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JP4336006B2 - Insulation resistance meter for product inspection line - Google Patents
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JP4336006B2 - Insulation resistance meter for product inspection line - Google Patents

Insulation resistance meter for product inspection line Download PDF

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Publication number
JP4336006B2
JP4336006B2 JP29522399A JP29522399A JP4336006B2 JP 4336006 B2 JP4336006 B2 JP 4336006B2 JP 29522399 A JP29522399 A JP 29522399A JP 29522399 A JP29522399 A JP 29522399A JP 4336006 B2 JP4336006 B2 JP 4336006B2
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Japan
Prior art keywords
measurement
signal
transmission time
insulation resistance
time point
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JP29522399A
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Japanese (ja)
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JP2001116782A (en
Inventor
直人 神津
義之 古平
直樹 中山
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Hioki EE Corp
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Hioki EE Corp
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  • Testing Relating To Insulation (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は絶縁抵抗計に関し、さらに詳しく言えば製品検査ラインに用いられる絶縁抵抗計であって、その製品検査ラインの制御機器に対して測定作業中、測定作業終了などの情報を送信する際の制御技術に関するものである。
【0002】
【従来の技術】
絶縁抵抗計は、被測定物に比較的高い直流電圧を印加した状態での漏れ電流から絶縁抵抗を測定するが、被測定物に容量成分(コンデンサ成分)が含まれている場合には、測定を終了した後においても、その容量成分に電荷が残される。
【0003】
したがって、製品検査ラインにおいて、絶縁抵抗を測定してから、引き続き抵抗測定や静電容量測定を行なう場合、例えばトランスの絶縁抵抗を測定した後、そのトランスの巻線抵抗を測定する場合、もしくはコンデンサの絶縁抵抗を測定した後、そのコンデンサの静電容量をLCRメータなどで測定する場合、容量成分に電荷が残っていると、その後に行なう測定で測定器を破損させるおそれがある。
【0004】
そこで、ほとんどの絶縁抵抗計には、被測定物の残存電荷を放電させるための放電回路が設けられており、測定終了後に、その放電回路により残存電荷を放電させるようにしている。
【0005】
【発明が解決しようとする課題】
ところで、製品検査ラインに用いられる絶縁抵抗計は、その製品検査ラインの主制御機器(例えばパソコンで、絶縁抵抗計から見れば外部制御機器)と所定の信号線を介して接続され、主制御機器に対して絶縁抵抗測定中は「TEST」信号を送信し、測定が終了すると「READY」信号を送信する。主制御機器はこの信号により製品検査ラインを制御する。
【0006】
従来技術においては、次の検査工程での安全を期すため、被測定物の残存電荷を放電させてから、「READY」信号を出力するようにしている。したがって、主制御機器は、被測定物に高電圧に相当する電荷が残っていても次の検査工程に支障がない場合でも、一律に絶縁抵抗計での放電が終了するまで待たされることなり、その分、時間的なロスが生ずる。
【0007】
【課題を解決するための手段】
本発明は、このような課題を解決するためになされたもので、その目的は、製品検査ラインに用いられる場合において、測定作業終了を意味する「READY」信号の送信(出力)時点をユーザー側で適宜選択できるようにした絶縁抵抗計を提供することにある。
【0008】
上記目的を達成するため、本発明は、被測定物に測定電圧を印加する測定電圧発生部と、上記被測定物に流れる電流を検出する電流検出部と、上記測定電圧と上記検出電流とから絶縁抵抗値を算出する制御部(マイコン)と、上記制御部に測定条件などを入力する入力部と、測定終了後に上記被測定物の容量成分に残存している電荷を放電させる放電手段とを含み、上記制御部は、所定の信号線を介して製品検査ラインを制御する外部制御機器に接続され、上記外部制御機器に対して測定作業中であることを意味する「TEST」信号と、測定作業終了を意味する「READY」信号のいずれかを選択的に送信する機能を備えている製品検査ライン用の絶縁抵抗計において、上記「READY」信号の送信時点を、測定作業終了後に上記放電手段で上記残存電荷を放電させてから送信する第1送信時点と、上記残存電荷を放電させることなく測定作業終了とともに送信する第2送信時点のいずれかに設定する送信時点設定部を備え、上記制御部は、上記入力部もしくは上記外部制御機器から測定終了指示信号を受けると測定作業を終了するとともに、上記送信時点設定部にアクセスし、その設定が上記第1送信時点である場合には、上記放電手段で上記残存電荷を放電させた後、上記外部制御機器に対し上記「TEST」信号の送信を停止して上記「READY」信号を送信し、上記送信時点設定部の設定が上記第2送信時点である場合には、上記残存電荷を放電させることなく測定作業を終了した時点で、上記外部制御機器に対し上記「TEST」信号の送信を停止して上記「READY」信号を送信することを特徴としている。
【0009】
この構成によれば、絶縁抵抗測定の後に控えている検査工程によって「READY」信号の送信時点を選ぶことができる。すなわち、被測定物に電荷が残されていることにより次の検査工程で支障が生ずる場合には上記第1送信時点を選択し、そうでない場合には上記第2送信時点を選択すればよい。
【0010】
なお、上記送信時点設定部の設定が上記第2送信時点である場合においても、上記放電手段により残存電荷を放電させるようにすることが好ましい。本発明によれば、上記の構成とすることにより、その製品検査ラインの効率を高めることができる。
【0011】
【発明の実施の形態】
次に、本発明を図面に示されている実施例により説明する。図1は、この実施例に係る絶縁抵抗計の概略的なブロック図である。
【0012】
この絶縁抵抗計は、基本的な構成として、被測定物Xに所定の直流電圧を印加する測定電圧発生部10と、被測定物Xの漏れ電流を検出する電流検出部20と、制御部としてのマイコン(マイクロコンピュータ)30とを備えている。
【0013】
測定電圧発生部10および電流検出部20は公知のものであってよく、測定電圧発生部10には、被測定物Xに対する印加電圧を検出する電圧検出部11が接続されている。電流検出部20にて検出された測定電流は、A/D変換器21を介してマイコン30に入力される。また、電圧検出部11にて検出された印加電圧もA/D変換器21を介してマイコン30に入力される。
【0014】
マイコン30は、その測定電流と印加電圧とにより、被測定物Xの絶縁抵抗値を算出する。また、マイコン30から測定電圧発生部10には、電圧レンジ切換信号が与えられ、電圧検出部11および電流検出部20には、レンジやゲインの切換信号が与えられる。
【0015】
図示されていないが、例えば電流検出部20側には被測定物Xの残存電荷を放電するための放電回路が設けられている。放電回路は、被測定物Xの両端子間を短絡する開閉スイッチであってよい。
【0016】
マイコン30には、例えばテンキーや各種の設定ダイヤルなどを有する入力部40、表示パネルやLEDもしくはブザーなどを有する表示部50、外部の例えばパソコンと接続するための接続手段60およびRAMなどからなるメモリ70が接続されている。
【0017】
この絶縁抵抗計は製品検査ライン用であり、接続手段60を介してその製品検査ラインの図示しない主制御機器(外部制御機器、例えばパソコン)と接続される。接続手段60はI/O信号ラインやRS232Cなどであってよい。
【0018】
マイコン30は、その外部制御機器に対して測定作業中であることを意味する「TEST」信号と、測定作業終了を意味する「READY」信号のいずれかを選択的に送信する機能を備えている。
【0019】
この絶縁抵抗計は、「READY」信号の送信時点をユーザー側で設定できる送信時点設定部41を備えている。すなわち、この送信時点設定部41にて、測定作業終了後に放電回路で被測定物Xの残存電荷を放電させてから送信する第1送信時点と、その残存電荷を放電させることなく測定作業終了とともに送信する第2送信時点のいずれかを設定することができる。この実施例において、送信時点設定部41は入力部40内に設けられている。
【0020】
次に、図2フローチャートにしたがって、この絶縁抵抗計の動作について説明する。まず、マイコン30に対して入力部40のキー操作もしくは外部制御機器からスタート信号が出されると、測定信号発生部10から被測定物Xに高圧の直流電圧が印加され、絶縁抵抗の測定が行なわれる(ステップST1)。この測定作業中、マイコン30から外部制御機器に対して「TEST」信号が送信される。
【0021】
そして、ステップST2において、マイコン30に入力部40もしくは外部制御機器から測定終了指示信号が入力されると、ステップST3で測定信号発生部10をオフとして測定作業を終了するとともに、ステップST4で、マイコン30は送信時点設定部41にアクセスし、その設定状態を調べる。
【0022】
その設定が第1送信時点である場合、マイコン30は、ステップST5で放電回路にて被測定物Xの残存電荷を放電させる。マイコン30は、ステップST6で放電完了が確認されると、ステップST7で「TEST」信号の送信を停止し、それに代わって「READY」信号を送信する。
【0023】
これに対して、送信時点設定部41の設定が第2送信時点である場合には、マイコン30は、上記ステップST5,ST6を行なうみとなく、測定作業の終了に伴なって「TEST」信号の送信を停止し、それに代わって「READY」信号を送信する。また、同時に放電回路にて被測定物Xの放電を開始する(ステップST7a)。
【0024】
なお、上記実施例において、場合によってはステップST7aでの放電を省略してもよい。また、「TEST」信号と「READY」信号を2本の信号線で送信してもよいし、1本の信号線で送信してもよい。1本の信号線の場合には、「TEST」信号と「READY」信号の別を、例えば電圧のHIGH,LOWにより表せばよい。
【0025】
【発明の効果】
以上説明したように、本発明によれば、マイコン(制御部)から外部制御機器に対して、測定作業中には「TEST」信号を送信し、測定作業終了時には「READY」信号を送信する機能を備えている特に製品検査ラインに用いられる絶縁抵抗計において、「READY」信号の送信時点を、測定作業終了後に被測定物の残存電荷を放電させてから送信する第1送信時点と、残存電荷を放電させることなく測定作業終了とともに送信する第2送信時点のいずれかに設定する送信時点設定部を設けたことにより、製品検査ラインに応じて「READY」信号の送信時点をユーザー側で適宜選択することができる。したがって、製品検査ラインの効率がより一層高められる。
【図面の簡単な説明】
【図1】本発明による絶縁抵抗計の一実施例の構成を概略的に示したブロック図。
【図2】上記実施例の動作を説明するためのフローチャート。
【符号の説明】
10 測定電圧発生部
11 電圧検出部
20 電流検出部
21 A/D変換器
30 マイコン
40 入力部
41 送信時点設定部
50 表示部
60 接続手段
70 メモリ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an insulation resistance tester, and more particularly, an insulating resistance meter for use in product inspection line, and transmits during the measuring operation for the control device of the product inspection line, information such as the measurement work end It is related to the control technology .
[0002]
[Prior art]
The insulation resistance meter measures the insulation resistance from the leakage current when a relatively high DC voltage is applied to the object to be measured. If the object to be measured contains a capacitance component (capacitor component), the measurement is performed. Even after ending, the charge remains in the capacitive component.
[0003]
Therefore, in the product inspection line, when measuring the insulation resistance and then performing resistance measurement or capacitance measurement, for example, measuring the insulation resistance of the transformer and then measuring the winding resistance of the transformer, or the capacitor After measuring the insulation resistance, if the capacitance of the capacitor is measured with an LCR meter or the like, if the charge remains in the capacitance component, the measurement may be damaged in subsequent measurements.
[0004]
Therefore, most insulation resistance meters are provided with a discharge circuit for discharging the residual charge of the object to be measured, and the residual charge is discharged by the discharge circuit after the measurement is completed.
[0005]
[Problems to be solved by the invention]
By the way, the insulation resistance meter used in the product inspection line is connected to the main control device of the product inspection line (for example, a personal computer, an external control device as viewed from the insulation resistance meter) via a predetermined signal line. In contrast, during the insulation resistance measurement, a “TEST” signal is transmitted, and when the measurement is completed, a “READY” signal is transmitted. The main control device controls the product inspection line by this signal.
[0006]
In the prior art, in order to ensure safety in the next inspection process, the residual charge of the object to be measured is discharged and then the “READY” signal is output. Therefore, the main control device will be kept waiting until the discharge with the insulation resistance meter is completed even if there is no trouble in the next inspection process even if the charge corresponding to the high voltage remains in the object to be measured. A corresponding amount of time is lost.
[0007]
[Means for Solving the Problems]
The present invention has been made to solve such a problem, the user when its object is used for product inspection line, a transmission (output) when the "READY" signal indicating the measurement work end It is to provide an insulation resistance meter that can be appropriately selected on the side.
[0008]
In order to achieve the above object, the present invention comprises a measurement voltage generator for applying a measurement voltage to a device under test, a current detector for detecting a current flowing through the device under test, and the measurement voltage and the detection current. a control unit for calculating the insulation resistance values (microcomputer), an input unit for inputting a measurement condition to the control unit, and a discharging means for discharging the charge after completion of the measurement remains in the capacitive component of the measurement object wherein, the control unit is connected to an external control device for controlling the product inspection line via a predetermined signal line, and "tEST" signal indicating that it is in the measuring operation to said external control devices, measuring the Oite the insulation resistance meter for product inspection line has a function of transmitting either the "READY" signal meaning work end selectively, the transmission time of the "READY" signal, after the measurement the end of work Discharge A transmission time point setting unit for setting the first transmission time point to be transmitted after discharging the residual charge in a stage and the second transmission time point to be transmitted together with the end of the measurement operation without discharging the residual charge, When receiving a measurement end instruction signal from the input unit or the external control device, the control unit ends the measurement work, accesses the transmission time setting unit, and if the setting is the first transmission time, After the residual charge is discharged by the discharging means, the transmission of the “TEST” signal is stopped and the “READY” signal is transmitted to the external control device , and the setting of the transmission time setting unit is set to the second If the transmission time, after completing the measurement operation without discharging the residual charge, and stops transmission of the "TEST" signal to the external control device the "R It is characterized by transmitting a ADY "signal.
[0009]
According to this configuration, it is possible to select the transmission time point of the “READY” signal according to the inspection process reserved after the insulation resistance measurement. That is, the first transmission time point may be selected when trouble is caused in the next inspection process due to the charge remaining in the object to be measured, and the second transmission time point may be selected otherwise.
[0010]
Even when the setting of the transmission time point setting unit is the second transmission time point, it is preferable that the discharge means discharges the remaining charges. According to the present invention, by the above Symbol structure, it is possible to improve the efficiency of the product inspection line.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
The invention will now be described by way of example shown in the drawings. FIG. 1 is a schematic block diagram of an insulation resistance meter according to this embodiment.
[0012]
This insulation resistance meter has, as a basic configuration, a measurement voltage generating unit 10 that applies a predetermined DC voltage to the device under test X, a current detection unit 20 that detects a leakage current of the device under test X, and a control unit. The microcomputer (microcomputer) 30 is provided.
[0013]
The measurement voltage generation unit 10 and the current detection unit 20 may be known ones, and the measurement voltage generation unit 10 is connected to a voltage detection unit 11 that detects an applied voltage to the object X to be measured. The measurement current detected by the current detection unit 20 is input to the microcomputer 30 via the A / D converter 21. The applied voltage detected by the voltage detector 11 is also input to the microcomputer 30 via the A / D converter 21.
[0014]
The microcomputer 30 calculates the insulation resistance value of the DUT X based on the measurement current and the applied voltage. Further, a voltage range switching signal is given from the microcomputer 30 to the measurement voltage generator 10, and a range and gain switching signal is given to the voltage detector 11 and the current detector 20.
[0015]
Although not shown, for example, a discharge circuit for discharging the residual charge of the DUT X is provided on the current detection unit 20 side. The discharge circuit may be an open / close switch that short-circuits both terminals of the DUT X.
[0016]
The microcomputer 30 includes, for example, an input unit 40 having a numeric keypad and various setting dials, a display unit 50 having a display panel, an LED, a buzzer, and the like, a connection means 60 for connecting to an external personal computer, for example, a RAM, and the like. 70 is connected.
[0017]
This insulation resistance meter is for a product inspection line, and is connected to a main control device (external control device such as a personal computer) (not shown) of the product inspection line via a connection means 60. The connection means 60 may be an I / O signal line or RS232C.
[0018]
The microcomputer 30 has a function of selectively transmitting either a “TEST” signal indicating that measurement work is being performed to the external control device or a “READY” signal indicating the end of measurement work. .
[0019]
The insulation resistance meter includes a transmission time setting unit 41 that can set the transmission time of the “READY” signal on the user side. That is, at the transmission time setting unit 41, after the measurement work is completed, the first transmission time point for transmission after discharging the residual charge of the DUT in the discharge circuit and the measurement work is completed without discharging the residual charge. Any of the second transmission time points for transmission can be set. In this embodiment, the transmission time setting unit 41 is provided in the input unit 40.
[0020]
Next, the operation of this insulation resistance meter will be described with reference to the flowchart of FIG. First, when a start signal is issued to the microcomputer 30 from the key operation of the input unit 40 or from an external control device, a high-voltage DC voltage is applied from the measurement signal generation unit 10 to the device under test X, and the insulation resistance is measured. (Step ST1). During this measurement operation, a “TEST” signal is transmitted from the microcomputer 30 to the external control device.
[0021]
In step ST2, when a measurement end instruction signal is input to the microcomputer 30 from the input unit 40 or the external control device, the measurement signal generating unit 10 is turned off in step ST3 and the measurement operation is ended. In step ST4, the microcomputer is stopped. 30 accesses the transmission time setting unit 41 and checks the setting state.
[0022]
If the setting is the first transmission time, the microcomputer 30 discharges the remaining charge of the DUT at the discharge circuit in step ST5. When the completion of the discharge is confirmed in step ST6, the microcomputer 30 stops transmitting the “TEST” signal in step ST7, and transmits a “READY” signal instead.
[0023]
On the other hand, when the setting of the transmission time point setting unit 41 is the second transmission time point, the microcomputer 30 does not perform steps ST5 and ST6, but with the completion of the measurement work, the “TEST” signal. Is stopped and a “READY” signal is transmitted instead. At the same time, discharge of the measurement object X is started in the discharge circuit (step ST7a).
[0024]
In the above embodiment, the discharge in step ST7a may be omitted depending on circumstances. Further, the “TEST” signal and the “READY” signal may be transmitted through two signal lines, or may be transmitted through one signal line. In the case of a single signal line, the distinction between the “TEST” signal and the “READY” signal may be expressed by, for example, voltage HIGH or LOW.
[0025]
【The invention's effect】
As described above, according to the present invention, the function of transmitting the “TEST” signal from the microcomputer (control unit) to the external control device during the measurement operation and transmitting the “READY” signal at the end of the measurement operation. In particular, the insulation resistance meter used in the product inspection line includes a first transmission time point at which the “READY” signal is transmitted after discharging the residual charge of the object to be measured after the measurement operation is completed, and a residual charge. By providing a transmission time setting unit that is set to one of the second transmission time points that are transmitted at the end of the measurement operation without discharging the battery, the transmission side of the “READY” signal is appropriately selected on the user side according to the product inspection line can do. Therefore, the efficiency of the product inspection line is further enhanced.
[Brief description of the drawings]
FIG. 1 is a block diagram schematically showing the configuration of an embodiment of an insulation resistance meter according to the present invention.
FIG. 2 is a flowchart for explaining the operation of the embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Measurement voltage generation part 11 Voltage detection part 20 Current detection part 21 A / D converter 30 Microcomputer 40 Input part 41 Transmission time setting part 50 Display part 60 Connection means 70 Memory

Claims (2)

被測定物に測定電圧を印加する測定電圧発生部と、上記被測定物に流れる電流を検出する電流検出部と、上記測定電圧と上記検出電流とから絶縁抵抗値を算出する制御部(マイコン)と、上記制御部に測定条件などを入力する入力部と、測定終了後に上記被測定物の容量成分に残存している電荷を放電させる放電手段とを含み、上記制御部は、所定の信号線を介して製品検査ラインを制御する外部制御機器に接続され、上記外部制御機器に対して測定作業中であることを意味する「TEST」信号と、測定作業終了を意味する「READY」信号のいずれかを選択的に送信する機能を備えている製品検査ライン用の絶縁抵抗計において、
上記「READY」信号の送信時点を、測定作業終了後に上記放電手段で上記残存電荷を放電させてから送信する第1送信時点と、上記残存電荷を放電させることなく測定作業終了とともに送信する第2送信時点のいずれかに設定する送信時点設定部を備え、
上記制御部は、上記入力部もしくは上記外部制御機器から測定終了指示信号を受けると測定作業を終了するとともに、上記送信時点設定部にアクセスし、その設定が上記第1送信時点である場合には、上記放電手段で上記残存電荷を放電させた後、上記外部制御機器に対し上記「TEST」信号の送信を停止して上記「READY」信号を送信し、上記送信時点設定部の設定が上記第2送信時点である場合には、上記残存電荷を放電させることなく測定作業を終了した時点で、上記外部制御機器に対し上記「TEST」信号の送信を停止して上記「READY」信号を送信することを特徴とする製品検査ライン用の絶縁抵抗計。
A measurement voltage generator for applying a measurement voltage to the object to be measured, a current detector for detecting a current flowing through the object to be measured, and a controller (microcomputer) for calculating an insulation resistance value from the measurement voltage and the detected current When, and a discharging means for discharging an input unit for inputting a measurement condition to the control unit, the charge after completion of the measurement remains in the capacitive component of the measurement object, wherein the control unit, predetermined signal line is connected to an external control device for controlling the product inspection line through any of the above and "tEST" signal indicating that the external control is measured during work to the device, "READY" signal indicating the measurement work end Oite the insulation resistance meter for product inspection line comprises selectively the function of transmitting or,
The transmission time of the “READY” signal is transmitted as a first transmission time point after the remaining charge is discharged by the discharging means after the measurement work is finished, and a second time point is sent when the measurement work is finished without discharging the remaining charge. It has a transmission time point setting part that sets any of the transmission time points,
When the control unit receives a measurement end instruction signal from the input unit or the external control device, the control unit ends the measurement work and accesses the transmission time point setting unit. When the setting is the first transmission time point, Then, after discharging the residual charge by the discharging means, the transmission of the “TEST” signal is stopped and the “READY” signal is transmitted to the external control device . In the case of two transmission times, when the measurement operation is completed without discharging the residual charge, the transmission of the “TEST” signal is stopped and the “READY” signal is transmitted to the external control device. Insulation resistance meter for product inspection line .
上記送信時点設定部の設定が上記第2送信時点である場合においても、上記制御部は、上記放電手段により上記残存電荷を放電させる請求項1に記載の製品検査ライン用の絶縁抵抗計。 2. The insulation resistance meter for a product inspection line according to claim 1, wherein, even when the setting of the transmission time point setting unit is the second transmission time point, the control unit discharges the remaining charge by the discharging means .
JP29522399A 1999-10-18 1999-10-18 Insulation resistance meter for product inspection line Expired - Fee Related JP4336006B2 (en)

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