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JP4296969B2 - Drum washing machine - Google Patents
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JP4296969B2 - Drum washing machine - Google Patents

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JP4296969B2
JP4296969B2 JP2004057205A JP2004057205A JP4296969B2 JP 4296969 B2 JP4296969 B2 JP 4296969B2 JP 2004057205 A JP2004057205 A JP 2004057205A JP 2004057205 A JP2004057205 A JP 2004057205A JP 4296969 B2 JP4296969 B2 JP 4296969B2
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amount
laundry
drum
rotation
dewatering
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JP2005245565A (en
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龍太 矢澤
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

本発明は、回転ドラム内に洗濯物を投入し、洗い、すすぎ、脱水などの各行程を逐次制御して洗濯するドラム式洗濯機に関するものである。   The present invention relates to a drum-type washing machine in which laundry is put into a rotating drum, and washing is performed by sequentially controlling each process such as washing, rinsing and dehydration.

従来のこの種のドラム式洗濯機について図10、11を用いて説明する。   A conventional drum type washing machine of this type will be described with reference to FIGS.

図に示すように、回転ドラム1は、外周部全面に多数の通水孔2を設け、水受け槽3内に回転自在に配設している。回転ドラム1の回転中心に水平軸4の一端を固定し、水平軸4の他端にドラムプーリー5を固定している。モータ6は、ベルト7によりドラムプーリー5と連結され、回転ドラム1を回転駆動する。回転ドラム1の開口部に蓋8を開閉自在に設けている。水受け槽3は、洗濯機本体9よりばね体10で吊り下げ、防振ダンパー11により脱水時の振動が洗濯機本体9に伝達されないように防振支持するとともに、脱水時の振動を低減する重り12を設けている。ヒータ13は、水受け槽3内の洗濯水を加熱するものである。制御装置14は、モータ6、ヒータ13などの動作を制御し、洗濯、すすぎ、脱水などの一連の行程を逐次制御する。   As shown in the figure, the rotating drum 1 is provided with a large number of water passage holes 2 on the entire outer surface thereof, and is rotatably disposed in the water receiving tank 3. One end of the horizontal shaft 4 is fixed to the rotation center of the rotary drum 1, and a drum pulley 5 is fixed to the other end of the horizontal shaft 4. The motor 6 is connected to the drum pulley 5 by a belt 7 and rotationally drives the rotary drum 1. A lid 8 is provided at the opening of the rotary drum 1 so as to be freely opened and closed. The water receiving tub 3 is suspended from the washing machine main body 9 by a spring body 10, and is supported by anti-vibration so that vibration during dehydration is not transmitted to the washing machine main body 9 by the anti-vibration damper 11, and also reduces vibration during dehydration. A weight 12 is provided. The heater 13 heats the washing water in the water receiving tub 3. The control device 14 controls operations of the motor 6, the heater 13, and the like, and sequentially controls a series of processes such as washing, rinsing, and dehydration.

以上のように構成されたドラム式洗濯機の動作を以下に説明する。   The operation of the drum type washing machine configured as described above will be described below.

蓋8を開いて回転ドラム1内に洗濯物を投入し、運転を開始すると、洗濯行程では、回転ドラム1はモータ6によって低速で回転駆動され、回転ドラム1内の洗濯物は持ち上げられて水面上に落下される。こうして洗濯行程が進行する。すすぎ行程においても洗濯行程と同様の動作を行う。脱水行程では、回転ドラム1は高速で回転駆動され、洗濯物は遠心脱水される(例えば、特許文献1参照)。
特開平10−201988号公報
When the lid 8 is opened and the laundry is put into the rotating drum 1 and the operation is started, the rotating drum 1 is rotated at a low speed by the motor 6 in the washing process, and the laundry in the rotating drum 1 is lifted up to the water surface. Fall down. Thus, the washing process proceeds. In the rinsing process, the same operation as in the washing process is performed. In the dehydration process, the rotary drum 1 is rotationally driven at high speed, and the laundry is centrifugally dehydrated (see, for example, Patent Document 1).
Japanese Patent Laid-Open No. 10-201988

しかしながら、このような従来のドラム式洗濯機は、洗濯物の多い場合と少ない場合、水を含みやすい洗濯物と含みにくい洗濯物、または排水経路などの排水条件のよし悪しなど、洗濯物の条件、排水条件に無関係にモータのオン・オフ時間が設定されているため、例えば、毛布などの水分を多量に含んでいる洗濯物を脱水する場合や、定格容量のタオル、タオルシーツなどを脱水する場合などでは、通常より多量の水分が洗濯物に含まれており、排水する時間が短いときには洗濯物に含まれている泡および水が水槽の底部に残水するため、水受け槽3が回転するのを妨げるようになり、排水不良、脱水泡起動、大きな残水音を発生することがあった。   However, such conventional drum-type washing machines have laundry conditions such as when there is a lot of laundry, when there is a lot of laundry, laundry that is likely to contain water, laundry that is difficult to contain, or poor drainage conditions such as drainage channels. Since the motor on / off time is set regardless of the drainage conditions, for example, when dehydrating laundry containing a large amount of moisture such as blankets, or dewatering rated capacity towels, towel sheets, etc. In some cases, the water receiving tub 3 rotates because a large amount of water is contained in the laundry, and when the time for draining is short, bubbles and water contained in the laundry remain in the bottom of the water tub. In some cases, poor drainage, dehydrated foam activation, and large residual water noise were generated.

また、排水不良や残水を回避するために、図11に示すように、目標脱水回転数Vよりも低い脱水回転数Vで一旦脱水を行った後、回転ドラム1を停止させる停止工程を入れて脱水を行った場合、遠心力で回転ドラムに張り付いていた衣類のバランスが崩れてしまい、続けて脱水起動した時に、衣類のバランスを確保するのに時間を要し、脱水時間が極端に長くなるという問題もあった。 Further, in order to avoid poor drainage and residual water, as shown in FIG. 11, a stop step of stopping the rotating drum 1 after once performing dehydration at a dehydration rotational speed V 1 lower than the target dehydration rotational speed V 2. When the dehydration is performed, the balance of the clothes attached to the rotating drum will be lost due to centrifugal force, and it will take time to ensure the balance of the clothes when the dehydration is started. There was also the problem of becoming extremely long.

本発明は、上記従来の課題を解決するもので、洗濯物の条件、排水条件のバラツキなどによって生ずる泡および排水の残水、脱水泡起動、大きな残水音を防止するとともに、衣類のバランスを崩すことなく、安定したバランス状態を確保しながら効率良く短時間で脱水を行う事ができるドラム式洗濯機を提供することを目的としている。   The present invention solves the above-described conventional problems, and prevents foam and residual water from drainage, dewatering foam activation, and large residual water noise caused by variations in laundry conditions and drainage conditions, and balances clothing. An object of the present invention is to provide a drum type washing machine capable of performing dehydration efficiently and in a short time while ensuring a stable balance state without breaking down.

前記従来の課題を解決する為に、本発明のドラム式洗濯機は、水受け槽内に回転自在に配設された回転ドラムと、前記回転ドラムを駆動する駆動手段と、投入された洗濯物の量
を検知する布量検知手段と、前記駆動手段を制御する制御手段とを備え、前記制御手段は、洗い、すすぎ、脱水行程のそれぞれの行程間および前記脱水行程の少なくとも1つにおいて、前記回転ドラムの回転数を目標脱水回転数よりも低い回転数まで上げる回転上昇行程を実行後、遠心力で前記回転ドラムに張り付いた衣類が落ちない程度の回転数まで下げて所定時間維持したのち目標脱水回転数まで回転数を高め、前記布量検知手段で検知した洗濯物の量が所定量よりも多いとき、前記布量検知手段で検知した洗濯物の量が所定量よりも少ないときに比べ、遠心力で回転ドラムに張り付いた洗濯物が落ちない程度の回転数まで下げて運転する工程における回転数を低く設定するようにしたもので、洗濯物の条件、排水条件のバラツキなどがあっても安定して脱水動作を行い、脱水起動不良による、排水不良、脱水泡起動、大きな残水音を防止するとともに、遠心力でドラムに張り付いた衣料が落ちない程度の回転数まで下げることで衣類のバランスを崩すことなく、安定した衣類のバランス状態を確保しながら効率良く短時間で脱水を行うことができる。
In order to solve the above-described conventional problems, the drum type washing machine of the present invention includes a rotating drum rotatably disposed in a water receiving tub, a driving means for driving the rotating drum, and a loaded laundry. Amount of
And a control means for controlling the drive means. The control means includes the rotating drum between each of the washing, rinsing and dewatering strokes and at least one of the dewatering strokes. After performing a rotation increasing process to increase the rotation speed of the garment to a lower rotation speed than the target dehydration rotation speed, the rotation speed is lowered to a level at which the clothes stuck to the rotating drum do not fall off by centrifugal force and maintained for a predetermined time, and then the target dehydration is performed. Increasing the number of rotations to the number of rotations, when the amount of laundry detected by the cloth amount detection means is greater than a predetermined amount, compared to when the amount of laundry detected by the cloth amount detection means is less than a predetermined amount, in which laundry stuck to rotary drum by centrifugal force is to set the rotation speed to low in the step of driving down to the rotational speed so as not to fall, the laundry conditions, variations in the effluent conditions Even if it performs stable dehydration, it prevents drainage failure, dehydrated foam activation, and large residual water noise due to poor dehydration activation, and lowers the rotation speed to such an extent that the clothing stuck to the drum does not fall off due to centrifugal force. Thus, dehydration can be performed efficiently and in a short time while maintaining a stable clothing balance without losing the clothing balance.

本発明のドラム式洗濯機は、洗濯物の条件、排水条件のバラツキなどによって生ずる泡および排水の残水、脱水泡起動、大きな残水音を防止するとともに、衣類のバランスを崩すことなく、安定した衣類のバランス状態を確保しながら効率良く短時間で脱水を行うことができる。   The drum type washing machine of the present invention prevents bubbles and residual water from drainage, activated dehydrated foam, and large residual water noise caused by variations in laundry conditions and drainage conditions, and is stable without breaking the balance of clothing. Dehydration can be performed efficiently and in a short time while ensuring a balanced state of the clothes.

第1の発明は、水受け槽内に回転自在に配設された回転ドラムと、前記回転ドラムを駆動する駆動手段と、投入された洗濯物の量を検知する布量検知手段と、前記駆動手段を制御する制御手段とを備え、前記制御手段は、洗い、すすぎ、脱水行程のそれぞれの行程間および前記脱水行程の少なくとも1つにおいて、前記回転ドラムの回転数を目標脱水回転数よりも低い回転数まで上げる回転上昇行程を実行後、遠心力で前記回転ドラムに張り付いた衣類が落ちない程度の回転数まで下げて所定時間維持したのち目標脱水回転数まで回転数を高め、前記布量検知手段で検知した洗濯物の量が所定量よりも多いとき、前記布量検知手段で検知した洗濯物の量が所定量よりも少ないときに比べ、遠心力で回転ドラムに張り付いた洗濯物が落ちない程度の回転数まで下げて運転する工程における回転数を低く設定するようにしたもので、洗濯物の条件、排水条件のバラツキなどがあっても安定して脱水動作を行い、脱水起動不良による、排水不良、脱水泡起動、大きな残水音を防止するとともに、遠心力でドラムに張り付いた衣料が落ちない程度の回転数まで下げることで衣類のバランスを崩すことなく、安定した衣類のバランス状態を確保しながら効率良く短時間で脱水を行うことができる。 According to a first aspect of the present invention, there is provided a rotating drum rotatably disposed in a water receiving tub, a driving means for driving the rotating drum, a cloth amount detecting means for detecting the amount of laundry loaded, and the driving Control means for controlling the means, wherein the control means lowers the rotational speed of the rotary drum below the target dewatering speed during each of the washing, rinsing, and dewatering strokes and at least one of the dewatering strokes. After performing the rotation increasing process to increase to the rotation speed, the rotation speed is increased to the target dehydration rotation speed after decreasing to a rotation speed at which the clothes attached to the rotating drum do not fall off by centrifugal force and maintained for a predetermined time. When the amount of laundry detected by the detecting means is larger than a predetermined amount, the laundry stuck to the rotating drum by centrifugal force compared to when the amount of laundry detected by the cloth amount detecting means is smaller than the predetermined amount So as not to fall Of which was to be set lower rotation speed in the step of driving down to the rotational speed, the condition of the laundry, even with variations in the drainage conditions performed stably dehydration operation by dehydration start-up failure, drained In addition to preventing defects, dehydrated foam activation, and large residual water noise, reducing the number of rotations to such an extent that the clothing stuck to the drum by centrifugal force does not fall, so that the balance of the clothing is not lost and the stable clothing balance is maintained. Dehydration can be performed efficiently and in a short time while ensuring.

すなわち、水受け槽内に溜まった泡および残水は回転上昇工程実行すると一旦増加するものの、遠心力でドラムに張り付いた衣類が落ちない程度の回転数まで下げて運転して排水する行程を設けたことにより、水受け槽内に溜まった泡および残水はすみやかに排出され、さらに、洗濯物の量が多い場合は、洗濯物の量が少ない場合に比べ遠心力で洗濯物がドラムに張り付きやすくなるため、洗濯物の量が少ない場合に比べ低い回転数で回転ドラムに張り付いた洗濯物が落ちない状態を維持することができ、洗濯物の条件、排水条件のバラツキなどがあっても安定して脱水動作を行い、脱水起動不良による、排水不良、脱水泡起動、大きな残水音を防止するとともに、遠心力でドラムに張り付いた衣料が落ちない程度の回転数まで下げることで衣類のバランスを崩すことなく、安定した衣類のバランス状態を確保しながら効率良く短時間で脱水を行うことができる。In other words, although the foam and residual water accumulated in the water receiving tank increase once when the rotation ascending process is executed, the process of draining the operation by reducing the rotation speed to such an extent that the clothes stuck to the drum by centrifugal force do not fall off is performed. As a result, the foam and residual water collected in the water receiving tub are quickly discharged, and when the amount of laundry is large, the laundry is put on the drum by centrifugal force compared to the case where the amount of laundry is small. Because it becomes easy to stick, the laundry stuck to the rotating drum can be maintained at a lower rotation speed than when the amount of laundry is small, and there are variations in laundry conditions and drainage conditions, etc. Can be stably dehydrated to prevent poor drainage, dehydrated foam activation, and large residual water noise due to poor dehydration start-up, and lower the rotation speed to such an extent that clothing stuck to the drum does not fall off due to centrifugal force. Without disturbing the balance of the kind, it is possible to perform dehydration in a short time efficiently while ensuring a stable balance condition of the garment.

第2の発明は、特に、第1の発明の制御手段は、遠心力で回転ドラムに張り付いた衣類が落ちない程度の回転数まで下げて運転する行程を複数回行ったのち目標脱水回転数まで回転数を高め、回転上昇行程時の回転数を前回の回転上昇行程時のそれよりも高くなるように制御するもので、洗濯物の脱水率を徐々に高めながら排水を行い、排水条件がかなり
悪い条件になった場合でも安定して脱水動作を行い、効率よく脱水動作を行うことができる。
A second invention is, in particular, the control means in the first invention, the target after the more rows you driving down to the rotational speed of extent that garment sticks to rotary drum is not fell Tsu multiple lines by centrifugal force The number of rotations is increased to the dehydration number of rotations, and the number of rotations during the rotation increase process is controlled to be higher than that during the previous rotation increase process, and the drainage is performed while gradually increasing the dehydration rate of the laundry. Even when the drainage conditions are considerably poor, the dehydration operation can be performed stably and the dehydration operation can be performed efficiently.

第3の発明は、特に、第1又は第2の発明の制御手段は、布量検知手段で検知した洗濯物の量が所定量よりも多いとき、前記布量検知手段で検知した洗濯物の量が所定量よりも少ないときに比べ、遠心力で回転ドラムに張り付いた洗濯物が落ちない程度の回転数まで下げて運転する時間を長くするようにしたもので、洗濯物の量に応じた最適な脱水動作が可能となり、さらに洗濯物の量が少ない場合はより短時間に脱水することができる。 A third invention is, in particular, laundry control means of the first or second invention, when the amount of laundry detected by the laundry amount detecting means is larger than a predetermined amount, detected by the laundry amount detecting means Compared to when the amount is less than the predetermined amount, the rotation time is reduced to such a degree that the laundry stuck to the rotating drum does not fall off due to centrifugal force, and the operation time is lengthened. The optimum dehydrating operation can be performed, and when the amount of laundry is small, dehydration can be performed in a shorter time.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, this invention is not limited by this embodiment.

(実施の形態1)
図1は本発明の第1の実施の形態におけるドラム式洗濯機の一構成例を示す断面図、図2は、同ドラム式洗濯機の回路図である。なお、従来例と同一部分については、同一符号を付してその説明を省略する。
(Embodiment 1)
FIG. 1 is a cross-sectional view showing a configuration example of a drum type washing machine according to the first embodiment of the present invention, and FIG. 2 is a circuit diagram of the drum type washing machine. In addition, about the same part as a prior art example, the same code | symbol is attached | subjected and the description is abbreviate | omitted.

図において、回転ドラム1の回転中心に傾斜方向に回転軸(回転中心軸)15が設けられ、回転ドラム1の軸心方向は正面側から背面側に向けて下向きに傾斜させている。この回転軸15に、水受け槽3の背面に取り付けられ駆動手段となモータ16が連結され、モータ16により回転ドラム1が正転、逆転方向に回転駆動される。回転ドラム1の内壁面には数個の突起板17が設けられている。   In the figure, a rotation axis (rotation center axis) 15 is provided in the inclination direction at the rotation center of the rotary drum 1, and the axial center direction of the rotation drum 1 is inclined downward from the front side toward the back side. The rotating shaft 15 is connected to the back surface of the water receiving tank 3 and is connected to a motor 16 serving as a driving means. Several protruding plates 17 are provided on the inner wall surface of the rotating drum 1.

水受け槽3の正面側の上向き傾斜面に設けた開口部3aを蓋体8により開閉自在に覆い、この蓋体8を開くことにより、衣類出入口18を通して回転ドラム1内に洗濯物を入れ、回転ドラム1内から洗濯物を取り出せるようにしている。蓋体8を上向き傾斜面に設けているため、使用者は洗濯物を出し入れする際に、腰を屈める具合を少なくして行うことができる。   The opening 3a provided on the upward inclined surface on the front side of the water receiving tub 3 is covered with a lid 8 so as to be opened and closed. By opening the lid 8, the laundry is put into the rotary drum 1 through the clothing doorway 18, The laundry can be taken out of the rotating drum 1. Since the lid body 8 is provided on the inclined surface facing upward, the user can reduce the degree of bending the waist when putting in and out the laundry.

水受け槽3の下部に排水経路19の一端を接続し、排水経路19の他端を排水弁20に接続して、水受け槽3内の洗濯水を排水するようにしている。給水弁(給水手段)21は、給水経路22を通して水受け槽3内に水を給水するために、また、水位検知手段23は、水受け槽3内の水位を検知するために設けられている。   One end of the drainage path 19 is connected to the lower part of the water receiving tank 3, and the other end of the drainage path 19 is connected to the drain valve 20 so that the washing water in the water receiving tank 3 is drained. The water supply valve (water supply means) 21 is provided for supplying water into the water receiving tank 3 through the water supply path 22, and the water level detecting means 23 is provided for detecting the water level in the water receiving tank 3. .

なお、本実施の形態では、回転ドラム1の軸心方向を正面側から背面側に向けて下向きに傾斜させているが、水平方向に回転軸15を設け、回転ドラム1の軸心方向を水平方向にしてもよい。   In the present embodiment, the axial center direction of the rotating drum 1 is inclined downward from the front side toward the rear side. However, the rotating shaft 15 is provided in the horizontal direction, and the axial center direction of the rotating drum 1 is horizontal. You may make it a direction.

回転ドラム1内には、空気を加熱するヒータ25と、前記ヒータ25により加熱された空気を送風する送風ファン24とが設けられ、回転ドラム1内の洗濯物を乾燥する乾燥機能を有している。   In the rotating drum 1, a heater 25 that heats air and a blower fan 24 that blows air heated by the heater 25 are provided, and have a drying function of drying the laundry in the rotating drum 1. Yes.

26は、モータ16、排水弁(DV)20、給水弁(FV)21、送風ファン(F)24、ヒータ(H)25などの動作を制御する制御装置で、洗濯、すすぎ、脱水、乾燥の一連の行程を逐次制御するマイクロコンピュータからなる制御手段27を有している。   A control device 26 controls the operation of the motor 16, the drain valve (DV) 20, the water supply valve (FV) 21, the blower fan (F) 24, the heater (H) 25, etc., and is for washing, rinsing, dehydrating and drying. A control means 27 comprising a microcomputer for sequentially controlling a series of strokes is provided.

制御手段27は、運転コース等を設定するための入力設定手段28からの情報を受けて、その情報を基に表示手段29で表示して使用者に知らせるとともに、入力設定手段28により運転開始が設定されると、水受け槽3内の水位を検知する水位検知手段23等からのデータを入力して負荷駆動手段30を介して、排水弁20、給水弁21、送風ファン2
4、ヒータ25などの動作を制御し、洗濯・乾燥運転を行う。
The control unit 27 receives information from the input setting unit 28 for setting the driving course and the like, displays the information on the display unit 29 based on the information, informs the user, and starts the operation by the input setting unit 28. When set, data from the water level detection means 23 for detecting the water level in the water receiving tank 3 is input and the drain valve 20, the water supply valve 21, the blower fan 2 through the load driving means 30.
4. Control the operation of the heater 25 and the like to perform washing and drying operations.

このとき、制御手段27に含まれる回転制御手段42は、モータ16のロータ(図示せず)の位置を検出する後述の位置検出手段31(31a、31b、31c)からの情報に基づいて、駆動回路32を介してインバータ33を制御することによりモータ16の回転制御(回転数、回転角度の制御)を行う。モータ16は直流ブラシレスモータで、図示していないが、3相巻線を有するステータと、リング上に2極の永久磁石を配設しているロータとで構成され、ステータは3相巻線を構成する第1の巻線16a、第2の巻線16b、第3の巻線16cを、スロットを設けた鉄心に巻き付けて構成されている。   At this time, the rotation control means 42 included in the control means 27 is driven based on information from a position detection means 31 (31a, 31b, 31c) described later that detects the position of the rotor (not shown) of the motor 16. By controlling the inverter 33 via the circuit 32, rotation control (control of the rotation speed and rotation angle) of the motor 16 is performed. The motor 16 is a direct current brushless motor, which is not shown, and is composed of a stator having a three-phase winding and a rotor having a two-pole permanent magnet disposed on the ring. The stator has a three-phase winding. The first winding 16a, the second winding 16b, and the third winding 16c to be configured are wound around an iron core provided with a slot.

インバータ33は、パワートランジスタ(例えば、絶縁ゲート型バイポーラトランジスタ(IGBT))と逆導通ダイオードの並列回路からなるスイッチング素子で構成されている。スイッチング素子は、第1のスイッチング素子33aと第2のスイッチング素子33bの直列回路と、第3のスイッチング素子33cと第4のスイッチング素子33dの直列回路と、第5のスイッチング素子33eと第6のスイッチング素子33fの直列回路とから構成され、各スイッチング素子の直列回路は並列接続されている。   The inverter 33 is composed of a switching element including a parallel circuit of a power transistor (for example, an insulated gate bipolar transistor (IGBT)) and a reverse conducting diode. The switching elements include a series circuit of a first switching element 33a and a second switching element 33b, a series circuit of a third switching element 33c and a fourth switching element 33d, a fifth switching element 33e and a sixth switching element. The switching element 33f is composed of a series circuit, and the series circuit of each switching element is connected in parallel.

ここで、スイッチング素子の直列回路の両端は入力端子で、後述の直流電源装置38aに接続され、スイッチング素子の各直列回路を構成する2つのスイッチング素子の接続点に、それぞれ出力端子が接続されている。出力端子は、3相巻線のU端子、V端子、W端子に接続され、スイッチング素子の各直列回路を構成する2つのスイッチング素子のオン・オフの組み合せにより、U端子、V端子、W端子をそれぞれ正電圧、零電圧、解放の3状態にする。   Here, both ends of the series circuit of switching elements are input terminals, which are connected to a DC power supply device 38a described later, and output terminals are respectively connected to connection points of two switching elements constituting each series circuit of switching elements. Yes. The output terminal is connected to the U terminal, V terminal, and W terminal of the three-phase winding, and the U terminal, V terminal, and W terminal are combined by the on / off combination of two switching elements constituting each series circuit of the switching elements. Are in three states: positive voltage, zero voltage, and release.

スイッチング素子のオン・オフは、ホールICからなる3つの位置検出手段31a、31b、31cからの情報に基づいて制御手段27により制御される。位置検出手段31a、31b、31cは、電気角で120度の間隔でモータ16のロータが有する永久磁石に対向するように、ステータに配設されている。   The on / off of the switching element is controlled by the control means 27 based on information from the three position detection means 31a, 31b, 31c comprising Hall ICs. The position detection means 31a, 31b, 31c are arranged on the stator so as to face the permanent magnets of the rotor of the motor 16 at an electrical angle of 120 degrees.

ロータが1回転する間に、3つの位置検出手段31a、31b、31cは、それぞれ電気角で120度の間隔でパルスを出力する。回転制御手段42は、3つの位置検出手段31a、31b、31cのいずれかの信号の状態が変わったときを検知し、位置検出手段31a、31b、31cの信号を基に、第1〜6のスイッチング素子33a〜33fのオン・オフ状態を変えていくことで、U端子、V端子、W端子を正電圧、零電圧、解放の3状態にし、ステータの第1の巻線16a、第2の巻線16b、第3の巻線16cに通電して磁界を作り、ロータを回転させるよう構成されている。   During one rotation of the rotor, the three position detecting means 31a, 31b, 31c each output a pulse at an electrical angle of 120 degrees. The rotation control means 42 detects when the signal state of any of the three position detection means 31a, 31b, 31c has changed, and based on the signals of the position detection means 31a, 31b, 31c, By changing the on / off states of the switching elements 33a to 33f, the U terminal, the V terminal, and the W terminal are set to three states of positive voltage, zero voltage, and release, and the first winding 16a of the stator, The winding 16b and the third winding 16c are energized to create a magnetic field and rotate the rotor.

また、第1、第3、第5のスイッチング素子33a、33c、33eはそれぞれパルス幅変調(PWM)制御され、例えば、繰り返し周波数10kHzでハイ、ローの通電比を制御することで、ロータの回転数を制御するようにしてあり、回転制御手段42は、3つの位置検出手段31a、31b、31cのいずれかの信号の状態が変わるたびにその周期を検出し、その周期よりロータの回転数を算出して、設定回転数になるように第1、第3、第5のスイッチング素子33a、33c、33eをPWM制御する。   The first, third, and fifth switching elements 33a, 33c, and 33e are each controlled by pulse width modulation (PWM). For example, the rotation of the rotor is controlled by controlling the high and low energization ratios at a repetition frequency of 10 kHz. The rotation control means 42 detects the period whenever the signal state of any of the three position detection means 31a, 31b, 31c changes, and calculates the rotation speed of the rotor from the period. Then, the first, third, and fifth switching elements 33a, 33c, and 33e are PWM-controlled so that the set rotational speed is obtained.

図3は、回転制御手段42の内部構成を示すブロック図である。図3において、回転制御手段42は、位置検出手段31からの信号を受けてモータ16の回転数を検知する回転数検知手段42aと、モータ16の回転数を設定する回転数設定手段42bと、回転数設定手段42bにより設定された回転数と回転数検知手段42aにより検知された回転数とを比較する回転数比較手段42cと、回転数の変化量を検知する回転数変化量検知手段42dと、回転数比較手段42cからの比較結果と回転数変化量検知手段42dからの回転
数の変化量に基づいて、モータ16の回転数を設定回転数に近づけるために、第1、第3、第5のスイッチング素子33a、33c、33eのPWMデューティの操作量を決定する操作量決定手段42eと、操作量決定手段42eにより操作された後の第1、第3、第5のスイッチング素子33a、33c、33eのPWMデューティを設定し、駆動回路32に出力する通電比設定手段42fと、モータ16の起動からの経過時間に応じて徐々に増加した第1、第3、第5のスイッチング素子33a、33c、33eのPWMデューティを記憶し駆動回路32に出力する通電比記憶手段42gとから構成されている。
FIG. 3 is a block diagram showing the internal configuration of the rotation control means 42. In FIG. 3, the rotation control means 42 receives a signal from the position detection means 31, detects a rotation speed of the motor 16, a rotation speed detection means 42 a, a rotation speed setting means 42 b that sets the rotation speed of the motor 16, A rotation speed comparison means 42c for comparing the rotation speed set by the rotation speed setting means 42b with the rotation speed detected by the rotation speed detection means 42a; and a rotation speed change amount detection means 42d for detecting the change amount of the rotation speed. In order to make the rotation speed of the motor 16 close to the set rotation speed based on the comparison result from the rotation speed comparison means 42c and the rotation speed change amount from the rotation speed change amount detection means 42d, the first, third, and second An operation amount determination means 42e for determining the operation amount of the PWM duty of the five switching elements 33a, 33c and 33e, and the first, third and fifth switches after being operated by the operation amount determination means 42e. The duty ratio setting means 42f for setting the PWM duty of the switching elements 33a, 33c, and 33e and outputting it to the drive circuit 32, and the first, third, and fifth that gradually increase according to the elapsed time from the start of the motor 16. The switching elements 33a, 33c, and 33e are stored in the PWM duty of the switching elements 33a, 33c and 33e and output to the drive circuit 32.

回転制御手段42では、モータ16の起動時に、3つの位置検出手段31a、31b、31cのいずれかの信号の状態が変わる回数が3回まで、すなわちモータ16が1/2回転するまでは、通電比記憶手段42gの出力信号で、それ以降は通電比設定手段42fの出力信号で駆動回路32を駆動することにより、第1、第3、第5スイッチング素子33a、33c、33eのPWMデューティを制御するようにしている。   The rotation control means 42 is energized until the number of times the signal state of any of the three position detection means 31a, 31b, 31c changes when the motor 16 is started up to three times, that is, until the motor 16 rotates 1/2. By driving the drive circuit 32 with the output signal of the ratio storage means 42g and thereafter with the output signal of the energization ratio setting means 42f, the PWM duty of the first, third, and fifth switching elements 33a, 33c and 33e is controlled. Like to do.

なお、本実施の形態では、回転数検知手段42aが、位置検出手段31からの信号に基いて、モータ16の回転数を検知する構成としているが、回転ドラム1の回転数を検知する構成としてもよい。   In the present embodiment, the rotational speed detection means 42a is configured to detect the rotational speed of the motor 16 based on a signal from the position detection means 31, but is configured to detect the rotational speed of the rotary drum 1. Also good.

図2に戻って、34は、電流検知手段で、インバータ33の一方の入力端子に接続された抵抗35と、この抵抗35に接続された電流検知回路36とで構成され、インバータ33の入力電流値を検知し、その出力電圧を制御手段34に供給している。モータ16が直流ブラシレスモータの場合は、トルクは入力電流にほぼ比例するので、抵抗35に接続された電流検知回路36により、インバータ33の入力電流値を検知することで、モータ16のトルクを検知することができる。   Returning to FIG. 2, reference numeral 34 denotes current detection means, which includes a resistor 35 connected to one input terminal of the inverter 33, and a current detection circuit 36 connected to the resistor 35. The value is detected and the output voltage is supplied to the control means 34. When the motor 16 is a direct current brushless motor, the torque is substantially proportional to the input current. Therefore, the torque of the motor 16 is detected by detecting the input current value of the inverter 33 by the current detection circuit 36 connected to the resistor 35. can do.

37は、回転ドラム1内の洗濯物の量を検知する布量検知手段で、回転ドラム1を所定回転数(例えば、200rpm)まで立ち上げるときの電流検知手段34からの信号により、回転ドラム1内の洗濯物の量を検知するように構成されている。   37 is a cloth amount detecting means for detecting the amount of laundry in the rotating drum 1, and the rotating drum 1 is detected by a signal from the current detecting means 34 when the rotating drum 1 is raised to a predetermined rotational speed (for example, 200 rpm). It is configured to detect the amount of laundry inside.

商用電源38は、ダイオードブリッジ39、チョークコイル40、平滑用コンデンサ41からなる直流電源装置38aを介して、インバータ33に接続されている。ただし、これは一例であり、直流ブラシレスモータ16の構成、インバータ33の構成等は、これに限定されるものではない。   The commercial power supply 38 is connected to the inverter 33 via a DC power supply 38 a including a diode bridge 39, a choke coil 40, and a smoothing capacitor 41. However, this is only an example, and the configuration of the DC brushless motor 16 and the configuration of the inverter 33 are not limited thereto.

次に、入力設定手段28、表示手段29の詳細について図4を用いて説明する。   Next, details of the input setting means 28 and the display means 29 will be described with reference to FIG.

入力設定手段28は、図に示すように、洗い時間を設定する洗い時間設定スイッチ28a、すすぎ回数を設定するすすぎ回数設定スイッチ28b、脱水時間を設定する脱水時間設定スイッチ28c、乾燥時間を設定する乾燥時間設定スイッチ28d、スタート・一時停止スイッチ28e、電源入りスイッチ28f、電源切りスイッチ28gなどを有している。また、入力設定手段28には、第1のコース設定スイッチ28hと第2のコース設定スイッチ28iとを設けている。   As shown in the figure, the input setting means 28 sets a washing time setting switch 28a for setting a washing time, a rinse number setting switch 28b for setting the number of times of rinsing, a dehydration time setting switch 28c for setting a dehydration time, and a drying time. It includes a drying time setting switch 28d, a start / pause switch 28e, a power-on switch 28f, a power-off switch 28g, and the like. The input setting means 28 is provided with a first course setting switch 28h and a second course setting switch 28i.

第1のコース設定スイッチ28hは、運転するコースを設定するもので、洗い、すすぎ、脱水、乾燥の一連の行程を行うコースと、洗い、すすぎ、脱水の各行程を行うコースと、乾燥行程のみを行うコースとを、1回オンするごとに上記の順に切換設定できるようにしている。   The first course setting switch 28h is used to set the course to be operated. A course for performing a series of steps of washing, rinsing, dehydrating and drying, a course for performing the steps of washing, rinsing and dehydration, and a drying step only. The course to be performed can be switched and set in the above order each time it is turned on.

第2のコース設定スイッチ28iは、おまかせコース、お急ぎコース、わたし流コース、毛布コース、ドライコースなどを切換設定するもので、1回オンするごとに上記の順に
切り換えられるようにしている。
The second course setting switch 28i switches between an automatic course, a rush course, a private course, a blanket course, a dry course, and the like, and is switched in the above order each time it is turned on.

表示手段29は、洗い時間表示部29a、すすぎ回数表示部29b、脱水時間表示部29c、乾燥時間表示部29d、および第2のコース設定スイッチ28iで設定されるコースを表示するコース設定表示部29eなどを有している。また、表示手段29は、数字表示部29hを有しており、数字表示部29hの表示が、洗剤量であることを示す洗剤量表示部29fと、残り時間であることを示す残り時間表示部29gを有している。さらに、表示手段29は、乾燥運転後にふんわりキープを行うことを示すふんわりキープ表示部29iを有している。   The display means 29 is a course setting display section 29e for displaying the course set by the washing time display section 29a, the rinse count display section 29b, the dehydration time display section 29c, the drying time display section 29d, and the second course setting switch 28i. Etc. The display unit 29 includes a number display unit 29h. The display on the number display unit 29h is a detergent amount display unit 29f indicating the amount of detergent, and a remaining time display unit indicating the remaining time. 29g. Furthermore, the display means 29 has a soft keep display section 29i indicating that soft keeping is performed after the drying operation.

以上のように構成されたドラム式洗濯機について、以下その動作を説明する。   The operation of the drum type washing machine configured as described above will be described below.

まず、蓋8を開いてドラム1内に洗濯物を投入し、電源入りスイッチ28fをオンした後、入力設定手段28のスタート・一時停止スイッチ28eを操作して運転を開始すると、給水弁(FV)21が動作して給水し、水位検知手段23により所定の水位を検知すると給水を停止し、モータ16を駆動する。洗濯行程では、洗濯物に水が含まれるため補給水しながら、回転ドラム1はモータ16によって回転駆動され、回転ドラム1内の洗濯物は持ち上げられて水面上に落下される。洗濯行程が終了すると、排水弁(DV)20が動作して水受け槽3内の洗濯水を排水する。その後、すすぎ行程を経て脱水行程では、回転ドラム1はモータ16によって高速回転駆動され、洗濯物は遠心脱水される。   First, the lid 8 is opened, the laundry is put into the drum 1, the power switch 28f is turned on, and then the start / pause switch 28e of the input setting means 28 is operated to start the operation. ) 21 operates to supply water, and when the water level detection means 23 detects a predetermined water level, water supply is stopped and the motor 16 is driven. In the washing process, since water is contained in the laundry, the rotating drum 1 is driven to rotate by the motor 16 while supplying water, and the laundry in the rotating drum 1 is lifted and dropped onto the water surface. When the washing process ends, the drain valve (DV) 20 operates to drain the washing water in the water receiving tub 3. Thereafter, in the dehydration process through the rinsing process, the rotary drum 1 is driven to rotate at a high speed by the motor 16, and the laundry is dewatered by centrifugation.

つぎに、洗濯行程またはすすぎ行程から脱水を行う動作において図5を参照しながら説明すると、脱水行程はモータ16によって回転ドラム1を回転駆動させながら、脱水回転数を目標脱水回転数V(例えば900rpm)よりも低い脱水回転数V(例えば150rpm)まで時間tで回転上昇行程a43(例えば7rpm/秒)を実行し、時間tまで回転数を保ちながら洗濯物から水分を少しずつ絞り出し脱水を行う。つぎに、洗濯物から排出された水分を排水するために、一旦脱水回転数を下げて時間tまで回転ドラム1を回転駆動させながら排水動作を行う。 Next, the operation of performing dehydration from the washing process or the rinsing process will be described with reference to FIG. 5. In the dehydration process, the rotating drum 1 is driven to rotate by the motor 16, and the dehydrating speed is set to the target dewatering speed V 2 (for example, 900 rpm), the rotation increasing process a43 (for example, 7 rpm / second) is performed at time t 1 until the dehydration speed V 1 (for example, 150 rpm) is lower, and water is gradually squeezed out from the laundry while maintaining the rotation speed until time t 2. Perform dehydration. Next, in order to drain the discharged water from the laundry, it performs the drainage operation while temporarily rotary drum 1 by decreasing the dewatering rotation number, to time t 3 is rotationally driven.

このときの脱水回転数Vは、遠心力でドラムに張り付いた衣類が落ちない程度の回転数(例えば90rpm)まで下げるように設定する。そして脱水回転数Vを維持した後、目標脱水回転数Vまで回転数を高めて連続脱水を行う。 The dewatering rotation speed V 3 of the time is set so as to decrease to the rotational speed so as not fallen garment sticks to the drum by centrifugal force (e.g., 90 rpm). And after maintaining the dewatering rotation number, V 3, the continuous dehydration by increasing the rotational speed to the target dewatering rotation speed V 2 performed.

以上のように、本実施の形態においては、回転ドラム1の回転数を目標脱水回転数よりも低い回転数まで上げる回転上昇行程a43を実行後、遠心力でドラムに張り付いた衣類が落ちない程度の回転数まで下げて運転すると共に排水する行程を設けたことにより、水受け槽3内に溜まった泡および残水は時間tに一旦増加するがすみやかに排出される。よって、洗濯物の条件、排水条件のバラツキなどがあっても安定して脱水動作を行い、脱水起動不良による排水不良、脱水泡起動、大きな残水音を防止するとともに、遠心力で回転ドラム1に張り付いていた衣類が落ちない程度の回転数で運転するので、衣類は回転ドラム1に安定して張り付いたままであり、衣類のバランスを崩すことなく連続して脱水動作を実行することができ、効率良く短時間で脱水を行うことができる。 As described above, in the present embodiment, after performing the rotation increasing process a43 that increases the rotation speed of the rotary drum 1 to a rotation speed lower than the target dewatering rotation speed, the clothes attached to the drum by centrifugal force do not fall off. by providing a step for draining while driving down to the rotational speed of extent, bubbles and residual water collected in the water receiving tank 3 is increased temporarily to the time t 2 is discharged quickly. Therefore, even if there are variations in laundry conditions, drainage conditions, etc., stable dehydration operation is performed to prevent poor drainage due to poor dehydration activation, dehydrated foam activation, large residual water noise, and rotating drum 1 by centrifugal force. Since the clothes that are attached to the garment are operated at a rotation speed that does not drop, the clothes remain stably attached to the rotating drum 1 and the dehydration operation can be performed continuously without breaking the balance of the clothes. And can be dehydrated efficiently and in a short time.

(実施の形態2)
図6は、本発明の第2の実施の形態におけるドラム式洗濯機の脱水時の脱水回転数の推移を示すグラフである。なお、上記実施の形態と同一部分については同一符号を付してその説明を省略する。
(Embodiment 2)
FIG. 6 is a graph showing the transition of the dehydration rotational speed during dehydration of the drum type washing machine in the second embodiment of the present invention. The same parts as those in the above embodiment are denoted by the same reference numerals and the description thereof is omitted.

図6において、脱水行程はモータ16によって回転ドラム1を回転駆動させながら、脱水回転数を目標脱水回転数V(例えば900rpm)よりも低い脱水回転数V(10
0rpm)まで時間tで回転上昇行程b44(例えば5rpm/秒)を実行し、時間tまで回転数を保ちながら洗濯物から水分を少しずつ絞り出し脱水を行う。つぎに、洗濯物から排出された水分を排水するために、一旦脱水回転数を脱水回転数V(例えば90rpm)まで下げて時間tまで回転ドラム1を回転駆動させながら排水動作を行う。このときの脱水回転数Vは、上記実施の形態1と同様に、遠心力でドラムに張り付いた衣類が落ちない程度の低い回転数に設定する。時間tまで脱水回転数Vを維持した後、脱水回転数Vよりも高く、かつ目標脱水回転数Vよりも低い脱水回転数V(例えば500rpm)まで時間tで回転上昇行程c45(例えば7rpm/秒)を実行し、時間tまで回転数を保ちながらさらに洗濯物から水分を少しずつ絞り出し脱水を行う。
6, while the dehydration step rotates driving the rotary drum 1 by the motor 16, lower than the target dewatering rotation speed V 5 the dewatering rotation number (e.g., 900 rpm) dewatering rotation speed V 4 (10
0 rpm) until running rotation upstroke b44 (e.g. 5 rpm / sec) at time t 5, performs moisture squeezed gradually dehydrated from the laundry while maintaining the rotational speed until the time t 6. Next, in order to drain the discharged water from the laundry, once performing a drainage operation while rotating the rotary drum 1 to time t 7 to lower the dehydration rotation speed to dewatering rotation speed V 6 (e.g., 90 rpm). At this time, as in the first embodiment, the dewatering rotation speed V 6 is set to a low rotation speed so that the clothes stuck to the drum by centrifugal force do not fall. After maintaining the dewatering rotation number, V 6 to time t 7, rotation increase stroke at higher than dewatering rotation speed V 4, and to a lower dewatering rotation speed than the target dewatering rotation speed V 5 V 7 (e.g. 500 rpm) Time t 8 run c45 (e.g. 7 rpm / sec), and little by little squeeze dehydration of moisture from the further laundry while maintaining the rotational speed to the time t 9.

つぎに、回転上昇行程c45および時間tまでに洗濯物から排出された水分を排水するために、一旦脱水回転数を脱水回転数Vまで下げて時間t10まで回転ドラム1を回転駆動させながら排水動作を行う。時間t10まで脱水回転数Vを維持した後、目標脱水回転数Vまで時間t11で回転数を高めて連続脱水を行う。 Next, in order to drain the water discharged from the laundry by rotating upstroke c45 and time t 9, the rotary drum 1 is rotated once to the time t 10 to lower the dehydration rotation speed to dewatering rotation speed V 6 While draining. After maintaining the dewatering speed V 6 until time t 10 , continuous dewatering is performed by increasing the speed at time t 11 until the target dewatering speed V 5 .

以上のように、本実施の形態においては、遠心力で回転ドラム1に張り付いた衣類が落ちない程度の回転数まで下げる行程を複数回行いさらに回転上昇行程時の回転数を前回の回転上昇行程時の回転数よりも高くすることにより、洗濯物の脱水率を徐々に高めながら排水を行い、排水条件がかなり悪い条件になった場合でも安定して脱水動作を行い、効率よく脱水動作を行うことができる。   As described above, in the present embodiment, the process of lowering the number of revolutions to a level at which the clothes attached to the rotary drum 1 does not fall off due to centrifugal force is performed a plurality of times, and the number of revolutions during the rotation-up process is further increased. By making it higher than the number of rotations during the process, drainage is performed while gradually increasing the dewatering rate of the laundry, and even when the drainage conditions become considerably poor, stable dewatering is performed, and efficient dewatering is performed. It can be carried out.

(実施の形態3)
図7は、本発明の第3の実施の形態におけるドラム式洗濯機の脱水時の脱水回転数の推移を示すグラフである。なお、上記実施の形態と同一部分については同一符号を付してその説明を省略する。
(Embodiment 3)
FIG. 7 is a graph showing the transition of the dehydration rotational speed during dehydration of the drum type washing machine in the third embodiment of the present invention. The same parts as those in the above embodiment are denoted by the same reference numerals and the description thereof is omitted.

図7(a)は、布量検知手段37によって検知された洗濯物の布量が少ない場合の脱水時の回転ドラム1の回転数の推移を示すもので、図7(b)は、布量が多い場合の脱水時の回転ドラム1の回転数の推移を示すもので、図に示すように、洗濯物の布量が多くなる程洗濯物から排出される水分が多くなるため、排出する時間を長くする必要があるので、脱水時間をt12<t13に設定するものである。 FIG. 7A shows a change in the number of rotations of the rotary drum 1 during dehydration when the amount of laundry detected by the cloth amount detection unit 37 is small. FIG. 7B shows the amount of cloth. This shows the transition of the rotational speed of the rotating drum 1 during dehydration when there is a lot of water, and as shown in the figure, the amount of water discharged from the laundry increases as the amount of laundry increases, so the time to discharge Therefore, the dehydration time is set to t 12 <t 13 .

以上のように、本実施の形態においては、洗濯物の量を検知する布量検知手段37を備え、遠心力で回転ドラム1に張り付いた衣類が落ちない程度の低い回転数を維持させながら、排水する時間を、布量検知手段37の出力に応じて変化させることで、洗濯物の量に応じた最適な脱水運転が可能となり、さらに洗濯物の量が少ない場合はより短時間に脱水することができる。   As described above, in the present embodiment, the cloth amount detecting means 37 for detecting the amount of laundry is provided, and the rotation speed is kept low so that the clothes attached to the rotating drum 1 are not dropped by centrifugal force. By changing the draining time according to the output of the cloth amount detection means 37, it becomes possible to perform an optimal dewatering operation according to the amount of laundry, and when the amount of laundry is small, dewatering can be performed in a shorter time. can do.

(実施の形態4)
図8は、本発明の第4の実施の形態におけるドラム式洗濯機の脱水時の脱水回転数の推移を示すグラフである。なお、上記実施の形態と同一部分については同一符号を付してその説明を省略する。
(Embodiment 4)
FIG. 8 is a graph showing the transition of the dehydration rotational speed during dehydration of the drum type washing machine in the fourth embodiment of the present invention. The same parts as those in the above embodiment are denoted by the same reference numerals and the description thereof is omitted.

図8(a)は、布量検知手段37によって検知された洗濯物の布量が少ない場合の脱水時の回転ドラム1の回転数の推移を示すもので、図8(b)は、布量が多い場合の脱水時の回転ドラム1の回転数の推移を示すものである。   FIG. 8A shows a change in the number of rotations of the rotary drum 1 during dehydration when the amount of laundry detected by the cloth amount detecting means 37 is small. FIG. 8B shows the amount of cloth. The change of the rotation speed of the rotating drum 1 at the time of spin-drying | dehydration in case there are many is shown.

布量検知手段37によって検知された洗濯物の布量が少ない場合は、図8(a)に示すように、回転ドラム1の回転数を目標脱水回転数Vよりも低い回転数Vまで上げる回転上昇行程d46(例えば、7rpm/秒)を実行後、遠心力でドラムに張り付いていた
衣類が落ちない程度の回転数V(例えば、120rpm)まで下げるように設定し、時間t13の間回転数Vで脱水および排水を行ない、次に目標回転数Vまで回転数を高め連続脱水を行う。しかし、布量検知37により検知された布量が多い場合は、遠心力で衣類がドラムに張り付きやすくなるため、図8(b)に示すように、回転数Vで脱水した後の排水時の脱水回転数Vを、布量が少ない場合の脱水回転数Vより低い回転数(例えば、90rpm)に設定するものである。
When the amount of laundry detected by the cloth amount detecting means 37 is small, as shown in FIG. 8A, the rotational speed of the rotary drum 1 is decreased to a rotational speed V 1 lower than the target dewatering rotational speed V 2. rotation upstroke d46 raising (e.g., 7 rpm / sec) is set so as to decrease until after executing the rotation speed so as not fallen clothing was stuck to the drum by centrifugal force V 8 (e.g., 120 rpm), the time t 13 It performs dehydration and drainage at a rotational speed V 8 between, a continuous dewatering increases the rotational speed until the next target speed V 2. However, if the laundry amount sensed by the laundry amount detection 37 is large, because the clothes by centrifugal force tends to stick to the drum, as shown in FIG. 8 (b), when waste water was dehydrated at a rotational speed V 1 of the dewatering rotation number, V 9, lower dewatering rotation speed V 8 when the cloth amount is small rotational speed (e.g., 90 rpm) is for setting the.

以上のように、本実施の形態においては、洗濯物の量を検知する布量検知手段37を備え、遠心力でドラムに張り付いた衣類が落ちない程度の回転数を、布量検知手段37の出力に応じて変更することで、衣類が少ない場合は、目標回転数までより短時間で実行することができ、脱水率を向上させることができる。   As described above, in the present embodiment, the cloth amount detection unit 37 that detects the amount of laundry is provided, and the number of rotations is such that the clothes attached to the drum by centrifugal force are not dropped. By changing according to the output, when the amount of clothing is small, it can be executed in a shorter time up to the target rotational speed, and the dehydration rate can be improved.

(実施の形態5)
図9は、本発明の第5の実施の形態におけるドラム式洗濯機の脱水時の脱水回転数の推移を示すグラフである。なお、上記実施の形態と同一部分については同一符号を付してその説明を省略する。
(Embodiment 5)
FIG. 9 is a graph showing the transition of the dehydration rotational speed during dehydration of the drum type washing machine in the fifth embodiment of the present invention. The same parts as those in the above embodiment are denoted by the same reference numerals and the description thereof is omitted.

図9(a)は、布量検知手段37によって検知された洗濯物の布量が少ない場合の脱水時の回転ドラム1の回転数の推移を示すもので、図9(b)は、布量が多い場合の脱水時の回転ドラム1の回転数の推移を示すものである。   FIG. 9A shows a change in the number of rotations of the rotary drum 1 during dehydration when the amount of laundry detected by the cloth amount detecting means 37 is small. FIG. 9B shows the amount of cloth. The change of the rotation speed of the rotating drum 1 at the time of spin-drying | dehydration in case there are many is shown.

布量検知手段37によって検知された布量が少ない場合は、図9(a)に示すように、回転ドラム1の回転数を目標脱水回転数よりも低い回転数まで上げる回転上昇行程e47(例えば、7rpm/秒)を実行後、遠心力でドラムに張り付いた衣類が落ちない程度の回転数V10(例えば、120rpm)まで下げるように設定し、時間t14の間その回転数V10で脱水および排水後、目標脱水回転数Vまで回転数を高め連続脱水を行うようにする。 When the amount of cloth detected by the cloth amount detecting means 37 is small, as shown in FIG. 9A, the rotation increasing process e47 (for example, increasing the rotational speed of the rotary drum 1 to a rotational speed lower than the target dewatering rotational speed). after executing a 7 rpm / sec), the rotational speed V 10 to the extent that the garment does not fall that sticks to the drum by centrifugal force (e.g., set to down to 120 rpm), in the rotational speed V 10 for a time t 14 after dehydration and drainage, to perform the continuous dehydration increase the rotational speed to the target dewatering rotation speed V 2.

一方、布量検知37により検知された布量が多い場合は、洗濯物の布量が多くなる程、遠心力で衣類が回転ドラム1に張り付きやすくなり、又洗濯物に含まれる水分も多くなるため排水量も増える。そこで、図9(b)に示すように、排水時の脱水回転数をV10>V11(例えば、90rpm)にするとともに、脱水時間もt14<t15になるように設定する。 On the other hand, when the amount of cloth detected by the cloth amount detection 37 is large, the larger the amount of laundry, the easier the clothing will stick to the rotating drum 1 due to centrifugal force, and the moisture contained in the laundry also increases. Therefore, the amount of drainage also increases. Therefore, as shown in FIG. 9B, the dehydration speed during drainage is set to V 10 > V 11 (for example, 90 rpm), and the dehydration time is set to be t 14 <t 15 .

以上のように、本実施の形態においては、洗濯物の量を検知する布量検知手段37を備え、遠心力で回転ドラム1に張り付いた衣類が落ちない程度の回転数を、布量検知手段37の出力に応じて変更することで、洗濯物の量に応じた回転数および時間の設定が可能となり、洗濯物の量に応じた排水性能を確保するとともに、より短い時間で最適な脱水動作を行うことができる。   As described above, in the present embodiment, the cloth amount detection means 37 for detecting the amount of laundry is provided, and the number of rotations at which the clothes stuck to the rotary drum 1 by centrifugal force are not dropped is detected. By changing according to the output of the means 37, it is possible to set the rotation speed and time according to the amount of laundry, ensure drainage performance according to the amount of laundry, and optimal dewatering in a shorter time The action can be performed.

なお、上記実施の形態では、モータ16として直流ブラシレスモータを用いた場合について例示および説明したが、本発明はこれに限定されず、例えば直流ブラシモータやインダクションモータを用いて、その駆動手段および方法を変更しても、本発明を適用することができ、また本発明と同じ効果が得られる。   In the above-described embodiment, the case where a DC brushless motor is used as the motor 16 has been illustrated and described. However, the present invention is not limited to this, and for example, a DC brush motor or an induction motor is used. Even if it changes, this invention can be applied and the same effect as this invention is acquired.

また、上記実施の形態で説明した設定回転数、設定時間等は単なる例示にすぎず、その修正例および変形例も、特許請求の範囲の技術思想に基づいて本発明に包含されるものである。   Further, the set rotational speed, the set time, and the like described in the above embodiment are merely examples, and modifications and variations thereof are also included in the present invention based on the technical idea of the scope of claims. .

以上のように、本発明にかかるドラム式洗濯機は、洗濯物の条件、排水条件のバラツキなどによって生ずる泡および排水の残水、脱水泡起動、大きな残水音を防止するとともに、遠心力でドラムに張り付いた衣類が落ちない程度の回転数で運転するので衣類のバランスを崩すことなく、安定した衣類のバランス状態を確保しながら効率良く短時間で脱水を行うこと可能となるので、脱水行程を有する各種洗濯機に適用できる。   As described above, the drum-type washing machine according to the present invention prevents foam and residual water from drainage, dewatering foam activation, and large residual water noise caused by variations in laundry conditions, drainage conditions, and the like. Since the clothes attached to the drum are operated at a speed that does not cause the clothes to fall off, the clothes can be dehydrated efficiently and in a short time while maintaining a stable balance of clothes without disrupting the clothes balance. It can be applied to various washing machines having a process.

本発明の実施の形態1におけるドラム式洗濯機の断面図Sectional drawing of the drum type washing machine in Embodiment 1 of this invention 同ドラム式洗濯機の回路図Circuit diagram of the drum type washing machine 同ドラム式洗濯機の回転制御手段の構成を示すブロック図The block diagram which shows the structure of the rotation control means of the drum type washing machine 同ドラム式洗濯機の表示手段と入力設定手段の詳細を示す図The figure which shows the detail of the display means and input setting means of the drum type washing machine 同ドラム式洗濯機の脱水時における脱水回転数の推移を示すグラフGraph showing the transition of dehydration rotation speed during dehydration of the drum type washing machine 本発明の実施の形態2におけるドラム式洗濯機の脱水時における脱水回転数の推移を示すグラフThe graph which shows transition of the dehydration rotation speed at the time of dehydration of the drum type washing machine in Embodiment 2 of this invention (a)本発明の実施の形態3におけるドラム式洗濯機の脱水時における脱水回転数の推移を示すグラフ(布量が少ない場合)(b)同ドラム式洗濯機の脱水時における脱水回転数の推移を示すグラフ(布量が多い場合)(A) Graph showing the transition of the dewatering rotation speed at the time of dewatering of the drum type washing machine in Embodiment 3 of the present invention (when the amount of cloth is small) (b) of the dewatering rotation speed at the time of dewatering of the drum type washing machine Transition graph (when there is a lot of fabric) (a)本発明の実施の形態4におけるドラム式洗濯機の脱水時における脱水回転数の推移を示すグラフ(布量が少ない場合)(b)同ドラム式洗濯機の脱水時における脱水回転数の推移を示すグラフ(布量が多い場合)(A) Graph showing the transition of the dewatering speed during dewatering of the drum type washing machine in Embodiment 4 of the present invention (when the amount of cloth is small) (b) of the dewatering speed during dewatering of the drum type washing machine Transition graph (when there is a lot of fabric) (a)本発明の実施の形態5におけるドラム式洗濯機の脱水時における脱水回転数の推移を示すグラフ(布量が少ない場合)(b)同ドラム式洗濯機の脱水時における脱水回転数の推移を示すグラフ(布量が多い場合)(A) Graph showing the transition of the dewatering rotation speed at the time of dewatering of the drum type washing machine in Embodiment 5 of the present invention (when the amount of cloth is small) (b) of the dewatering rotation speed at the time of dewatering of the drum type washing machine Transition graph (when there is a lot of fabric) 従来のドラム式洗濯機の縦断面図Vertical section of a conventional drum-type washing machine 同ドラム式洗濯機の脱水行程における脱水回転数の推移を示すグラフA graph showing the transition of the dehydration speed in the dehydration process of the drum type washing machine

1 回転ドラム
3 水受け槽
16 モータ(駆動手段)
27 制御手段
43 回転上昇行程
1 Rotating drum 3 Water receiving tank 16 Motor (driving means)
27 Control means 43 Rotation ascending stroke

Claims (3)

水受け槽内に回転自在に配設された回転ドラムと、前記回転ドラムを駆動する駆動手段と、投入された洗濯物の量を検知する布量検知手段と、前記駆動手段を制御する制御手段とを備え、前記制御手段は、洗い、すすぎ、脱水行程のそれぞれの行程間および前記脱水行程の少なくとも1つにおいて、前記回転ドラムの回転数を目標脱水回転数よりも低い回転数まで上げる回転上昇行程を実行後、遠心力で前記回転ドラムに張り付いた衣類が落ちない程度の回転数まで下げて所定時間維持したのち目標脱水回転数まで回転数を高め、前記布量検知手段で検知した洗濯物の量が所定量よりも多いとき、前記布量検知手段で検知した洗濯物の量が所定量よりも少ないときに比べ、遠心力で回転ドラムに張り付いた洗濯物が落ちない程度の回転数まで下げて運転する工程における回転数を低く設定するようにしたドラム式洗濯機。 Rotating drum rotatably disposed in the water receiving tub, driving means for driving the rotating drum, cloth amount detecting means for detecting the amount of laundry put in , and control means for controlling the driving means And the control means increases the rotational speed of the rotating drum to a rotational speed lower than the target dewatering speed during each of the washing, rinsing, and dewatering processes and at least one of the dewatering processes. After performing the stroke, the rotation speed is lowered to a level at which the clothes attached to the rotating drum do not fall off by centrifugal force and maintained for a predetermined time, then the rotation speed is increased to the target dewatering rotation speed, and the laundry detected by the cloth amount detection means When the amount of items is larger than the predetermined amount, the rotation is such that the laundry stuck to the rotating drum by centrifugal force does not fall compared to when the amount of laundry detected by the cloth amount detecting means is smaller than the predetermined amount. Up to number Gaité drum washing machine which is adapted to set a lower speed for the step of driving. 制御手段は、遠心力で回転ドラムに張り付いた衣類が落ちない程度の回転数まで下げて運転する行程を複数回行ったのち目標脱水回転数まで回転数を高め、回転上昇行程時の回転数を前回の回転上昇行程時のそれよりも高くなるように制御する請求項1記載のドラム式洗濯機。 Control means increases the rotational speed of more lines you driving down to the rotational speed so as not fallen garment sticks to rotary drum by centrifugal force to the target dewatering rotation number, then was Tsu multiple lines, during rotation upstroke The drum type washing machine according to claim 1, wherein the number of revolutions is controlled to be higher than that during the previous rotation increasing stroke. 制御手段は、布量検知手段で検知した洗濯物の量が所定量よりも多いとき、前記布量検知手段で検知した洗濯物の量が所定量よりも少ないときに比べ、遠心力で回転ドラムに張り付いた洗濯物が落ちない程度の回転数まで下げて運転する時間を長くするようにした請求項1または2に記載のドラム式洗濯機。 The control means is configured such that when the amount of laundry detected by the cloth amount detecting means is larger than a predetermined amount, the rotating drum is rotated by centrifugal force compared to when the amount of laundry detected by the cloth amount detecting means is smaller than the predetermined amount. The drum-type washing machine according to claim 1 or 2, wherein the operation time is reduced by lowering the number of rotations to a level at which the laundry stuck to the door does not fall .
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