JP4290262B2 - Mechanical pipe fitting - Google Patents
Mechanical pipe fitting Download PDFInfo
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- JP4290262B2 JP4290262B2 JP03266099A JP3266099A JP4290262B2 JP 4290262 B2 JP4290262 B2 JP 4290262B2 JP 03266099 A JP03266099 A JP 03266099A JP 3266099 A JP3266099 A JP 3266099A JP 4290262 B2 JP4290262 B2 JP 4290262B2
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- contact surface
- retaining member
- cap nut
- joint body
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004698 Polyethylene Substances 0.000 description 21
- 229910000831 Steel Inorganic materials 0.000 description 21
- -1 polyethylene Polymers 0.000 description 21
- 229920000573 polyethylene Polymers 0.000 description 21
- 239000010959 steel Substances 0.000 description 21
- 229910001335 Galvanized steel Inorganic materials 0.000 description 12
- 239000008397 galvanized steel Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 239000011347 resin Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 4
- 230000004323 axial length Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000002265 prevention Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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- Flanged Joints, Insulating Joints, And Other Joints (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、管継手、特に単一の構造で異なる直径の接続管を接合できるメカニカル式管継手に属する。
【0002】
【従来の技術】
例えば、実用新案登録第2500549号公報に示されるように、継手本体と、継手本体と接続管の端部との間に配置されるシール部材と、継手本体の端部に形成されたねじ部に連結される袋ナットと、継手本体に対する袋ナットの締め付けにより接続管の端部の抜け出しを阻止する抜け止め部材とを有するメカニカル式管継手は公知である。この形式のメカニカル式管継手は、接続管の端部にねじ加工を行わずに、管継手により接続管を直接接合できるため施工性に優れ、また構造上接合部に可撓性及び伸縮性を有する。このため、給水又は給湯等の水道配管、冷却水及び冷温水等の空調用配管を含む種々の分野で流体供給管の管接合に用いられている。
【0003】
例えば水道配管分野では鋼管、塩化ビニル管、ポリエチレン管等の管材が使用され、これら管種の多くは、呼び径が同じでも管外径又は管外径の許容差が異なる。例えば亜鉛メッキ鋼管、水道用ポリエチレン管、水道用硬質塩化ビニル管の呼び径25に関するJIS規格による基準外径、管外径の許容差を比較すると、最も大きい外径の管は34±0.5mmの鋼管であり、最も小さい外径の管は32±0.2mmの塩化ビニル管である。この場合、最大径と最小径の外径差は34.5−31.8=2.7mmである。また、亜鉛メッキ鋼管にポリエチレンを被覆したポリエチレン被覆鋼管は、ポリエチレン被覆の厚さ分が亜鉛メッキ鋼管より管外径が大きい。
【0004】
また、接続管の抜けを阻止する抜け止め部材は接続管に接触するが、抜け止め部材の刃の形状及び抜け止め部材の材質は、材質が異なる接続管の管種によって異なり、例えば鋼管では鉄製の抜け止め部材が用いられ、ポリエチレン管では樹脂製又は黄銅製の抜け止め部材が多用されている。
【0005】
【発明が解決しようとする課題】
このように、外径が相違しかつ接続する管種に適合するメカニカル式管継手を用いる必要があり、2、3種の管材に適合でき異種管を接合できるメカニカル式管継手も実用化されている。しかしながら、従来のメカニカル式管継手はいずれも継手本体を共通とし、接合すべき接続管の管種により袋ナット、水密部材、抜け止め防止部材のいずれか又は全てを交換する必要があった。このため、部品を交換せずに単一の管継手で直径の異なる2種以上の接続管に適用できるメカニカル式管継手は実用化されていない。
本発明は、部品を交換せずにかつ単一の構造で直径の異なる2種以上の接続管を接合できるメカニカル式管継手を提供することを目的とする。
【0006】
【課題を解決するための手段】
本発明によるメカニカル式管継手は、接続管(6)を挿入する空洞部(1a)を形成する継手本体(1)と、継手本体(1)と接続管(6)の端部(6a)との間に配置されるシール部材(3)と、継手本体(1)の端部(1b)に形成されたねじ部(1d)に連結される袋ナット(2)と、継手本体(1)に対する袋ナット(2)の締め付けにより接続管(6)の端部(6a)の抜け出しを阻止する抜け止め部材(5)とを有する。抜け止め部材(5)は、縮径又は拡径可能な合口隙間を有しかつ縮径時又は拡径時に異なる直径の接続管(6)の外面に接触でき、袋ナット(2)と抜け止め部材(5)の一方は、継手本体(1)側から離間した外側接触面(7)と、継手本体(1)側の内側接触面(8)とを有する。外側接触面(7)と内側接触面(8)は継手本体(1)の中心軸(1c)に対し異なる角度で傾斜し、内側接触面(8)は外側接触面(7)より直径が大きい。直径の大きい接続管(6)を接合するとき、袋ナット(2)と抜け止め部材(5)の一方に設けられた外側接触面(7)又は内側接触面(8)と他方とが当接し、直径の小さい接続管(6)を接合するとき、袋ナット(2)と抜け止め部材(5)の一方に設けられた内側接触面(8)又は外側接触面(7)と他方とが当接して接続管(6)の抜け出しを阻止する。従って、本発明によるメカニカル式管継手では、袋ナット(2)と抜け止め部材(5)の一方に設けられた外側接触面(7)及び内側接触面(8)を選択することによって、部品を交換せずにかつ単一の構造で直径の大きい接続管(6)及び直径の小さい接続管(6)を接合することができる。また、袋ナット(2)と抜け止め部材(5)の一方に、傾斜角度が異なる外側接触面(7)と内側接触面(8)とを設けるので、抜け止め部材(5)と袋ナット(2)の接触面の軸方向長さを減少することができる。このため、接続管(6)の外径に適合して袋ナット(2)の少ない回転数で抜け止め部材(5)を縮径させることができる。
【0007】
本発明の実施の形態では、継手本体(1)の中心軸(1c)に対し外側接触面(7)は内側接触面(8)より小さい角度又は大きい角度のいずれかの角度を形成する。袋ナット(2)は継手本体(1)側から離間した外側接触面(7a)と、継手本体(1)側の内側接触面(8a)とを有し、抜け止め部材(5)は継手本体(1)側から離間した外側接触面(7b)と、継手本体(1)側の内側接触面(8b)とを有する。継手本体(1)の中心軸(1c)に対し袋ナット(2)の外側接触面(7a)と抜け止め部材(5)の外側接触面(7b)は実質的に同一角度を形成し、袋ナット(2)の内側接触面(8a)と抜け止め部材(5)の内側接触面(8b)は実質的に同一角度を形成するか又は継手本体(1)の中心軸(1c)に対し袋ナット(2)の外側接触面(7a)と抜け止め部材(5)の内側接触面(8b)は実質的に同一角度を形成し、袋ナット(2)の内側接触面(8a)と抜け止め部材(5)の外側接触面(7b)は実質的に同一角度を形成する。外側接触面(7)及び内側接触面(8)は円錐面を形成するか又は円弧状断面若しくは円錐面と円弧状断面との組み合わせにより形成される。
【0008】
本発明の他の実施の形態では、袋ナット(2)と抜け止め部材(5)の他方は、円弧状断面又は曲率半径の異なる2つ以上の円弧状断面を有する。袋ナット(2)と抜け止め部材(5)の一方又は両方は、他方に当接しかつ角度の異なる少なくとも3つの接触面を有してもよい。接続管(6)の外面に接触する抜け止め部材(5)の内面に、三角形状の断面を有する少なくとも2つの刃(5a)が形成され、各刃(5a)の2つの等しい辺の成す角度は45゜〜100゜の範囲で各刃(5a)の頂点(5b)の間隔は1mmよりも大きい。
【0009】
【発明の実施の形態】
以下、本発明によるメカニカル式管継手の実施の形態を図1〜図7について説明する。
【0010】
図1に示すように、本発明によるメカニカル式管継手は、一対の接続管(6)を挿入する空洞部(1a)を形成する継手本体(1)と、継手本体(1)と接続管(6)の端部(6a)との間に配置されるシール部材(3)と、継手本体(1)の端部(1b)に形成されたねじ部(1d)に連結される袋ナット(2)と、継手本体(1)に対する袋ナット(2)の締め付けにより接続管(6)の端部(6a)の抜け出しを阻止する抜け止め部材(5)と、抜け止め部材(5)と継手本体(1)の端部(1b)との間に配置されたワッシャ(4)とを有する。継手本体(1)は鋳鉄によりほぼ円筒状に形成されるが、エルボ型、ティー(T)型、クロス型の形状でもよく、接続部の1つ以上はねじ締結用の雄ねじや雌ねじでもよい。シール部材(3)は水密なパッキンを形成し弾性を有するゴム材料により形成される。袋ナット(2)、ワッシャ(4)及び抜け止め部材(5)は鉄、ステンレス鋼等の鉄鋼、鋳鉄、黄銅等により形成される。
【0011】
図示しないが、抜け止め部材(5)は、リング状に形成されるが、円周の一部に切欠部、即ち縮径又は拡径可能な合口隙間が設けられる。このため、抜け止め部材(5)は、縮径時又は拡径時に異なる直径の接続管(6)の外面に接触できる。
【0012】
図1に示す実施の形態では、袋ナット(2)は継手本体(1)側から離間した外側接触面(7a)と、継手本体(1)側の内側接触面(8a)とを有し、抜け止め部材(5)は継手本体(1)側から離間した外側接触面(7b)と、継手本体(1)側の内側接触面(8b)とを有する。継手本体(1)の中心軸(1c)に対し袋ナット(2)の外側接触面(7a)と抜け止め部材(5)の外側接触面(7b)は、袋ナット(2)の締め込み力が抜け止め部材(5)の接続管(6)の抜け出しを阻止する力を付与するため、8〜30゜、好ましくは10〜20゜の角度範囲内で実質的に同一角度を形成する。外側接触面(7a)、(7b)が8゜に満たない角度では、抜け止め部材(5)を接続管(6)に密着させた後、接続管(6)の抜け出しを抑える所定の保持力を発生するのに袋ナット(2)の締め込み回転数が増すため、継手本体(1)と袋ナット(2)のねじ部の長さを十分に長くする必要がある。また、抜け止め部材(5)も軸方向に長く形成する必要があるため継手全体が大きくなり、材料コスト、加工コストの観点から不利になる。
【0013】
袋ナット(2)の内側接触面(8a)と抜け止め部材(5)の内側接触面(8b)は、15゜〜40゜の角度範囲内で実質的に同一角度を形成する。内側接触面(8a)、(8b)の角度が40゜を超えると、袋ナット(2)の締め込み力から得られる抜け止め部材(5)の接続管(6)を抑える力が小さくなるため、接続管(6)の抜け出し阻止力が低下する。接続管(6)の抜け出し阻止力を高めるため、袋ナット(2)の締め込み力を所定のレベル以上にする必要があり施工性が悪くなる。図1に示す実施の形態では、内側接触面(8a)、(8b)は外側接触面(7a)、(7b)より大きい角度で形成される。直径の大きい接続管(6)を接合するとき、袋ナット(2)の外側接触面(7a)と抜け止め部材(5)の外側接触面(7b)とが当接する。また、直径の小さい接続管(6)を接合するとき、袋ナット(2)の内側接触面(8a)と抜け止め部材(5)の内側接触面(8b)とが当接し、袋ナット(2)の締め込みにより合口隙間を有する抜け止め部材(5)が縮径し、抜け止め部材(5)が接続管(6)に接触して接続管(6)の抜け出しが阻止される。外側接触面(7a)、(7b)は、例えば同じ呼び径で外径の大きい鋼管を対象とし、内側接触面(8a)、(8b)は外径の小さい塩化ビニル管又はポリエチレン管等の樹脂管を対象とする場合である。外径の大きい鋼管を接続管(6)として使用するとき、袋ナット(2)の締め込みにより袋ナット(2)の外側接触面(7a)と抜け止め部材(5)の外側接触面(7b)とが接触して、縮径される抜け止め部材(5)は接続管(6)の表面に接触する。外径の小さい樹脂管を接続管(6)として使用する場合、袋ナット(2)の締め込みにより、接触部は外側接触面(7a)、(7b)から内側接触面(8a)、(8b)に移動する。内側接触面(8a)、(8b)では抜け止め部材(5)は更に縮径され抜け止め部材(5)は接続管(6)の表面に接触する。このように、袋ナット(2)の外側接触面(7a)及び内側接触面(8a)と抜け止め部材(5)の外側接触面(7b)及び内側接触面(8b)を選択することによって、部品を交換せずにかつ単一の構造で直径の大きい接続管(6)及び直径の小さい接続管(6)を接合することができる。また、傾斜角度が異なる外側接触面(7a)及び内側接触面(8a)を袋ナット(2)に設けると共に、傾斜角度が異なる外側接触面(7b)と内側接触面(8b)とを抜け止め部材(5)に設けるので、抜け止め部材(5)と袋ナット(2)の接触面の軸方向長さを減少することができる。このため、接続管(6)の外径に適合して袋ナット(2)の少ない回転数で抜け止め部材(5)を縮径させることができる。
【0014】
図3は、抜け止め部材(5)の外側接触面(7b)の角度を内側接触面(8b)より大きくした第2の実施の形態を示す。図3では、継手本体(1)の中心軸(1c)に対し袋ナット(2)の外側接触面(7a)と抜け止め部材(5)の内側接触面(8b)は実質的に同一角度を形成し、抜け止め部材(5)の外側接触面(7b)は袋ナット(2)の内側接触面(8a)と実質的に同一角度を形成する。図3の実施の形態でも袋ナット(2)の外側接触面(7a)及び内側接触面(8a)と抜け止め部材(5)の外側接触面(7b)及び内側接触面(8b)を選択することによって、部品を交換せずにかつ単一の構造で直径の大きい接続管(6)及び直径の小さい接続管(6)を接合することができると共に、図1の実施の形態と同様の作用効果が得られる。図3は外径の大きい外面被覆鋼管と、外径の小さい亜鉛メッキ鋼管を対象とする場合である。中心軸(1c)に対する内側接触面(8b)の角度は、袋ナット(2)の締め込み力が抜け止め部材(5)が接続管(6)を抑える力となるため、10゜〜20゜の範囲が好ましい。
【0015】
袋ナット(2)と抜け止め部材(5)とが接触する外側接触面(7)と内側接触面(8)では、必ずしも抜け止め部材(5)の面に対応する形状で袋ナット(2)の接触面を形成する必要はない。例えば、図5は、袋ナット(2)が抜け止め部材(5)に接触する面が円弧状断面となる本発明による第3の実施の形態を示す。また、反対に抜け止め部材(5)の袋ナット(2)と接触する部分を円弧形状としても良い。図6は抜け止め部材(5)の袋ナット(2)に接触する面が円弧状断面となる本発明による第4の実施の形態を示す。第3及び第4の実施の形態では、いずれも袋ナット(2)の締め込みによって抜け止め部材(5)は縮径するが、その縮径率は、袋ナット(2)の締め込み量に対して一定ではない。このように円弧状断面を組み合わせると袋ナット(2)の締め込み量に対して抜け止め部材(5)の任意縮径量を設定することができる。また、袋ナット(2)及び抜け止め部材(5)をいずれも円弧状断面又は曲率半径の異なる2つ以上の円弧状断面によって形成しても同様である。袋ナット(2)と抜け止め部材(5)の一方又は両方を円弧形状とすれば抜け止め部材(5)と接触する面が小さくなるため、抜け止め部材(5)を抑える力が不安定となる。従って、袋ナット(2)の締付力を抜け止め部材(5)の縮径力に安定に変換できる円弧形状が好ましい。
【0016】
図7に示す第5の実施の形態では、接続管(6)の外面に接触する抜け止め部材(5)の内面に、三角形状の断面を有する少なくとも2つ、例えば3つの刃(5a)が形成され、袋ナット(2)を締め込むと刃(5a)が接続管(6)の外面に食い込む。各刃(5a)の2つの等しい辺の成す角度は45゜〜100゜の範囲で各頂点(5b)の間隔は1mmよりも大きい。抜け止め部材(5)の外側接触面(7b)の長さは、刃(5a)が接続管(6)の外面に十分に食い込むのに必要な袋ナット(2)の移動量を確保できかつ袋ナット(2)と抜け止め部材(5)の外側接触面(7b)での接触を維持できる長さである。袋ナット(2)を締め込むと、外側接触面(7a)と内側接触面(8a)、外側接触面(7b)と内側接触面(8b)、外側接触面(7a)と内側接触面(8b)又は内側接触面(8a)と外側接触面(7b)とが互いに接触した状態で、縮径される抜け止め部材(5)は接続管(6)の表面に接触した後、刃(5a)が接続管(6)の外面に食い込む。抜け止め部材(5)の外側接触面(7b)及び内側接触面(8b)の長さは、抜け止め部材(5)が十分に縮径して刃(5a)が接続管(6)に十分に食い込む長さである。また、内側接触面(8b)の角度を外側接触面(7b)より大きくするとよい。樹脂管は鋼管よりも硬さが低く、鋼管より小さい押圧力で抜け止め部材(5)の刃(5a)を樹脂管の外面に十分に食い込ませることができる。中心軸(1c)に対する外側接触面(7b)及び内側接触面(8b)の角度は、抜け止め部材(5)の刃(5a)が十分に樹脂部に食い込むように力が加えられ、好ましくは15゜〜40゜の範囲でよい。内側接触面(8b)は、外径の小さい鋼管を対象とし、袋ナット(2)の締め込みにより袋ナット(2)と抜け止め部材(5)との接触部は、外側接触面(7b)から内側接触面(8)に移動する。
【0017】
接続管(6)が鋼管のときいずれの刃形状でも抜け止め部材(5)が鋼管を抑える力が十分であれば所定以上の引き抜き阻止力が得られるが、ポリエチレン管等の樹脂被覆鋼管では接続管(6)を抑える力よりも接続管(6)に刃(5a)が食い込むことが必要であるから、刃(5a)の先端はある程度鋭く、先端角度は45゜〜100゜が好ましい。100゜より大きいと刃(5a)は接続管(6)に殆ど食い込まない。刃(5a)の先端角度が60゜の場合は正三角形状とし、それ以外の先端角度では二等辺三角形状とするとよい。刃(5a)の形状を左右対称にすると刃(5a)の加工が容易となり、他の刃形状に比べて加工コストを低減できる。隣合う刃(5a)を一定間隔分離するため、刃(5a)の頂点の間隔を1mmよりも大きくする。連続する形状で刃(5a)の先端角度が90゜以上となると刃(5a)全体で樹脂を変形させて刃(5a)が接続管(6)に食い込みにくくなる。刃(5a)の頂点の間隔が1mmよりも大きいと刃(5a)は接続管(6)の外面に食い込み、十分な引き抜き阻止力が得られる。本実施の形態の刃形状は、図7に示す形状のみでなく、一般的に実用化されている他の刃形状を抜け止め部材(5)に形成できることは明らかである。
【0018】
このように、本発明では、袋ナット(2)と抜け止め部材(5)の一方は、継手本体(1)側から離間した外側接触面(7)と、継手本体(1)側の内側接触面(8)とを有する。外側接触面(7)と内側接触面(8)は継手本体(1)の中心軸(1c)に対し異なる角度で傾斜し、内側接触面(8)は外側接触面(7)より直径が大きい。直径の大きい接続管(6)を接合するとき、袋ナット(2)と抜け止め部材(5)の一方に設けられた外側接触面(7)と他方とが当接し、直径の小さい接続管(6)を接合するとき、袋ナット(2)と抜け止め部材(5)の一方に設けられた内側接触面(8)と他方とが当接して接続管(6)の抜け出しを阻止する。従って、本発明によるメカニカル式管継手では、袋ナット(2)と抜け止め部材(5)の一方に設けられた外側接触面(7)及び内側接触面(8)を選択することによって、部品を交換せずにかつ単一の構造で直径の大きい接続管(6)及び直径の小さい接続管(6)を接合することができる。また、袋ナット(2)と抜け止め部材(5)の一方に、傾斜角度が異なる外側接触面(7)と内側接触面(8)とを設けるので、抜け止め部材(5)と袋ナット(2)の接触面の軸方向長さを減少することができる。このため、接続管(6)の外径に適合して袋ナット(2)の少ない回転数で抜け止め部材(5)を縮径させることができる。外側接触面(7)及び内側接触面(8)は円錐面を形成するか又は円弧状断面若しくは円錐面と円弧状断面との組み合わせにより形成できる。継手本体(1)の中心軸(1c)に対し外側接触面(7)は内側接触面(8)より小さい角度又は大きい角度のいずれかの角度でもよい。
【0019】
本発明の実施の形態では、下記の作用効果が得られる。
[1] 袋ナット(2)と抜け止め部材(5)の一方に設けられた外側接触面(7)及び内側接触面(8)を選択することによって、部品を交換せずにかつ単一の構造で直径の大きい接続管(6)及び直径の小さい接続管(6)を接合することができる。
[2] 袋ナット(2)と抜け止め部材(5)の一方に、傾斜角度が異なる外側接触面(7)と内側接触面(8)とを設けるので、抜け止め部材(5)と袋ナット(2)の接触面の軸方長さを減少することができる。
[3] 接続管(6)の外径に適合して袋ナット(2)の少ない回転数で抜け止め部材(5)を縮径させることができる。
[4] 接続管(6)の直径又は管種に対応して接続管(6)の抜け出し阻止力に対する抜け止め部材(5)の締付力を得ることができる。
[5] 接続管(6)に対する抜け止め部材(5)の接触部の形状が管種に依存せず、十分な抜け出し阻止力を得ることができる。
[6] 異なる管種に対して袋ナット(2)及び抜け止め部材(5)を交換する必要がなく、施工性に優れている。
[7] 異なる管種に対しても十分な引き抜き阻止力を得ることができ、引き抜き阻止性能に優れた管継手を得ることができる。
[8] 更に少ない袋ナット(2)の回転数で管径の相違を吸収できる。
[9] 袋ナット(2)及び継手本体(1)のねじ部を必要以上に長く形成する必要がなく、抜け止め部材(5)も必要最小限の長さでよい。
[10] 管継手全体を小型化しかつ軽量化を図ると共に、取扱い及び施工性を改善することができる。
本発明の前記実施の形態は変更が可能である。例えば、袋ナット(2)と抜け止め部材(5)の一方又は両方は、他方に当接しかつ角度の異なる少なくとも3つの接触面、例えば外側接触面、中間接触面及び内側接触面を有してもよい。
【0020】
【実施例1】
図2は、図1に示す抜け止め部材(5)及び袋ナット(2)の抜け止め部材(5)と接触する部分近傍の寸法図を示す。図2に示す代表的な寸法は、L1=5mm、L2=4mm、D1=37.4mm、D2=37.8mm、H1=2mm、H2=2mmである。外側接触面(7)の角度θ1を10゜から20゜の範囲で変え、内側接触面(8)の角度θ2を25゜として呼び径25の亜鉛メッキ鋼管、水道用硬質塩化ビニル管、水道用ポリエチレン管をそれぞれ接続し、引張試験機を用いて測定した接続管(6)の引き抜き阻止力の結果を下表の番号1〜12に示す。比較例として測定した従来の各管種専用継手による引き抜き阻止力(kN)は、亜鉛メッキ鋼管では16.8、硬質塩化ビニル管では9.9、ポリエチレン管では2.2であった。下表から明らかなように、鋼管の接続管(6)では、外側接触面(7)の角度が大きくなる程引き抜き阻止力はやや低下するが、従来の管種専用継手の引き抜き阻止力と実質的に同等の特性が得られる。
【0021】
【表1】
また、水道用の硬質塩化ビニル管、水道用のポリエチレン管にも同様の引き抜き阻止力が得られた。
【0022】
【実施例2】
第2の実施例では外側接触面(7)の角度θ1を15゜とし、内側接触面(8)の角度θ2を25゜〜40゜として水道用硬質塩化ビニル管、水道用ポリエチレン管をそれぞれ接続し、引張試験機を用いて測定した接続管(6)の引き抜き阻止力の結果を上表の番号13〜20に示す。番号13〜20の値は従来の管種専用継手の引き抜き阻止力とほぼ同等の値である。
【0023】
【実施例3】
図4は、図3に示す抜け止め部材(5)及び袋ナット(2)の抜け止め部材(5)と接触する部分近傍の寸法図を示す。図4に示す代表的な寸法は、L3=3.5mm、L4=5.5mm、D3=38mm、D4=41.2mm、H3=2mm、H4=2mmである。外側接触面(7)の角度θ3を35゜、内側接触面(8)の角度θ4を5゜として呼び径25の亜鉛メッキ鋼管、ポリエチレン被覆鋼管をそれぞれ接続し、引張試験機を用いて測定した接続管(6)の引き抜き阻止力(kN)は、亜鉛メッキ鋼管では17.7、ポリエチレン被覆鋼管では6.3であった。また、比較例として従来の各管種専用の継手による引き抜き阻止力(kN)は、亜鉛メッキ鋼管では16.8、ポリエチレン被覆鋼管では6.8であった。このように、本発明による第2の実施の形態でも従来の管種専用継手の引き抜き阻止力と同等の特性が得られる。
【0024】
【実施例4】
図7に示す第5の実施の形態において、抜け止め部材(5)の幅を9mmとし、刃先端の間隔を3mmとする。刃(5a)の先端角度を45゜、60゜、90゜、100゜、120゜として呼び径20の継手に装着し、呼び径20の亜鉛メッキ鋼管及びポリエチレン管を接続して引張試験機により管の引き抜き阻止力を測定した。亜鉛メッキ鋼管を接続した場合、刃先端角度が45°、60°、90°、100°及び120°のとき、引き抜き阻止力(kN)は、それぞれ16.2;15.9;16.7;16.1;及び16.3であった。ポリエチレン管を接続した場合、刃先端角度が45°、60°、90°、100°及び120°のとき、引き抜き阻止力(kN)は、それぞれ2.4;2.3;2.2;2.2;及び0.8であった。本実施例では抜け止め部材(5)は亜鉛メッキ鋼管に対して殆ど刃(5a)の先端角度に依存せず従来の継手の前記結果と同様の抜け止め阻止力を示した。また、ポリエチレン管に対しても刃先端角度100゜までは従来の継手による抜け止め阻止力と同様の阻止力を示した。一方、鋼管用の従来の抜け止め部材を用いてポリエチレン管を接続した場合の抜け止め阻止力は0.6kNであった。また、ポリエチレン管用の抜け止め部材(5)を用いて鋼管を接続したときの抜け止め阻止力は15.9kNであった。適用管種の異なる抜け止め部材(5)を用いた場合、特に鋼管用の抜け止め部材(5)によりポリエチレン管を接続したとき、極端に抜け止め阻止力が低下した。このように本発明では鋼管及びポリエチレン管でも十分な引き抜き阻止力が得られた。
【0025】
【発明の効果】
前記のように、本発明によるメカニカル式管継手では、異なる管種に対して袋ナット及び抜け止め部材を交換する必要がなく、施工性に優れている。また、異なる管種に対しても十分な引き抜き阻止力を得ることができ、性能に優れた管継手を得ることができる。更に少ない袋ナットの回転数で管径の相違を吸収できるため、袋ナット及び継手本体のねじ部を必要以上に長く形成する必要がなく、抜け止め部材も必要最小限の長さでよいため、管継手全体を小型化しかつ軽量化を図ると共に、取扱い及び施工性を改善することができる。
【図面の簡単な説明】
【図1】 本発明によるメカニカル式管継手の断面図
【図2】 図1に示す抜け止め部材及び袋ナット部の寸法図
【図3】 本発明の第2の実施の形態を示すメカニカル式管継手の断面図
【図4】 図3に示す抜け止め部材及び袋ナット部の寸法図
【図5】 本発明による第3の実施の形態を示す抜け止め部材と袋ナット部の断面図
【図6】 本発明による第4の実施の形態を示す抜け止め部材と袋ナット部の断面図
【図7】 本発明による第5の実施の形態を示す抜け止め部材の断面図
【符号の説明】
(1)・・継手本体、 (2)・・袋ナット、 (3)・・シール部材、 (4)・・ワッシャ、 (5)・・抜け止め部材、[0001]
BACKGROUND OF THE INVENTION
The present invention belongs to a pipe joint, in particular, a mechanical pipe joint that can join connecting pipes having different diameters in a single structure.
[0002]
[Prior art]
For example, as shown in Utility Model Registration No. 2500549, a joint body, a seal member disposed between the joint body and the end of the connecting pipe, and a thread formed at the end of the joint body A mechanical pipe joint having a cap nut to be connected and a retaining member that prevents the end of the connecting pipe from coming out by tightening the cap nut with respect to the joint body is known. This type of mechanical pipe joint is superior in workability because the connection pipe can be directly joined by the pipe joint without threading the end of the connection pipe, and the structure has flexibility and stretchability in the joint. Have. For this reason, it is used for pipe connection of fluid supply pipes in various fields including water supply piping such as water supply or hot water supply and air conditioning piping such as cooling water and cold / hot water.
[0003]
For example, steel pipes, vinyl chloride pipes, polyethylene pipes, and the like are used in the water supply piping field, and many of these pipe types have the same nominal diameter but have different pipe outer diameters or tolerances for pipe outer diameters. For example, when comparing the standard outer diameter according to the JIS standard for the nominal diameter 25 of galvanized steel pipes, polyethylene pipes for water supply, and rigid polyvinyl chloride pipes for water supply, the tolerance of the pipe outer diameter is 34 ± 0.5 mm. The smallest outer diameter tube is a 32 ± 0.2 mm vinyl chloride tube. In this case, the outer diameter difference between the maximum diameter and the minimum diameter is 34.5-31.8 = 2.7 mm. Further, a polyethylene-coated steel pipe in which polyethylene is coated on a galvanized steel pipe has a pipe outer diameter larger than that of the galvanized steel pipe by the thickness of the polyethylene coating.
[0004]
In addition, the retaining member that prevents the connection pipe from coming off contacts the connection pipe, but the shape of the blade of the retaining member and the material of the retaining member differ depending on the type of the connection pipe, and the steel pipe is made of, for example, steel. The retaining member made of resin or brass is frequently used in the polyethylene pipe.
[0005]
[Problems to be solved by the invention]
In this way, it is necessary to use mechanical pipe fittings that have different outer diameters and that are compatible with the type of pipe to be connected, and mechanical pipe fittings that are compatible with two or three types of pipe materials and can join different types of pipes have also been put to practical use. Yes. However, all of the conventional mechanical pipe joints have a common joint body, and it is necessary to replace any or all of the cap nut, the watertight member, and the retaining member in accordance with the pipe type of the connecting pipe to be joined. For this reason, a mechanical pipe joint that can be applied to two or more types of connecting pipes having different diameters with a single pipe joint without replacing parts has not been put into practical use.
An object of the present invention is to provide a mechanical pipe joint that can join two or more types of connecting pipes having different diameters with a single structure without replacing parts.
[0006]
[Means for Solving the Problems]
A mechanical pipe joint according to the present invention includes a joint body (1) that forms a cavity (1a) into which a connection pipe (6) is inserted, and an end (6a) of the joint body (1) and the connection pipe (6). A sealing member (3) arranged between the cap body (1), a cap nut (2) connected to a threaded portion (1d) formed at an end (1b) of the joint body (1), and the joint body (1) A retaining member (5) that prevents the end (6a) of the connecting pipe (6) from slipping out by tightening the cap nut (2); The retaining member (5) has a joint gap that can be reduced or expanded, and can contact the outer surface of the connecting pipe (6) having a different diameter when the diameter is reduced or expanded. One of the members (5) has an outer contact surface (7) spaced from the joint body (1) side and an inner contact surface (8) on the joint body (1) side. The outer contact surface (7) and the inner contact surface (8) are inclined at different angles with respect to the central axis (1c) of the joint body (1), and the inner contact surface (8) is larger in diameter than the outer contact surface (7). . When joining a connecting pipe (6) with a large diameter, the outer contact surface (7) or the inner contact surface (8) provided on one of the cap nut (2) and the retaining member (5) is in contact with the other. When connecting the connecting pipe (6) having a small diameter, the inner contact surface (8) or the outer contact surface (7) provided on one of the cap nut (2) and the retaining member (5) is in contact with the other. Contact and prevent the connecting pipe (6) from coming out. Therefore, in the mechanical pipe joint according to the present invention, by selecting the outer contact surface (7) and the inner contact surface (8) provided on one of the cap nut (2) and the retaining member (5), the component is The connecting pipe (6) having a large diameter and the connecting pipe (6) having a small diameter can be joined without replacement and in a single structure. Further, since one of the cap nut (2) and the retaining member (5) is provided with the outer contact surface (7) and the inner contact surface (8) having different inclination angles, the retaining member (5) and the cap nut ( The axial length of the contact surface in 2) can be reduced. For this reason, it is possible to reduce the diameter of the retaining member (5) in accordance with the outer diameter of the connecting pipe (6) with a small number of rotations of the cap nut (2).
[0007]
In the embodiment of the present invention, the outer contact surface (7) forms an angle smaller than or larger than the inner contact surface (8) with respect to the central axis (1c) of the joint body (1). The cap nut (2) has an outer contact surface (7a) spaced from the joint body (1) side and an inner contact surface (8a) on the joint body (1) side, and the retaining member (5) is the joint body. It has an outer contact surface (7b) spaced from the (1) side and an inner contact surface (8b) on the joint body (1) side. The outer contact surface (7a) of the cap nut (2) and the outer contact surface (7b) of the retaining member (5) form substantially the same angle with respect to the central axis (1c) of the joint body (1), and the bag The inner contact surface (8a) of the nut (2) and the inner contact surface (8b) of the retaining member (5) form substantially the same angle, or the bag is formed with respect to the central axis (1c) of the joint body (1). The outer contact surface (7a) of the nut (2) and the inner contact surface (8b) of the retaining member (5) form substantially the same angle, and the inner contact surface (8a) of the cap nut (2) and the retaining contact The outer contact surface (7b) of the member (5) forms substantially the same angle. The outer contact surface (7) and the inner contact surface (8) form a conical surface or are formed by an arc-shaped cross section or a combination of a conical surface and an arc-shaped cross section.
[0008]
In another embodiment of the present invention, the other of the cap nut (2) and the retaining member (5) has an arcuate section or two or more arcuate sections with different radii of curvature. One or both of the cap nut (2) and the retaining member (5) may have at least three contact surfaces that are in contact with the other and have different angles. At least two blades (5a) having a triangular cross section are formed on the inner surface of the retaining member (5) contacting the outer surface of the connecting pipe (6), and the angle formed by two equal sides of each blade (5a) Is in the range of 45 ° to 100 °, and the interval between the vertices (5b) of each blade (5a) is larger than 1 mm.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the mechanical pipe joint according to the present invention will be described below with reference to FIGS.
[0010]
As shown in FIG. 1, a mechanical pipe joint according to the present invention includes a joint body (1) that forms a cavity (1a) into which a pair of connection pipes (6) are inserted, a joint body (1), and a connection pipe ( 6) the sealing member (3) disposed between the end (6a) and the cap nut (2) connected to the threaded portion (1d) formed on the end (1b) of the joint body (1). ), A retaining member (5) that prevents the end (6a) of the connecting pipe (6) from coming out by tightening the cap nut (2) against the joint body (1), and a retaining member (5) and the joint body A washer (4) disposed between the end (1b) of (1). The joint body (1) is formed of cast iron in a substantially cylindrical shape, but may have an elbow shape, a tee (T) shape, or a cross shape, and one or more of the connecting portions may be a male screw or a female screw for screw fastening. The seal member (3) is formed of a rubber material that forms a watertight packing and has elasticity. The cap nut (2), the washer (4), and the retaining member (5) are made of iron such as iron or stainless steel, cast iron, brass or the like.
[0011]
Although not shown, the retaining member (5) is formed in a ring shape, but a notch, that is, a joint gap that can be reduced or expanded is provided in a part of the circumference. For this reason, the retaining member (5) can contact the outer surface of the connecting pipe (6) having a different diameter when the diameter is reduced or when the diameter is increased.
[0012]
In the embodiment shown in FIG. 1, the cap nut (2) has an outer contact surface (7a) spaced from the joint body (1) side and an inner contact surface (8a) on the joint body (1) side, The retaining member (5) has an outer contact surface (7b) spaced from the joint body (1) side and an inner contact surface (8b) on the joint body (1) side. The outer contact surface (7a) of the cap nut (2) and the outer contact surface (7b) of the retaining member (5) against the central axis (1c) of the joint body (1) are the tightening force of the cap nut (2). In order to provide a force that prevents the connecting member (5) from slipping out of the retaining member (5), substantially the same angle is formed within an angle range of 8 to 30 °, preferably 10 to 20 °. When the outer contact surfaces (7a), (7b) are less than 8 °, the retaining force (5) is closely attached to the connecting pipe (6), and then the specified holding force to prevent the connecting pipe (6) from coming out. Since the rotational speed of tightening the cap nut (2) is increased in order to generate the above, it is necessary to sufficiently lengthen the thread portions of the joint body (1) and the cap nut (2). Further, since the retaining member (5) needs to be formed long in the axial direction, the entire joint becomes large, which is disadvantageous from the viewpoint of material cost and processing cost.
[0013]
The inner contact surface (8a) of the cap nut (2) and the inner contact surface (8b) of the retaining member (5) form substantially the same angle within an angle range of 15 ° to 40 °. If the angle of the inner contact surfaces (8a) and (8b) exceeds 40 °, the force to hold down the connecting pipe (6) of the retaining member (5) obtained from the tightening force of the cap nut (2) will be small. As a result, the ability to prevent the connecting pipe (6) from coming out decreases. In order to increase the pull-out prevention force of the connecting pipe (6), it is necessary to set the tightening force of the cap nut (2) to a predetermined level or more, resulting in poor workability. In the embodiment shown in FIG. 1, the inner contact surfaces (8a) and (8b) are formed at a larger angle than the outer contact surfaces (7a) and (7b). When the connecting pipe (6) having a large diameter is joined, the outer contact surface (7a) of the cap nut (2) and the outer contact surface (7b) of the retaining member (5) come into contact with each other. Further, when connecting the connecting pipe (6) having a small diameter, the inner contact surface (8a) of the cap nut (2) and the inner contact surface (8b) of the retaining member (5) come into contact with each other, and the cap nut (2 ) Reduces the diameter of the retaining member (5) having a joint gap, and the retaining member (5) contacts the connecting pipe (6) to prevent the connecting pipe (6) from coming out. The outer contact surfaces (7a) and (7b) are intended for steel pipes with the same nominal diameter and large outer diameter, for example, and the inner contact surfaces (8a) and (8b) are resins such as vinyl chloride pipes or polyethylene pipes with small outer diameters. This is the case for tubes. When using a steel pipe with a large outer diameter as the connection pipe (6), the outer contact surface (7a) of the cap nut (2) and the outer contact surface (7b) of the retaining member (5) are tightened by tightening the cap nut (2). ) Comes into contact with the surface of the connecting pipe (6). When a resin pipe with a small outer diameter is used as the connecting pipe (6), the contact portion is changed from the outer contact surface (7a), (7b) to the inner contact surface (8a), (8b) by tightening the cap nut (2). ) At the inner contact surfaces (8a) and (8b), the retaining member (5) is further reduced in diameter so that the retaining member (5) contacts the surface of the connecting pipe (6). Thus, by selecting the outer contact surface (7a) and inner contact surface (8a) of the cap nut (2) and the outer contact surface (7b) and inner contact surface (8b) of the retaining member (5), The connecting pipe (6) having a large diameter and the connecting pipe (6) having a small diameter can be joined with a single structure without changing parts. The outer contact surface (7a) and the inner contact surface (8a) with different inclination angles are provided on the cap nut (2), and the outer contact surface (7b) and the inner contact surface (8b) with different inclination angles are prevented from coming off. Since it is provided on the member (5), the axial length of the contact surface between the retaining member (5) and the cap nut (2) can be reduced. For this reason, it is possible to reduce the diameter of the retaining member (5) in accordance with the outer diameter of the connecting pipe (6) with a small number of rotations of the cap nut (2).
[0014]
FIG. 3 shows a second embodiment in which the angle of the outer contact surface (7b) of the retaining member (5) is larger than that of the inner contact surface (8b). In FIG. 3, the outer contact surface (7a) of the cap nut (2) and the inner contact surface (8b) of the retaining member (5) have substantially the same angle with respect to the central axis (1c) of the joint body (1). The outer contact surface (7b) of the retaining member (5) is formed at substantially the same angle as the inner contact surface (8a) of the cap nut (2). Also in the embodiment of FIG. 3, the outer contact surface (7a) and inner contact surface (8a) of the cap nut (2) and the outer contact surface (7b) and inner contact surface (8b) of the retaining member (5) are selected. Thus, it is possible to join the connecting pipe (6) having a large diameter and the connecting pipe (6) having a small diameter with a single structure without exchanging components, and the same operation as that of the embodiment of FIG. An effect is obtained. FIG. 3 shows a case where an outer surface coated steel pipe having a large outer diameter and a galvanized steel pipe having a small outer diameter are targeted. The angle of the inner contact surface (8b) with respect to the center axis (1c) is 10 ° to 20 ° because the tightening force of the cap nut (2) is the force by which the retaining member (5) restrains the connecting pipe (6). The range of is preferable.
[0015]
In the outer contact surface (7) and the inner contact surface (8) where the cap nut (2) and the retaining member (5) are in contact, the shape of the cap nut (2) does not necessarily correspond to the surface of the retaining member (5). It is not necessary to form the contact surface. For example, FIG. 5 shows a third embodiment according to the present invention in which the surface where the cap nut (2) contacts the retaining member (5) has an arcuate cross section. On the contrary, the portion of the retaining member (5) that contacts the cap nut (2) may have an arc shape. FIG. 6 shows a fourth embodiment according to the present invention in which the surface of the retaining member (5) that contacts the cap nut (2) has an arcuate cross section. In both the third and fourth embodiments, the retaining member (5) is reduced in diameter by tightening the cap nut (2), but the reduction ratio is determined by the tightening amount of the cap nut (2). In contrast, it is not constant. When the arcuate cross sections are combined in this way, an arbitrary diameter reduction amount of the retaining member (5) can be set with respect to the tightening amount of the cap nut (2). The same is true even if the cap nut (2) and the retaining member (5) are both formed with an arcuate section or two or more arcuate sections with different radii of curvature. If one or both of the cap nut (2) and retaining member (5) have an arc shape, the surface that comes into contact with the retaining member (5) will be smaller, and the force to restrain the retaining member (5) will be unstable. Become. Therefore, an arc shape that can stably convert the tightening force of the cap nut (2) into the diameter reducing force of the retaining member (5) is preferable.
[0016]
In the fifth embodiment shown in FIG. 7, at least two, for example, three blades (5a) having a triangular cross section are formed on the inner surface of the retaining member (5) that contacts the outer surface of the connecting pipe (6). When the cap nut (2) is tightened, the blade (5a) bites into the outer surface of the connection pipe (6). The angle formed by two equal sides of each blade (5a) is in the range of 45 ° to 100 °, and the interval between the vertices (5b) is greater than 1 mm. The length of the outer contact surface (7b) of the retaining member (5) can secure the amount of movement of the cap nut (2) necessary for the blade (5a) to sufficiently bite into the outer surface of the connecting pipe (6) and The length is such that the contact between the cap nut (2) and the outer contact surface (7b) of the retaining member (5) can be maintained. When the cap nut (2) is tightened, the outer contact surface (7a) and inner contact surface (8a), the outer contact surface (7b) and inner contact surface (8b), the outer contact surface (7a) and inner contact surface (8b) ) Or the inner contact surface (8a) and the outer contact surface (7b) are in contact with each other, the retaining member (5) to be reduced in diameter comes into contact with the surface of the connecting pipe (6), and then the blade (5a) Bites into the outer surface of the connecting pipe (6). The length of the outer contact surface (7b) and inner contact surface (8b) of the retaining member (5) is such that the retaining member (5) is sufficiently reduced in diameter and the blade (5a) is sufficient for the connecting pipe (6). It is the length to dig into. Also, the angle of the inner contact surface (8b) may be larger than that of the outer contact surface (7b). The resin pipe is lower in hardness than the steel pipe, and the blade (5a) of the retaining member (5) can be sufficiently bited into the outer surface of the resin pipe with a pressing force smaller than that of the steel pipe. The angle of the outer contact surface (7b) and the inner contact surface (8b) with respect to the central axis (1c) is such that a force is applied so that the blade (5a) of the retaining member (5) sufficiently bites into the resin part, preferably It may be in the range of 15 ° to 40 °. The inner contact surface (8b) is intended for a steel pipe with a small outer diameter, and the contact portion between the cap nut (2) and the retaining member (5) is tightened with the cap nut (2), so that the outer contact surface (7b) To the inner contact surface (8).
[0017]
When the connecting pipe (6) is a steel pipe, it can be pulled out more than specified if the retaining member (5) has sufficient force to hold the steel pipe in any blade shape, but it can be connected with a resin-coated steel pipe such as a polyethylene pipe. Since it is necessary for the blade (5a) to bite into the connecting tube (6) rather than the force to hold down the tube (6), the tip of the blade (5a) is sharp to some extent, and the tip angle is preferably 45 ° to 100 °. If it is larger than 100 °, the blade (5a) hardly bites into the connecting pipe (6). When the tip angle of the blade (5a) is 60 °, it is preferably an equilateral triangle, and at other tip angles, it is preferably an isosceles triangle. When the shape of the blade (5a) is symmetrical, the processing of the blade (5a) is facilitated, and the processing cost can be reduced compared to other blade shapes. In order to separate the adjacent blades (5a) at a constant interval, the interval between the vertices of the blades (5a) is made larger than 1 mm. If the tip angle of the blade (5a) is 90 ° or more in a continuous shape, the entire blade (5a) is deformed to make it difficult for the blade (5a) to bite into the connecting pipe (6). When the interval between the vertices of the blade (5a) is larger than 1 mm, the blade (5a) bites into the outer surface of the connecting pipe (6), and a sufficient pull-out preventing force is obtained. It is apparent that the blade shape of the present embodiment is not limited to the shape shown in FIG. 7, but other blade shapes that are generally put into practical use can be formed on the retaining member (5).
[0018]
Thus, in the present invention, one of the cap nut (2) and the retaining member (5) includes an outer contact surface (7) spaced from the joint body (1) side and an inner contact on the joint body (1) side. Surface (8). The outer contact surface (7) and the inner contact surface (8) are inclined at different angles with respect to the central axis (1c) of the joint body (1), and the inner contact surface (8) is larger in diameter than the outer contact surface (7). . When joining the large diameter connecting pipe (6), the outer contact surface (7) provided on one of the cap nut (2) and the retaining member (5) is in contact with the other, and the small diameter connecting pipe ( When joining 6), the inner contact surface (8) provided on one of the cap nut (2) and the retaining member (5) comes into contact with the other to prevent the connecting pipe (6) from coming out. Therefore, in the mechanical pipe joint according to the present invention, by selecting the outer contact surface (7) and the inner contact surface (8) provided on one of the cap nut (2) and the retaining member (5), the component is The connecting pipe (6) having a large diameter and the connecting pipe (6) having a small diameter can be joined without replacement and in a single structure. Further, since one of the cap nut (2) and the retaining member (5) is provided with the outer contact surface (7) and the inner contact surface (8) having different inclination angles, the retaining member (5) and the cap nut ( The axial length of the contact surface in 2) can be reduced. For this reason, it is possible to reduce the diameter of the retaining member (5) in accordance with the outer diameter of the connecting pipe (6) with a small number of rotations of the cap nut (2). The outer contact surface (7) and the inner contact surface (8) form a conical surface, or can be formed by an arc-shaped cross section or a combination of a conical surface and an arc-shaped cross section. The outer contact surface (7) may have an angle smaller than or larger than the inner contact surface (8) with respect to the central axis (1c) of the joint body (1).
[0019]
In the embodiment of the present invention, the following effects can be obtained.
[1] By selecting the outer contact surface (7) and the inner contact surface (8) provided on one of the cap nut (2) and the retaining member (5), a single unit can be used without changing parts. The connecting pipe (6) having a large diameter and the connecting pipe (6) having a small diameter can be joined.
[2] Since the outer contact surface (7) and the inner contact surface (8) having different inclination angles are provided on one of the cap nut (2) and the retaining member (5), the retaining member (5) and the cap nut The axial length of the contact surface in (2) can be reduced.
[3] The retaining member (5) can be reduced in diameter with a small number of rotations of the cap nut (2) in conformity with the outer diameter of the connecting pipe (6).
[4] Corresponding to the diameter or type of the connecting pipe (6), it is possible to obtain the tightening force of the retaining member (5) against the slipping-in preventing force of the connecting pipe (6).
[5] The shape of the contact portion of the retaining member (5) with respect to the connecting pipe (6) does not depend on the tube type, and a sufficient slip-off preventing force can be obtained.
[6] It is not necessary to replace the cap nut (2) and the retaining member (5) for different tube types, and the workability is excellent.
[7] A sufficient pull-out preventing force can be obtained even for different tube types, and a pipe joint excellent in pull-out preventing performance can be obtained.
[8] The difference in the pipe diameter can be absorbed with a smaller number of rotations of the cap nut (2).
[9] The cap nut (2) and the threaded portion of the joint body (1) do not need to be formed longer than necessary, and the retaining member (5) may be the minimum necessary length.
[10] The entire pipe joint can be reduced in size and weight, and handling and workability can be improved.
The embodiment of the present invention can be modified. For example, one or both of the cap nut (2) and the retaining member (5) have at least three contact surfaces that are in contact with the other and have different angles, for example, an outer contact surface, an intermediate contact surface, and an inner contact surface. Also good.
[0020]
[Example 1]
FIG. 2 shows a dimensional diagram of the vicinity of the portion of the retaining member (5) shown in FIG. 1 and the portion of the cap nut (2) that contacts the retaining member (5). The representative dimensions shown in FIG. 2 are L 1 = 5 mm, L 2 = 4 mm, D 1 = 37.4 mm, D 2 = 37.8 mm, H 1 = 2 mm, H 2 = 2 mm. The angle θ 1 of the outer contact surface (7) is changed in the range of 10 ° to 20 °, the angle θ 2 of the inner contact surface (8) is 25 °, and a galvanized steel pipe having a nominal diameter of 25, a rigid polyvinyl chloride pipe for water supply, The results of the pull-out preventing force of the connecting pipe (6) measured by using a tensile tester with each connecting polyethylene pipe for water supply are shown in the
[0021]
[Table 1]
Similar pull-out preventing power was obtained for the hard polyvinyl chloride pipe for water supply and the polyethylene pipe for water supply.
[0022]
[Example 2]
In the second embodiment, the angle θ 1 of the outer contact surface (7) is 15 °, and the angle θ 2 of the inner contact surface (8) is 25 ° to 40 °. The results of the pulling-in preventing force of the connecting pipe (6) measured using a tensile tester are shown in numbers 13 to 20 in the above table. The values of Nos. 13 to 20 are substantially the same as the pull-out preventing force of the conventional pipe type joint.
[0023]
[Example 3]
FIG. 4 shows a dimensional diagram of the vicinity of the portion of the retaining member (5) shown in FIG. 3 and the retaining member (5) of the cap nut (2) that contacts the retaining member (5). The typical dimensions shown in FIG. 4 are L 3 = 3.5 mm, L 4 = 5.5 mm, D 3 = 38 mm, D 4 = 41.2 mm, H 3 = 2 mm, and H 4 = 2 mm. Connect the galvanized steel pipe and polyethylene-coated steel pipe of nominal diameter 25 with the angle θ 3 of the outer contact surface (7) being 35 ° and the angle θ 4 of the inner contact surface (8) being 5 °, and using a tensile tester. The measured pull-out preventing force (kN) of the connecting pipe (6) was 17.7 for the galvanized steel pipe and 6.3 for the polyethylene-coated steel pipe. Further, as a comparative example, the pulling-in preventing force (kN) by a conventional joint dedicated to each pipe type was 16.8 for a galvanized steel pipe and 6.8 for a polyethylene-coated steel pipe. Thus, in the second embodiment according to the present invention, the same characteristics as the pull-out preventing force of the conventional pipe type joint can be obtained.
[0024]
[Example 4]
In the fifth embodiment shown in FIG. 7, the width of the retaining member (5) is 9 mm, and the distance between the blade tips is 3 mm. The tip angle of the blade (5a) is 45 °, 60 °, 90 °, 100 °, 120 ° and is attached to a joint with a nominal diameter of 20, and a galvanized steel pipe and a polyethylene pipe with a nominal diameter of 20 are connected and a tensile tester is used. The tube pull-out inhibiting force was measured. When galvanized steel pipes are connected, when the blade tip angle is 45 °, 60 °, 90 °, 100 °, and 120 °, the pull-out preventing force (kN) is 16.2; 15.9; 16.7; 16.1; and 16.3. When a polyethylene pipe is connected, when the blade tip angle is 45 °, 60 °, 90 °, 100 °, and 120 °, the pull-out preventing force (kN) is 2.4; 2.3; 2.2; 2 .2; and 0.8. In the present embodiment, the retaining member (5) showed almost the same retention preventing force as that of the conventional joint, regardless of the tip angle of the blade (5a) with respect to the galvanized steel pipe. In addition, the polyethylene tube showed a blocking force similar to that of the conventional joint by the blade tip angle up to 100 °. On the other hand, when a polyethylene pipe is connected using a conventional retaining member for a steel pipe, the retaining force is 0.6 kN. Further, when the steel pipe was connected using the retaining member (5) for the polyethylene pipe, the retaining prevention force was 15.9 kN. When the retaining members (5) of different applicable pipe types were used, the retaining strength of the retaining tube was extremely reduced particularly when the polyethylene tube was connected by the retaining member (5) for steel pipes. Thus, in the present invention, a sufficient pulling-in preventing force was obtained even with a steel pipe and a polyethylene pipe.
[0025]
【The invention's effect】
As described above, in the mechanical pipe joint according to the present invention, it is not necessary to replace the cap nut and the retaining member for different pipe types, and the workability is excellent. In addition, a sufficient pull-out preventing force can be obtained for different tube types, and a pipe joint having excellent performance can be obtained. Furthermore, since the difference in pipe diameter can be absorbed with a small number of cap nut rotations, it is not necessary to form the cap nut and the threaded portion of the joint body longer than necessary, and the retaining member may be the minimum necessary length. The entire pipe joint can be reduced in size and weight, and the handling and workability can be improved.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a mechanical pipe joint according to the present invention. FIG. 2 is a dimensional diagram of a retaining member and a cap nut shown in FIG. 1. FIG. 3 is a mechanical pipe showing a second embodiment of the present invention. Cross-sectional view of the joint [FIG. 4] Dimensional diagram of the retaining member and the cap nut portion shown in FIG. 3 [FIG. 5] A sectional view of the retaining member and the cap nut portion according to the third embodiment of the present invention [FIG. A sectional view of a retaining member and a cap nut portion showing a fourth embodiment according to the present invention. FIG. 7 is a sectional view of a retaining member showing a fifth embodiment according to the present invention.
(1) ・ ・ Fitting body, (2) ・ Cap nut, (3) ・ Seal member, (4) ・ Washer, (5) ・ Retaining member,
Claims (8)
抜け止め部材は、縮径又は拡径可能な合口隙間を有しかつ縮径時又は拡径時に異なる直径の接続管の外面に接触でき、
袋ナットと抜け止め部材の一方は、継手本体側から離間した外側接触面と、継手本体側の内側接触面とを有し、
外側接触面と内側接触面は継手本体の中心軸に対し異なる角度で傾斜し、
内側接触面は外側接触面より直径が大きく、
直径の大きい接続管を接合するとき、袋ナットと抜け止め部材の一方に設けられた外側接触面又は内側接触面と他方とが当接し、
直径の小さい接続管を接合するとき、袋ナットと抜け止め部材の一方に設けられた内側接触面又は外側接触面と他方とが当接して接続管の抜け出しを阻止することを特徴とするメカニカル式管継手。A joint body that forms a cavity for inserting the connection pipe, a seal member that is disposed between the joint body and the end of the connection pipe, and a cap nut that is coupled to a thread formed at the end of the joint body And a mechanical pipe joint having a retaining member that prevents the end of the connecting pipe from coming out by tightening the cap nut against the joint body,
The retaining member has a joint gap that can be reduced or expanded, and can contact the outer surface of the connecting pipe having a different diameter when reduced or expanded.
One of the cap nut and the retaining member has an outer contact surface spaced from the joint body side, and an inner contact surface on the joint body side,
The outer contact surface and the inner contact surface are inclined at different angles with respect to the central axis of the joint body,
The inner contact surface is larger in diameter than the outer contact surface,
When joining a connecting pipe having a large diameter, the outer contact surface or the inner contact surface provided on one of the cap nut and the retaining member comes into contact with the other,
When joining a connecting pipe with a small diameter, the inner contact surface or the outer contact surface provided on one of the cap nut and the retaining member abuts against the other to prevent the connecting tube from coming out. Pipe fittings.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP03266099A JP4290262B2 (en) | 1999-02-10 | 1999-02-10 | Mechanical pipe fitting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP03266099A JP4290262B2 (en) | 1999-02-10 | 1999-02-10 | Mechanical pipe fitting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000230678A JP2000230678A (en) | 2000-08-22 |
| JP4290262B2 true JP4290262B2 (en) | 2009-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP03266099A Expired - Fee Related JP4290262B2 (en) | 1999-02-10 | 1999-02-10 | Mechanical pipe fitting |
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| JP (1) | JP4290262B2 (en) |
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| CN107148529B (en) * | 2014-10-22 | 2019-08-30 | 株式会社Hi-Sten | pipe connection socket |
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1999
- 1999-02-10 JP JP03266099A patent/JP4290262B2/en not_active Expired - Fee Related
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| JP2000230678A (en) | 2000-08-22 |
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