JP4337305B2 - Process for producing dry 3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane - Google Patents
Process for producing dry 3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane Download PDFInfo
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- JP4337305B2 JP4337305B2 JP2002132536A JP2002132536A JP4337305B2 JP 4337305 B2 JP4337305 B2 JP 4337305B2 JP 2002132536 A JP2002132536 A JP 2002132536A JP 2002132536 A JP2002132536 A JP 2002132536A JP 4337305 B2 JP4337305 B2 JP 4337305B2
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Description
【0001】
【発明の属する技術分野】
本発明は乾燥3,9−ビス(1,1−ジメチル−2−ヒドロキシエチル)−2,4,8,10−テトラオキサスピロ[5,5]ウンデカン<以下、SPGという>の製造方法に関し、詳しくは、少なくとも、溶媒で湿潤されたSPG粉体の投入口と、乾燥SPG粉体の排出口と、上記湿潤粉体の流動化手段と、乾燥機の外壁にジャケットとを有する乾燥機により、乾燥SPG粉体を製造する方法に関するものである。
【0002】
【従来の技術】
乾燥SPG粉体を製造する際に、従来は、少なくとも、溶媒で湿潤されたSPG粉体の投入口と、乾燥SPG粉体の排出口と、上記湿潤粉体の流動化手段と、乾燥機の外壁にジャケットとを有する乾燥機により、ジャケットに乾燥粉体の融点未満且つ溶媒の沸点未満の加熱用媒体を通して、上記湿潤粉体を間接的に加熱していた。
【0003】
【発明が解決しようとする課題】
しかしながら、溶媒で湿潤されたSPG粉体を乾燥する際、ジャケットに溶媒の沸点未満の加熱用媒体を通して間接的に加熱すると、ジャケットに接している乾燥機内壁面にSPGのスケーリングが形成され、伝熱効率が著しく低下するという問題点があった。
【0004】
【課題を解決するための手段】
本発明者は、上記問題点を解決すべく鋭意検討した結果、湿潤SPGの粉体を乾燥する際、ジャケットにSPGの融点未満且つ溶媒の沸点以上の加熱用媒体を通して湿潤粉体を間接的に加熱すると、スケーリングの形成が抑制でき、乾燥効率が向上することを見出して、本発明を完成した。
【0005】
即ち、本発明は、少なくとも、溶媒で湿潤された3,9−ビス(1,1−ジメチル−2−ヒドロキシエチル)−2,4,8,10−テトラオキサスピロ[5,5]ウンデカン粉体の投入口と、乾燥された3,9−ビス(1,1−ジメチル−2−ヒドロキシエチル)−2,4,8,10−テトラオキサスピロ[5,5]ウンデカン粉体の排出口と、上記湿潤粉体の流動化手段と、乾燥機の外壁にジャケットとを有する乾燥機を用い、溶媒の沸点(℃)[投入口に投入される粉体が共沸組成を有しない複数の溶媒で湿潤されるときには複数の溶媒における沸点の最高値を溶媒の沸点(℃)とし、投入口に投入される粉体が共沸組成を有する複数の溶媒で湿潤されるときには複数の溶媒における沸点の最高値と複数の溶媒における共沸点とを比較して高い方の温度を溶媒の沸点(℃)とする]〜約190℃の温度範囲の加熱用媒体をジャケットに通し、湿潤粉体を間接的に加熱することを特徴とする乾燥3,9−ビス(1,1−ジメチル−2−ヒドロキシエチル)−2,4,8,10−テトラオキサスピロ[5,5]ウンデカンの製造方法を提供するものである。
以下、本発明を詳細に説明する。
【0006】
【発明の実施の形態】
本発明において用いられる好ましい乾燥機としては、例えば図1及び図2記載のように、乾燥機本体1の外壁に加熱用ジャケット4を有しており、湿潤されたSPG粉体の投入口2は乾燥機の側部又は上部に設けられているものが挙げられる。又、乾燥SPG粉体の排出口3は乾燥機の下部に設けられているものが好ましい。
【0007】
粉体の流動化手段6としては、軸を中心として回転する攪拌翼であってもよいし、乾燥機自体が自転するものでもよいし、乾燥機本体が振動するものであってもよい。攪拌翼としては、例えば、パドル翼、アンカー翼、リボン翼等が挙げられる。
【0008】
本発明において用いられる乾燥機は、乾燥中に湿潤SPG粉体中から蒸発した水、親水性有機溶媒や疎水性有機溶媒等の溶媒を凝縮させるコンデンサー8を有していてもよく、上記コンデンサーで凝縮されない溶媒蒸気を排気する排気口7や真空ポンプを有していてもよい。更に、乾燥機内へガスを通気又は循環させてもよい。ガスは、例えば図1に記載のように、ブロアー9により循環される。通気又は循環されるガスとしては、例えば、空気、窒素、ヘリウム、アルゴン及び二酸化炭素等が挙げられるが、窒素がより好ましい。
【0009】
本発明では、投入口に投入される粉体が共沸組成を有しない複数の溶媒で湿潤される場合、複数の溶媒における沸点の最高値を溶媒の沸点とする。例えば、後述する実施例1及び2では、SPGの粉体はn−ヘプタンと水で湿潤されており、これらの溶媒は共沸組成を有しないので、n−ヘプタンよりも高沸点である水の沸点100℃(大気圧下)以上、SPGの融点未満の温度範囲(好ましくは100℃以上、190℃以下の温度範囲)で効率的に乾燥される。
【0010】
又、本発明では、投入口に投入される粉体が共沸組成を有する複数の溶媒で湿潤される場合、例えば、SPGの粉体がエタノールと水で湿潤されている場合、これらの溶媒は共沸組成を有し(共沸点は58℃)、エタノール及び水の沸点がそれぞれ78℃及び100℃(大気圧下)であるので、共沸点58℃、78℃及び100℃のうちで最も高温である100℃以上、SPGの融点未満の温度範囲(好ましくは100℃以上、190℃以下の温度範囲)で効率的に乾燥される。更に、投入口に投入されるSPGの粉体が例えば、アセトンとクロロホルムで湿潤されている場合、これらの溶媒は共沸組成を有し(共沸点は63℃)、アセトン及びクロロホルムの沸点がそれぞれ57℃及び61℃(大気圧下)であるので、共沸点63℃、57℃及び61℃のうちで最も高温である63℃以上、SPGの融点未満の温度範囲(好ましくは100℃以上、190℃以下の温度範囲)で効率的に乾燥される。
加熱用媒体の温度は溶媒の沸点よりも15℃以上高いことが好ましく、溶媒の沸点よりも15℃以上高くすることにより、溶媒量が0.5重量%以下の乾燥SPGを得ることができる。
【0011】
【実施例】
以下、実施例等により本発明を更に詳細に説明するが、本発明はこれらの例により何ら限定されるものではない。
【0012】
実施例1
図1記載の乾燥機を用いて、n−ヘプタン/水で湿潤されたSPG粉体を下記条件で乾燥した。
湿潤粉体の導入速度:毎時240kg
攪拌回転数: 毎分190回転
流動化手段: 軸を中心として回転するパドル翼
通気ガス: 窒素(循環)
ガス通気量: 毎時75m3(標準状態)
SPGの融点: 192〜198℃
n−ヘプタンの沸点: 98.4℃
水の沸点: 100℃
圧力: 常圧(大気圧)
加熱用媒体: 加熱水蒸気(119〜129℃)
【0013】
上記条件でSPGを乾燥した結果、スケーリングが抑制され、水分が0.2重量%以下の乾燥SPGを得ることができた。
【0014】
実施例2
図2に記載の乾燥機を用いて、n−ヘプタン/水で湿潤されたSPG粉体を下記条件で乾燥した。
湿潤粉体の導入速度:毎時22kg
攪拌回転数: 毎分600回転
流動化手段: 軸を中心として回転するパドル翼
通気ガス: 窒素
ガス通気量: 毎時0.23m3(標準状態)
SPGの融点: 192〜198℃
n−ヘプタンの沸点: 98.4℃
水の沸点: 100℃
圧力: 常圧(大気圧)
加熱用媒体: 加熱水蒸気(141℃)
【0015】
上記条件でSPGを乾燥した結果、スケーリングが抑制され、水分が0.1重量%以下の乾燥SPGを得ることができた。
【0016】
比較例1
図2に記載の乾燥機を用いて、n−ヘプタン/水で湿潤されたSPG粉体を下記条件で乾燥した。
湿潤粉体の導入速度:毎時172kg
攪拌回転数: 毎分190回転
流動化手段: 軸を中心として回転するパドル翼
通気ガス: 窒素
ガス通気量: 毎時40m3(標準状態)
SPGの融点: 192〜198℃
n−ヘプタンの沸点: 98.4℃
水の沸点: 100℃
圧力: 常圧(大気圧)
加熱用媒体: 温水(80℃)
【0017】
上記条件でSPGを乾燥したが、厚さ5mm程のスケーリングが乾燥機内壁に認められ、水分を11〜13重量%含むSPG粉体しか得られなかった。
【0018】
実施例1、実施例2及び比較例1の乾燥時における乾燥機内壁の総括伝熱係数を測定した。結果を下表に示す。実施例1及び実施例2では、比較例1に比べて、総括伝熱係数が約2倍に向上していることが分る。
【0019】
【0020】
【発明の効果】
本発明によれば、乾燥機の内壁に形成されるスケーリングが抑制され、乾燥SPG粉体が効率的に製造される。
【図面の簡単な説明】
【図1】本発明の実施例1で用いた乾燥機の概略図
【図2】本発明の実施例2で用いた乾燥機の概略図
【符号の説明】
1・・乾燥機、2・・湿潤粉体導入口、3・・乾燥粉体排出口、4・・ジャケット、5・・加熱媒体入口、6・・流動化手段、7・・排気口、8・・コンデンサー、9・・ブロアー、10・・加熱媒体出口、11・・循環ガス加熱用熱交換器、M・・攪拌モーター[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing dry 3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane <hereinafter referred to as SPG> Specifically, at least by a drier having an inlet for SPG powder wetted with a solvent, a discharge port for dry SPG powder, fluidizing means for the wet powder, and a jacket on the outer wall of the drier. The present invention relates to a method for producing dry SPG powder.
[0002]
[Prior art]
When producing dry SPG powder, conventionally, at least an inlet for SPG powder wetted with a solvent, an outlet for dry SPG powder, a fluidizing means for the wet powder, and a dryer The wet powder was indirectly heated by a dryer having a jacket on the outer wall through a heating medium having a temperature lower than the melting point of the dry powder and lower than the boiling point of the solvent.
[0003]
[Problems to be solved by the invention]
However, when drying SPG powder moistened with a solvent, if the jacket is indirectly heated through a heating medium below the boiling point of the solvent, SPG scaling is formed on the inner wall surface of the dryer in contact with the jacket, and heat transfer efficiency There was a problem that the remarkably decreased.
[0004]
[Means for Solving the Problems]
As a result of intensive studies to solve the above problems, the present inventor indirectly passed the wet powder through a heating medium having a temperature lower than the melting point of the SPG and higher than the boiling point of the solvent. It has been found that heating can suppress the formation of scaling and improve the drying efficiency, thus completing the present invention.
[0005]
That is, the present invention provides at least 3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane powder moistened with a solvent. And an outlet for the dried 3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane powder, Using a drier having fluidizing means for the wet powder and a jacket on the outer wall of the drier, the boiling point of the solvent (° C.) [a plurality of solvents in which the powder charged into the inlet does not have an azeotropic composition. When wetted, the highest boiling point of multiple solvents is the boiling point of the solvent (° C.), and when the powder charged into the inlet is wetted with multiple solvents having an azeotropic composition, the highest boiling point of multiple solvents Value and the azeotropic point in multiple solvents Let the higher temperature be the boiling point of the solvent (° C.)] A dry 3,9-bis, characterized in that the wet powder is indirectly heated by passing a heating medium in the temperature range of about 190 ° C. through the jacket. A method for producing (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane is provided.
Hereinafter, the present invention will be described in detail.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
As a preferred dryer used in the present invention, for example, as shown in FIG. 1 and FIG. 2, a
[0007]
The powder fluidizing means 6 may be a stirring blade that rotates about an axis, the dryer itself may rotate, or the dryer body may vibrate. Examples of the stirring blade include a paddle blade, an anchor blade, and a ribbon blade.
[0008]
The dryer used in the present invention may have a condenser 8 for condensing water evaporated from the wet SPG powder during drying, a solvent such as a hydrophilic organic solvent or a hydrophobic organic solvent, and the above condenser. You may have the
[0009]
In the present invention, when the powder charged into the inlet is wetted with a plurality of solvents having no azeotropic composition, the highest boiling point of the plurality of solvents is defined as the boiling point of the solvent. For example, in Examples 1 and 2 described later, the SPG powder is wet with n-heptane and water, and these solvents do not have an azeotropic composition, so water having a boiling point higher than that of n-heptane. It is efficiently dried at a boiling point of 100 ° C. (under atmospheric pressure) or more and a temperature range below the melting point of SPG (preferably a temperature range of 100 ° C. or more and 190 ° C. or less).
[0010]
In the present invention, when the powder charged into the inlet is wetted with a plurality of solvents having an azeotropic composition, for example, when the SPG powder is wetted with ethanol and water, these solvents are Since it has an azeotropic composition (azeotropic point is 58 ° C) and ethanol and water have boiling points of 78 ° C and 100 ° C (under atmospheric pressure), respectively, the highest temperature among azeotropic points of 58 ° C, 78 ° C and 100 ° C Is efficiently dried in a temperature range of 100 ° C. or higher and lower than the melting point of SPG (preferably a temperature range of 100 ° C. or higher and 190 ° C. or lower). Further, when the SPG powder charged into the inlet is wetted with, for example, acetone and chloroform, these solvents have an azeotropic composition (azeotropic point is 63 ° C.), and the boiling points of acetone and chloroform are respectively Since it is 57 ° C. and 61 ° C. (under atmospheric pressure), the temperature range is 63 ° C. or higher, which is the highest temperature among the azeotropic points of 63 ° C., 57 ° C. and 61 ° C., and below the melting point of SPG (preferably 100 ° C. In the temperature range below ℃).
The temperature of the heating medium is preferably 15 ° C. or more higher than the boiling point of the solvent, and by making it 15 ° C. or more higher than the boiling point of the solvent, dry SPG having a solvent amount of 0.5% by weight or less can be obtained.
[0011]
【Example】
EXAMPLES Hereinafter, although an Example etc. demonstrate this invention further in detail, this invention is not limited at all by these examples.
[0012]
Example 1
The SPG powder moistened with n-heptane / water was dried under the following conditions using the dryer shown in FIG.
Wet powder introduction rate: 240kg / h
Stirring speed: 190 revolutions per minute Fluidization means: Paddle blade aeration gas rotating around the axis: Nitrogen
Gas flow rate: 75m 3 / h (standard state)
Melting point of SPG: 192-198 ° C
Boiling point of n-heptane: 98.4 ° C
Boiling point of water: 100 ° C
Pressure: Normal pressure (atmospheric pressure)
Heating medium: Heated steam (119-129 ° C)
[0013]
As a result of drying the SPG under the above conditions, scaling was suppressed and a dried SPG having a moisture content of 0.2% by weight or less could be obtained.
[0014]
Example 2
Using the drier shown in FIG. 2, the SPG powder moistened with n-heptane / water was dried under the following conditions.
Wet powder introduction rate: 22kg / h
Stirring speed: 600 revolutions per minute Fluidization means: Paddle blade aeration gas rotating around the axis: Nitrogen gas aeration amount: 0.23 m 3 / hour (standard state)
Melting point of SPG: 192-198 ° C
Boiling point of n-heptane: 98.4 ° C
Boiling point of water: 100 ° C
Pressure: Normal pressure (atmospheric pressure)
Heating medium: Heated steam (141 ° C)
[0015]
As a result of drying the SPG under the above conditions, scaling was suppressed and a dried SPG having a water content of 0.1% by weight or less could be obtained.
[0016]
Comparative Example 1
Using the drier shown in FIG. 2, the SPG powder moistened with n-heptane / water was dried under the following conditions.
Wet powder introduction rate: 172 kg per hour
Stirring rotation speed: 190 rotations per minute Fluidization means: Paddle blade aeration gas rotating around the axis: Nitrogen gas aeration amount: 40 m 3 / hour (standard state)
Melting point of SPG: 192-198 ° C
Boiling point of n-heptane: 98.4 ° C
Boiling point of water: 100 ° C
Pressure: Normal pressure (atmospheric pressure)
Heating medium: Hot water (80 ° C)
[0017]
SPG was dried under the above conditions, but scaling of a thickness of about 5 mm was observed on the inner wall of the dryer, and only SPG powder containing 11 to 13% by weight of water was obtained.
[0018]
The overall heat transfer coefficient of the dryer inner wall at the time of drying in Example 1, Example 2 and Comparative Example 1 was measured. The results are shown in the table below. In Example 1 and Example 2, compared with the comparative example 1, it turns out that the overall heat transfer coefficient is improving about 2 times.
[0019]
[0020]
【The invention's effect】
According to the present invention, scaling formed on the inner wall of the dryer is suppressed, and dry SPG powder is efficiently produced.
[Brief description of the drawings]
FIG. 1 is a schematic diagram of a dryer used in Example 1 of the present invention. FIG. 2 is a schematic diagram of a dryer used in Example 2 of the present invention.
1 .... Dryer, 2 .... Wet powder inlet, 3 .... Dry powder outlet, 4 .... Jacket, 5 .... Heating medium inlet, 6 .... Fluidization means, 7 .... Exhaust port, 8・ ・ Condenser, 9 ・ ・ Blower, 10 ・ ・ Heating medium outlet, 11 ・ ・ Heat exchanger for circulating gas heating, M ・ ・ Agitator motor
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002132536A JP4337305B2 (en) | 2001-05-09 | 2002-05-08 | Process for producing dry 3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001138330 | 2001-05-09 | ||
| JP2001-138330 | 2001-05-09 | ||
| JP2002132536A JP4337305B2 (en) | 2001-05-09 | 2002-05-08 | Process for producing dry 3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane |
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| Publication Number | Publication Date |
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| JP2003055383A JP2003055383A (en) | 2003-02-26 |
| JP4337305B2 true JP4337305B2 (en) | 2009-09-30 |
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| JP2002132536A Expired - Fee Related JP4337305B2 (en) | 2001-05-09 | 2002-05-08 | Process for producing dry 3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane |
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| JP2008069130A (en) * | 2006-09-15 | 2008-03-27 | Mitsubishi Gas Chem Co Inc | Method for producing dry 3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane powder |
| JP2008156234A (en) * | 2006-12-20 | 2008-07-10 | Mitsubishi Gas Chem Co Inc | Method for producing dry 3,9-bis (1,1-dimethyl-2-hydroxyethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane powder |
| EP4431851A4 (en) | 2022-04-22 | 2025-11-19 | Nara Machinery Co Ltd | PARTICLE DRYING METHOD AND METHOD FOR MANUFACTURING A DRYING DEVICE |
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