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JP4291302B2 - Joint boot manufacturing method - Google Patents
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JP4291302B2 - Joint boot manufacturing method - Google Patents

Joint boot manufacturing method Download PDF

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JP4291302B2
JP4291302B2 JP2005181299A JP2005181299A JP4291302B2 JP 4291302 B2 JP4291302 B2 JP 4291302B2 JP 2005181299 A JP2005181299 A JP 2005181299A JP 2005181299 A JP2005181299 A JP 2005181299A JP 4291302 B2 JP4291302 B2 JP 4291302B2
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peripheral surface
blow
parison
diameter side
mold
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JP2007001056A (en
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武範 大下
栄一 今津
克志 齋藤
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Toyo Tire Corp
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Toyo Tire and Rubber Co Ltd
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Description

本発明は、内周部に突設した複数の凸部がアウターケースの凹部に嵌合して取付けられる筒状の大径側取付部と、シャフトに取付けられる小径側取付部と、これらを連結する蛇腹部とからなるジョイントブーツを製造する方法に関する。   The present invention connects a cylindrical large-diameter side mounting portion that is attached by fitting a plurality of convex portions protruding from the inner peripheral portion to the concave portion of the outer case, and a small-diameter side mounting portion that is attached to the shaft. The present invention relates to a method of manufacturing a joint boot including an accordion portion.

自動車のドライブシャフト等に設けられる等速ジョイントの一つに、軸方向に位置変更自在で回転力を伝達可能なトリポートタイプの等速ジョイントがある。この等速ジョイントは、図11,12に示すように、入力側と出力側の一方のシャフト3においてローラ32を持つ3本のトラニオン31を軸直角方向に突設して構成したトリポート33と、他方のシャフト40の端部に設けたアウターケース1とからなる。アウターケース1は、その内周にローラ32が転動する3本の溝34を周方向に分散配設して構成してある。   One of the constant velocity joints provided on a drive shaft of an automobile is a tripod type constant velocity joint that can change its position in the axial direction and transmit rotational force. As shown in FIGS. 11 and 12, the constant velocity joint includes a triport 33 configured by projecting three trunnions 31 having rollers 32 on one of the input side and output side shafts 3 in a direction perpendicular to the axis, The outer case 1 is provided at the end of the other shaft 40. The outer case 1 has three grooves 34 on which the rollers 32 roll on the inner periphery thereof in a distributed manner in the circumferential direction.

冒頭に記載したジョイントブーツはこのような等速ジョイントに対して設けられ、等速ジョイント側への塵埃や異物の侵入を防止するとともに、等速ジョイントの周りのグリースを保持している。前記アウターケース1の外周には、径方向内方側に凹む複数の凹部8を周方向に分散させて設け、ケースの軽量化等を図ってある。これに対応させて、ジョイントブーツの大径側取付部2の内周部に、径方向内方側に向けて突出する複数の凸部7を周方向に分散させて設けてある。一方、大径側取付部2の外周面は、リング状のバンド9による締め付けのため、断面円形状に形成されている。   The joint boot described at the beginning is provided with respect to such a constant velocity joint, prevents dust and foreign matter from entering the constant velocity joint, and holds grease around the constant velocity joint. On the outer periphery of the outer case 1, a plurality of recesses 8 that are recessed radially inward are provided in the circumferential direction so as to reduce the weight of the case. Correspondingly, a plurality of convex portions 7 projecting radially inward are provided on the inner peripheral portion of the large-diameter side attachment portion 2 of the joint boot in a circumferential direction. On the other hand, the outer peripheral surface of the large-diameter side attachment portion 2 is formed in a circular cross section for tightening by the ring-shaped band 9.

従来、樹脂製のジョイントブーツは、一般に、小径側取付部を射出成形により成形した後、その他の蛇腹部及び大径側取付部をブロー成形することにより製造されている(例えば、特許文献1参照)。しかしながら、上記のような大径側取付部2を、その外周面が真円状で、内周面が周方向の複数箇所に凸部を有する凹凸状とした異形状にする必要があるジョイントブーツの場合、このような一般的な射出ブロー成形では製造することができない。なぜなら、ブロー成形では周方向の肉厚が均一又はほぼ均一になるため、大径側取付部をブロー成形したのでは、このような異形状を成形することができないからである。   Conventionally, a joint boot made of resin is generally manufactured by molding a small-diameter side attachment portion by injection molding and then blow-molding other bellows portions and a large-diameter side attachment portion (see, for example, Patent Document 1). ). However, it is necessary to make the large-diameter side mounting portion 2 as described above into an irregular shape having an outer peripheral surface that is a perfect circle and an inner peripheral surface that has convex portions at a plurality of locations in the circumferential direction. In this case, it cannot be produced by such general injection blow molding. This is because, in blow molding, the thickness in the circumferential direction is uniform or substantially uniform, and thus, such a deformed shape cannot be molded by blow molding the large-diameter side attachment portion.

そこで、特許文献2には、ノズル口金の出口ギャップ上に小径側取付部形成用のキャビティを有する引出装置を当接させて、出口ギャップから該キャビティ内に溶融樹脂を射出することにより小径側取付部を成形した後、出口ギャップを通して溶融樹脂を押し出しつつ引出装置を離間させて筒状のパリソンを形成し、次いで、ノズル口金の最上部をブロー金型と入れ換えてブロー成形することで蛇腹部を成形し、また、下位のノズル口金により大径側取付部を射出成形することにより、上記したようなトリポートタイプのジョイントブーツを製造する方法が提案されている。   Therefore, in Patent Document 2, a drawing device having a cavity for forming a small-diameter side attachment portion is brought into contact with the outlet gap of the nozzle base, and the molten resin is injected into the cavity from the outlet gap, thereby attaching the small-diameter side. After forming the part, the molten resin is extruded through the outlet gap and the drawing device is separated to form a cylindrical parison, and then the uppermost part of the nozzle base is replaced with a blow mold to blow the bellows part. There has been proposed a method of manufacturing a tripart type joint boot as described above by molding and injection-molding the large-diameter side attachment portion with a lower nozzle cap.

しかしながら、この特許文献2に記載の方法では、寸法的に最も大きいことから寸法精度の要求が最も高く成形しにくい大径側取付部について、これを射出成形するためのキャビティが、小径側取付部の射出成形時およびパリソンの押出時には溶融樹脂の流路として利用されている。そのため、このキャビティ部分を、溶融樹脂の流路として利用するときには高温に保持しつつ、射出成形時には冷却する必要があり、温度制御が複雑で、高い寸法精度を確保することが難しいという問題がある。   However, in the method described in Patent Document 2, the cavity for molding the large-diameter side mounting portion which has the highest dimensional accuracy and is difficult to be molded because the dimension is the largest is the small-diameter side mounting portion. It is used as a flow path for molten resin during the injection molding and extrusion of the parison. Therefore, it is necessary to keep this cavity part at a high temperature when using it as a flow path for molten resin, and to cool it at the time of injection molding, and there is a problem that temperature control is complicated and it is difficult to ensure high dimensional accuracy. .

一方、特許文献3には、大径側取付部と、小径側取付部と、蛇腹部に対応する中空のブロー部を有するパリソンを射出成形し、冷却後、成形したパリソンを、射出成形型の中子型とともに取り出して、ブロー成形型に装着し、中子型よりブロー部に空気を吹き込むことにより蛇腹部を成形する方法が記載されている。   On the other hand, in Patent Document 3, a parison having a large-diameter side attachment portion, a small-diameter side attachment portion, and a hollow blow portion corresponding to the bellows portion is injection-molded, and after cooling, the molded parison is used as an injection mold. A method is described in which the bellows part is formed by taking it out together with the core mold, mounting it on a blow mold, and blowing air into the blow part from the core mold.

しかしながら、この特許文献3では、ブロー成形に際し、パリソンの内周側を支持する支持体として射出成形時の中子型をそのまま使用しており、その場合、該中子型に気体を噴射するための機構を組み込む必要があり、中子型の構造が複雑化する。そのため、ブロー成形時の上記支持体としては、射出成形時の中子型とは別部材を用いることが望まれるが、その場合、パリソンの内側に噴射した気体が外部に漏れるのを防止することが蛇腹部を精度良くブロー成形する上で重要である。特に、上記のようにトリポートタイプのジョイントブーツでは、大径側取付部が周方向で異形状であることから、当該大径側取付部における気体の漏れを防止することが難しい。
特開平6−234150号公報 特開2002−361715号公報 特開2003−222155号公報
However, in this patent document 3, the core mold at the time of injection molding is used as it is as a support for supporting the inner peripheral side of the parison at the time of blow molding, and in that case, in order to inject gas into the core mold It is necessary to incorporate this mechanism, and the structure of the core type becomes complicated. Therefore, it is desirable to use a separate member from the core mold at the time of injection molding as the support at the time of blow molding. In that case, it is possible to prevent the gas injected inside the parison from leaking to the outside. However, it is important to accurately blow-mold the bellows. In particular, in the triport type joint boot as described above, since the large-diameter side mounting portion has an irregular shape in the circumferential direction, it is difficult to prevent gas leakage in the large-diameter side mounting portion.
JP-A-6-234150 JP 2002-361715 A JP 2003-222155 A

本発明は、以上の点に鑑みてなされたものであり、外周面と内周面とが異形状である大径側取付部を有するジョイントブーツを精度良く製造することができるジョイントブーツの製造方法を提供することを目的とする。   The present invention has been made in view of the above points, and a method for manufacturing a joint boot capable of accurately manufacturing a joint boot having a large-diameter side mounting portion having an outer peripheral surface and an inner peripheral surface having different shapes. The purpose is to provide.

本発明の方法は、内周部に突設した複数の凸部がアウターケースの凹部に嵌合して取付けられる筒状の大径側取付部と、シャフトに取付けられる筒状の小径側取付部と、両者を一体に連結する蛇腹部とを備え、前記大径側取付部の外周面に締結部材を受け入れるための周方向に延びる固定用凹部が設けられたジョイントブーツを製造する方法であって、前記大径側取付部の製品形状をなす第1部分と、前記小径側取付部の製品形状をなす第2部分と、前記第1部分と第2部分を連結する第3部分と、を備えるパリソンを成形材料で射出成形するパリソン成形工程と、前記第3部分をブロー外型で覆い、前記第3部分の内側に気体を噴射することで前記ブロー外型に前記第3部分を押し付けて前記蛇腹部を成形するブロー工程と、を含む。そして、前記パリソン成形工程において、前記第1部分の内周面と外周面の少なくとも一方に周方向に延びる軸方向外側のシール用突条を、前記固定用凹部を設けた壁部であって、該固定用凹部よりも軸方向内側において前記パリソンに一体に成形するとともに、前記固定用凹部を設けた前記壁部の軸方向内側に段差部を介して径方向内方に落ち込んだ壁部を設け、該落ち込んだ壁部の内周面と外周面の少なくとも一方に周方向に延びる軸方向内側のシール用突条を前記パリソンに一体に成形し、前記ブロー工程において、前記パリソンは内周側が支持体により支持され、該支持体は、前記第1部分が同芯状に外嵌する第1嵌合部と、前記第2部分が同芯状に外嵌する第2嵌合部と、前記第3部分により囲まれる中間部とを備えてなり、前記支持体に対して前記ブロー外型を型締めして前記ブロー外型と前記第1嵌合部との間で前記軸方向外側のシール用突条と前記軸方向内側のシール用突条を圧縮した状態で前記気体を噴射してブロー成形を行うものである。 The method according to the present invention includes a cylindrical large-diameter side mounting portion in which a plurality of convex portions protruding from the inner peripheral portion are fitted and attached to the concave portion of the outer case, and a cylindrical small-diameter side mounting portion that is attached to the shaft. And a bellows part integrally connecting the two, and a method of manufacturing a joint boot provided with a fixing recess extending in the circumferential direction for receiving a fastening member on an outer peripheral surface of the large-diameter side attachment part. A first portion forming a product shape of the large-diameter side mounting portion, a second portion forming a product shape of the small-diameter side mounting portion, and a third portion connecting the first portion and the second portion. A parison molding step in which the parison is injection-molded with a molding material; and the third part is covered with a blow outer mold, and the third part is pressed against the blow outer mold by injecting gas into the third part. And a blow process for forming the bellows part. And in the parison molding step, the axially outer sealing protrusion extending in the circumferential direction on at least one of the inner peripheral surface and the outer peripheral surface of the first portion is a wall portion provided with the fixing recess. Formed integrally with the parison on the inner side in the axial direction than the fixing recess, and provided with a wall portion that falls inward in the radial direction via a stepped portion on the inner side in the axial direction of the wall portion provided with the fixing recess. The axially inner sealing protrusion extending in the circumferential direction is formed integrally with the parison on at least one of the inner peripheral surface and the outer peripheral surface of the depressed wall portion, and the parison is supported on the inner peripheral side in the blowing step. Supported by a body, wherein the support includes a first fitting portion in which the first portion is fitted concentrically, a second fitting portion in which the second portion is fitted concentrically, and the first portion An intermediate part surrounded by three parts, And clamping the blow outer die against lifting body compressing the axially inner seal protrusion and said axially outer seal protrusion between said blow outer die and the first fitting portion In this state, the gas is injected to perform blow molding.

この手段によれば、大径側取付部と小径側取付部は、パリソンの射出成形時に高い寸法精度を持って最終的な製品形状に成形しておき、蛇腹部はその後のブロー成形により最終的な製品形状に成形することができるため、大径側取付部と小径側取付部が異形状になっていても精度良く成形することができる。   According to this means, the large-diameter side mounting portion and the small-diameter side mounting portion are formed into a final product shape with high dimensional accuracy during parison injection molding, and the bellows portion is finally formed by subsequent blow molding. Therefore, even if the large-diameter side mounting portion and the small-diameter side mounting portion have different shapes, it can be accurately molded.

また、パリソンの射出成形時に、大径側取付部に相当する第1部分の内周面と外周面の少なくとも一方にシール用突条を設けておき、ブロー成形時に、ブロー外型の型締めにより支持体の第1嵌合部とブロー外型との間でシール用突条を圧縮させることで、この部分からの気体の漏れが防止され、蛇腹部を精度良くブロー成形することができる。しかも、該シール用突条を、固定用凹部を設けた壁部と、その軸方向内側に段差部を介して落ち込んだ壁部とに設けたことにより、一層優れたシール効果が得られる。 Also, at the time of parison injection molding, a sealing protrusion is provided on at least one of the inner peripheral surface and the outer peripheral surface of the first portion corresponding to the large-diameter side mounting portion. By compressing the sealing protrusion between the first fitting portion of the support and the blow outer mold, gas leakage from this portion is prevented, and the bellows portion can be blow molded with high accuracy. In addition, by providing the sealing protrusions on the wall portion provided with the fixing concave portion and the wall portion that has fallen on the inner side in the axial direction via the step portion, a further excellent sealing effect can be obtained.

上記本発明の製造方法においては、前記軸方向外側のシール用突条と前記軸方向内側のシール用突条のうち少なくともいずれか一方のシール用突条を、前記第1部分の内周面と外周面の両面に設け、かつ、前記内周面のシール用突条と前記外周面のシール用突条を、ブーツ軸方向に同じ高さに設けることが好ましい。このようにシール用突条を、ブーツ軸方向において第1部分の内周面と外周面とで互いに重なる位置に設けることにより、ブロー外型を型締めしたときに、第1部分の表裏のシール用突条が同一箇所で圧縮されて一層効果的なシール性を発揮することができる。 In the manufacturing method of the present invention, at least one of the axially projecting sealing ridge and the axially inner sealing ridge is formed on the inner peripheral surface of the first portion. It is preferable to provide the sealing protrusion on the inner peripheral surface and the sealing protrusion on the outer peripheral surface at the same height in the boot shaft direction. Thus, when the blow outer mold is clamped by providing the sealing ridges at positions where the inner peripheral surface and the outer peripheral surface of the first portion overlap each other in the boot axis direction, the front and back seals of the first portion are sealed. The projecting ridges are compressed at the same location, and more effective sealing performance can be exhibited.

上記本発明の製造方法においては、前記パリソンの冷却後、前記第1部分と第2部分と第3部分のうち、蛇腹部を成形する第3部分だけを径方向外方側から加熱装置で設定温度に加熱し、その後に、前記ブロー成形を行うことが好ましい。これにより、ブロー成形する前の状態の第3部分の温度分布にばらつきが生じにくくすることができる。ここで、仮に、パリソン成形工程で筒状のパリソンを成形したときにパリソンの温度分布にばらつきが生じているにもかかわらず、このような加熱をせずにそのままブロー成形すると、温度の高い部位がよく膨らみ、温度の低い部位が膨らみにくくなって、蛇腹部の肉厚を均一に成形することが困難となってしまう。これに対し、射出成形後、一旦冷却してから、上記のように第3部分のみを径方向外方側から加熱することにより、第3部分の温度分布にばらつきを生じにくくすることができる。そのため、第3部分をブロー成形したときに均一に膨らませることができ、蛇腹部の肉厚を均一に成形することができる。   In the manufacturing method of the present invention, after the parison is cooled, only the third portion for forming the bellows portion among the first portion, the second portion, and the third portion is set by the heating device from the radially outer side. It is preferable to perform the blow molding after heating to a temperature. Thereby, variation in the temperature distribution of the third portion in the state before blow molding can be made difficult to occur. Here, if a cylindrical parison is molded in the parison molding process, the temperature distribution of the parison varies, but if it is blow-molded as it is without being heated, However, it is difficult to swell the low-temperature portion, and it becomes difficult to uniformly mold the bellows portion. On the other hand, after the injection molding, after cooling once, only the third part is heated from the radially outer side as described above, thereby making it difficult to cause variations in the temperature distribution of the third part. Therefore, when the third portion is blow-molded, it can be uniformly expanded, and the thickness of the bellows portion can be uniformly formed.

上記したように、本発明によれば、外周面と内周面とが異形状である大径側取付部を有するジョイントブーツを精度良く製造することができ、また特にブロー成形時における大径側取付部での気体漏れを防止して、蛇腹部を精度良くブロー成形することができる。   As described above, according to the present invention, it is possible to accurately manufacture a joint boot having a large-diameter side mounting portion whose outer peripheral surface and inner peripheral surface are different shapes, and in particular, the large-diameter side during blow molding. Gas leakage at the attachment portion can be prevented, and the bellows portion can be blow-molded with high accuracy.

以下、本発明の一実施形態を図面に基づいて説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

図9,10に、実施形態におけるジョイントブーツを示している。このジョイントブーツは、上記した図11,12に示す自動車用のトリポートタイプの等速ジョイントに装着される熱可塑性エラストマー樹脂製ブーツであり、軸方向一端側の筒状の大径側取付部2と、該大径側取付部2と離間して同軸的に配置された他端側の筒状の小径側取付部4と、これらを一体に連結する中空状の蛇腹部5とからなる。そして、大径側取付部2が上記アウターケース1に外嵌して取付けられ、小径側取付部4が上記シャフト3に外嵌して取付けられる。大径側取付部2は、その外周面2aが断面円形状に形成され、内周部2bには、径方向内方側に向けて突出する3個の凸部7を、周方向に120度ごとに均等に分散させて設け、アウターケース1の外周部に形成した3個の凹部8に3個の凸部7を各別に外嵌可能に構成してある。   9 and 10 show the joint boot in the embodiment. This joint boot is a thermoplastic elastomer resin boot to be mounted on the above-described triport type constant velocity joint for automobiles shown in FIGS. And a cylindrical small-diameter side attachment portion 4 on the other end side that is coaxially disposed apart from the large-diameter side attachment portion 2 and a hollow bellows portion 5 that integrally connects them. The large-diameter side attachment portion 2 is externally fitted on the outer case 1 and the small-diameter side attachment portion 4 is externally fitted on the shaft 3. The outer peripheral surface 2a of the large-diameter side mounting portion 2 is formed in a circular cross section, and the inner peripheral portion 2b is provided with three convex portions 7 projecting radially inwardly in the circumferential direction of 120 degrees. Each of the three convex portions 7 is provided so as to be able to be fitted onto the three concave portions 8 formed on the outer peripheral portion of the outer case 1.

凸部7は、径方向内方に張り出す内側壁部71と、大径側取付部2の外周面2aの一部を構成する円弧状の外側壁部72とを備えてなり、これら内側壁部71と外側壁部72との間の空洞部に、両壁部71,72を周方向中央で連結する中央支持壁73と、その左右両側において両壁部71,72を連結する左右一対のサイド支持壁74,74とが設けられている。サイド支持壁74は、内側壁部71における外側壁部への付け根部71aと中央支持壁との連結部71bとの中間位置において内側壁部71を支持しており、外方ほど中央支持壁73に近づくように傾斜して形成されることで、内側壁部71に対して略垂直に設けられている。そして、これにより凸部7には、周方向に並ぶ複数の空洞部である肉抜き穴75a,75b,75c,75dが大径側取付部2の端面において開口して設けられている。   The convex portion 7 includes an inner wall portion 71 projecting inward in the radial direction and an arc-shaped outer wall portion 72 constituting a part of the outer peripheral surface 2a of the large-diameter side attachment portion 2, and these inner wall portions A central support wall 73 that connects the wall portions 71 and 72 at the center in the circumferential direction to a hollow portion between the portion 71 and the outer wall portion 72, and a pair of left and right sides that connect the wall portions 71 and 72 on the left and right sides thereof. Side support walls 74, 74 are provided. The side support wall 74 supports the inner wall portion 71 at an intermediate position between the base portion 71a of the inner wall portion 71 with respect to the outer wall portion and the connecting portion 71b of the central support wall, and the center support wall 73 toward the outer side. By being inclined so as to approach the inner wall portion 71, the inner wall portion 71 is provided substantially perpendicularly. As a result, a plurality of hollow holes 75 a, 75 b, 75 c, 75 d, which are a plurality of hollow portions arranged in the circumferential direction, are provided in the convex portion 7 so as to open at the end face of the large-diameter side mounting portion 2.

図9に示すように、大径側取付部2の外周面2aには、締付部材であるリング状のバンド9(図11参照)を受け入れるための周方向に延びる固定用凹部60が設けられている。また、大径側取付部2の内周面には、周方向に延びる2本のシール用リブ61が設けられている。同様に、小径側取付部4においても、その外周面には、締付部材であるリング状のバンド9を受け入れるための周方向に延びる固定用凹部62が設けられ、また、その内周面には、周方向に延びる2本のシール用リブ63が設けられている。   As shown in FIG. 9, a fixing recess 60 extending in the circumferential direction for receiving a ring-shaped band 9 (see FIG. 11) that is a fastening member is provided on the outer peripheral surface 2 a of the large-diameter side mounting portion 2. ing. Further, two sealing ribs 61 extending in the circumferential direction are provided on the inner peripheral surface of the large-diameter side mounting portion 2. Similarly, in the small-diameter side mounting portion 4, a fixing recess 62 extending in the circumferential direction for receiving the ring-shaped band 9 that is a fastening member is provided on the outer peripheral surface thereof, and the inner peripheral surface thereof is also provided. Are provided with two sealing ribs 63 extending in the circumferential direction.

このジョイントブーツは下記のパリソン成形工程と加熱工程とブロー成形工程とを経て製造される。   This joint boot is manufactured through the following parison molding process, heating process and blow molding process.

[パリソン成形工程]
図1に示すように、成形材料をパリソン成形装置Aのノズル11から吐出し、大径側取付部2に対応する第1部分12と、小径側取付部4に対応する第2部分13と、蛇腹部5に対応する第3部分14とから成る筒状のパリソン15を射出成形する。
[Parison molding process]
As shown in FIG. 1, the molding material is discharged from the nozzle 11 of the parison molding apparatus A, the first portion 12 corresponding to the large diameter side mounting portion 2, the second portion 13 corresponding to the small diameter side mounting portion 4, A cylindrical parison 15 including the third portion 14 corresponding to the bellows portion 5 is injection-molded.

射出成形型80は、パリソン15の外周側を成形する周方向に複数に分割可能な射出用外型81と、その内部に装着されてパリソン15の内周側を成形する中子型82とを備えてなり、外型81と中子型82との間にキャビティ83が形成されている。射出用外型81は、この実施形態では左右2つに分割可能に構成されている。中子型82は、その頂部82aで第2部分13を成形するように設けられており、この頂部82aの上方を覆う外型81の上面部に上記ノズル11に通じるゲート孔84が設けられている。   The injection mold 80 includes an injection outer mold 81 that can be divided into a plurality of circumferential directions for molding the outer peripheral side of the parison 15, and a core mold 82 that is mounted inside and molds the inner peripheral side of the parison 15. A cavity 83 is formed between the outer mold 81 and the core mold 82. In this embodiment, the injection outer die 81 is configured to be split into two on the left and right. The core mold 82 is provided so as to mold the second portion 13 at the top portion 82a, and a gate hole 84 leading to the nozzle 11 is provided on the upper surface portion of the outer mold 81 that covers the top of the top portion 82a. Yes.

第1部分12は、上記キャビティ83内で、大径側取付部2として成形され、即ち、大径側取付部2の最終的な製品形状に射出成形される。従って、第1部分12は、外周面が断面円形状をなし、かつ内周部に複数の上記凸部7を備える形状に成形され、該凸部7には上記した複数の肉抜き穴75a〜75dが成形される。また、外周面には上記固定用凹部60が成形され、内周面には2本のリブ61が成形される。   The first portion 12 is molded as the large-diameter side attachment portion 2 in the cavity 83, that is, is injection-molded into the final product shape of the large-diameter side attachment portion 2. Accordingly, the first portion 12 is formed in a shape in which the outer peripheral surface has a circular cross section and includes a plurality of the convex portions 7 on the inner peripheral portion. 75d is molded. The fixing recess 60 is formed on the outer peripheral surface, and two ribs 61 are formed on the inner peripheral surface.

第2部分13は、上記キャビティ83内で、小径側取付部4として成形され、即ち、小径側取付部4の最終的な製品形状に射出成形される。その際、第2部分13は、第1部分12よりも小径の筒状に成形され、その外周面には上記固定用凹部62が、内周面には2本のリブ63がそれぞれ成形される。また、第2部分13の上端の開口面は射出成形後には閉塞部13aにより閉塞されており、即ち、パリソン15は有天筒状に成形される。   The second portion 13 is molded as the small diameter side mounting portion 4 in the cavity 83, that is, is injection molded to the final product shape of the small diameter side mounting portion 4. At that time, the second portion 13 is formed in a cylindrical shape having a smaller diameter than the first portion 12, the fixing recess 62 is formed on the outer peripheral surface, and the two ribs 63 are formed on the inner peripheral surface. . Moreover, the opening surface of the upper end of the 2nd part 13 is obstruct | occluded by the obstruction | occlusion part 13a after injection molding, ie, the parison 15 is shape | molded in the shape of a dome.

一方、第3部分14は、最終的な製品形状に相当する蛇腹状ではなく、第1部分12と第2部分13との間に介設されたパリソン部分であって、両者を連結するテーパー筒状に射出成形される。すなわち、第3部分14は、大径の取付部2から小径の取付部4に向かって直径が次第に小さくなるテーパー状に成形される。   On the other hand, the third portion 14 is not a bellows shape corresponding to the final product shape, but is a parison portion interposed between the first portion 12 and the second portion 13, and is a tapered tube connecting the two. Injection molded into a shape. That is, the third portion 14 is formed in a tapered shape in which the diameter gradually decreases from the large-diameter attachment portion 2 toward the small-diameter attachment portion 4.

そして、この実施形態では、第1部分12の内周面と外周面にそれぞれ周方向に延びるシール用突条77が全周にわたって設けられている。詳細には、図2に拡大して示すように(但し、図2は参考例である。)、シール用突条77は、第1部分12の内周面12aと外周面12bとでブーツ軸方向に一致させた位置に設けられており、即ち、第1部分12の内周面12aにおける内周側のシール用突条77aと、第1部分12の外周面12bにおいて内周側のシール用突条77aとブーツ軸方向に一致した位置にある外周側のシール用突条77bとが設けられている。シール用突条77の形成位置は、後述するブロー工程において、支持体16の第1嵌合部20とブロー外型51とで挟まれる位置であればよいが、ブーツの製品でのシール性を損なわないように、固定用凹部60の範囲外に設定され、この実施形態では、固定用凹部60よりも軸方向内側(蛇腹部側)に設けられている。シール用突条77の断面形状は、特に限定されないが、図では断面略半円形状に膨出形成されている。 In this embodiment, sealing protrusions 77 extending in the circumferential direction are provided on the inner peripheral surface and the outer peripheral surface of the first portion 12 over the entire periphery. In detail, as shown in an enlarged view in FIG. 2 (however, FIG. 2 is a reference example) , the projecting protrusion 77 has a boot shaft formed by the inner peripheral surface 12 a and the outer peripheral surface 12 b of the first portion 12. In other words, the seal ribs 77a on the inner peripheral side of the inner peripheral surface 12a of the first part 12 and the seals for the inner peripheral side of the outer peripheral surface 12b of the first part 12 are provided. A protrusion 77a and a sealing protrusion 77b on the outer peripheral side at a position coinciding with the boot shaft direction are provided. The sealing protrusion 77 may be formed at any position between the first fitting portion 20 of the support 16 and the blow outer mold 51 in the blow process described later. It is set outside the range of the fixing recess 60 so as not to be damaged. In this embodiment, the fixing recess 60 is provided on the inner side in the axial direction (on the bellows part side) than the fixing recess 60. The cross-sectional shape of the sealing protrusion 77 is not particularly limited, but in the drawing, it is formed to bulge into a substantially semicircular cross-section.

このようにして射出成形されたパリソン15は、射出成形型80から取り出され、従って中子型82からも外されて、室温で冷却(自然放冷)される。   The parison 15 thus injection-molded is taken out from the injection mold 80, and is therefore removed from the core mold 82 and cooled (natural cooling) at room temperature.

[加熱工程]
次いで、冷却されたパリソン15は、図3に示すように、第1部分12と第2部分13と第3部分14とのうち第3部分14だけを加熱装置Bで設定温度(例えば160℃〜200℃)に加熱される。
[Heating process]
Next, as shown in FIG. 3, the cooled parison 15 is configured such that only the third portion 14 among the first portion 12, the second portion 13, and the third portion 14 is set to a set temperature (for example, 160 ° C. to 160 ° C.). 200 ° C.).

図3,8に示すように、加熱装置Bは、パリソン15に対する段付き円柱状の支持体16を縦姿勢に配設するとともに、支持体16をその軸芯O周りに回転させる回転駆動機構Mを備える。支持体16は、パリソン15の内周側を支持する部材であり、第1部分12が同芯状に外嵌する下側嵌合部(第1嵌合部)20と、第2部分13が同芯状に外嵌する上側嵌合部(第2嵌合部)22と、第3部分14により囲まれる中間部21と、下端部側の支持台部19とを備えてなる。下側嵌合部20は、円柱状をなす支持台部19の上端に設けられており、支持台部19よりも小径である。上側嵌合部22は支持体16の上端部を構成しており、この上側嵌合部22と下側嵌合部20の間にテーパー柱状の上記中間部21が設けられており、中間部21は第3部分14の内周面が上下中間部21に対し隙間なく当接支持されるように第3部分14の内周面に合致した外形形状を有する。   As shown in FIGS. 3 and 8, the heating device B has a stepped columnar support 16 for the parison 15 arranged in a vertical posture and a rotation drive mechanism M that rotates the support 16 around its axis O. Is provided. The support 16 is a member that supports the inner peripheral side of the parison 15, and includes a lower fitting portion (first fitting portion) 20 in which the first portion 12 is fitted concentrically and a second portion 13. An upper fitting portion (second fitting portion) 22 that is externally fitted concentrically, an intermediate portion 21 surrounded by the third portion 14, and a support base portion 19 on the lower end side are provided. The lower fitting portion 20 is provided at the upper end of the columnar support base 19 and has a smaller diameter than the support base 19. The upper fitting portion 22 constitutes the upper end portion of the support body 16, and the tapered column-shaped intermediate portion 21 is provided between the upper fitting portion 22 and the lower fitting portion 20. Has an outer shape that matches the inner circumferential surface of the third portion 14 so that the inner circumferential surface of the third portion 14 is supported in contact with the upper and lower intermediate portions 21 without a gap.

加熱装置Bは、また上記支持体16の上方に筒状のカバー部材24を吊り下げ支持し、該カバー部材24を昇降させるシリンダ25を備えるとともに、支持体16の両横外方側に一対の遠赤外線ヒータ45をそれぞれ配置してなる。カバー部材24は、支持体16上に保持されたパリソン15に被せられて、ヒータ45からの熱線が照射される箇所を制限する部材であり、第1部分12の外周を隙間をあけて取り囲む大径円筒状の第1カバー部41と、第2部分13の外周を隙間をあけて取り囲む小径円筒状の第2カバー部42とを備え、これらの第1カバー部41と第2カバー部42が連結部43によって連結されて、第3部分14に相当する箇所に加熱用の開口部44が設けられたものである。これにより、カバー部材24は、第1部分12と第2部分13に対してはヒータ45からの熱線、即ち遠赤外線が当たらず、従って加熱されないように、かつ、第3部分14に対しては上記開口部44を介して高さ方向の全体にわたってヒータ45からの遠赤外線が照射されるように、パリソン15を覆う。   The heating device B also includes a cylinder 25 that suspends and supports a cylindrical cover member 24 above the support body 16 and raises and lowers the cover member 24, and a pair of laterally outward sides of the support body 16. A far infrared heater 45 is provided. The cover member 24 is a member that covers the parison 15 held on the support body 16 and restricts the location where the heat rays from the heater 45 are irradiated. The cover member 24 surrounds the outer periphery of the first portion 12 with a gap. The first cover portion 41 having a cylindrical diameter and the second cover portion 42 having a small diameter that surrounds the outer periphery of the second portion 13 with a gap are provided, and the first cover portion 41 and the second cover portion 42 are provided. The heating opening 44 is provided at a position corresponding to the third portion 14 connected by the connecting portion 43. As a result, the cover member 24 prevents the first portion 12 and the second portion 13 from being exposed to the heat rays from the heater 45, i.e. far infrared rays, and is therefore not heated, and to the third portion 14. The parison 15 is covered so that far infrared rays from the heater 45 are irradiated through the opening 44 over the entire height direction.

上記加熱装置Bを用いて、まず、支持体16に対し、第1部分12が支持体16の下側嵌合部20に同芯状に外嵌し、第2部分13が支持体16の上側嵌合部22に同芯状に外嵌し、第3部分14が支持体16の中間部21に同芯状に外嵌した状態になるようにパリソン15を支持体16に支持させる(図8参照)。次いで、カバー部材24を、シリンダ25により下降させ、支持体16に支持させたパリソン15全体に被せる(図3参照)。そして、支持体16をその軸芯O周りに回転させながら第3部分14を両横外方側のヒータ45で加熱する。   Using the heating device B, first, the first portion 12 is externally fitted to the lower fitting portion 20 of the support body 16 with respect to the support body 16, and the second portion 13 is the upper side of the support body 16. The parison 15 is supported on the support body 16 so that the third section 14 is fitted on the intermediate portion 21 of the support body 16 in a concentric fashion (FIG. 8). reference). Next, the cover member 24 is lowered by the cylinder 25 and is put on the entire parison 15 supported by the support 16 (see FIG. 3). Then, the third portion 14 is heated by the heaters 45 on both lateral sides while rotating the support 16 around the axis O.

[ブロー成形工程]
第3部分14の加熱が完了した後、図4に示すように、パリソン15を支持体16に支持させたまま、型面が蛇腹形状のブロー外型51で覆い、支持体16に設けた噴射口52から第3部分14の内周面に気体を噴射し、ブロー外型51に第3部分14を押し付けて蛇腹部5を成形する。
[Blow molding process]
After the heating of the third portion 14 is completed, as shown in FIG. 4, while the parison 15 is supported by the support body 16, the mold surface is covered with a blow outer mold 51 having a bellows shape, and the jet provided on the support body 16. Gas is injected from the mouth 52 onto the inner peripheral surface of the third portion 14, and the third portion 14 is pressed against the blow outer mold 51 to form the bellows portion 5.

ブロー外型51は、周方向に複数に分割可能に形成されており、この実施形態では左右2つに分割可能である。また、ブロー外型51は、成形する蛇腹部5の各山の頂部毎に型合わせ面53がくるように板状型54を上下方向に複数層に積層してなり、これにより、ブロー成形時に型内の空気が型合わせ面53を介して排気可能とされている。また、ブロー外型51には各型合わせ面53に冷却水を流すための配管55が設けられている。   The blow outer mold 51 is formed so as to be divided into a plurality of pieces in the circumferential direction. The blow outer mold 51 is formed by laminating a plurality of plate-shaped molds 54 in the vertical direction so that a mold matching surface 53 is provided for each peak of the bellows part 5 to be molded. The air in the mold can be exhausted through the mold matching surface 53. Further, the blow outer mold 51 is provided with a pipe 55 for flowing cooling water to each mold matching surface 53.

パリソン15を支持する支持体16は、ブロー成形の際にブロー外型51内に装着される中子型となるものであり、軸芯Oに沿って上下方向に延びる気体通路56を備える。気体通路56は、支持体16の上側嵌合部22の下面外周部に設けられた噴射口52に接続されるとともに、不図示の増圧タンクと排気タンクに切替可能に接続されており、増圧タンクからの気体を噴射口52に送るとともに、排気タンクの作用により型内の気体を排気するために用いられる。   The support body 16 that supports the parison 15 is a core mold that is mounted in the blow outer mold 51 during blow molding, and includes a gas passage 56 that extends in the vertical direction along the axis O. The gas passage 56 is connected to an injection port 52 provided on the outer periphery of the lower surface of the upper fitting portion 22 of the support 16 and is connected to a pressure increase tank and an exhaust tank (not shown) in a switchable manner. The gas from the pressure tank is sent to the injection port 52 and used to exhaust the gas in the mold by the action of the exhaust tank.

ブロー外型51は、支持体16の支持台部19を同芯状に外嵌する嵌合型部57を備え、支持体16との型閉め時に、該嵌合型部57で支持台部19の外周を抱持するように構成されている。支持台部19の外周面には、周方向に延びる凸条58が全周にわたって設けられ、嵌合型部57の内周面には、この凸条58が嵌り込む凹溝59が全周にわたって設けられている。   The blow outer mold 51 includes a fitting mold part 57 that externally fits the support base part 19 of the support body 16 in a concentric manner. When the mold is closed with the support body 16, the support mold part 57 supports the support base part 19. It is comprised so that the outer periphery of may be held. On the outer peripheral surface of the support base 19, convex ridges 58 extending in the circumferential direction are provided over the entire circumference, and on the inner peripheral surface of the fitting mold part 57, a concave groove 59 into which the ridges 58 are fitted extends over the entire circumference. Is provided.

図7(a)に示すように、凸条58は、その上面58a及び下面58bがともに支持体16の軸直角方向P(軸芯Oに対して垂直な方向)に対して傾斜したテーパー面状に形成されており、即ち、凸条58は、径方向外方側の頂部に向けて漸次に幅狭とされた断面台形状をなしている。上記凹溝59も、その上面59a及び下面59bがともに、凸条58と同様のテーパー面状に形成されている。図7(b)に示すように、凹溝59は、凸条58が嵌合したときに、その先端に隙間95が確保されるように、凸条58の突出高さよりも深く形成されている。   As shown in FIG. 7A, the ridge 58 has a tapered surface shape in which the upper surface 58a and the lower surface 58b are both inclined with respect to the direction P perpendicular to the axis P of the support 16 (direction perpendicular to the axis O). In other words, the ridges 58 have a trapezoidal shape that is gradually narrowed toward the top on the radially outer side. Both the upper surface 59 a and the lower surface 59 b of the concave groove 59 are formed in a tapered surface shape similar to the ridge 58. As shown in FIG. 7B, the groove 59 is formed deeper than the protruding height of the ridge 58 so that a gap 95 is secured at the tip when the ridge 58 is fitted. .

かかる構成により、ブロー外型51と支持体16を型閉めしたときに、支持台部19の凸条58が嵌合型部57の凹溝59に嵌り込み、凹溝59の上下面59a,59bに凸条58の上下面58a,58bがそれぞれ隙間なく当接した状態に嵌合する。そのため、支持体16とブロー外型51との上下方向における位置決めが可能となるとともに、ブロー外型51と支持体16の軸芯が傾くのを防止して両者間の芯出しすることができる。また、このような凹凸での嵌合機構を設けたことにより、支持台部19と嵌合型部57との軸寸法における嵌合長が短くても芯出しすることができる。   With this configuration, when the blow outer mold 51 and the support 16 are closed, the ridges 58 of the support base 19 fit into the grooves 59 of the fitting mold 57, and the upper and lower surfaces 59a and 59b of the grooves 59 The upper and lower surfaces 58a, 58b of the ridges 58 are fitted in a state where they are in contact with each other without any gap. Therefore, the support body 16 and the blow outer mold 51 can be positioned in the vertical direction, and the axial cores of the blow outer mold 51 and the support body 16 can be prevented from being tilted and centered between them. Further, by providing such a concave and convex fitting mechanism, it is possible to center even if the fitting length in the axial dimension between the support base 19 and the fitting mold portion 57 is short.

このようにして支持体16に対してブロー外型51を型閉めする際、第2部分13の上端開口面は閉塞部13aで閉鎖されているので、パリソン15の上端部では気体のシールは不要である。そのため、下端部の第1部分12のみをシールすればよく、そのシールのため、上記のように第1部分12にシール用突条77を一体成形している。   Thus, when closing the blow outer mold 51 with respect to the support body 16, the upper end opening surface of the second portion 13 is closed by the closing portion 13 a, so that no gas sealing is required at the upper end portion of the parison 15. It is. Therefore, it is only necessary to seal the first portion 12 at the lower end, and the sealing protrusion 77 is integrally formed on the first portion 12 as described above for the purpose of sealing.

図5(a)に示すように、第1嵌合部20にパリソン15の第1部分12を被せ、外方からブロー外型51を型締めすると、図5(b)に示すように、ブロー外型51の内周面51aと第1嵌合部20の外周面20aとの間に、第1部分12の表裏のシール用突条77a,77bが挟み込まれて圧縮され、これによりシール性が発揮される。なお、図5(a)及び(b)は参考例である。かかるシール性を確保するため、この部分でのブロー外型51と第1嵌合部20との間の隙間Sは、表裏のシール用突条77a,77bの頂点間での厚みT1(図2参照)よりも十分小さく設定され、また、大径側取付部2本来の製品形状を損なわないように、該隙間Sがシール用突条77を設けた位置での第1部分12本体の厚みT2(図2参照)よりも大きく設定されている。 As shown in FIG. 5A, when the first fitting portion 20 is covered with the first portion 12 of the parison 15 and the blow outer die 51 is clamped from the outside, the blow portion is blown as shown in FIG. Between the inner peripheral surface 51a of the outer mold 51 and the outer peripheral surface 20a of the first fitting portion 20, the sealing protrusions 77a and 77b on the front and back of the first portion 12 are sandwiched and compressed, whereby the sealing performance is improved. Demonstrated. FIGS. 5A and 5B are reference examples. In order to ensure such sealing performance, the gap S between the blow outer mold 51 and the first fitting portion 20 in this portion is a thickness T1 between the vertices of the front and back sealing protrusions 77a and 77b (FIG. 2). The thickness T2 of the first portion 12 body at the position where the gap S is provided with the sealing protrusion 77 so that the original product shape of the large-diameter side attachment portion 2 is not impaired. (See FIG. 2).

シール用突条77は、上記型締めにより圧縮される位置であればよいが、第1部分12の内周面12aと外周面12bの一方だけに設けてもよい。但し、シール用突条77は、第3部分14の内側に吹き込まれた気体が第1部分12の内周側を通って外側に漏れてしまうのを防止するものであるため、第1部分12の内周面12aに設けることが好ましく、より好ましくは上記実施形態のように表裏で重なり合う位置に設けることである。   The sealing protrusion 77 may be a position compressed by the mold clamping, but may be provided only on one of the inner peripheral surface 12a and the outer peripheral surface 12b of the first portion 12. However, the sealing protrusion 77 prevents the gas blown into the inside of the third portion 14 from leaking outside through the inner peripheral side of the first portion 12. It is preferably provided on the inner peripheral surface 12a, and more preferably provided at a position where the front and back overlap as in the above embodiment.

本実施形態では、図6(a)に示すように、シール用突条77をブーツ軸方向で二重に設けるものであり、これにより更に高いシール性を発揮させることができる。詳細には、固定用凹部60を設けた壁部76の軸方向内側に段差部78を介して径方向内方に落ち込んだ薄肉の壁部79を設け、この薄肉の壁部79の表裏にそれぞれシール用突条77c,77dを設けている。そして、ブロー外型51による型締め時には、図6(b)に示すように、これら内側のシール用突条77c,77dもブロー外型51と第1嵌合部20との間で挟み込まれて圧縮されるので、軸方向外側のシール用突条77a,77bとともに二重にシールされ、一層優れたシール効果が得られる。 In this embodiment, as shown to Fig.6 (a), the protrusion 77 for a seal | sticker is provided double in the boot shaft direction , and this can exhibit a still higher sealing performance. More specifically, a thin wall portion 79 is provided on the inner side in the axial direction of the wall portion 76 provided with the fixing concave portion 60 via a stepped portion 78. The thin wall portion 79 is provided on the front and back surfaces of the thin wall portion 79. Sealing protrusions 77c and 77d are provided. When the mold is clamped by the blow outer mold 51, as shown in FIG. 6B, these inner sealing protrusions 77c and 77d are also sandwiched between the blow outer mold 51 and the first fitting portion 20. Since it is compressed, it is double-sealed together with the axially protruding sealing ridges 77a and 77b, and a further excellent sealing effect is obtained.

このようにしてシール性を確保した上で蛇腹部5をブロー成形した後、第2部分13の上端開口面の閉塞部13aを切除することにより、ジョイントブーツが得られる。   After the bellows portion 5 is blow-molded in this way while ensuring the sealing performance, the joint boot is obtained by cutting off the closed portion 13a of the upper end opening surface of the second portion 13.

以上よりなる本実施形態であると、大径側取付部2と小径側取付部4は、パリソン成形時に射出成形により高い寸法精度を持って最終的な製品形状としておき、蛇腹部5はその後のブロー成形により最終的な製品形状に成形するので、小径側取付部4はもちろんのこと、内周部2bの形状が外周部とは大きく異なる大径側取付部2についても精度良く成形することができる。   In the present embodiment configured as described above, the large-diameter side attaching portion 2 and the small-diameter side attaching portion 4 are made into a final product shape with high dimensional accuracy by injection molding at the time of parison molding, and the bellows portion 5 Since the final product shape is formed by blow molding, not only the small-diameter side attachment portion 4 but also the large-diameter side attachment portion 2 in which the shape of the inner peripheral portion 2b is significantly different from the outer peripheral portion can be accurately formed. it can.

また、パリソン15にシール用突条77を設けておき、ブロー成形時に、ブロー外型51の型締めにより支持体16の第1嵌合部20とブロー外型51との間でシール用突条77を圧縮させてシールするので、第3部分14の内側に吹き込まれた気体が第1部分12の内周側を通って外側に漏れてしまうのを防止することができ、蛇腹部5を精度良くブロー成形することができる。   Further, a sealing ridge 77 is provided in the parison 15, and the sealing ridge is formed between the first fitting portion 20 of the support 16 and the blow outer mold 51 by clamping the blow outer mold 51 during blow molding. 77 is compressed and sealed, so that the gas blown into the inside of the third portion 14 can be prevented from leaking outside through the inner peripheral side of the first portion 12, and the bellows portion 5 can be accurately Blow molding can be performed well.

また、蛇腹部5を成形する第3部分14だけを加熱装置Bで設定温度に加熱し、その後にこの第3部分14をブロー成形するから、ブロー成形する前の状態の第3部分14の温度分布にばらつきが生じにくく、そのため、ブロー成形したときに第3部分14を均一に膨らませることができ、従って蛇腹部5の肉厚を均一に成形することができる。また、加熱時に使用した支持体16をそのまま用いてブロー成形するため、第3部分14の加熱が完了した後、噴射口を備えたブロー成形専用の部材にパリソンを新たに支持させる必要がなくて、ブロー成形にかかる手間を少なくすることができる。   Moreover, since only the 3rd part 14 which shape | molds the bellows part 5 is heated to preset temperature with the heating apparatus B, and this 3rd part 14 is blow-molded after that, the temperature of the 3rd part 14 in the state before blow-molding The distribution is less likely to vary, so that the third portion 14 can be uniformly expanded when blow-molded, and therefore the thickness of the bellows portion 5 can be uniformly molded. Further, since the support 16 used at the time of heating is used as it is and blow molding is performed, it is not necessary to newly support the parison with a member dedicated to blow molding having an injection port after the heating of the third portion 14 is completed. It is possible to reduce the labor required for blow molding.

本発明は、自動車の等速ジョイントなどに用いられるジョイントブーツを製造するために好適に利用することができる。   INDUSTRIAL APPLICABILITY The present invention can be suitably used for manufacturing a joint boot used for a constant velocity joint of an automobile.

パリソン成形工程を示す図Diagram showing the parison molding process パリソンの要部拡大断面図Main section enlarged view of Parison 加熱工程を示す図Diagram showing the heating process ブロー成形工程を示す図Diagram showing blow molding process ブロー成形時の要部拡大断面図であり、(a)は型閉め前、(b)は型締め後をそれぞれ示す。It is a principal part expanded sectional view at the time of blow molding, (a) shows before mold closing, (b) shows after mold clamping, respectively. (a)は本発明の実施形態におけるパリソンの要部拡大断面図、(b)はそのブロー成形時の状態を示す断面図(A) is principal part expanded sectional drawing of the parison in embodiment of this invention , (b) is sectional drawing which shows the state at the time of the blow molding ブロー成形型の一部拡大断面図であり、(a)は型閉め前、(b)は型閉め後をそれぞれ示す。It is a partially expanded sectional view of a blow molding die, (a) shows before mold closing and (b) shows after mold closing, respectively. 加熱装置を示す図Diagram showing the heating device ジョイントブーツを示す一部切欠き断面図Partial cutaway view showing joint boots ジョイントブーツの大径側取付部を示す図The figure which shows the large diameter side attachment part of the joint boot 等速ジョイント及びジョイントブーツを示す縦断面図Vertical section showing constant velocity joint and joint boot 等速ジョイントを示す図Diagram showing constant velocity joint

符号の説明Explanation of symbols

1…アウターケース、2…大径側取付部、3…シャフト、4…小径側取付部、5…蛇腹部、7…凸部、8…凹部、12…第1部分、12a…内周面、12b…外周面、13…第2部分、14…第3部分、15…パリソン、16…支持体、20…下側嵌合部(第1嵌合部)、21…中間部、22…上側嵌合部(第2嵌合部)、51…ブロー外型、77(77a,77b,77c,77d)…シール用突条 DESCRIPTION OF SYMBOLS 1 ... Outer case, 2 ... Large diameter side attaching part, 3 ... Shaft, 4 ... Small diameter side attaching part, 5 ... Bellows part, 7 ... Convex part, 8 ... Concave part, 12 ... 1st part, 12a ... Inner peripheral surface, 12b ... outer peripheral surface, 13 ... second part, 14 ... third part, 15 ... parison, 16 ... support, 20 ... lower fitting part (first fitting part), 21 ... middle part, 22 ... upper fitting Joint portion (second fitting portion), 51... Blow outer mold, 77 (77a, 77b, 77c, 77d)...

Claims (3)

内周部に突設した複数の凸部がアウターケースの凹部に嵌合して取付けられる筒状の大径側取付部と、シャフトに取付けられる筒状の小径側取付部と、両者を一体に連結する蛇腹部とを備え、前記大径側取付部の外周面に締結部材を受け入れるための周方向に延びる固定用凹部が設けられたジョイントブーツを製造する方法であって、
前記大径側取付部の製品形状をなす第1部分と、前記小径側取付部の製品形状をなす第2部分と、前記第1部分と第2部分を連結する第3部分と、を備えるパリソンを成形材料で射出成形するパリソン成形工程と、
前記第3部分をブロー外型で覆い、前記第3部分の内側に気体を噴射することで前記ブロー外型に前記第3部分を押し付けて前記蛇腹部を成形するブロー工程と、を含み、
前記パリソン成形工程において、前記第1部分の内周面と外周面の少なくとも一方に周方向に延びる軸方向外側のシール用突条を、前記固定用凹部を設けた壁部であって、該固定用凹部よりも軸方向内側において前記パリソンに一体に成形するとともに、前記固定用凹部を設けた前記壁部の軸方向内側に段差部を介して径方向内方に落ち込んだ壁部を設け、該落ち込んだ壁部の内周面と外周面の少なくとも一方に周方向に延びる軸方向内側のシール用突条を前記パリソンに一体に成形し、
前記ブロー工程において、前記パリソンは内周側が支持体により支持され、該支持体は、前記第1部分が同芯状に外嵌する第1嵌合部と、前記第2部分が同芯状に外嵌する第2嵌合部と、前記第3部分により囲まれる中間部とを備えてなり、前記支持体に対して前記ブロー外型を型締めして前記ブロー外型と前記第1嵌合部との間で前記軸方向外側のシール用突条と前記軸方向内側のシール用突条を圧縮した状態で前記気体を噴射してブロー成形を行うことを特徴とするジョイントブーツの製造方法。
A cylindrical large-diameter side mounting part that is fitted with a plurality of convex parts projecting from the inner peripheral part and fitted into a concave part of the outer case, and a cylindrical small-diameter side mounting part that is attached to the shaft, and both A joint boot comprising a bellows portion to be connected, and provided with a fixing recess extending in a circumferential direction for receiving a fastening member on an outer peripheral surface of the large-diameter side attachment portion,
A parison comprising: a first part that forms a product shape of the large-diameter side attachment portion; a second part that forms a product shape of the small-diameter side attachment portion; and a third portion that connects the first portion and the second portion. A parison molding process of injection molding with a molding material;
A blow step of covering the third portion with a blow outer mold and molding the bellows portion by pressing the third portion against the blow outer mold by injecting gas into the third portion;
In the parison molding step, an axially outer sealing protrusion extending in the circumferential direction on at least one of the inner peripheral surface and the outer peripheral surface of the first portion is a wall portion provided with the fixing concave portion, A wall portion that is formed integrally with the parison on the inner side in the axial direction than the concave portion for use and that falls inward in the radial direction via a step portion on the inner side in the axial direction of the wall portion provided with the fixing concave portion, The axially inner sealing protrusion extending in the circumferential direction is formed integrally with the parison on at least one of the inner peripheral surface and the outer peripheral surface of the depressed wall portion,
In the blowing step, the inner periphery of the parison is supported by a support, and the support has a first fitting portion in which the first portion is fitted concentrically, and the second portion is made concentric. A second fitting portion that fits outside, and an intermediate portion surrounded by the third portion, and the blow outer die is clamped to the support and the blow outer die and the first fitting A joint boot manufacturing method, wherein the gas is injected and blow-molded in a state in which the axially protruding sealing ridge and the axially inner sealing ridge are compressed between the portions.
前記軸方向外側のシール用突条と前記軸方向内側のシール用突条のうち少なくともいずれか一方のシール用突条を、前記第1部分の内周面と外周面の両面に設け、かつ、前記内周面のシール用突条と前記外周面のシール用突条を、ブーツ軸方向に同じ高さに設けることを特徴とする請求項1記載のジョイントブーツの製造方法。 At least one of the axially protruding sealing ridges and the axially extending sealing ridges is provided on both the inner peripheral surface and the outer peripheral surface of the first portion; and The method for manufacturing a joint boot according to claim 1, wherein the sealing protrusion on the inner peripheral surface and the sealing protrusion on the outer peripheral surface are provided at the same height in the boot axial direction. 前記支持体の前記第1嵌合部が下側嵌合部であり、前記第2嵌合部が上側嵌合部であり、
前記ブロー外型は前記支持体の下端部側の円柱状の支持台部を同芯状に外嵌する嵌合型部を備え、前記支持台部の外周面には周方向に延びる凸条が全周にわたって設けられるとともに、前記嵌合型部の内周面には前記凸条が嵌り込む凹溝が設けられ、前記凸条の上面及び下面が前記支持体の軸直角方向に対して傾斜したテーパー面状に形成されるとともに、対応する前記凹溝の上面及び下面が同様のテーパー面状に形成されており、前記ブロー外型と支持体を型閉めしたときに、前記凹溝の上面及び下面に前記凸条の上面及び下面がそれぞれ隙間なく当接し、かつ前記凸条の先端と前記凹溝の底部との間に隙間が確保されるように前記凸条が前記凹溝に嵌り込む、
請求項1又は2記載のジョイントブーツの製造方法。
The first fitting portion of the support body is a lower fitting portion, the second fitting portion is an upper fitting portion,
The blow outer mold includes a fitting mold part that externally fits a cylindrical support base part on the lower end side of the support body in a concentric manner, and a convex strip extending in the circumferential direction is formed on the outer peripheral surface of the support base part. In addition to being provided over the entire circumference, the inner peripheral surface of the fitting mold part is provided with a concave groove into which the convex stripe is fitted, and the upper and lower surfaces of the convex stripe are inclined with respect to the direction perpendicular to the axis of the support. The upper surface and the lower surface of the corresponding groove are formed in the same tapered surface shape, and when the blow outer mold and the support are closed, the upper surface and the lower surface of the groove are formed. The upper surface and the lower surface of the ridge are in contact with the lower surface without any gap, and the ridge is fitted into the groove so that a gap is secured between the tip of the ridge and the bottom of the groove,
The manufacturing method of the joint boot of Claim 1 or 2.
JP2005181299A 2005-06-21 2005-06-21 Joint boot manufacturing method Expired - Lifetime JP4291302B2 (en)

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