When the sensor head 14 is stopped due to the determination that there is a defect, the sensor head 14 is stopped immediately after the determination that there is a defect, and when the sensor head 14 is stopped due to detection of a running abnormality, the sensor head 14 is stopped within the invalidation range. In this way, when a defect is detected, the sensor head 14 stops at the defect detection position, and the defect occurrence position can be easily specified. In addition, it can be easily grasped from the stop position of the sensor head 14 whether the sensor head 14 has been stopped due to the detection of a defect or the detection of a running abnormality.
(3) When the traveling abnormality of the sensor head 14 occurs, only the traveling of the sensor head 14 is stopped and the weaving is continued.
(4) The validation range and invalidation range for inspection and the validation range and invalidation range for detection of running abnormality can be set separately.
(5) The activation range for detecting the traveling abnormality is set only in a part of the constant speed traveling range of the sensor head 14.
(6) As disclosed in JP-A-9-273068, the cloth end of the woven cloth W is detected, and only within the woven width of the woven cloth W is set as an effective range for detecting abnormal running.
[0043]
【The invention's effect】
As described above in detail, in the present invention, since the presence or absence of abnormality in the traveling of the sensor head is detected, there is an excellent effect that the false detection caused by the abnormal traveling of the sensor head can be avoided.
[Brief description of the drawings]
FIG. 1 is a front view showing a first embodiment and incorporating an enlarged sectional view of a sensor head.
FIG. 2 is a cross-sectional view taken along line AA in FIG.
3 is a cross-sectional view taken along line BB in FIG.
FIG. 4 is a schematic plan view showing a scanning region of a detection range.
FIG. 5 is a combination diagram of a detection range on a woven fabric, a signal processing circuit, a running abnormality detection device, and a scanning control device.
FIG. 6 is a graph illustrating signal processing in a signal processing circuit.
FIG. 7 is a flowchart showing a running abnormality detection program.
FIG. 8 is a flowchart showing a running abnormality detection program.
FIG. 9 is a combination diagram of a detection range on a woven fabric, a signal processing circuit, a travel abnormality detection device, and a scanning control device according to a second embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 14 ... Sensor head, 13 ... Inspection motor which comprises reciprocating travel means, 19, 20 ... Light receiving element used as a photoelectric sensor, 22 ... Comparison circuit which comprises travel abnormality detection means, 25, 42 ... Alarm apparatus, 39 ... Abnormality An output circuit serving as detection signal output means and abnormality presence / absence detection control means, 40... A storage circuit constituting abnormality presence / absence detection range setting means, 41... Input device constituting abnormality presence / absence detection range setting means, and C 2. Defect presence / absence determining means to be configured.

Claims (5)

織機上の織布の織り状態を反映する光を拾いながら前記織布の織幅方向へ移動するセンサヘッドを備え、前記光の受光量に応じた電気信号を出力する光電センサを用いて織布の欠点の有無を検出する織布検反装置において、
前記センサヘッドの走行の異常の有無を検出して走行異常検出信号を出力する走行異常検出手段と、前記走行異常検出信号の入力に応答して検反停止信号を出力する検反停止信号出力手段と、前記検反停止信号の入力に応答して前記センサヘッドの作動を停止させる走査制御手段とを備えた織機における織布検反装置。
A woven fabric using a photoelectric sensor that includes a sensor head that moves in the weaving width direction of the woven fabric while picking up light reflecting the weaving state of the woven fabric on the loom, and that outputs an electrical signal corresponding to the amount of light received In the fabric inspection device that detects the presence or absence of defects,
A travel abnormality detection means for detecting the presence or absence of travel abnormality of the sensor head and outputting a travel abnormality detection signal; and a detection stop signal output means for outputting a detection stop signal in response to the input of the travel abnormality detection signal And a cloth control apparatus for a loom comprising a scanning control means for stopping the operation of the sensor head in response to an input of the inspection stop signal .
前記走行異常検出手段は、経糸の配列間隔に応じて得られる前記電気信号の周期に基づいて前記センサヘッドの走行の異常の有無を検出する請求項1に記載の織機における織布検反装置。The woven fabric inspection apparatus for a loom according to claim 1, wherein the running abnormality detection means detects presence or absence of running abnormality of the sensor head based on a cycle of the electric signal obtained according to a warp yarn arrangement interval . 前記センサヘッドを往復走行させるための検反モータを備えた往復走行手段を備え、前記走行異常検出手段は、前記検反モータの回転状態に基づいて前記センサヘッドの走行の異常の有無を検出する請求項に記載の織機における織布検反装置。 A reciprocating means having a detection motor for reciprocating the sensor head; and the travel abnormality detecting means detects presence or absence of abnormality of the sensor head based on a rotation state of the inspection motor. The woven fabric inspection apparatus in the loom according to claim 1 . 前記走行異常検出手段は、前記センサヘッドの走行経路に沿って異常有無検出有効化範囲と異常有無検出無効化範囲とを設定する異常有無検出範囲設定手段と、前記異常有無範囲設定手段によって設定された異常有無検出有効化範囲では異常有無検出を行ない、前記異常有無検出範囲設定手段によって設定された異常有無検出無効化範囲では異常有無検出を実質的に中断する異常有無検出制御手段とを備えている請求項1乃至請求項のいずれか1項に記載の織機における織布検反装置。The travel abnormality detection means is set by an abnormality presence / absence detection range setting means for setting an abnormality presence / absence detection valid range and an abnormality presence / absence detection invalidation range along the travel route of the sensor head, and the abnormality presence / absence range setting means. An abnormality presence / absence detection control means for performing abnormality presence / absence detection in the abnormality presence / absence detection validation range and substantially interrupting the abnormality presence / absence detection in the abnormality presence / absence detection invalidation range set by the abnormality presence / absence detection range setting means. woven fabric inspection device in a loom according to any one of claims 1 to 3 there. 前記異常有無検出範囲設定手段は、前記走行経路上の所定の基準位置を起点として測った距離の指定で前記異常有無検出有効化範囲及び異常有無検出無効化範囲を設定する請求項に記載の織機における織布検反装置 The abnormality presence detection range setting means, according to claim 4 for setting the abnormality presence detection enabled range and the abnormal presence detecting invalidation range with the specified distance measured a predetermined reference position on the travel route as a starting point Weaving cloth inspection device for looms .
JP19929698A 1998-07-14 1998-07-14 Weaving cloth inspection device in loom Expired - Fee Related JP4290243B2 (en)

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