JP4292064B2 - Positive electrode material for lithium secondary battery, method for producing the same, and lithium secondary battery - Google Patents
Positive electrode material for lithium secondary battery, method for producing the same, and lithium secondary battery Download PDFInfo
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Description
本発明は、リチウム二次電池用正極材料、その製造方法及びリチウム電池に関し、さらに詳しくは、Li−Ni−Co−Ba−O系の組成を有するリチウム二次電池用正極材料に改善を加えた新規な材料、その製造方法、及びこの新規な材料を用いたリチウム二次電池に関する。 The present invention relates to a positive electrode material for a lithium secondary battery, a method for producing the same, and a lithium battery. More specifically, the positive electrode material for a lithium secondary battery having a Li-Ni-Co-Ba-O-based composition has been improved. The present invention relates to a novel material, a manufacturing method thereof, and a lithium secondary battery using the novel material.
近年、リチウム二次電池用正極材料は種々の改善が加えられ、高容量の二次電池用正極材料としてLi−Ni−Co−O系又はLi−Ni−Co−Ba−O系の組成を有する材料がある。 In recent years, various improvements have been made in the positive electrode material for lithium secondary batteries, and it has a Li-Ni-Co-O-based or Li-Ni-Co-Ba-O-based composition as a positive electrode material for high-capacity secondary batteries. There are materials.
一例を挙げると、化学式Li1-X-a AX Ni1-Y-b BY O2 で表される化合物である正極活物質がある。 As an example, there is a positive electrode active material that is a compound represented by the chemical formula Li 1 -Xa A X Ni 1 -Yb B Y O 2 .
但し、A:ストロンチウムもしくはバリウム、又はマグネシウム、カルシウム、ストロ ンチウムおよびバリウムの中から選ばれた少なくとも2種のアルカリ土類金 属元素
B:Niを除く少なくとも1種の遷移金属元素
X:Aの総モル数を表し、0<X≦0.10
Y:Bの総モル数を表し、0<Y≦0.30
a:−0.10≦a≦0.10
b:−0.15≦b≦0.15
である(例えば、特許文献1参照。)。
However, A: at least two alkaline earth metal elements selected from strontium or barium or magnesium, calcium, strontium and barium B: at least one transition metal element excluding Ni X: total of A Represents the number of moles, 0 <X ≦ 0.10
Y: represents the total number of moles of B, 0 <Y ≦ 0.30
a: −0.10 ≦ a ≦ 0.10
b: −0.15 ≦ b ≦ 0.15
(For example, see Patent Document 1).
また、化学式Li1-X-a AX Ni1-Y-b BY O2 で表される化合物からなる正極活物質であり、かつ、該正極活物質が平均粒径0.01μm以上、5.0μm以下である一次粒子の凝集体である二次粒子を形成しており、該二次粒子の平均粒径が5.0μm以上、50μm以下である正極活物質がある。 The cathode active material is a compound represented by the chemical formula Li 1 -Xa A X Ni 1 -Yb B Y O 2 , and the cathode active material has an average particle size of 0.01 μm or more and 5.0 μm or less. There is a positive electrode active material that forms secondary particles that are aggregates of certain primary particles, and the average particle size of the secondary particles is 5.0 μm or more and 50 μm or less.
但し、
A:ストロンチウムまたはバリウム
B:少なくとも1種の遷移金属元素
X:Xはストロンチウムまたはバリウムの総モル数、0<X≦0.10
Y:Ni以外の全遷移金属元素の総モル数0<Y≦0.30
a:−0.10≦a≦0.10
b:−0.15≦b≦0.15
である(例えば、特許文献2参照。)。
However,
A: Strontium or barium B: At least one transition metal element X: X is the total number of moles of strontium or barium, 0 <X ≦ 0.10
Y: Total number of moles of all transition metal elements other than Ni 0 <Y ≦ 0.30
a: −0.10 ≦ a ≦ 0.10
b: −0.15 ≦ b ≦ 0.15
(For example, refer to Patent Document 2).
これらの材料は、リチウム二次電池用正極に用いられた場合、二次電池のサイクル特性が優れているが、熱安定性や容量、レート特性、充放電効率および高温保存特性については言及していない。 These materials, when used in positive electrodes for lithium secondary batteries, are excellent in cycle characteristics of secondary batteries, but they do not mention thermal stability, capacity, rate characteristics, charge / discharge efficiency, and high-temperature storage characteristics. Absent.
本発明者らは、リチウム二次電池用正極材料について研究を進め、Li−Ni−Co−Ba−O系の技術に対して、Ba量にさらに検討を加え、Ba含有量の狭い範囲において、熱安定性が高く、容量の大きい材料を提案している(例えば、特許文献3参照。)。
本発明者らは、上記リチウム二次電池用正極材料の特性の改善についてさらに鋭意研究を進めた結果、さらに優れた特性を有する材料を開発するに至った。 As a result of further diligent research on improving the characteristics of the positive electrode material for lithium secondary batteries, the present inventors have developed a material having further excellent characteristics.
本発明は、安全性が高く、容量が大きいとともに、レート特性、充放電効率および高温保存特性に優れた性能を有する新規なリチウム二次電池用正極材料、その製造方法及びリチウム二次電池を提供することを目的とする。 The present invention provides a novel positive electrode material for a lithium secondary battery having high safety, large capacity, and excellent performance in rate characteristics, charge / discharge efficiency, and high-temperature storage characteristics, a method for producing the same, and a lithium secondary battery The purpose is to do.
本発明は、全体組成がLiaNibCocBadAleOx で表される複合酸化物の粉末であることを特徴とするリチウム二次電池用正極材料である。
但し、
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
b+c=1
x:特定しない
である。
The present invention is a positive electrode material for a lithium secondary battery, characterized by overall composition is a powder of composite oxide represented by Li a Ni b Co c Ba d Al e O x.
However,
a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
b + c = 1
x: Not specified.
Li−Ni−Co−Ba−O系複合酸化物にAlを0.01〜0.1モル配合することによって、充放電時に正極材内部又は表面におけるLiイオン拡散速度を向上させることにより、大電流における電池動作時でも容量の低下を防ぐ効果が認められる。このため、自動車用などのリチウム二次電池に必要な出力特性の向上を期待することができる。さらに、充電状態における結晶状態が良好になるため、高温環境下でも容量の劣化を防止する。 By adding 0.01 to 0.1 mol of Al to the Li—Ni—Co—Ba—O based composite oxide, the Li ion diffusion rate in the positive electrode material or on the surface during charging / discharging is improved, thereby increasing the current. The effect of preventing a decrease in capacity is recognized even during battery operation. For this reason, the improvement of output characteristics required for lithium secondary batteries for automobiles and the like can be expected. Furthermore, since the crystalline state in the charged state becomes good, the deterioration of the capacity is prevented even under a high temperature environment.
また、前記複合酸化物粒子に酸化物非晶質相が分散していると、電解液の浸透性が良く、放電容量、充放電効率の向上に効果がある。また、充放電による膨張収縮時でも正極材の崩壊を防ぐことにより、サイクル特性の改善が可能になる。さらに電極製造工程においてゲル化防止や電極密度の向上にも効果がある。 Further, when the oxide amorphous phase is dispersed in the composite oxide particles, the electrolyte has good permeability and is effective in improving the discharge capacity and charge / discharge efficiency. In addition, the cycle characteristics can be improved by preventing the cathode material from collapsing even during expansion / contraction due to charge / discharge. Furthermore, it is effective in preventing gelation and improving electrode density in the electrode manufacturing process.
前記酸化物非晶質相の構成成分が、Li、Ba及びAlからなる群から選ばれた1種又は2種以上の元素の酸化物であると、容易に酸化物非晶質相を形成させることができ好ましい。 The oxide amorphous phase is easily formed when the constituent component of the oxide amorphous phase is an oxide of one or more elements selected from the group consisting of Li, Ba and Al. Can be preferable.
さらに、本発明のリチウム二次電池用正極材料は、全体組成がLiaNibCocBadAleMfOxで表される複合酸化物であることを特徴とするリチウム二次電池用正極材料である。但し、ここで
M:Na、K、Si、B及びPからなる群から選ばれた1種又は
2種以上の元素
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
f/(b+c):0.01以下(0を含まない)
b+c=1
x:特定しない
である。
Further, the positive electrode material for a lithium secondary battery of the present invention, for a lithium secondary battery which is a composite oxide entire composition is represented by Li a Ni b Co c Ba d Al e M f O x It is a positive electrode material. Where M: one selected from the group consisting of Na, K, Si, B and P, or
Two or more elements a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
f / (b + c): 0.01 or less (excluding 0)
b + c = 1
x: Not specified.
以上のリチウム二次電池用正極材料は、次の本発明方法によって製造することができる。
(a)焼成後の全体組成がLi a Ni b Co c Ba d Al e O x で表される複合酸化物
但し、
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
b+c=1
x:特定しない
となるように、Li−Ni−Co−O系原料に、Ba及びAl原料を加えて焼成する。
(b)前記(a)の原料にさらに酸化物非晶質相を形成する成分を混合して焼成する。すなわち、焼成後の全体組成がLi a Ni b Co c Ba d Al e M f O x で表される複合酸化物
但し、
M:Na、K、Si、B及びPからなる群から選ばれた1種又は
2種以上の元素
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
f/(b+c):0.01以下(0を含まない)
b+c=1
x:特定しない
となるように、Li−Ni−Co−O系原料にBa及びAl原料に加えてNa、K、Si、B及びP原料の1種以上を混合して焼成することによって粉末粒子の内部に酸化物非晶質相が分散したリチウム二次電池用正極材料を製造することができる。
(c)前記(a)で焼成した後に、さらに酸化物非晶質相を形成する成分を混合して再度焼成する。このことによって粉末粒子の表面に酸化物非晶質相が分散して生成したリチウム二次電池用正極材料を製造することができる。
(d)前記(b)で焼成した後に、さらに酸化物非晶質相を形成する成分を混合して再度焼成することによって、粉末粒子の内部及び表面に酸化物非晶質相が分散したリチウム二次電池用正極材料を製造することができる。
The above positive electrode material for a lithium secondary battery can be manufactured by the following method of the present invention.
(A) a composite oxide overall composition after firing expressed by Li a Ni b Co c Ba d Al e O x
However,
a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
b + c = 1
x: Not specified
Then , Ba and Al raw materials are added to the Li—Ni—Co—O-based raw material and fired.
(B) The raw material of (a) is further mixed with a component that forms an oxide amorphous phase and fired. That is, complex oxides overall composition after firing expressed by Li a Ni b Co c Ba d Al e M f O x
However,
M: one selected from the group consisting of Na, K, Si, B and P, or
2 or more elements
a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
f / (b + c): 0.01 or less (excluding 0)
b + c = 1
x: Not specified
By mixing one or more of Na, K, Si, B, and P raw materials in addition to Ba and Al raw materials into Li—Ni—Co—O type raw materials and firing , the inside of the powder particles is oxidized. A positive electrode material for a lithium secondary battery in which a physical amorphous phase is dispersed can be produced.
(C) After firing in the above (a), components for forming an oxide amorphous phase are further mixed and fired again. As a result, a positive electrode material for a lithium secondary battery produced by dispersing an oxide amorphous phase on the surface of the powder particles can be produced.
(D) Lithium in which the oxide amorphous phase is dispersed inside and on the surface of the powder particles by further mixing the components that form the oxide amorphous phase after firing in (b) and firing again. A positive electrode material for a secondary battery can be manufactured.
なお、本発明は、以上のいずれかのリチウム二次電池用正極材料から構成された正極を備えたことを特徴とするリチウム二次電池を提供する。 In addition, this invention provides the lithium secondary battery characterized by including the positive electrode comprised from the positive electrode material for lithium secondary batteries in any one of the above.
本発明によれば、安全性が高く、容量が大きく、出力特性、高温保存特性およびレート特性に優れ、充放電効率の高いリチウム二次電池用の正極材料を得ることができる。 According to the present invention, a positive electrode material for a lithium secondary battery having high safety, large capacity, excellent output characteristics, high-temperature storage characteristics and rate characteristics, and high charge / discharge efficiency can be obtained.
本発明は、Li−Ni−Co−Ba−O系成分を主体とするリチウム二次電池用正極材料粉末であって、
(A)さらにAlを含有していること
(B)粒子内部に酸化物非晶質相が含まれていること
(C)粒子の表面に酸化物非晶質相が形成されていること
(D)粒子内部及び表面に酸化物非晶質相が形成されていること
を特徴とするリチウム二次電池用正極材料である。
The present invention is a positive electrode material powder for a lithium secondary battery mainly comprising a Li-Ni-Co-Ba-O-based component,
(A) Further containing Al (B) An oxide amorphous phase is contained inside the particle (C) An oxide amorphous phase is formed on the surface of the particle (D ) A positive electrode material for a lithium secondary battery, characterized in that an oxide amorphous phase is formed inside and on the surface of the particle.
Alは、適量を配合することによって、Li−Ni−Co−Ba−O系結晶内でLiイオンの拡散速度向上や高温下における結晶崩壊を防止する効果があると考えられるので、Alを配合した材料を正極に用いて、リチウム二次電池の出力特性やレート特性、高温下における保存特性およびサイクル特性を改善することが可能である。 Al is blended in an appropriate amount, so it is considered that there is an effect of improving the diffusion rate of Li ions in Li-Ni-Co-Ba-O-based crystals and preventing crystal collapse under high temperature. By using the material for the positive electrode, it is possible to improve the output characteristics, rate characteristics, storage characteristics at high temperature, and cycle characteristics of the lithium secondary battery.
また、酸化物非晶質相の作用に関しては、必ずしも明らかではないが、電解液の浸透性をよくするので、放電容量の向上に効果がある。また、充放電によるLi−Ni−Co−Ba−Al−O系複合酸化物結晶の膨張収縮時でも正極材の崩壊を防ぐことにより、サイクル特性の改善が可能となる。さらに電極製造工程において、ゲル化防止や電極密度の向上にも効果がある。 Further, although the action of the oxide amorphous phase is not necessarily clear, it improves the discharge capacity because it improves the permeability of the electrolyte. In addition, the cycle characteristics can be improved by preventing the cathode material from collapsing even during the expansion and contraction of the Li—Ni—Co—Ba—Al—O-based composite oxide crystal due to charge / discharge. Furthermore, in the electrode manufacturing process, it is effective in preventing gelation and improving the electrode density.
尚、Li、Ba、及びAl等の元素は、Li−Ni−Co−Ba−Al−O系結晶内に含まれていても良いし、非晶質相を形成していても良い。また、Na、K、Si、B及びPについても同様である。 Note that elements such as Li, Ba, and Al may be included in a Li—Ni—Co—Ba—Al—O-based crystal or may form an amorphous phase. The same applies to Na, K, Si, B, and P.
酸化物非晶質相の組成としては、Li、Ba及びAlからなる群から選ばれた1種又は2種以上の元素とする。酸化物非晶質相を形成する元素としては、これ以外にも前記Mの定義に含まれるNa、K、Si、BおよびPがあり、さらに例えば、Ca、Mg、Zn、Ti、Sr、Zr、S、Fe、Ge、As、W、Mo、Te、Fなどを含む。上記Li〜Alから成る群から選ばれた1種または2種以上の元素を含む酸化物非晶質相にその他の元素が複合されていてもよい。 The composition of the oxide amorphous phase is one or more elements selected from the group consisting of Li, Ba and Al. Other elements that form the oxide amorphous phase include Na, K, Si, B, and P included in the definition of M. For example, Ca, Mg, Zn, Ti, Sr, Zr , S, Fe, Ge, As, W, Mo, Te, F, and the like. Other elements may be combined with an oxide amorphous phase containing one or more elements selected from the group consisting of Li to Al.
以下数値限定理由を説明する。 The reason for the numerical limitation will be described below.
本発明は、従来から知られているLi−Ni−Co−Ba−O系成分を主体とするリチウム二次電池用正極材料粉末に改善を加えたものである。 The present invention is obtained by improving a positive electrode material powder for a lithium secondary battery mainly composed of a conventionally known Li—Ni—Co—Ba—O-based component.
なお、以下の数値は本発明のリチウム二次電池用正極材料である複合酸化物の全体構成をLiaNibCocBadAleOx 又はLiaNibCocBadAleMfOx と表したときに、NiとCoの合計が1モル(すなわちb+c=1)としたときのそれぞれの成分のモル数を示す。 In the following figures the overall structure of a composite oxide is a positive electrode material for a lithium secondary battery of the present invention Li a Ni b Co c Ba d Al e O x or Li a Ni b Co c Ba d Al e M f When expressed as O x , the number of moles of each component when the sum of Ni and Co is 1 mole (ie, b + c = 1) is shown.
Liは、1.0〜1.2モルとする。Liが少ないとリチウム欠損が多い結晶構造となり、容量が低下する。多すぎると水酸化リチウムや炭酸リチウムなどを生成し、電極製造が困難となるため1.0〜1.2モルの範囲とする。 Li is 1.0 to 1.2 mol. When there is little Li, it will become a crystal structure with many lithium vacancies, and capacity | capacitance will fall. If the amount is too large, lithium hydroxide, lithium carbonate, and the like are produced, making it difficult to produce the electrode.
Coは、熱安定性を高めるが、多すぎると放電容量を低下させるため、0.05〜0.5モルとする。 Co increases the thermal stability, but if it is too much, the discharge capacity is reduced, so 0.05 to 0.5 mol.
Baは、熱安定性を向上させるために、0.0005〜0.01モルを含有させる。この範囲外では適正な熱安定性を得ることが困難である。 Ba contains 0.0005 to 0.01 mol in order to improve thermal stability. Outside this range, it is difficult to obtain appropriate thermal stability.
Alは0.01〜0.1モルとする。0.01モル未満であると、Liイオン拡散などの効果が少なく、0.1モルを超えて配分すると電池の容量の低下を招くので0.01〜0.1モルに限定した。 Al is 0.01 to 0.1 mol. If the amount is less than 0.01 mol, the effect of Li ion diffusion and the like is small, and if the amount exceeds 0.1 mol, the capacity of the battery is reduced, so the amount is limited to 0.01 to 0.1 mol.
必要に応じて添加される酸化物非晶質相生成元素は全体では、0.01モル以下とする。0.01モルより多く添加すると、主に放電容量の低下を招くため、0.01モル以下にするのが望ましい。 The total amount of oxide amorphous phase-forming elements added as necessary is 0.01 mol or less. If added in an amount of more than 0.01 mol, the discharge capacity is mainly reduced.
Li−Ni−Co−Ba−Alの複合酸化物を製造するのに用いる原料としては、酸化物又は製造工程における合成時の焼成反応により酸化物となるものを用いることができる。 As a raw material used for manufacturing a composite oxide of Li—Ni—Co—Ba—Al, an oxide or a material that becomes an oxide by a firing reaction during synthesis in a manufacturing process can be used.
Li源としては、水酸化物、硝酸塩等が好ましい。 As the Li source, hydroxide, nitrate and the like are preferable.
Ni源とCo源としては酸化物、水酸化物、硝酸塩等を利用することができ、NiとCoとの均一な混合が重要となるため、例えば、湿式合成法によるNi−Co−(OH)2 が特に好ましい。そのNi−Co−(OH)2 は、Co/(Ni+Co)のモル比が0.05〜0.5で、平均粒径が5〜20μmの二次粒子で、タップ密度が1.8g/cm3以上であることが好ましい。このNi−Co−(OH)2 の形状は焼成反応後のLi−Ni−Co−Ba−Al複合酸化物の形状に反映される。また、Ni−Co−(OH)2 にLi、Na、K、Si、Ba、B、P及びAlなどの成分が含まれた物を使用することもできる。 As the Ni source and the Co source, oxides, hydroxides, nitrates, and the like can be used. Since uniform mixing of Ni and Co is important, for example, Ni—Co— (OH) by a wet synthesis method. 2 is particularly preferred. The Ni—Co— (OH) 2 is a secondary particle having a Co / (Ni + Co) molar ratio of 0.05 to 0.5 and an average particle diameter of 5 to 20 μm, and a tap density of 1.8 g / cm. It is preferably 3 or more. The shape of this Ni—Co— (OH) 2 is reflected in the shape of the Li—Ni—Co—Ba—Al composite oxide after the firing reaction. Moreover, the thing in which components, such as Li, Na, K, Si, Ba, B, P, and Al, were contained in Ni-Co- (OH) 2 can also be used.
Ba源としては、水酸化物、硝酸塩等が好ましく、Al源は酸化物、水酸化物、硝酸塩等が好ましい。 As the Ba source, hydroxide, nitrate, and the like are preferable, and as the Al source, oxide, hydroxide, nitrate, and the like are preferable.
また、本発明は、さらに、Li−Ni−Co−Ba−Al−O系原料に、酸化物非晶質相を形成する成分を混合して焼成するか、又は、Li−Ni−Co−Ba−Al−O系原料を焼成した後に、さらに酸化物非晶質相を形成する成分を混合して再度焼成する。こうすると、粉末の内部に酸化物非晶質相が分散しているか又は粉末の表面に酸化物非晶質相が付着したリチウム二次電池用正極材料を製造することができる。 In the present invention, the Li-Ni-Co-Ba-Al-O-based raw material is further mixed with a component that forms an oxide amorphous phase and fired, or Li-Ni-Co-Ba -After firing the Al-O-based material, a component for forming an oxide amorphous phase is further mixed and fired again. In this way, it is possible to produce a positive electrode material for a lithium secondary battery in which the oxide amorphous phase is dispersed inside the powder or the oxide amorphous phase adheres to the surface of the powder.
また、Li−Ni−Co−Ba−Al−O系原料に、酸化物非晶質相を形成する成分を混合して焼成した後、さらに酸化物非晶質相を形成する成分を加えて再度焼成すると粒子の内部及び表面に酸化物非晶質相を生成したリチウム二次電池用正極材料を製造することができる。 In addition, the Li-Ni-Co-Ba-Al-O-based raw material is mixed with a component that forms an oxide amorphous phase and baked, and then a component that forms an oxide amorphous phase is further added and then again. When fired, a positive electrode material for a lithium secondary battery in which an oxide amorphous phase is generated inside and on the surface of the particles can be produced.
生成した酸化物非晶質相は、Li−Ni−Co−Ba−Al−O系原料の粒子中又は表面に点々と散在している。 The produced oxide amorphous phase is scattered in the particles or the surface of the Li—Ni—Co—Ba—Al—O-based raw material.
Li、Ba及びAl等の1種以上から成る酸化物系非晶質相を形成するための原料は、酸化物又は焼成により酸化物となるものを適用することができる。さらにLi、Na、K、Si、Ba、B、PおよびAl等の1種以上から成る酸化物系非晶質相を形成するための原料についても同様である。 As a raw material for forming an oxide-based amorphous phase composed of one or more of Li, Ba, Al and the like, an oxide or a material that becomes an oxide by firing can be applied. The same applies to the raw material for forming an oxide-based amorphous phase composed of one or more of Li, Na, K, Si, Ba, B, P, and Al.
Li、Baの硝酸塩は、焼成時において反応性が強く、非晶質相の形成を助けることと、酸化力も強いことから、主体のLi−Ni−Co−Ba−Al−O系化合物に結晶構造的な欠損を与えないことから、正極材として活性な特性が得られるので好適であるが、これに限定するものではない。Na、Kの硝酸塩も同様である。 Since nitrates of Li and Ba are highly reactive at the time of firing, helping to form an amorphous phase and having strong oxidizing power, the main Li—Ni—Co—Ba—Al—O compound has a crystal structure. However, the present invention is not limited to this. The same applies to the nitrates of Na and K.
また、AlとSiについてはBET比表面積が100m2/g以上の非晶質の微粒子が好適であるが、これに限定されるものではない。 As for Al and Si, amorphous fine particles having a BET specific surface area of 100 m 2 / g or more are suitable, but not limited thereto.
なお、Li、Ba及びAl等の1種以上から成る酸化物系非晶質相は本発明の正極材料粉末にとって有効に作用するものである。この酸化物系非晶質相を形成するためには、上記の、酸化物又は焼成により酸化物となる原料を用いることができるが、あらかじめガラスを作製し、粉砕したガラスパウダーをLi−Ni−Co−Ba−Al−O系原料に添加することも可能である。 Note that the oxide-based amorphous phase composed of one or more of Li, Ba, Al and the like effectively acts on the positive electrode material powder of the present invention. In order to form this oxide-based amorphous phase, the above-described oxide or raw material that becomes an oxide by firing can be used, but glass is prepared in advance and pulverized glass powder is made of Li-Ni-. It is also possible to add to the Co—Ba—Al—O-based raw material.
形成させる酸化物非晶質相の種類により、焼成温度は適宜選択するが、主体のLi−Ni−Co−Ba−Al−O系複合酸化物の電池特性を劣化させないように、焼成は900℃以下の酸化雰囲気であることが好ましい。Li、Na、K、Si、Ba、B、P及びAlの1種以上から成る酸化物系非晶質相についても同様のことがいえる。 The firing temperature is appropriately selected depending on the type of the oxide amorphous phase to be formed, but the firing is performed at 900 ° C. so as not to deteriorate the battery characteristics of the main Li—Ni—Co—Ba—Al—O based composite oxide. The following oxidizing atmosphere is preferable. The same applies to an oxide-based amorphous phase composed of one or more of Li, Na, K, Si, Ba, B, P, and Al.
(実施例1)
原料のNi源とCo源として、それぞれ、Co/(Ni+Co)=0.1、0.2、0.3のモル比に調整された3種のNi−Co−(OH)2 を湿式合成法によって作製した。その他の出発原料は、市販の薬品を使用した。それぞれ
Li源には、LiOH・H2O
Na源には、NaNO3
K源には、KNO3
Ba源には、Ba(NO3)2
B源には、H3BO3
Al源には、Al(NO3 )3・9H2O
Si源には、SiO2
P源には、P2 O5
を用いた。なお、SiO2 には非晶質の微粒子を用いた。
Example 1
As a raw material Ni source and Co source, three types of Ni—Co— (OH) 2 adjusted to molar ratios of Co / (Ni + Co) = 0.1, 0.2, and 0.3, respectively, are wet synthesis methods. It was produced by. As other starting materials, commercially available chemicals were used. Each Li source contains LiOH.H 2 O
NaNO 3 is used as the Na source.
K source contains KNO 3
The Ba source includes Ba (NO 3 ) 2
B source includes H 3 BO 3
The Al source includes Al (NO 3 ) 3 · 9H 2 O
For Si source, SiO 2
P source includes P 2 O 5
Was used. Note that amorphous fine particles were used for SiO 2 .
これらの出発原料を選択し、目的の配合組成になるように秤量後、十分に混合し、焼成用の原料とした。焼成は酸素雰囲気で行い、まず400℃で4時間保持し、主に原料中の水分を除去した後、5℃/分の昇温速度で表1に示す焼成温度と時間を保持し、冷却後炉内から焼成物を取り出した。取り出した焼成物を解砕し、正極材料粉末を得た。得られた粉末はレーザー回折法の粒度分布測定と化学分析を行った。粒度分布測定による平均粒度と化学分析値から、Ni+Co=1に対応する各元素のモル比を併せて表1に示す。 These starting materials were selected, weighed so as to obtain the desired blend composition, and then mixed sufficiently to obtain a raw material for firing. Firing is performed in an oxygen atmosphere, and is first held at 400 ° C. for 4 hours. After mainly removing moisture in the raw material, the firing temperature and time shown in Table 1 are held at a temperature rising rate of 5 ° C./minute, and after cooling The fired product was taken out from the furnace. The taken out fired product was crushed to obtain a positive electrode material powder. The obtained powder was subjected to particle size distribution measurement and chemical analysis by a laser diffraction method. Table 1 shows the molar ratio of each element corresponding to Ni + Co = 1 from the average particle size and the chemical analysis value obtained by the particle size distribution measurement.
次に、これらからリチウム二次電池用正極を製作し、後述のように電池特性を評価し、表2に示した。 Next, a positive electrode for a lithium secondary battery was manufactured from these, and the battery characteristics were evaluated as described later, and are shown in Table 2.
(比較例)
配合組成の変更以外は、原料の種類、焼成工程は実施例と同様に行った。
(Comparative example)
Except for the change in the composition, the types of raw materials and the firing process were the same as in the examples.
表1、表2に実施例と同様に成分、電池特性を示した。 Tables 1 and 2 show the components and battery characteristics as in the examples.
(実施例2)
実施例1No.1で使用した原料及び同様の焼成方法により、初期生成物を得た。その初期生成物に表3に示す添加成分を加え、酸素雰囲気で再度焼成し、解砕後、正極材料粉末を得た。レーザー回折法により平均粒径を求め、化学分析により各元素のモル比を求め表3に示す。
(Example 2)
Example 1 No. The initial product was obtained by the raw material used in 1 and the same firing method. The additive components shown in Table 3 were added to the initial product, fired again in an oxygen atmosphere, and pulverized to obtain a positive electrode material powder. Table 3 shows the average particle diameter determined by laser diffraction and the molar ratio of each element determined by chemical analysis.
No.8−No.11は粒子の表面に酸化物非晶質相が形成されたものであり、No.12−No.13は粒子の表面と内部に酸化物非晶質相が形成されているものである。 No. 8-No. No. 11 has an oxide amorphous phase formed on the particle surface. 12-No. Reference numeral 13 denotes an oxide amorphous phase formed on the surface and inside of the particle.
次に、これらからリチウム二次電池用正極を製作し、後述のように電池特性を評価し、表4に示した。 Next, a positive electrode for a lithium secondary battery was produced from these, and the battery characteristics were evaluated as described later.
次に電池特性の評価方法を以下に示す。実施例、比較例で得られたリチウム二次電池用正極材料粉末90質量%と、アセチレンブラック5質量%及びポリフッ化ビニリデン5質量%に、N−メチル−2−ピロリドンを添加し、充分混練した後、20μm厚みのアルミニウム集電体に塗布・乾燥したものをロール型プレスで厚み80μmになるように加圧し、直径14mmに打ち抜きしたものを150℃にて15時間真空乾燥して正極とした。負極材料にはリチウム金属シートを用い、セパレータはポリプロピレン製多孔質膜を用いた。電解液には、エチレンカーボネート(EC)/ジメチルカーボネート(DMC)との体積比1:1の混合溶液1リットルにLiPF6を1モル溶解したものを用いた。アルゴン置換したグローブボックス内にて試験セルに組み立てた。1.0mA/cm2の定電流密度にて3.0〜4.2Vの間で充電容量と放電容量を求めた。さらに次式により初回の充放電効率を算出した。 Next, a method for evaluating battery characteristics is shown below. N-methyl-2-pyrrolidone was added and kneaded sufficiently to 90% by mass of the positive electrode material powder for lithium secondary batteries obtained in Examples and Comparative Examples, 5% by mass of acetylene black and 5% by mass of polyvinylidene fluoride. Thereafter, a 20 μm-thick aluminum current collector applied and dried was pressed with a roll-type press to a thickness of 80 μm, and punched to a diameter of 14 mm, and vacuum-dried at 150 ° C. for 15 hours to obtain a positive electrode. A lithium metal sheet was used as the negative electrode material, and a polypropylene porous membrane was used as the separator. As the electrolytic solution, a solution obtained by dissolving 1 mol of LiPF 6 in 1 liter of a mixed solution of ethylene carbonate (EC) / dimethyl carbonate (DMC) at a volume ratio of 1: 1 was used. The test cell was assembled in a glove box substituted with argon. The charge capacity and the discharge capacity were determined between 3.0 and 4.2 V at a constant current density of 1.0 mA / cm 2 . Furthermore, the first charge / discharge efficiency was calculated by the following formula.
初回充放電効率=(初回の放電容量)/(初回の充電容量)×100
レート特性の測定では、さらに5.0mA/cm2の定電流密度にて3.0〜4.2Vで充放電測定を行い次式により算出した。
Initial charge / discharge efficiency = (initial discharge capacity) / (initial charge capacity) × 100
In the measurement of the rate characteristic, charge / discharge measurement was further performed at 3.0 to 4.2 V at a constant current density of 5.0 mA / cm 2 , and calculation was performed according to the following formula.
レート特性(%)={(5.0mA/cm2での放電容量値)
/(1.0mA/cm2での放電容量値)}×100
サイクル特性は、同様の試験セルに組み立て、5.0mA/cm2の定電流密度にて3.0〜4.2Vの間で充放電測定を行い、100サイクルまで測定し、次式により算出した。
Rate characteristic (%) = {(discharge capacity value at 5.0 mA / cm 2 )
/ (Discharge capacity value at 1.0 mA / cm 2 )} × 100
The cycle characteristics were assembled in the same test cell, measured at a constant current density of 5.0 mA / cm 2 between 3.0 and 4.2 V, measured up to 100 cycles, and calculated according to the following formula: .
サイクル特性(%)={(100サイクル目の放電容量値)
/(1サイクル目の放電容量値)}×100
高温保存特性は、レート特性測定と同様に試験セルを組み立て、5.0mA/cm2の定電流密度にて3.0〜4.2Vの間で充放電測定を行い、高温保存する前の放電容量を測定した後、5.0mA/cm2の定電流密度にて4.2Vまで8時間充電を行う。充電状態の試験セルを槽内60℃に調整した恒温槽の中で20日間、保存した後、試験セルを取出し、室温まで自然冷却をし、5.0mA/cm2の定電流密度にて3.0〜4.2Vの間で高温保存後の放電容量を測定し、次式により算出した。
Cycle characteristics (%) = {(discharge capacity value at 100th cycle)
/ (Discharge capacity value at the first cycle)} × 100
As for the high-temperature storage characteristics, a test cell is assembled in the same manner as the rate characteristics measurement, charge / discharge measurement is performed at a constant current density of 5.0 mA / cm 2 between 3.0 and 4.2 V, and discharge before high-temperature storage. After measuring the capacity, the battery is charged for 8 hours to 4.2 V at a constant current density of 5.0 mA / cm 2 . After storing the test cell in a charged state in a thermostat adjusted to 60 ° C. for 20 days, the test cell is taken out, cooled naturally to room temperature, and 3 at a constant current density of 5.0 mA / cm 2. The discharge capacity after high-temperature storage was measured between 0.0 and 4.2 V, and was calculated by the following formula.
高温保存特性(%)={(高温保存後の放電容量値)
/(高温保存前の放電容量値)}×100
出力特性の測定方法は以下の通りである。実施例、比較例で得られたリチウム二次電池用正極材料粉末90質量%と、アセチレンブラック5質量%及びポリフッ化ビニリデン5質量%に、N−メチル−2−ピロリドンを添加し、充分混練した後、20μm厚みのアルミニウム集電体に塗布・乾燥したものをロール型プレスで厚み65μmになるように加圧し、直径10mmに打ち抜きしたものを150℃にて15時間真空乾燥して正極とした。負極材料にはリチウム金属シートを用い、セパレータはポリプロピレン製多孔質膜を用いた。電解液には、エチレンカーボネート(EC)/ジメチルカーボネート(DMC)との体積比1:1の混合溶液1リットルにLiPF6を1モル溶解したものを用いた。アルゴン置換したグローブボックス内にて試験セルに組み立てた。1.0mA/cm2 の定電流密度にて8時間、4.25Vまで定電流定電圧充電を行った後、1.0mA/cm2の定電流密度にて2.5Vまで放電を行ったときの放電深度50%において、電流密度3.0、6.0、9.0mA/cm2で10秒間放電したときの電圧を測定した。この時の電流値と電圧値の近似直線より内部抵抗Rと開放電圧V0を求め、正極電極における活物質質量をmとして出力特性W/gを次式から算出した。
High temperature storage characteristics (%) = {(discharge capacity value after high temperature storage)
/ (Discharge capacity value before storage at high temperature)} × 100
The measurement method of output characteristics is as follows. N-methyl-2-pyrrolidone was added and kneaded sufficiently to 90% by mass of the positive electrode material powder for lithium secondary batteries obtained in Examples and Comparative Examples, 5% by mass of acetylene black and 5% by mass of polyvinylidene fluoride. Thereafter, a 20 μm-thick aluminum current collector applied and dried was pressed with a roll-type press to a thickness of 65 μm, and punched to a diameter of 10 mm, and vacuum-dried at 150 ° C. for 15 hours to obtain a positive electrode. A lithium metal sheet was used as the negative electrode material, and a polypropylene porous membrane was used as the separator. As the electrolytic solution, a solution obtained by dissolving 1 mol of LiPF 6 in 1 liter of a mixed solution of ethylene carbonate (EC) / dimethyl carbonate (DMC) at a volume ratio of 1: 1 was used. The test cell was assembled in a glove box substituted with argon. When charging at a constant current constant voltage of 1.0 mA / cm 2 for 8 hours and then charging at a constant current constant voltage of 4.25 V and then discharging to 2.5 V at a constant current density of 1.0 mA / cm 2 At a discharge depth of 50%, a voltage was measured when discharging at a current density of 3.0, 6.0, 9.0 mA / cm 2 for 10 seconds. The internal resistance R and the open circuit voltage V 0 were obtained from the approximate straight line of the current value and the voltage value at this time, and the output characteristic W / g was calculated from the following equation, where m is the active material mass in the positive electrode.
W/g=V0×2.5/R/m
釘さし試験用電池は下記のように試作を行った。
W / g = V 0 × 2.5 / R / m
A battery for nail cutting test was made as follows.
実施例1で合成したリチウム二次電池用正極材料粉89質量%と、アセチレンブラック6質量%及びポリフッ化ビニリデン5質量%を混合し、N−メチル−2−ピロリドンを添加し、充分混練した後、これを20μm厚みのアルミニウム集電体に塗布し乾燥し加圧して正極を作製した。負極はカーボンブラック92質量%、アセチレンブラック3質量%及びポリフッ化ビニリデン5質量%に、N−メチル−2−ピロリドンを添加し、充分混練した後、これを14μm厚みの銅集電体に塗布し乾燥し加圧して作製した。正極及び負極のそれぞれの電極厚みは75μm及び100μmであった。電解液には、エチレンカーボネート(EC)/ジメチルカーボネート(DMC)との体積比1:1の混合溶液1リットルにLiPF6を1モル溶解したもので、セパレータはポリプロピレン製多孔質膜、アルミニウムラミネートを用いて、60mm×35mm×厚み4mm寸法の角形電池を試作した。160mAの電流値で4.2Vまで充電し、同じ電流値で3.0Vまで放電容量を測定した結果、780mAhであった。 After mixing 89% by mass of the positive electrode material powder for lithium secondary battery synthesized in Example 1, 6% by mass of acetylene black and 5% by mass of polyvinylidene fluoride, adding N-methyl-2-pyrrolidone and kneading sufficiently This was applied to an aluminum current collector with a thickness of 20 μm, dried and pressurized to produce a positive electrode. For the negative electrode, N-methyl-2-pyrrolidone was added to 92% by mass of carbon black, 3% by mass of acetylene black and 5% by mass of polyvinylidene fluoride, kneaded sufficiently, and this was applied to a 14 μm thick copper current collector. It was prepared by drying and pressing. The electrode thicknesses of the positive electrode and the negative electrode were 75 μm and 100 μm, respectively. The electrolyte is a solution in which 1 mol of LiPF 6 is dissolved in 1 liter of a mixed solution of ethylene carbonate (EC) / dimethyl carbonate (DMC) in a volume ratio of 1: 1. The separator is a polypropylene porous membrane and an aluminum laminate. A square battery having a size of 60 mm × 35 mm × thickness of 4 mm was prototyped. As a result of charging to 4.2 V with a current value of 160 mA and measuring the discharge capacity to 3.0 V with the same current value, it was 780 mAh.
実施例No.4、9、11および13と比較例2、5、6もこれと同じ方法で、各条件で合成したリチウム二次電池用正極材料粉末について電池を作製した。 Example No. 4, 9, 11 and 13 and Comparative Examples 2, 5, and 6 were produced in the same manner as above with respect to positive electrode material powders for lithium secondary batteries synthesized under various conditions.
釘さし試験は電池を160mA電流値で、4.2Vまで定電流、定電圧にて8時間充電した後、電池の中央部に直径2.5mmの釘を15mm/秒の速度で貫通させ、この時の電池の状態を観察した。発煙、発火、破裂がない場合は合格とし、発煙、発火などが認められたときは不合格とした。 In the nail cutting test, the battery was charged at a current of 160 mA at a constant current and a constant voltage of up to 4.2 V for 8 hours, and then a nail having a diameter of 2.5 mm was penetrated through the battery at a speed of 15 mm / sec. The state of the battery at this time was observed. If there was no smoke, fire, or rupture, the test was accepted. If smoke, fire, etc. were observed, the test was rejected.
Claims (15)
但し、
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
b+c=1
x:特定しない
である。 Total composition Li a Ni b Co c Ba d Al e O positive electrode material for a lithium secondary battery, which is a powder of composite oxide represented by x.
However,
a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
b + c = 1
x: Not specified.
但し、
M:Na、K、Si、B及びPからなる群から選ばれた1種又は
2種以上の元素
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
f/(b+c):0.01以下(0を含まない)
b+c=1
x:特定しない
である。 A positive electrode material for a lithium secondary battery, wherein the overall composition is a composite oxide represented by Li a Ni b Co c Ba d Al e M f O x .
However,
M: one selected from the group consisting of Na, K, Si, B and P, or
Two or more elements a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
f / (b + c): 0.01 or less (excluding 0)
b + c = 1
x: Not specified.
但し、
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
b+c=1
x:特定しない
となるように、Li−Ni−Co−O系原料に、Ba及びAl原料を加えて焼成することを特徴とするリチウム二次電池用正極材料の製造方法。 Composite oxides overall composition after firing expressed by Li a Ni b Co c Ba d Al e O x
However,
a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
b + c = 1
x: Not specified
The manufacturing method of the positive electrode material for lithium secondary batteries characterized by adding and baking Ba and Al raw material to a Li-Ni-Co-O type raw material.
但し、
M:Na、K、Si、B及びPからなる群から選ばれた1種又は
2種以上の元素
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
f/(b+c):0.01以下(0を含まない)
b+c=1
x:特定しない
となるように、Li−Ni−Co−O系原料にBa及びAl原料に加えてNa、K、Si、B及びP原料の1種以上を混合して焼成することを特徴とするリチウム二次電池用正極材料の製造方法。 Composite oxides overall composition after firing expressed by Li a Ni b Co c Ba d Al e M f O x
However,
M: one selected from the group consisting of Na, K, Si, B and P, or
2 or more elements
a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
f / (b + c): 0.01 or less (excluding 0)
b + c = 1
x: Not specified
As the lithium secondary, characterized in that in addition to Ba and Al raw materials to Li-Ni-Co-O system raw material Na, K, Si, and firing a mixture of one or more B and P raw material A method for producing a positive electrode material for a battery.
但し、
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
b+c=1
x:特定しない
となるように、Li−Ni−Co−O原料にBa原料、Al原料を加え、さらに酸化物非晶質相を形成する原料を加えて焼成することを特徴とするリチウム二次電池用正極材料の製造方法。 Composite oxides overall composition after firing expressed by Li a Ni b Co c Ba d Al e O x
However,
a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
b + c = 1
x: Not specified
A positive electrode material for a lithium secondary battery, characterized by adding a Ba raw material and an Al raw material to a Li-Ni-Co-O raw material, and further adding a raw material for forming an oxide amorphous phase, followed by firing. Manufacturing method.
但し、
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
b+c=1
x:特定しない
となるように、Li−Ni−Co−O原料にBa及びAl原料を加えて焼成した後に、さらに酸化物非晶質相を形成する原料を混合して再度焼成することを特徴とするリチウム二次電池用正極材料の製造方法。 Composite oxides overall composition after firing expressed by Li a Ni b Co c Ba d Al e O x
However,
a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
b + c = 1
x: Not specified
After adding Ba and Al raw materials to the Li—Ni—Co—O raw material and firing, the raw material for forming an oxide amorphous phase is further mixed and fired again. A method for producing a positive electrode material for a secondary battery.
但し、
a/(b+c):1.0〜1.2
b/(b+c):0.5〜0.95
c/(b+c):0.05〜0.5
d/(b+c):0.0005〜0.01
e/(b+c):0.01〜0.1
b+c=1
x:特定しない
となるように、Li−Ni−Co−O原料にBa原料、Al原料を加え、さらに酸化物非晶質相を形成する原料を加えて焼成した後に、さらに酸化物非晶質相を形成する原料を混合して再度焼成することを特徴とするリチウム二次電池用正極材料の製造方法。 Composite oxides overall composition after firing expressed by Li a Ni b Co c Ba d Al e O x
However,
a / (b + c): 1.0 to 1.2
b / (b + c): 0.5-0.95
c / (b + c): 0.05 to 0.5
d / (b + c): 0.0005 to 0.01
e / (b + c): 0.01 to 0.1
b + c = 1
x: Not specified
After adding Ba raw material and Al raw material to the Li—Ni—Co—O raw material, and further adding the raw material for forming the oxide amorphous phase, the oxide amorphous phase is further formed. A method for producing a positive electrode material for a lithium secondary battery, comprising mixing raw materials and firing again.
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