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JP4290604B2 - Multi-chamber container pinhole detector - Google Patents
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JP4290604B2 - Multi-chamber container pinhole detector - Google Patents

Multi-chamber container pinhole detector Download PDF

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JP4290604B2
JP4290604B2 JP2004151949A JP2004151949A JP4290604B2 JP 4290604 B2 JP4290604 B2 JP 4290604B2 JP 2004151949 A JP2004151949 A JP 2004151949A JP 2004151949 A JP2004151949 A JP 2004151949A JP 4290604 B2 JP4290604 B2 JP 4290604B2
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chamber
electrode
wall
partition wall
detection device
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JP2005331469A (en
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勝治 今井
友次 頂
葉月 和佐
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Ajinomoto Co Inc
Nissin Electronics Co Ltd
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Description

本発明は、各室の間に連通可能な隔壁が配置され各室に導電性の液体が収容された柔軟な非導電性樹脂製の多室容器の隔壁におけるピンホールを検出する検出装置に関する。多室容器は、電気絶縁性の柔軟なシートからなる複数の室の各々に導電性流動体を収容し隣接する各室の間に連通可能な隔壁が配置される多室容器、例えば、点滴用の輸液成分を収容した2つの室及び両室の間に手で押圧することにより連通可能な隔壁が配置された輸液バッグであり、本発明は、このような多室容器の各室の間に配置される連通可能な隔壁における密閉不良、即ちピンホールの存在を確実に且つ高速で検出可能なピンホール検出装置に関する。   The present invention relates to a detection device for detecting a pinhole in a partition wall of a flexible non-conductive resin-made multi-chamber container in which a partition wall that can communicate between the chambers is disposed and a conductive liquid is accommodated in each chamber. A multi-chamber container is a multi-chamber container in which a conductive fluid is accommodated in each of a plurality of chambers made of an electrically insulating flexible sheet, and a partition wall is disposed between adjacent chambers. Between the two chambers containing the infusion component and a partition wall that can be communicated by pressing between the two chambers by hand, and the present invention is provided between the chambers of such a multi-chamber container. The present invention relates to a pinhole detection device capable of reliably and quickly detecting the presence of a sealing failure in a partition wall that can be arranged, that is, the presence of a pinhole.

複数の物質を分離して密封し、使用直前にこれらを混合することのできる種々の多室容器が開発されている。特に医薬品の分野においては、相互作用により着色等の経時変化や劣化を起こす複数の薬剤を多室容器に充填し使用直前に室間を連通し混合することのできる技術の需要が大である。例えば、点滴用の輸液成分を収容した2つの室及び両室の間に手で押圧することにより連通可能な隔壁が配置された輸液バッグは、周知である。このような輸液バッグにおいては、ブドウ糖とアミノ酸液のように相互作用により着色等の経時変化や劣化を起こす成分が、各室に分けて収容され、患者に投与する直前に輸液バッグを手で押圧し隔壁を連通させ2つの室の輸液成分を混合するようにされる。   Various multi-chamber containers have been developed that can separate and seal multiple substances and mix them immediately before use. In particular, in the field of pharmaceuticals, there is a great demand for a technology capable of filling a multi-chamber container with a plurality of drugs that cause a change over time such as coloring or deterioration due to interaction and mixing them immediately before use. For example, an infusion bag in which a partition wall that can be communicated by manually pressing between two chambers containing an infusion component for infusion and between both chambers is well known. In such an infusion bag, components such as glucose and amino acid that cause aging and deterioration due to interaction are stored separately in each chamber, and the infusion bag is pressed by hand immediately before administration to a patient. The septum is communicated to mix the infusion components in the two chambers.

輸液バッグの隔壁は、使用時に人手により容易に連通されることが必要であるため製造時に強固に溶着することができず、密閉不良やピンホールの発生は避け難い。他方、輸液バッグの隔壁は、輸液バッグが製造されてから使用のため連通されるまで、輸液の経時変化や劣化を起こさないように、輸液バッグの各室の間を確実に封鎖する性能を有することが必要である。そのため製造後の輸液バッグの隔壁における密閉不良やピンホールの存在を確実に且つ高速で検出することが重要な課題である。   Since the partition wall of the infusion bag needs to be easily communicated by hand during use, it cannot be firmly welded during manufacture, and it is difficult to avoid poor sealing and pinholes. On the other hand, the bulkhead of the infusion bag has the ability to securely seal between the chambers of the infusion bag so that the infusion solution does not change over time or deteriorate until it is communicated for use after the infusion bag is manufactured. It is necessary. Therefore, it is an important issue to reliably and rapidly detect the sealing failure and the presence of pinholes in the partition wall of the infusion bag after manufacture.

特許文献1(特開平5−10913号公報)は、複室容器の独立室間の密閉不良検査装置を開示する。この装置は、複室容器の2つの独立室に接近してそれぞれ配設される第1及び第2電極と、第1電極に接続された交流電源と、第1電極と第2電極との間の交流電流を測定する電流測定手段を備える。2つの独立室の間の境界に密閉不良がない場合は測定電流値が小さく、密閉不良がある場合は測定電流値が大きくなることに基づき、密閉不良が検出可能とされる。また、上記の方法では50μm以下の密閉不良の検出が困難なため、50μm以下の密閉不良については、電流測定に代えて2つの独立室の間の境界に生じる光強度の違いに基づき、密閉不良が検出可能とされる。
しかし、上記、交流電源を用いて電流を測定する電流測定手段においては、原理的に暗電流が大きく、十分なS/N比が得られず、50μm以下のピンホールの検出はきわめて困難であり、スパーク光を検出する光強度測定手段を併用せざるを得ない。そのため、二つの技術が必要となり、複雑で高額な装置となるため、好ましくない。
特開平5−10913号公報 特開平3−189531号公報
Patent Document 1 (Japanese Patent Application Laid-Open No. 5-10913) discloses a sealing failure inspection apparatus between independent chambers of a multi-chamber container. This device includes a first electrode and a second electrode disposed close to two independent chambers of a multi-chamber container, an AC power source connected to the first electrode, and a space between the first electrode and the second electrode. Current measuring means for measuring the alternating current. When there is no sealing failure at the boundary between the two independent rooms, the measured current value is small, and when there is a sealing failure, the measured current value is increased, so that the sealing failure can be detected. In addition, since it is difficult to detect a sealing failure of 50 μm or less in the above method, the sealing failure of 50 μm or less is based on the difference in light intensity generated at the boundary between two independent chambers instead of current measurement. Can be detected.
However, in the current measuring means for measuring current using an AC power source, a dark current is large in principle, a sufficient S / N ratio cannot be obtained, and detection of a pinhole of 50 μm or less is extremely difficult. The light intensity measuring means for detecting the spark light must be used in combination. For this reason, two techniques are required, which is not preferable because it is a complicated and expensive device.
JP-A-5-10913 Japanese Patent Laid-Open No. 3-189531

特許文献2(特開平3−189531号公報)は、隔離手段により複数の室に隔離された容器と、該複数の室に隔離して封入された液状物とからなる液状物入り容器の隔離手段に生じたピンホールを検出する方法を開示する。この方法は、一方の室に封入された液状物に該一方の室の容器壁を介して電圧又は電流を与え、他方の室の液状物に発生する電気的な変化を該他方の室の容器壁を介して測定することによって双方の室間に生じたピンホールを検出する。特許文献2の発明は、導電性のないプラスチック製の板を被検査物に接触させるものであり、プラスチック製の板と室内の液体との間にコンデンサーは形成されず、十分な効果が得られない。   Patent Document 2 (Japanese Patent Application Laid-Open No. 3-189531) discloses an isolation means for a container containing a liquid material comprising a container isolated into a plurality of chambers by an isolation means and a liquid material isolated and enclosed in the plurality of chambers. A method for detecting a pinhole that has occurred is disclosed. In this method, a voltage or an electric current is applied to a liquid material sealed in one chamber via a container wall of the one chamber, and an electrical change generated in the liquid material of the other chamber is caused to occur in the container of the other chamber. Pinholes generated between both chambers are detected by measuring through the wall. In the invention of Patent Document 2, a non-conductive plastic plate is brought into contact with an object to be inspected, and a capacitor is not formed between the plastic plate and the liquid in the room, and a sufficient effect is obtained. Absent.

本発明は、隣接する2つの室の間に連通可能な隔壁が配置され、各室に導電性の流動体が収容された柔軟な非導電性樹脂製の多室容器の隔壁におけるピンホールを検出する検出装置において、検出精度を向上させ、ピンホールの直径(開通幅)が50μmより小さい場合も正確に且つ高速で検出することを可能にすることである。本発明の他の目的は、上記検出装置の精度を向上するため、電極の最適な形状構造配置を提供することである。本発明の別の目的は、上記検出装置の検出速度を向上させるため、搬送設備の最適構造を提供することである。本発明のその他の目的、利点は、以下の説明において明らかにされる。   The present invention detects a pinhole in a partition wall of a flexible multi-chamber container made of a flexible non-conductive resin in which a partition wall that can communicate between two adjacent chambers is disposed and a conductive fluid is accommodated in each chamber. In the detection device, the detection accuracy is improved, and even when the diameter (opening width) of the pinhole is smaller than 50 μm, it is possible to detect accurately and at high speed. Another object of the present invention is to provide an optimal shape structure arrangement of the electrodes in order to improve the accuracy of the detection device. Another object of the present invention is to provide an optimum structure of the transport facility in order to improve the detection speed of the detection device. Other objects and advantages of the present invention will be clarified in the following description.

本発明のピンホール検出装置により検査される柔軟な非導電性樹脂製多室容器は、導電性の流動体を収容する少なくとも2室及び隣接する各室の間に配置される隔壁を含み、前記隔壁は使用前に外部から圧力を加えることにより開通され隣接する各室が連通される。 本発明の第1の特徴によれば、検出装置は、少なくとも2個の導電性材料からなる接触面を有する電極並びに各電極に接続される少なくとも1個の直流電源及び電流計を含み、各電極が外壁にそれぞれ接触した後、前記直流電源から各室の外壁に電圧が瞬時に印加される時に電流計により検出される電流値に基づいて隔壁におけるピンホールを検出する。
The flexible non-conductive resin multi-chamber container to be inspected by the pinhole detection device of the present invention includes at least two chambers for storing the conductive fluid and a partition wall disposed between the adjacent chambers, The partition wall is opened by applying pressure from the outside before use, and the adjacent chambers communicate with each other. According to a first aspect of the present invention, the detection device includes an electrode having a contact surface made of at least two conductive materials, and at least one DC power source and ammeter connected to each electrode. After each contact with the outer wall, a pinhole in the partition wall is detected based on a current value detected by an ammeter when a voltage is instantaneously applied from the DC power source to the outer wall of each chamber.

本発明の第2の特徴によれば、検出装置は、少なくとも2個の導電性材料からなる接触面を有する電極並びに各電極に接続される少なくとも1個の直流電源及び電流計を含み、各電極は各室の外壁にそれぞれ接触して配置可能なものであり、前記直流電源から各電極に電圧を印加すると共に、各電極もしくは各室の外壁を移動させ、瞬時に接触させた時に電流計により検出される電流値に基づき前記隔壁におけるピンホールを検出する。本発明において流動体は、柔軟な非導電性樹脂製の多室容器の各室に密封な、固まらないで流れ動く流動物を意味し、医療点滴用の輸液、各種医療用・家庭用の流動物などを含む。本発明において流動体は、更に、水、果汁、牛乳、醤油、ソース、みりん、酢、油や透析液のような低粘性のものや、味噌、おろしわさびなどのように半固形物が混入しかつ粘性の非常に高いものや、ねりからし、マヨネーズ、ケチャップ、ルウ、クリーム、ルウ味噌、ヨーグルト、経口栄養剤、経腸栄養剤などの粘性の高いもの、液体洗剤やクリーム状化粧品などのパウチ製品内容物、スポーツドリンクや液体を媒質としたサプリメントなどの機能性食品、カレー、スープ、味噌汁、流動食など液体を媒質とした固形物混入のレトルト食品などを含む。
According to a second aspect of the present invention, the detection device includes an electrode having a contact surface made of at least two conductive materials, and at least one DC power source and an ammeter connected to each electrode. Is capable of being placed in contact with the outer wall of each chamber, applying a voltage from the DC power source to each electrode, moving each electrode or the outer wall of each chamber, and instantaneously contacting them with an ammeter A pinhole in the partition is detected based on the detected current value. In the present invention, a fluid means a fluid that moves in a flexible and non-conducting resin multi-chamber container that does not solidify, and is used for medical infusion, various medical and household fluids. Includes animals. In the present invention, the fluid further contains low-viscosity substances such as water, fruit juice, milk, soy sauce, sauce, mirin, vinegar, oil and dialysate, and semi-solid substances such as miso and grated wasabi. Pouches with very high viscosity, sticky, mayonnaise, ketchup, roux, cream, roux miso, yogurt, oral nutrition, enteral nutrition, liquid detergents and creamy cosmetics Includes functional foods such as product contents, sports drinks and liquid supplements, curry, soup, miso soup, liquid foods, and other retort foods containing liquids as a medium.

本発明の検出装置は、次の特徴を含むことができる。(1)前記瞬時が1ミリ秒以内である。(2)前記各電極の各室の外壁との接触面はいずれも10cm以上である。(3)前記直流電源は3000ボルト以上の高電圧を供給するものである。(4)前記多室容器の各室はそれぞれ輸液成分を含み、前記隔壁は隣接する各室を外部から押圧することにより連通され前記隣接する各室の輸液成分が混合可能となるものである。(5)前記各電極は、前記多室容器を搬送する搬送設備の搬送路中に配置される。(6)前記各電極は、その上方に前記搬送設備により搬送される多室容器の各室が位置されたときに上昇され、前記各電極は、各室の外壁に瞬時に接触される。
The detection device of the present invention can include the following features. (1) The instant is within 1 millisecond. (2) The contact surface of each electrode with the outer wall of each chamber is 10 cm 2 or more. (3) The DC power supply supplies a high voltage of 3000 volts or more. (4) Each chamber of the multi-chamber container contains an infusion component, and the partition wall communicates by pressing the adjacent chambers from the outside so that the infusion components in the adjacent chambers can be mixed. (5) Each said electrode is arrange | positioned in the conveyance path of the conveyance facility which conveys the said multi-chamber container. (6) The electrodes are raised when the chambers of the multi-chamber container transported by the transport facility are positioned above the electrodes, and the electrodes are instantaneously brought into contact with the outer walls of the chambers.

図1は、本発明の検出装置40を用いて輸液バッグ10の第1室12と第2室22の間の連通可能な隔壁32におけるピンホール(密着不良)を検出する原理を示す配置図であり、輸液バッグ10は概略断面図により示される。図2は、輸液バッグ10の概略平面図である。図1及び図2に示すように、輸液バッグ10は、薬液M1を収容する第1室12、薬液M2を収容する第2室22、及び両室の間に配置される連通可能な隔壁32、薬液を輸液バッグ内部から外部へ送出させるためのポート部18、及び吊り下げ用の孔26を備える。薬液M1及び薬液M2は導電性であり、第1室、第2室、隔壁32等は、柔軟な非導電性樹脂により作られる。   FIG. 1 is a layout diagram illustrating the principle of detecting pinholes (adhesion failure) in the partition wall 32 that can communicate between the first chamber 12 and the second chamber 22 of the infusion bag 10 using the detection device 40 of the present invention. Yes, the infusion bag 10 is shown by a schematic cross-sectional view. FIG. 2 is a schematic plan view of the infusion bag 10. As shown in FIGS. 1 and 2, the infusion bag 10 includes a first chamber 12 that stores the chemical solution M1, a second chamber 22 that stores the chemical solution M2, and a partition wall 32 that is disposed between both chambers. A port portion 18 for sending the drug solution from the inside of the infusion bag to the outside and a hole 26 for suspension are provided. The chemical liquid M1 and the chemical liquid M2 are conductive, and the first chamber, the second chamber, the partition wall 32, and the like are made of a flexible nonconductive resin.

図1及び図2に示すように、第1室12及び第2室22は、2枚重ねた柔軟な非導電性樹脂フィルム20の周縁部14、16、24を相互に強固に接着して形成される袋状空間を隔壁32により仕切ることにより形成される。隔壁32は、樹脂フィルム20の隣接する上下の表面を加熱溶融させる方法等により連通(剥離)可能に接着することにより形成される。隔壁32は、第1室又は第2室の薬液を外部から押圧することにより開放され、それにより輸液バッグ10の第1室と第2室が連通され、薬液M1とM2が混合される。隔壁32は、連通可能に弱い接着力で接着されるため、しばしば第1室12及び第2室22を連通するような接着不良、即ちピンホールを含む。   As shown in FIGS. 1 and 2, the first chamber 12 and the second chamber 22 are formed by firmly bonding the peripheral portions 14, 16, and 24 of the flexible non-conductive resin film 20 stacked on each other. The bag-shaped space to be formed is formed by partitioning with a partition wall 32. The partition wall 32 is formed by adhering the upper and lower surfaces of the resin film 20 so that they can communicate (peel) by a method such as heating and melting. The partition wall 32 is opened by pressing the chemical solution in the first chamber or the second chamber from the outside, whereby the first chamber and the second chamber of the infusion bag 10 are communicated, and the chemical solutions M1 and M2 are mixed. Since the partition wall 32 is bonded with a weak adhesive force so as to communicate with each other, the partition wall 32 often includes an adhesion failure, that is, a pinhole, that allows the first chamber 12 and the second chamber 22 to communicate with each other.

図1において、ピンホールを検出する検出装置40は、第1室12の外壁44に接して配置される金属面(導電性材料の接触面)を有する第1電極42、第2室22の外壁54に接して配置される金属面を有する第2電極52、及び第1電極42と第2電極52の間に接続される電流計62と直流電源64を含む。第1室の外壁44に第1電極42の金属面が接触され、第2室の外壁54に第2電極52の金属面が接触され、且つ両電極へ前記直流電源64から電圧が印加されるときに電流計62により検出される電流値に基づいて隔壁32における密閉不良即ちピンホールを検出する。   In FIG. 1, a detection device 40 that detects a pinhole includes a first electrode 42 having a metal surface (contact surface of a conductive material) disposed in contact with an outer wall 44 of the first chamber 12, and an outer wall of the second chamber 22. 54 includes a second electrode 52 having a metal surface disposed in contact with 54, an ammeter 62 connected between the first electrode 42 and the second electrode 52, and a DC power supply 64. The metal surface of the first electrode 42 is in contact with the outer wall 44 of the first chamber, the metal surface of the second electrode 52 is in contact with the outer wall 54 of the second chamber, and a voltage is applied to both electrodes from the DC power supply 64. Occasionally, a sealing failure in the partition wall 32, that is, a pinhole, is detected based on the current value detected by the ammeter 62.

電圧の印加は、薬液バッグを搬送して、第1室の外壁44に第1電極42と、第2室の外壁54に第2電極52の金属面が接触された後、図示しないスイッチをオンにすることにより直流電源64から電流計62と第1電極42の金属面を介して第1室の外側44及び直流電源64から第2電極52の金属面を介して第2室の外壁54に同時に且つ瞬時に行うことができる。また、直流電源64に接続され電圧が印可された状態の第1電極42及び第2電極52上へ薬液バッグを瞬時に移動させるか、又は各電極を瞬時に移動して第1室の外側44に第1電極42の金属面と第2室の外壁54に第2電極52の金属面が同時に且つ瞬時に接触されることによって行うことができる。図1の検出装置40において、第1電極42の金属面及び第2電極52の金属面はいずれも10cm以上であり、直流電源64は3000ボルト以上の高電圧を供給する。電流計62により検出される電流値は、第1電極42、第2電極52及び両電極の間の多室容器、即ち輸液バッグ10により形成される電気容量を充電する電流である。例えば、電極の面積S=10cm、薬液バッグの外壁厚さd=300μm、外壁の誘電率ε=2.3、真空の誘電率ε=8.85×10−12とすると、金属面と薬液の間の静電容量C=εε(S/d)=670pFである。静電容量に直流電圧を印加するときの充電電流は、時間t=0の時最大であり、時間の経過と共に減少する。 To apply the voltage, after the chemical bag is conveyed, the first electrode 42 is brought into contact with the outer wall 44 of the first chamber and the metal surface of the second electrode 52 is brought into contact with the outer wall 54 of the second chamber. Thus, the DC power source 64 passes through the ammeter 62 and the metal surface of the first electrode 42 to the outer side 44 of the first chamber, and the DC power source 64 passes through the metal surface of the second electrode 52 to the outer wall 54 of the second chamber. It can be done simultaneously and instantaneously. Further, the chemical solution bag is instantaneously moved onto the first electrode 42 and the second electrode 52 which are connected to the DC power source 64 and applied with a voltage, or each electrode is moved instantaneously to move the outer 44 of the first chamber. The metal surface of the first electrode 42 and the outer wall 54 of the second chamber can be simultaneously and instantaneously brought into contact with the metal surface of the second electrode 52. In the detection device 40 of FIG. 1, the metal surface of the first electrode 42 and the metal surface of the second electrode 52 are both 10 cm 2 or more, and the DC power supply 64 supplies a high voltage of 3000 volts or more. The current value detected by the ammeter 62 is a current for charging the electric capacity formed by the multi-chamber container, that is, the infusion bag 10 between the first electrode 42, the second electrode 52, and both electrodes. For example, assuming that the electrode area S = 10 cm 2 , the outer wall thickness d of the chemical solution bag = 300 μm, the dielectric constant ε 0 = 2.3 of the outer wall, and the dielectric constant ε = 8.85 × 10 −12 of the vacuum, The capacitance C between the chemicals is C = ε 0 ε (S / d) = 670 pF. The charging current when a DC voltage is applied to the capacitance is maximum at time t = 0 and decreases with the passage of time.

図1及び図2に示す輸液バッグに収容される薬剤M1、M2の事例は、経中心静脈栄養療法の開始液や維持液として使用できる高カロリー輸液用の糖・電解質液に、アミノ酸液を加えた輸液製剤である。この場合、第1室12にアミノ酸液を収容し第2室22に糖と電解質液を収容し、投与時に第1室又は第2室を外から押圧して隔離手段を離間させ両室の液を混合する。3種類以上の輸液剤の場合、脂肪乳剤やビタミン類は、第1室又は第2室以外の3以上の薬剤収容室に収容されることにより好ましい輸液製剤の態様となるが、輸液剤となるものであれば、これに限定されない。   Examples of the drugs M1 and M2 contained in the infusion bag shown in FIGS. 1 and 2 are obtained by adding an amino acid solution to a sugar / electrolyte solution for high-calorie infusion that can be used as a starting solution or maintenance solution for transcentral parenteral nutrition therapy. Infusion formulation. In this case, the amino acid solution is accommodated in the first chamber 12, the sugar and the electrolyte solution are accommodated in the second chamber 22, and during the administration, the first chamber or the second chamber is pressed from the outside to separate the separating means, thereby separating the liquid in both chambers. Mix. In the case of three or more types of infusions, fat emulsions and vitamins are in a preferred infusion formulation by being accommodated in three or more drug storage chambers other than the first chamber or the second chamber. If it is a thing, it will not be limited to this.

輸液バッグ10を形成する熱可塑性樹脂は、例えばポリエチレン、ポリプロピレン、エチレン−α−オレフィン共重合体のごときポリオレフィン、ポリスチレン、ポリカーボネート、ポリエチレンテレフタレートやポリブチレンテレフタレートのごときポリエステル、ポリアセタール、ポリアミド、ポリフェニレンエーテル、ポリエーテルサルホン、ポリサルホン、エチレン−酢酸ビニル共重合体、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリフェニレンサルファイド、フッ素樹脂、アクリル樹脂、環状ポリオレフィンなどである。これらの中でも、ポリエチレン、ポリプロピレン、エチレン−α−オレフィン共重合体、ポリエチレンテレフタレートが好ましい。ポート部材18は、中空針を刺通することができるゴム栓(図示せず)を備えて第1室12へ薬液を注入可能又は第1室12から薬液を抽出可能に構成される。ポート部材18の筒体部分は、VICAT軟化点が121℃以上のプロピレン・α−オレフィンランダム共重合体により形成され得る。   The thermoplastic resin forming the infusion bag 10 is, for example, polyolefin such as polyethylene, polypropylene, ethylene-α-olefin copolymer, polyester such as polystyrene, polycarbonate, polyethylene terephthalate or polybutylene terephthalate, polyacetal, polyamide, polyphenylene ether, poly Examples thereof include ether sulfone, polysulfone, ethylene-vinyl acetate copolymer, polyvinyl chloride, polyvinylidene chloride, polyphenylene sulfide, fluororesin, acrylic resin, and cyclic polyolefin. Among these, polyethylene, polypropylene, ethylene-α-olefin copolymer, and polyethylene terephthalate are preferable. The port member 18 includes a rubber stopper (not shown) through which a hollow needle can be inserted, and is configured to be able to inject a chemical solution into the first chamber 12 or extract a chemical solution from the first chamber 12. The cylindrical portion of the port member 18 can be formed of a propylene / α-olefin random copolymer having a VICAT softening point of 121 ° C. or higher.

図3は、本発明の検出装置の第1電極及び第2電極が組み込まれたコンベア設備80の概略平面図であり、図4は、図3のコンベア設備80の概略側面図である。コンベア設備80は、4本の第1コンベアベルト72、74、76、78、各第1ベルトに係合する駆動面71、73、75、77を有する第1駆動軸70、各第1ベルトに係合する従動プーリ71’、73’、75’、77’を含む。コンベア設備80は、更に3本の第2コンベアベルト92、94、96、各第2ベルトに係合する駆動面91、93、95を有する第2駆動軸90、各第2ベルトに係合する従動プーリ91’、93’、95’を含む。   FIG. 3 is a schematic plan view of the conveyor facility 80 in which the first electrode and the second electrode of the detection apparatus of the present invention are incorporated, and FIG. 4 is a schematic side view of the conveyor facility 80 of FIG. The conveyor facility 80 includes four first conveyor belts 72, 74, 76, 78, a first drive shaft 70 having drive surfaces 71, 73, 75, 77 that engage with each first belt, and each first belt. Engaging driven pulleys 71 ', 73', 75 ', 77' are included. The conveyor facility 80 is further engaged with three second conveyor belts 92, 94, 96, a second drive shaft 90 having drive surfaces 91, 93, 95 that engage with each second belt, and each second belt. Including driven pulleys 91 ′, 93 ′, 95 ′.

輸液バッグ10は、通常、第1コンベアベルト72、74、76、78から第2コンベアベルト92、94、96へ搬送され、検査により隔壁の密閉不良やピンホールの存在が検出されると、図4に示すように、第2コンベアベルト92、94、96の従動プーリ側が空気シリンダ101により上昇され、搬送路から外される。3本の第2コンベアベルト92、94、96に平行に保持台98、99が配置され、搬送される輸液バッグ10を支持する。   The infusion bag 10 is normally conveyed from the first conveyor belts 72, 74, 76, 78 to the second conveyor belts 92, 94, 96, and when inspection shows that the partition wall is poorly sealed or pinholes are present, 4, the driven pulley side of the second conveyor belts 92, 94, 96 is raised by the air cylinder 101 and removed from the conveyance path. Holding bases 98 and 99 are arranged in parallel to the three second conveyor belts 92, 94 and 96, and support the infusion bag 10 to be conveyed.

図3に示すように、コンベア設備80の第1乃至第3上面82、83、84がそれぞれ第1コンベアベルト72、74、76、78の間に配置され、輸液バッグ10の移動に同期し昇降される。第1電極42の金属面42’及び第2電極52の金属面52’が、それぞれ第1上面82及び第2上面84に取り付けられる。第2上面83は、電極が配置されず、上昇時に輸液バッグ10の中央部分を支持する。後述するように、輸液バッグ10が第1乃至第3上面82、83、84上に移動されたとき、これらの上面が上昇される。   As shown in FIG. 3, the first to third upper surfaces 82, 83, and 84 of the conveyor facility 80 are disposed between the first conveyor belts 72, 74, 76, and 78, and are moved up and down in synchronization with the movement of the infusion bag 10. Is done. The metal surface 42 ′ of the first electrode 42 and the metal surface 52 ′ of the second electrode 52 are attached to the first upper surface 82 and the second upper surface 84, respectively. The second upper surface 83 supports the central portion of the infusion bag 10 when the electrode is not disposed and rises. As will be described later, when the infusion bag 10 is moved onto the first to third upper surfaces 82, 83, 84, these upper surfaces are raised.

コンベア設備80は、第1乃至第3上面を昇降させるため、クランク軸87、コンロッド86、昇降ガイド89、89’等を含む。クランク軸87の回転運動は、第1乃至第3上面82−84の昇降動作が輸液バッグ10の位置に同期するように図示しない制御手段により制御される。クランク軸87の回転速度は、例えば、毎分33回転である。第1上面82に配置された第1電極の金属面42’及び第3上面84に配置された第2電極の金属面52’は、輸液バッグ10の移動に同期して上昇され、図1に示すようにそれぞれ輸液バッグ10の第1室12の外壁44及び第2室22の外壁54に同時且つ瞬時に接する。   The conveyor facility 80 includes a crankshaft 87, a connecting rod 86, elevating guides 89 and 89 ', etc., for elevating the first to third upper surfaces. The rotational movement of the crankshaft 87 is controlled by control means (not shown) so that the raising / lowering operation of the first to third upper surfaces 82-84 is synchronized with the position of the infusion bag 10. The rotational speed of the crankshaft 87 is, for example, 33 revolutions per minute. The metal surface 42 'of the first electrode disposed on the first upper surface 82 and the metal surface 52' of the second electrode disposed on the third upper surface 84 are raised in synchronization with the movement of the infusion bag 10, and are shown in FIG. As shown, each of the infusion bags 10 contacts the outer wall 44 of the first chamber 12 and the outer wall 54 of the second chamber 22 simultaneously and instantaneously.

第1電極の金属面42’が輸液バッグ10の第1室12の外壁44に接し、同時に第2電極の金属面52’が輸液バッグ10の第2室22の外壁54に接するとき、外壁44を挟む金属面42’及び第1薬液M1により電気容量C1が形成され、外壁45を挟む金属面52’及び第2薬液M2により電気容量C2が形成される。そして隔壁32に接着不良等によるピンホールがない場合、隔壁32を挟む第1薬液M1及び第2薬液M2により電気容量C3が存在する。電気容量C3は、隔壁32がある幅を有し第1薬液M1と第2薬液M2が比較的大きく離間されるから、比較的小さな値を有する。この状態は、図5の等価回路に示され、C1、C2及びC3により形成される合成の電気容量は小さい。そのため電流計62は比較的小さな充電電流値を検出する。なお、図5において、第1薬液M1及び第2薬液M2の抵抗値はきわめて微小なため、本図においては省略した。   When the metal surface 42 ′ of the first electrode contacts the outer wall 44 of the first chamber 12 of the infusion bag 10 and at the same time the metal surface 52 ′ of the second electrode contacts the outer wall 54 of the second chamber 22 of the infusion bag 10, the outer wall 44 An electric capacity C1 is formed by the metal surface 42 'and the first chemical liquid M1 that sandwich the outer wall 45, and an electric capacity C2 is formed by the metal surface 52' and the second chemical liquid M2 that sandwich the outer wall 45. When there is no pinhole due to adhesion failure or the like in the partition wall 32, there is an electric capacity C3 due to the first chemical solution M1 and the second chemical solution M2 sandwiching the partition wall 32. The electric capacity C3 has a relatively small value because the partition wall 32 has a certain width and the first chemical liquid M1 and the second chemical liquid M2 are relatively separated from each other. This state is shown in the equivalent circuit of FIG. 5, where the combined capacitance formed by C1, C2 and C3 is small. Therefore, the ammeter 62 detects a relatively small charging current value. In FIG. 5, the resistance values of the first chemical liquid M1 and the second chemical liquid M2 are very small, and are not shown in this figure.

もし隔壁32に接着不良等によるピンホールがある場合、隔壁32を挟む第1薬液M1及び第2薬液M2の間に電気容量はほぼ存在せず、図6の等価回路に示すように、導体である薬液により形成される電気抵抗Rが存在することになる。C1、C2及び抵抗Rにより形成される合成電気容量は、図5の場合と比較して大きくなり、そのため電流計62は比較的大きな充電電流値を検出する。   If there is a pinhole due to adhesion failure or the like in the partition wall 32, there is almost no electric capacity between the first chemical solution M1 and the second chemical solution M2 sandwiching the partition wall 32. As shown in the equivalent circuit of FIG. There is an electrical resistance R formed by a certain chemical. The combined capacitance formed by C1, C2 and the resistor R is larger than in the case of FIG. 5, so that the ammeter 62 detects a relatively large charging current value.

図7は、図1及び図2に示すような検出装置及び輸液バッグを用いた実験の結果を示す図表であり、電極面積及び電極形態を変更した場合の検出された電流値を示す。図7において、「押圧印加」は、測定すべき薬液バッグの第1室及び第2室の下方に第1電極及び第2電極をそれぞれ設置しておき、両電極の間に10kVの直流電圧を瞬時に印可した場合を指す。「移動印加」は、第1電極及び第2電極を両電極間に予め10kVの直流電圧を印可した状態とし、測定すべき薬液バッグの第1室及び第2室をそれぞれ第1電極及び第2電極上へ徐々に移動させた場合を指す。「良品」及び「良」は、輸液バッグが良好な状態の隔壁を有し隔壁に密閉不良又はピンホールがないものを指しており、「不良品」及び「不良」は、比較のために輸液バッグの隔壁を開通させ第1室及び第2室を連通させた輸液バッグを指す。   FIG. 7 is a chart showing the results of an experiment using the detection device and the infusion bag as shown in FIGS. 1 and 2, and shows the detected current value when the electrode area and the electrode configuration are changed. In FIG. 7, “pressing application” means that a first electrode and a second electrode are respectively installed below the first chamber and the second chamber of the chemical solution bag to be measured, and a DC voltage of 10 kV is applied between both electrodes. It refers to the case where it is applied instantaneously. “Moving application” is a state in which a DC voltage of 10 kV is applied between the first electrode and the second electrode in advance, and the first chamber and the second chamber of the chemical solution bag to be measured are respectively connected to the first electrode and the second electrode. This refers to the case where the electrode is gradually moved onto the electrode. “Good” and “Good” refer to those in which the infusion bag has a good partition wall and the partition wall has no sealing failure or pinhole, and “defective product” and “defective” are infusion solutions for comparison. It refers to an infusion bag in which the partition of the bag is opened and the first chamber and the second chamber are communicated.

図7は、次のように分析される。
(1)「押圧印加」及び「移動印加」の両者において、また「不良品」及び「良品」の両者において、電極面積が大きいと電流値が大きい。
(2)「押圧印加」及び「移動印加」の両者において、全般的に「不良品」の場合の電流値が「良品」の場合の電流値より大きい。
(3)「押圧印加」の場合が、全般的に「移動印加」の場合より感度(不良/良の電流値の比率)が高い。
(4)「押圧印加」においては、電極面積が大きいとき、感度(不良/良の電流値の比率)が高い。
(5)図7の形態においては、「押圧印加」且つ電極面積を大きくすることにより、輸液バッグの隔壁のピンホールの有無を高精度で判定することが可能である。
なお、印可する電圧は3000ボルト以上の高電圧を供給することが好ましく、より好ましくは8000ボルト以上の高電圧を供給することである。電極面積は、多室容器の外壁面積および電極間の絶縁破壊距離に応じて設定されるものであるが、より好ましくは10cm以上であり、一般的な多室容器においては100cm程度が好ましい。
FIG. 7 is analyzed as follows.
(1) In both “pressing application” and “moving application”, and in both “defective product” and “good product”, the current value is large when the electrode area is large.
(2) In both “pressing application” and “moving application”, the current value in the case of “defective product” is generally larger than the current value in the case of “good product”.
(3) In the case of “pressing application”, the sensitivity (ratio of defective / good current value) is generally higher than in the case of “moving application”.
(4) In “pressing application”, when the electrode area is large, the sensitivity (ratio of defective / good current value) is high.
(5) In the form of FIG. 7, it is possible to determine the presence or absence of pinholes in the partition wall of the infusion bag with high accuracy by “pressing application” and increasing the electrode area.
The applied voltage is preferably a high voltage of 3000 volts or higher, more preferably a high voltage of 8000 volts or higher. The electrode area is set according to the outer wall area of the multi-chamber container and the dielectric breakdown distance between the electrodes, more preferably 10 cm 2 or more, and about 100 cm 2 is preferable in a general multi-chamber container. .

図8は、図1に示すような検出装置(電源は10kVの直流電圧)と、輸液バッグ(ピーエヌツイン−2号/味の素ファルマ製)を用いた実験の結果を示す表である。図8の表において、開通状態は、ピンホールの直径(開通巾、μm)、及び開通箇所で示される。開通箇所の「中央」、「右端」、「左端」は、それぞれ隔壁の平面(図2)における中央、上方端部、下方端部に相当する。検出値[μA]は、5回の測定値の内の最大値である。各開通巾の作成方法は、それぞれの開通巾の太さの金属線を隔壁部に挟んで隔壁を強溶着しその後に金属線を抜き取る工程からなる。図8の表において、S/N比は、検出値[μA]と良品の場合の電流値[10μA]の比である。図8の表によれば、開通巾が20μm〜4000μmの場合、開通箇所に拘わらず、S/N比が十分大きく、ピンホールの有無の判定が高精度で可能であることを示す。   FIG. 8 is a table showing the results of an experiment using the detection apparatus (power source is a DC voltage of 10 kV) as shown in FIG. 1 and an infusion bag (PTN Twin-2 / manufactured by Ajinomoto Pharma). In the table of FIG. 8, the open state is indicated by the diameter of the pinhole (opening width, μm) and the opening location. The “center”, “right end”, and “left end” of the opening locations correspond to the center, upper end, and lower end of the partition plane (FIG. 2), respectively. The detected value [μA] is the maximum value among the five measured values. The method for creating each opening width includes a step of strongly welding the partition wall by sandwiching a metal wire having a thickness of each opening width between the partition walls, and then extracting the metal wire. In the table of FIG. 8, the S / N ratio is the ratio of the detected value [μA] to the current value [10 μA] in the case of a non-defective product. According to the table of FIG. 8, when the opening width is 20 μm to 4000 μm, the S / N ratio is sufficiently large regardless of the opening position, and it is possible to determine whether or not there is a pinhole with high accuracy.

図9は、本発明の検出装置140を用いて輸液バッグ110の第1室12と第2室22の間の連通可能な隔壁32におけるピンホール(密着不良)、第2室22と第3室112の間の連通可能な隔壁132におけるピンホールを検出する原理を示す配置図であり、輸液バッグ110は概略断面図により示される。図9に示す輸液バッグ110は、薬液M1を収容する第1室12、薬液M2を収容する第2室22、薬液M3を収容する第3室112、第1室と第2室の間に配置される連通可能な隔壁32、第2室と第3室の間に配置される連通可能な隔壁132、薬液を輸液バッグ内部から外部へ送出させるためのポート部18、及び吊り下げ用の孔26を備える。薬液M1、M2及び薬液M3は導電性であり、第1室、第2室、第3室、隔壁32等は、柔軟な非導電性樹脂により作られる。   FIG. 9 shows a pinhole (adhesion failure) in the partition wall 32 that can communicate between the first chamber 12 and the second chamber 22 of the infusion bag 110 using the detection device 140 of the present invention, the second chamber 22 and the third chamber. 112 is a layout diagram showing the principle of detecting pinholes in the partition walls 132 that can communicate with each other, and the infusion bag 110 is shown by a schematic cross-sectional view. The infusion bag 110 shown in FIG. 9 is disposed between the first chamber 12 that stores the chemical M1, the second chamber 22 that stores the chemical M2, the third chamber 112 that stores the chemical M3, and the first and second chambers. The partition wall 32 that can be communicated, the partition wall 132 that can be communicated between the second chamber and the third chamber, the port portion 18 for sending the drug solution from the inside of the infusion bag to the outside, and the hole 26 for suspension Is provided. The chemical liquids M1 and M2 and the chemical liquid M3 are conductive, and the first chamber, the second chamber, the third chamber, the partition wall 32, and the like are made of a flexible nonconductive resin.

図9の配置図において、輸液バッグ110は、薬液M3を収容した第3室及び第2室と第3室の間の隔壁132を備える以外は、図1の輸液バッグと同様であり、第1室12、第2室22及び第3室112は、2枚重ねた柔軟な非導電性樹脂フィルム20の周縁部を相互に強固に接着して形成される袋状空間を、隔壁32、132により仕切ることにより形成される。隔壁32、132は、樹脂フィルム20の隣接する上下の表面を加熱溶融させる方法等により連通可能に接着することにより形成される。隔壁32は、第1室又は第2室の薬液を外部から押圧することにより開放され、それにより輸液バッグ110の第1室と第2室が連通され、薬液M1とM2が混合される。隔壁132は、第2室又は第3室の薬液を外部から押圧することにより開放され、それにより輸液バッグ110の第2室と第3室が連通され、薬液M2とM3が混合される。   9, the infusion bag 110 is the same as the infusion bag of FIG. 1 except that the infusion bag 110 includes a third chamber containing the drug solution M3 and a partition wall 132 between the second chamber and the third chamber. The chamber 12, the second chamber 22, and the third chamber 112 form a bag-shaped space formed by firmly bonding the peripheral portions of the two overlapping non-conductive resin films 20 to each other by partition walls 32 and 132. It is formed by partitioning. The partition walls 32 and 132 are formed by adhering the upper and lower surfaces of the resin film 20 so that they can communicate with each other by a method such as heating and melting. The partition wall 32 is opened by pressing the chemical solution in the first chamber or the second chamber from the outside, whereby the first chamber and the second chamber of the infusion bag 110 are communicated, and the chemical solutions M1 and M2 are mixed. The partition wall 132 is opened by pressing the chemical solution in the second chamber or the third chamber from the outside, whereby the second chamber and the third chamber of the infusion bag 110 are communicated, and the chemical solutions M2 and M3 are mixed.

隔壁32は、連通可能に弱い接着力で接着されるため、しばしば第1室12及び第2室22を連通するような接着不良、即ちピンホールを含む。同様に、隔壁132は、連通可能に弱い接着力で接着されるため、しばしば第2室22及び第3室112を連通するような接着不良、即ちピンホールを含む。各室に収容される薬液は、例えば、M1が糖・電解質溶液、M2がアミノ酸溶液、M3が脂肪・ビタミン類溶液である。   Since the partition wall 32 is bonded with a weak adhesive force so as to communicate with each other, the partition wall 32 often includes an adhesion failure, that is, a pinhole, that allows the first chamber 12 and the second chamber 22 to communicate with each other. Similarly, since the partition wall 132 is bonded with a weak adhesive force so as to communicate with each other, the partition wall 132 often includes an adhesion failure, i.e., a pinhole, that allows the second chamber 22 and the third chamber 112 to communicate with each other. For example, M1 is a sugar / electrolyte solution, M2 is an amino acid solution, and M3 is a fat / vitamin solution.

図9の配置図において、ピンホールを検出する検出装置140は、第1室12の外壁44に接して配置される金属面を有する第1電極42、第2室22の外壁54に接して配置される金属面を有する第2電極52、第3室112の外壁144に接して配置される金属面を有する第3電極142、各電極に接続される直流電源64、及び電流計62を含む。第1室の外壁44に第1電極42の金属面が接触され、第2室の外壁54に第2電極52の金属面が接触され、第3室の外壁144に第3電極142の金属面が接触され、直流電源64から第2電極52へ正の電圧が印加され、且つ直流電源64から第1電極42及び第3電極142へ電流計62を介して負の電圧が印加されるときに電流計62により検出される電流値に基づいて隔壁32及び隔壁132における密閉不良即ちピンホールを検出する。   In the layout diagram of FIG. 9, the detection device 140 for detecting a pinhole is disposed in contact with the first electrode 42 having a metal surface disposed in contact with the outer wall 44 of the first chamber 12 and the outer wall 54 of the second chamber 22. A second electrode 52 having a metal surface, a third electrode 142 having a metal surface disposed in contact with the outer wall 144 of the third chamber 112, a DC power source 64 connected to each electrode, and an ammeter 62. The metal surface of the first electrode 42 is in contact with the outer wall 44 of the first chamber, the metal surface of the second electrode 52 is in contact with the outer wall 54 of the second chamber, and the metal surface of the third electrode 142 is in contact with the outer wall 144 of the third chamber. Are contacted, a positive voltage is applied from the DC power source 64 to the second electrode 52, and a negative voltage is applied from the DC power source 64 to the first electrode 42 and the third electrode 142 via the ammeter 62. On the basis of the current value detected by the ammeter 62, a sealing failure, that is, a pinhole in the partition wall 32 and the partition wall 132 is detected.

図9の配置図において、隔壁32及び隔壁132のいずれにもピンホールがなく良品である場合は、電流計は小さい電流値を示し、隔壁32及び隔壁132のいずれか一方又は両方にピンホールがある場合は、電流計は大きい電流値を示す。それ故、図9の配置の場合、どの隔壁が不良であるかは検出できないが、多室容器の隔壁にピンホールがあるか否かを判定できる。輸液バッグ等においては、複数の隔壁のいずれかが不良であれば、不良品となるので、このような判定を利用することができる。また第1電極乃至第3電極の金属面は、第1室乃至第3室の外壁に同時且つ瞬時に接する。   In the layout diagram of FIG. 9, when neither the partition wall 32 nor the partition wall 132 has a pinhole and is a non-defective product, the ammeter shows a small current value, and either one or both of the partition wall 32 and the partition wall 132 has a pinhole. In some cases, the ammeter shows a large current value. Therefore, in the arrangement shown in FIG. 9, it is impossible to detect which partition is defective, but it is possible to determine whether or not there is a pinhole in the partition of the multi-chamber container. In an infusion bag or the like, if any of the plurality of partition walls is defective, it becomes a defective product, and thus such determination can be used. The metal surfaces of the first to third electrodes are in contact with the outer walls of the first to third chambers simultaneously and instantaneously.

前記実施の形態においては3室を有する多室容器の隔壁のピンホールを検出する検出装置において、電流計を1個用いたので、どの隔壁が不良であるかは検出できないが、第1電極42と直流電源64の間及び第3電極142と直流電源64の間に各々電流計を接続すれば、どの隔壁が不良であるかを検出できる。また、各電極間に直流電源と電流計を各々接続しても、目的を達成でき、3室以上の多室容器の隔壁のピンホールを高精度に検出できる。
第1電極乃至第3電極の金属面を第1室乃至第3室の外壁に同時且つ瞬時に接することにより、各々の隔壁の密閉不良を同時に検出できる形態を示したが、最初に第1電極と第2電極の金属面を第1室と第2室の外壁に瞬時に接触させて第1室と第2室の隔壁の密閉不良を検出した後、次に第2電極と第3電極の金属面を第2室と第3室の外壁に瞬時に接触させて第2室と第3室の隔壁の密閉不良を分けて高精度に検出できることは言うまでもない。
In the above embodiment, since one ammeter is used in the detection device for detecting the pinhole of the partition of the multi-chamber container having three chambers, it cannot be detected which partition is defective, but the first electrode 42 If a current meter is connected between the DC power source 64 and between the third electrode 142 and the DC power source 64, it is possible to detect which partition wall is defective. Further, even if a direct current power source and an ammeter are connected between the electrodes, the object can be achieved, and pinholes in the partition walls of the multi-chamber container having three or more rooms can be detected with high accuracy.
Although the metal surface of the 1st electrode thru | or the 3rd electrode contacted the outer wall of the 1st chamber thru | or the 3rd chamber simultaneously and instantaneously, the form which can detect the sealing defect of each partition simultaneously was shown, but first the 1st electrode And the metal surface of the second electrode are instantaneously brought into contact with the outer walls of the first chamber and the second chamber to detect a sealing failure between the partition walls of the first chamber and the second chamber, and then the second electrode and the third electrode Needless to say, the metal surface can be instantaneously brought into contact with the outer walls of the second chamber and the third chamber to accurately detect the sealing failure between the partition walls of the second chamber and the third chamber.

なお、本発明における電極の材質は、導電性であればいずれも使用できるが、導電性材料、例えば金属、カーボン、導電性樹脂等があげられる。好ましくは、金属である。より好ましくは、衛生面・耐腐食性を考慮するとステンレスである。
また、本発明の電極形状としては、多室容器の壁面の形状に適合して密着する形状の平面、凹面又は凸面などを含む。
本発明の電極の被検査物に対して接触する電極面積は、外乱が生じない程度に大きければ大きいほど好ましく、好ましくは10cm以上である。
Any material can be used for the electrode in the present invention as long as it is conductive, but examples thereof include conductive materials such as metals, carbon, and conductive resins. Preferably, it is a metal. More preferably, it is stainless steel in consideration of hygiene and corrosion resistance.
In addition, the electrode shape of the present invention includes a flat surface, a concave surface, a convex surface, or the like that is in close contact with the shape of the wall surface of the multi-chamber container.
The electrode area of the electrode of the present invention that contacts the object to be inspected is preferably as large as possible without causing disturbance, and is preferably 10 cm 2 or more.

本発明においては、直流電源を瞬時に印加することを特徴とするので、原理的に暗電流が少なく、検出精度に影響する外乱の影響を最小にすることができ、十分なS/N比を得ることができるため、高精度の検出が一つの装置で可能となる。なお、直流電圧の印加は瞬時とあるが、好ましくは1ミリ秒以内、より好ましくは0.1ミリ秒以内に所定電圧まで立ち上がることが好ましい。   Since the present invention is characterized in that a DC power supply is applied instantaneously, in principle, there is little dark current, the influence of disturbances affecting detection accuracy can be minimized, and a sufficient S / N ratio can be obtained. Therefore, highly accurate detection is possible with a single device. The DC voltage is applied instantaneously, but preferably rises to a predetermined voltage within 1 millisecond, more preferably within 0.1 millisecond.

電極を下方から押し上げて輸液バッグの外壁を押圧することにより、電極が輸液バッグの外壁により確実に押圧され、加えて多室容器の自重により容器の外壁が多室容器の電極に押圧されると、良好に密着し、そのためそれらの間の静電容量が一定となり、さらに精度の高い電流測定値が得られる。なお、第2上面83を電極と共に上昇させれば中央部が支持されるため、電極のみが上昇する場合に比較し柔軟な多室容器の形が曲折されないので、電極との良好な密着が得られる。また、電極を下方から押し上げることにより、多室容器に不要な圧力がかかることがなく、検査時の押圧による意図しない隔壁が連通されるリスクを避けることができる。本装置における電極を搬送設備の搬送路中に配置し、電極の上昇による多室容器の押圧を輸液バッグの搬送に伴い行えば、コンベア上の被検査物を止める時間を最小にしコンベア上でほぼ連続的に搬送しながら、高速で検査できる。   By pushing up the electrode from below and pressing the outer wall of the infusion bag, the electrode is reliably pressed by the outer wall of the infusion bag, and in addition, the outer wall of the container is pressed against the electrode of the multi-chamber container by its own weight. Adhering well, the capacitance between them is constant, and a more accurate current measurement is obtained. If the second upper surface 83 is lifted together with the electrode, the central portion is supported, so that the shape of the flexible multi-chamber container is not bent as compared with the case where only the electrode is lifted, so that good contact with the electrode is obtained. It is done. Further, by pushing up the electrode from below, unnecessary pressure is not applied to the multi-chamber container, and the risk that an unintended partition due to pressing at the time of inspection is communicated can be avoided. If the electrode in this device is placed in the transport path of the transport facility and the multi-chamber container is pressed by the rising of the electrode along with the transport of the infusion bag, the time for stopping the inspection object on the conveyor is minimized and the Inspection can be performed at high speed while transporting continuously.

本発明の検出装置を用いて輸液バッグの第1室と第2室の間の連通可能な隔壁におけるピンホール(密着不良)を検出する原理を示す配置図。The layout which shows the principle which detects the pinhole (adherence defect) in the partition which can communicate between the 1st chamber and the 2nd chamber of an infusion bag using the detection apparatus of this invention. 図1の検出装置により検査可能な輸液バッグの概略平面図。The schematic plan view of the infusion bag which can be test | inspected with the detection apparatus of FIG. 本発明の検出装置の電極が組み込まれたコンベア設備の概略平面図。The schematic plan view of the conveyor installation in which the electrode of the detection apparatus of this invention was integrated. 図3のコンベア設備の概略側面図である。It is a schematic side view of the conveyor installation of FIG. 本発明の検出装置の原理を示す電気的な等価回路図であり、ピンホールのない輸液バッグを検査する状態を示す等価回路図。It is an electrical equivalent circuit diagram which shows the principle of the detection apparatus of this invention, and is an equivalent circuit diagram which shows the state which test | inspects the infusion bag without a pinhole. 本発明の検出装置の原理を示す電気的な等価回路図であり、ピンホールがある輸液バッグを検査する状態を示す等価回路図。It is an electrical equivalent circuit diagram which shows the principle of the detection apparatus of this invention, and is an equivalent circuit diagram which shows the state which test | inspects the infusion bag with a pinhole. 電極面積及び電極形態を変更した場合の電流の測定値を示す図表である。It is a graph which shows the measured value of the electric current at the time of changing an electrode area and an electrode form. 本発明の検出装置と輸液バッグを用いた1つの実験の結果を示す表である。It is a table | surface which shows the result of one experiment using the detection apparatus and infusion bag of this invention. 本発明の検出装置を用いて輸液バッグの第1室と第2室の間の連通可能な第1隔壁におけるピンホール並びに第2室と第3室の間の連通可能な第2隔壁におけるピンホールを検出する原理を示す配置図である。The pinhole in the 1st partition which can communicate between the 1st chamber and the 2nd chamber of an infusion bag using the detecting device of the present invention, and the pinhole in the 2nd partition which can communicate between the 2nd chamber and the 3rd chamber FIG.

符号の説明Explanation of symbols

10:輸液バッグ、12:第1室、14、16:周縁部、18:ポート部、22:第2室、24:周縁部、26:吊り下げ孔、32:隔壁、40:検出装置、42:第1電極、42’:第1電極の金属面、44:外壁、52:第2電極、52’:第2電極の金属面、54:外壁、61:導線、62:電流計、64:直流電源、70:第1駆動軸、71、73、75、77:第1駆動面、72、74、76、78:第1コンベアベルト、71’、73’、75’、77’:第1従動プーリ、80:コンベア設備、82:第1上面、83:第2上面、84:第3上面、86:コンロッド、87:クランク軸、89、89’:昇降ガイド、90:第2駆動軸、91、93、95:第2駆動面、92、94、96:第2コンベアベルト、91’、93’、95’:第2従動プーリ、98、99:保持台、101:空気シリンダ、112:第3室、132:第2隔壁。142:第3電極、144:外壁。C1、C2、C3:コンデンサー、M1:第1薬液、M2:第2薬液、M3:第3薬液、R:抵抗。 10: infusion bag, 12: first chamber, 14, 16: peripheral portion, 18: port portion, 22: second chamber, 24: peripheral portion, 26: hanging hole, 32: partition wall, 40: detection device, 42 : First electrode, 42 ': metal surface of the first electrode, 44: outer wall, 52: second electrode, 52': metal surface of the second electrode, 54: outer wall, 61: conducting wire, 62: ammeter, 64: DC power supply, 70: first drive shaft, 71, 73, 75, 77: first drive surface, 72, 74, 76, 78: first conveyor belt, 71 ′, 73 ′, 75 ′, 77 ′: first Driven pulley, 80: conveyor equipment, 82: first upper surface, 83: second upper surface, 84: third upper surface, 86: connecting rod, 87: crankshaft, 89, 89 ′: lifting guide, 90: second drive shaft, 91, 93, 95: second drive surface, 92, 94, 96: second conveyor belt, 91 ', 93 , 95 ': second driven pulley, 98 and 99: holder, 101: air cylinder, 112: third chamber, 132: second partition wall. 142: third electrode, 144: outer wall. C1, C2, C3: condenser, M1: first chemical solution, M2: second chemical solution, M3: third chemical solution, R: resistance.

Claims (7)

導電性の流動体を収容する少なくとも2室及び隣接する各室の間に配置される隔壁を含んだ柔軟な非導電性樹脂製の多室容器の隔壁のピンホールを検出する検出装置であって、
少なくとも2個の導電性材料からなる接触面を有する電極並びに各電極に接続される少なくとも1個の直流電源及び電流計を含み、各電極は各室の外壁にそれぞれ接触するものであり、
各電極が各室の外壁に接触した後、前記直流電源から前記電極に電圧が瞬時に印加される時に電流計により検出される電流値に基づいて隔壁におけるピンホールを検出する検出装置。
A detection device for detecting a pinhole in a partition wall of a multi-chamber container made of a flexible non-conductive resin including a partition wall disposed between at least two chambers for storing a conductive fluid and adjacent chambers. ,
An electrode having a contact surface made of at least two conductive materials, and at least one DC power source and ammeter connected to each electrode, each electrode being in contact with the outer wall of each chamber,
A detection device that detects a pinhole in a partition wall based on a current value detected by an ammeter when a voltage is instantaneously applied from the DC power source to the electrode after each electrode contacts an outer wall of each chamber.
導電性の流動体を収容する少なくとも2室及び隣接する各室の間に配置される隔壁を含んだ柔軟な非導電性樹脂製の多室容器の隔壁のピンホールを検出する検出装置であって、
少なくとも2個の導電性材料からなる接触面を有する電極並びに各電極に接続される少なくとも1個の直流電源及び電流計を含み、各電極は各室の外壁にそれぞれ接触するものであり、
前記直流電源から各電極に電圧を印加すると共に、各電極もしくは各室の外壁を移動させ、瞬時に接触させた時に電流計により検出される電流値に基づいて前記隔壁におけるピンホールを検出する検出装置。
A detection device for detecting a pinhole in a partition wall of a multi-chamber container made of a flexible non-conductive resin including a partition wall disposed between at least two chambers for storing a conductive fluid and adjacent chambers. ,
An electrode having a contact surface made of at least two conductive materials, and at least one DC power source and ammeter connected to each electrode, each electrode being in contact with the outer wall of each chamber,
Detection that detects a pinhole in the partition wall based on a current value detected by an ammeter when a voltage is applied to each electrode from the DC power source and an outer wall of each electrode or each chamber is moved and brought into contact with each other instantaneously apparatus.
前記瞬時が1ミリ秒以内である請求項1又は2に記載の検出装置。The detection device according to claim 1, wherein the instant is within 1 millisecond. 前記各電極の各室の外壁との接触面はいずれも10cm以上であり、前記直流電源は3000ボルト以上の高電圧を供給する請求項1乃至3のいずれか1項に記載の検出装置。 The detection device according to any one of claims 1 to 3 , wherein a contact surface of each electrode with an outer wall of each chamber is 10 cm 2 or more, and the DC power supply supplies a high voltage of 3000 volts or more. 前記多室容器の各室はそれぞれ輸液成分を含み、前記隔壁は隣接する各室を外部から押圧することにより連通され前記隣接する各室の輸液成分が混合可能となるものである請求項1乃至のいずれか1項に記載の検出装置。 The chambers of the multi-chamber container each contain an infusion component, and the partition walls communicate with each other by pressing the adjacent chambers from the outside so that the infusion components in the adjacent chambers can be mixed. 5. The detection device according to any one of 4 above. 前記各電極は、前記多室容器を搬送する搬送設備の搬送路中に配置される請求項1乃至のいずれか1項に記載の検出装置。 Each said electrode is a detection apparatus of any one of Claim 1 thru | or 5 arrange | positioned in the conveyance path of the conveyance facility which conveys the said multi-chamber container. 前記各電極は、その上方に前記搬送設備により搬送される多室容器の各室が位置されたときに上昇され、前記各電極は、各室の外壁に瞬時に接触される請求項2に記載の検出装置。The said each electrode is raised when each room | chamber of the multi-chamber container conveyed by the said conveyance equipment is located in the upper direction, Each said electrode is contacted to the outer wall of each room | chamber instantaneously. Detection device.
JP2004151949A 2004-05-21 2004-05-21 Multi-chamber container pinhole detector Expired - Fee Related JP4290604B2 (en)

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