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JP4333824B2 - Kneading material kneading equipment - Google Patents
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JP4333824B2 - Kneading material kneading equipment - Google Patents

Kneading material kneading equipment Download PDF

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Publication number
JP4333824B2
JP4333824B2 JP2000060014A JP2000060014A JP4333824B2 JP 4333824 B2 JP4333824 B2 JP 4333824B2 JP 2000060014 A JP2000060014 A JP 2000060014A JP 2000060014 A JP2000060014 A JP 2000060014A JP 4333824 B2 JP4333824 B2 JP 4333824B2
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Japan
Prior art keywords
kneading
conveyor
width
pair
return conveyor
Prior art date
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JP2000060014A
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Japanese (ja)
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JP2001246619A (en
Inventor
雄一郎 久田
誠 今井
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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Priority to JP2000060014A priority Critical patent/JP4333824B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、ゴム材料等の混練り材料の練り返し装置にかかわり、更に詳しくは混練りロールから排出された混練り材料を繰返し混練りする際、戻しコンベヤー上において混練り材料を幅寄せして、材料の巻上げ、絞り込みを容易にした混練り材料の練り返し装置に関するものである。
【0002】
【従来の技術】
従来、ゴム材料等の混練り材料を薬品等を分散させて物性を一定の状態にするために、混練り材料を一対の混練りロールにより繰返し混練りする練り返し方法が行われている。
【0003】
ところで、上記のような練り返し装置には、混練り材料の練返しを効率良く行うために材料幅寄せ装置が設けられており、この材料幅寄せ装置としては、従来から種々のものが提案されている。例えば、図6に示すように、戻しコンベヤー1の先端側下部にピンチロール2aを配設し、一対の混練りロール3a,3bに戻るシート状材料Wを絞る方法や、また混練りロール3a,3bの下部に水平に設置された搬出コンベヤー4と反転コンベヤー5との乗り移り部Xにピンチロール2bを配設してシート状材料Wを絞る方法が行われている。
【0004】
【発明が解決しようとする課題】
然しながら、上記のような戻しコンベヤー1の先端側下部にピンチロール2aを配設した方法では、シート状材料Wの絞り量に限界があり、シート状材料Wを絞り過ぎるとシート状材料Wの投入角度が急になり過ぎ、また混練りロール3a,3bにシート状材料Wが食い込まない場合には、ピンチロール2aに巻付くと言う問題がある。
【0005】
また薬品分散性を向上させるために、搬出コンベヤー4と反転コンベヤー5との乗り移り部Xにピンチロール2bを配設したものは、シート状材料Wの絞り位置が混練りロールロール3a,3bの直後となり、シート状材料Wの冷却効率が低下すると言う問題があった。またいずれの方法もシート状材料Wのエッジがピンチロール2aまたは2bに引っ掛かりトラブルが散発する等の問題があった。
【0006】
この発明の目的は、戻しコンベヤーの搬出側上部において混練り材料を強制的に巻上げ,絞り込みを可能とし、混練り材料の絞り量の限界も高く、練り返し装置として薬品分散性を向上させることが可能で、混練り材料の冷却効率を損なうことなく効率の良い練り返しを行うことが出来る混練り材料の練り返し装置を提供することにある。
【0007】
【課題を解決するための手段】
この発明は、上記目的を達成するため、左右一対の混練りロールの下方側に搬出コンベヤーを配置し、上方側に戻しコンベヤーを配置してなり、前記戻しコンベヤーから投入される混練り材料を前記混練りロールで混練りして前記搬出コンベヤー上に落下させた後、再び前記戻しコンベヤーに戻して繰り返し混練りを行うようにした混練り材料の練り返し装置において、前記戻しコンベヤーの搬出側上部に、前記戻しコンベヤーの進行方向と直交する方向に移動可能で、かつ互いに接近離反可能な一対の幅寄せ駆動ロールを配設し、前記一対の幅寄せ駆動ロールを断面略鼓状に形成すると共に、そのロール軸の中心線をコンベヤーの進行方向に対して後方側に傾斜させ、かつ前記ロール軸の中心線の前記戻しコンベヤーの水平上面に対する垂線に対する傾斜角度を10°以上、50°以下の範囲に設定したことを要旨とするものである。
【0008】
また、前記混練り材料の練り返し装置において、前記一対の幅寄せ駆動ロールは、前記戻しコンベヤーの搬出側上部において混練り材料に対して巻上げると共に、幅方向に絞り込みを行うものである。
【0009】
また、一対の幅寄せ駆動ロールの先端と、戻しコンベヤーの上面とに隙間を設け、この隙間を、幅寄せされる材料の厚みよりも狭い隙間に設定し、更に一対の幅寄せ駆動ロールの表面速度を、戻しコンベヤーの表面速度よりも速く設定するものである。
【0010】
この発明は、上記のように構成され、戻しコンベヤーの搬出側上部に、コンベヤーの進行方向と直交する方向に移動可能で、かつ互いに接近離反可能な一対の幅寄せ駆動ロールを配設し、一対の幅寄せ駆動ロールは、断面略鼓状に形成すると共に、ロール軸の中心線をコンベヤーの進行方向に対して後方側に傾斜させて設置することで、戻しコンベヤーの搬出側上部において混練り材料を強制的に巻上げ,絞り込みを可能となったことにより、混練り材料の絞り量の限界も高く、練り返し装置として薬品分散性を向上させることが可能となる。
【0011】
また、混練りロールの手前の戻しコンベヤー上で混練り材料の絞り動作を行うので、シート状材料の冷却効率を損なうことも少なく、また断面略鼓状の幅寄せ駆動ロールでシート状の混練り材料の巻上げ,絞り作業を行うので、混練り材料のシート状エッジが引っ掛かるようなトラブルもなく、効率の良い作業を行うことが出来るものである。
【0012】
【発明の実施の形態】
以下、添付図面に基づきこの発明の実施の形態を説明する。
図1は、この発明を実施した混練り材料の練り返し装置の概略正面図、図2は図1の平面図を示し、前記練り返し装置10は、左右一対の接近・離反可能な混練りロール11a,11b上には、混練り材料Wxを混練りロール11a,11b間上に投入する戻しコンベヤー12が設置され、また混練りロール11a,11bの下部には、搬出コンベヤー13が水平に設置されている。
【0013】
そして、前記搬出コンベヤー13と戻しコンベヤー12との間には、混練りされた材料Wxを反転させる反転コンベヤー14が設置され、混練りされた材料Wxを繰返し戻すようにしている。
【0014】
前記戻しコンベヤー12の先端側上方には、戻しコンベヤー12の進行方向(矢印Z方向)と直交する方向に移動可能で、かつ互いに接近離反可能な一対の幅寄せ駆動ロール15a,15bが配設されている。
【0015】
前記一対の幅寄せ駆動ロール15a,15bは、図3に示すように、断面略鼓状に形成すると共に、ロール軸16の中心線Sの傾斜角度αを、戻しコンベヤー12の水平上面に対する垂線Pに対して10°以上、50°以下の範囲に設定ししてある。
【0016】
前記ロール軸16の中心線Sの傾斜角度αが、10°以下の場合には混練り材料Wxの巻上げ効率が悪く、また50°以上では、駆動ロール15a,15bに巻込み易くなると言う不具合が発生する。
【0017】
また、前記一対の幅寄せ駆動ロール15a,15bの先端と、戻しコンベヤー12の上面との間には、幅寄せされる混練り材料Wxの厚みよりも狭い隙間h、例えば、1〜8mm程度の隙間hが設けてあり、更に、一対の幅寄せ駆動ロール15a,15bの表面速度は、戻しコンベヤー12の表面速度よりも速く(例えば、1.2〜2.5倍)設定することで、混練り材料Wxの巻上げを効率良く行うようにしている。
【0018】
前記一対の幅寄せ駆動ロール15a,15bは、上記の第1実施形態では、戻しコンベヤー12の先端側上方に設けてあるが、図4に示すように反転コンベヤー14側に設けても良い。
【0019】
また、前記幅寄せ駆動ロール15a,15bの回転駆動は、ロール軸16に連結した駆動モータ17により個々に回転駆動し、また接近・離反させたり、同時に移動させる機構としては、例えば、図5に示すように、幅寄せ駆動ロール15a,15bのロール軸16にナット18を設け、このナット18を左右ネジ軸19に螺嵌させて、左右ネジ軸19を駆動モータ20a,20bを介して同一回転方向に回転駆動させたり、互いに逆方向に回転駆動させることで、一対の幅寄せ駆動ロール15a,15bを接近・離反させることが可能である。
この発明は、上記のように構成され、戻しコンベヤー12の搬出側上部に、戻しコンベヤー12の進行方向(矢印Z方向)と直交する方向に移動可能で、かつ互いに接近離反可能な一対の幅寄せ駆動ロール15a,15bを配設し、一対の幅寄せ駆動ロール15a,15bは、断面略鼓状に形成すると共に、ロール軸16の中心線Sを戻しコンベヤー12の進行方向に対して後方側に傾斜させて設置することで、戻しコンベヤー12の搬出側上部において混練り材料Wxを強制的に巻上げ,絞り込みを可能となり、これにより、混練り材料Wxの絞り量の限界も高く、練り返し装置として薬品分散性を向上させることが可能となる。
【0020】
また、混練りロール11a,11bの手前の戻しコンベヤー12上で混練り材料Wxの絞り動作を行うので、シート状に成形された混練り材料Wxの冷却効率を損なうことも少なく、また断面略鼓状の幅寄せ駆動ロール15a,15bでシート状の混練り材料Wxの巻上げ,絞り作業を行うので、混練り材料Wxのシート状エッジが引っ掛かるようなトラブルもなく、効率の良い作業を行うことが出来る。
【図面の簡単な説明】
【図1】この発明を実施した混練り材料の練り返し装置の概略正面図である。
【図2】図1の平面図である。
【図3】断面略鼓状の幅寄せ駆動ロールの拡大正面図である。
【図4】この発明の他の実施形態を示す練り返し装置の平面図である。
【図5】幅寄せ駆動ロールの駆動機構の構成説明図である。
【図6】従来の混練り材料の練り返し装置の概略正面図である。
【符号の説明】
1 戻しコンベヤー 2a,2b ピンチロール
3a,3b 一対の混練りロール 4 搬出コンベヤー
5 反転コンベヤー X 乗り移り部
10 練り返し装置 11a,11b 混練りロール
12 戻しコンベヤー 13 搬出コンベヤー
14 反転コンベヤー 15a,15b 幅寄せ駆動ロール
16 ロール軸 17 駆動モータ
18 ナット 19 左右ネジ軸
20a,20b 駆動モータ S 中心線
α 傾斜角度 P 垂線
Wx 混練り材料 h 隙間
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a kneading material reversing device such as a rubber material. More specifically, when repeatedly kneading the kneaded material discharged from the kneading roll, the kneading material is widened on the return conveyor. The present invention relates to a kneading material rewinding device that facilitates material winding and squeezing.
[0002]
[Prior art]
Conventionally, a kneading material is repeatedly kneaded by a pair of kneading rolls in order to disperse chemicals and the like in a kneaded material such as a rubber material to make the physical properties constant.
[0003]
By the way, the above-described refining apparatus is provided with a material leveling apparatus in order to efficiently remix the kneaded material, and various types of material leveling apparatuses have been conventionally proposed. ing. For example, as shown in FIG. 6, a pinch roll 2a is disposed at the lower end on the front side of the return conveyor 1, and the sheet-like material W returning to the pair of kneading rolls 3a and 3b is squeezed, or the kneading roll 3a, A method of squeezing the sheet-like material W by arranging a pinch roll 2b at a transfer portion X between the carry-out conveyor 4 and the reverse conveyor 5 installed horizontally at the lower part of 3b is performed.
[0004]
[Problems to be solved by the invention]
However, in the method in which the pinch roll 2a is disposed at the lower end on the front side of the return conveyor 1 as described above, there is a limit to the amount of drawing of the sheet-like material W. When the angle becomes too steep and the sheet-like material W does not bite into the kneading rolls 3a and 3b, there is a problem that the pinch roll 2a is wound.
[0005]
In addition, in order to improve the chemical dispersibility, the pinch roll 2b is disposed at the transfer portion X between the carry-out conveyor 4 and the reversing conveyor 5, and the squeezing position of the sheet material W is immediately after the kneading rolls 3a and 3b. Thus, there is a problem that the cooling efficiency of the sheet-like material W is lowered. Further, each method has a problem that the edge of the sheet-like material W is caught by the pinch rolls 2a or 2b and troubles occur.
[0006]
The object of the present invention is to allow the kneaded material to be forcibly rolled up and squeezed in the upper part of the carry-out side of the return conveyor, to limit the squeezing amount of the kneaded material, and to improve the chemical dispersibility as a refining device. An object of the present invention is to provide a kneading material refining device that is capable of performing efficient kneading without impairing the cooling efficiency of the kneading material.
[0007]
[Means for Solving the Problems]
In order to achieve the above object, the present invention has a carry-out conveyor disposed below the pair of left and right kneading rolls and a return conveyor disposed above the kneading roll. In a kneading material kneading device that is kneaded with a kneading roll and dropped onto the carry-out conveyor and then returned again to the return conveyor and repeatedly kneaded, on the carry-out side upper part of the return conveyor A pair of width-shifting drive rolls that are movable in a direction orthogonal to the advancing direction of the return conveyor and that are capable of moving toward and away from each other, and forming the pair of width-shifting drive rolls in a substantially drum shape in cross section, The roll axis center line is inclined rearward with respect to the moving direction of the conveyor, and the roll axis center line is perpendicular to the horizontal upper surface of the return conveyor. Inclination angle 10 ° or more with respect, it is an Abstract that is set to a range of than 50 °.
[0008]
In the kneading material kneading apparatus, the pair of width-shifting driving rolls roll up the kneading material at the upper part on the carry-out side of the return conveyor and narrow down in the width direction .
[0009]
In addition, a gap is provided between the tip of the pair of width-shifting drive rolls and the upper surface of the return conveyor, and this gap is set to a gap that is narrower than the thickness of the material to be width-shifted. The speed is set faster than the surface speed of the return conveyor.
[0010]
The present invention is configured as described above, and a pair of width-adjusting drive rolls that are movable in a direction orthogonal to the moving direction of the conveyor and that are close to and away from each other are arranged on the carry-out side of the return conveyor. The width-shifting drive roll is formed in a substantially drum shape in cross section, and the kneading material is installed at the upper part on the carry-out side of the return conveyor by installing the center line of the roll axis inclined backward with respect to the traveling direction of the conveyor. By forcibly winding up and narrowing down, the limit of the amount of the kneaded material to be squeezed is high, and it becomes possible to improve the chemical dispersibility as a refining device.
[0011]
Also, since the kneading material is squeezed on the return conveyor in front of the kneading roll, the cooling efficiency of the sheet-like material is less likely to be lost, and the sheet-like kneading is performed by the widthwise driving roll having a substantially drum-shaped cross section. Since the material winding and drawing operations are performed, there is no trouble that the sheet-like edge of the kneaded material is caught, and an efficient operation can be performed.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings.
FIG. 1 is a schematic front view of a kneading material kneading device embodying the present invention, FIG. 2 is a plan view of FIG. 1, and the kneading device 10 is a pair of left and right kneading rolls that can be approached and separated. A return conveyor 12 for introducing the kneaded material Wx between the kneading rolls 11a and 11b is installed on the lavers 11a and 11b, and a carry-out conveyor 13 is installed horizontally below the kneading rolls 11a and 11b. ing.
[0013]
A reversing conveyor 14 for inverting the kneaded material Wx is installed between the carry-out conveyor 13 and the return conveyor 12 so that the kneaded material Wx is repeatedly returned.
[0014]
A pair of width-adjusting drive rolls 15a and 15b that can move in a direction orthogonal to the direction of travel of the return conveyor 12 (the direction of the arrow Z) and that can move toward and away from each other are disposed above the front end side of the return conveyor 12. ing.
[0015]
As shown in FIG. 3, the pair of width-shifting drive rolls 15 a and 15 b are formed in a substantially drum shape in cross section, and the inclination angle α of the center line S of the roll shaft 16 is perpendicular to the horizontal upper surface of the return conveyor 12. Is set to a range of 10 ° or more and 50 ° or less.
[0016]
When the inclination angle α of the center line S of the roll shaft 16 is 10 ° or less, the winding efficiency of the kneaded material Wx is poor, and when it is 50 ° or more, it is easy to wind the drive rolls 15a and 15b. appear.
[0017]
Further, a gap h that is narrower than the thickness of the kneaded material Wx to be widened, for example, about 1 to 8 mm, between the front ends of the pair of widthwise driving rolls 15a and 15b and the upper surface of the return conveyor 12. A gap h is provided, and the surface speed of the pair of width-shifting drive rolls 15a and 15b is set to be faster (for example, 1.2 to 2.5 times) than the surface speed of the return conveyor 12, so that the mixing speed is increased. The kneading material Wx is efficiently wound up.
[0018]
In the first embodiment, the pair of width-adjusting driving rolls 15a and 15b are provided on the top side of the return conveyor 12, but may be provided on the reversing conveyor 14 side as shown in FIG.
[0019]
Further, the rotational drive of the width-shifting drive rolls 15a and 15b is individually driven by a drive motor 17 connected to the roll shaft 16, and the mechanism for approaching, moving away from, or simultaneously moving is shown in FIG. As shown, a nut 18 is provided on the roll shaft 16 of the width-adjusting drive rolls 15a and 15b, the nut 18 is screwed to the left and right screw shafts 19, and the left and right screw shafts 19 rotate the same through the drive motors 20a and 20b. The pair of width-adjusting drive rolls 15a and 15b can be moved closer to and away from each other by rotating in the direction or rotating in opposite directions.
The present invention is configured as described above, and a pair of width-shifting devices that are movable in the direction perpendicular to the traveling direction (arrow Z direction) of the return conveyor 12 and that are close to and away from each other on the carry-out side upper portion of the return conveyor 12. The drive rolls 15 a and 15 b are disposed, and the pair of width-adjusting drive rolls 15 a and 15 b are formed in a substantially drum shape in cross section, and the center line S of the roll shaft 16 is returned to the rear side with respect to the traveling direction of the conveyor 12. By inclining the installation, the kneaded material Wx can be forcibly wound up and squeezed at the upper part of the carry-out side of the return conveyor 12, thereby making the limit of the squeezed amount of the kneaded material Wx high. It becomes possible to improve chemical dispersibility.
[0020]
Further, since the kneading material Wx is squeezed on the return conveyor 12 in front of the kneading rolls 11a and 11b, the cooling efficiency of the kneading material Wx formed into a sheet is less likely to be lost, and the cross section of the drum is substantially reduced. Since the sheet-shaped kneading material Wx is wound and drawn by the sheet-like width-shifting drive rolls 15a and 15b, the sheet-like edge of the kneading material Wx can be efficiently handled without any trouble. I can do it.
[Brief description of the drawings]
FIG. 1 is a schematic front view of a kneading material kneading apparatus embodying the present invention.
2 is a plan view of FIG. 1. FIG.
FIG. 3 is an enlarged front view of a width-shifting drive roll having a substantially drum-shaped cross section.
FIG. 4 is a plan view of a refining device showing another embodiment of the present invention.
FIG. 5 is a diagram illustrating the configuration of a drive mechanism for a width-shifting drive roll.
FIG. 6 is a schematic front view of a conventional kneading material kneading apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Return conveyor 2a, 2b Pinch roll 3a, 3b A pair of kneading roll 4 Unloading conveyor 5 Inversion conveyor X Transfer part 10 Rewinding device 11a, 11b Kneading roll 12 Return conveyor 13 Unloading conveyor 14 Inverting conveyor 15a, 15b Widening drive Roll 16 Roll shaft 17 Drive motor 18 Nut 19 Left and right screw shafts 20a, 20b Drive motor S Center line α Inclination angle P Perpendicular line Wx Kneaded material h Clearance

Claims (4)

左右一対の混練りロールの下方側に搬出コンベヤーを配置し、上方側に戻しコンベヤーを配置してなり、前記戻しコンベヤーから投入される混練り材料を前記混練りロールで混練りして前記搬出コンベヤー上に落下させた後、再び前記戻しコンベヤーに戻して繰り返し混練りを行うようにした混練り材料の練り返し装置において、
前記戻しコンベヤーの搬出側上部に、コンベヤーの進行方向と直交する方向に移動可能で、かつ互いに接近離反可能な一対の幅寄せ駆動ロールを配設し
前記一対の幅寄せ駆動ロールを断面略鼓状に形成すると共に、そのロール軸の中心線をコンベヤーの進行方向に対して後方側に傾斜させ、かつ前記ロール軸の中心線の前記戻しコンベヤーの水平上面に対する垂線に対する傾斜角度を10°以上、50°以下の範囲に設定した混練り材料の練り返し装置。
Place a carry-out conveyor to the lower side of the pair of left and right kneading roll, will place the conveyor back to the upper side, the carry-out conveyor of kneading materials to be introduced from the back conveyor and kneaded by the kneading roll after dropping above, in the kneading-back device kneaded material was again perform Repetition rate mixing kneading back to the return conveyor,
A pair of width-shifting drive rolls that are movable in the direction orthogonal to the direction of travel of the conveyor and that can move toward and away from each other are disposed on the upper part of the return conveyor on the delivery side ,
The pair of width-shifting drive rolls are formed in a substantially drum shape in cross section, the centerline of the roll axis is inclined rearward with respect to the traveling direction of the conveyor, and the horizontal axis of the return conveyor is centered on the roll axis A remixing device for a kneaded material in which an inclination angle with respect to a perpendicular to the upper surface is set in a range of 10 ° to 50 ° .
前記一対の幅寄せ駆動ロールは、前記戻しコンベヤーの搬出側上部において混練り材料に対して巻上げると共に、幅方向に絞り込みを行う請求項1に記載の混練り材料の練り返し装置。 2. The kneading material refining device according to claim 1, wherein the pair of width-adjusting driving rolls are wound around the kneaded material at an upper part on the carry-out side of the return conveyor and are narrowed down in the width direction . 前記一対の幅寄せ駆動ロールの先端と、戻しコンベヤーの上面とに隙間を設け、この隙間を、幅寄せされる材料の厚みよりも狭い隙間に設定した請求項1または2に記載の混練り材料の練り返し装置。  The kneading material according to claim 1 or 2, wherein a gap is provided between a tip of the pair of width-shifting drive rolls and an upper surface of the return conveyor, and the gap is set to a gap narrower than a thickness of the material to be width-shifted. Reversing device. 前記一対の幅寄せ駆動ロールの表面速度を、戻しコンベヤーの表面速度よりも速く設定した請求項1,2または3に記載の混練り材料の練り返し装置。4. The kneading material kneading apparatus according to claim 1, 2, or 3 , wherein the surface speed of the pair of width-shifting drive rolls is set to be higher than the surface speed of the return conveyor.
JP2000060014A 2000-03-06 2000-03-06 Kneading material kneading equipment Expired - Fee Related JP4333824B2 (en)

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CN101708636A (en) * 2009-11-10 2010-05-19 张家港市兰航机械有限公司 Turning device in open mill
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