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JP4338591B2 - Heat exchanger distributor - Google Patents
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JP4338591B2 - Heat exchanger distributor - Google Patents

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JP4338591B2
JP4338591B2 JP2004168293A JP2004168293A JP4338591B2 JP 4338591 B2 JP4338591 B2 JP 4338591B2 JP 2004168293 A JP2004168293 A JP 2004168293A JP 2004168293 A JP2004168293 A JP 2004168293A JP 4338591 B2 JP4338591 B2 JP 4338591B2
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Prior art keywords
pipe
heat exchanger
distributor
refrigerant
brazing material
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JP2005345066A (en
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辰也 菊山
正隆 福澤
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T Rad Co Ltd
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T Rad Co Ltd
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Description

本発明は、冷媒等の複数の流体を集合又は分配させるための熱交換器のディストリビュータに関する。   The present invention relates to a heat exchanger distributor for collecting or distributing a plurality of fluids such as refrigerants.

従来、ヒートポンプ式給湯機、空調機、床暖房等において、二酸化炭素、フロン等の冷媒や水が流通する複数の流路を有する熱交換器が使用されている。   2. Description of the Related Art Conventionally, in heat pump hot water heaters, air conditioners, floor heating, etc., heat exchangers having a plurality of flow paths through which refrigerants such as carbon dioxide and chlorofluorocarbon and water flow are used.

この種の熱交換器には、図6に示すように、各配管1,2,3内を流通する流体を集合又は分配させるためにディストリビュータ4が設けられており、これらの配管1,2,3はそれぞれディストリビュータ4にロウ付けにより接続されるようになっている(例えば、特許文献1参照)。
実開昭52−6851号公報
As shown in FIG. 6, this type of heat exchanger is provided with a distributor 4 for collecting or distributing the fluid flowing through the pipes 1, 2, 3. 3 is connected to the distributor 4 by brazing (see, for example, Patent Document 1).
Japanese Utility Model Publication No. 52-6851

しかしながら、上記した従来の熱交換器のディストリビュータでは、各配管を接続する際にロウ材がディストリビュータ内に流れ込み、配管内の流路を閉塞し、熱交換器が十分に性能を発揮できないといった問題があった。   However, in the conventional heat exchanger distributor described above, there is a problem that the brazing material flows into the distributor when each pipe is connected, blocks the flow path in the pipe, and the heat exchanger cannot perform sufficiently. there were.

さらに、二酸化炭素を冷媒として使用する熱交換器においては、冷媒の圧力が高く、単位体積当りの熱容量が多いため、コンプレッサからの二酸化炭素の吐出量を削減でき、また、耐圧性を確保する必要もある。したがって、この種の熱交換器における冷媒管の流路は、フロンを冷媒とする熱交換器に比べて細径に形成されており、この問題は一層深刻であった。   Furthermore, in heat exchangers that use carbon dioxide as a refrigerant, the pressure of the refrigerant is high and the heat capacity per unit volume is large, so the amount of carbon dioxide discharged from the compressor can be reduced, and pressure resistance must be ensured. There is also. Therefore, the flow path of the refrigerant pipe in this type of heat exchanger is formed with a smaller diameter than a heat exchanger using chlorofluorocarbon as a refrigerant, and this problem is more serious.

本発明は、上記課題を解決すべくなされたものであり、ロウ材による流路の閉塞を防止し、熱交換器の信頼性の向上を図ることのできる熱交換器のディストリビュータを提供しようとするものである。   The present invention has been made to solve the above problems, and aims to provide a distributor of a heat exchanger that can prevent the blockage of the flow path by the brazing material and can improve the reliability of the heat exchanger. Is.

本発明は、複数の配管20、24,25がロウ付けにより接続される熱交換器11のディストリビュータ26であって、配管20,24,25内を流通する流体を集合又は分配可能な流体混合部27と、ロウ材が滞留可能なロウ材滞留部28とを備えており、該ロウ材滞留部28は、深溝に形成され、その開口端は着脱自在の蓋部材29により閉塞可能であり、配管20,24,25はロウ材滞留部28を通って流体混合部27に接続されるように構成されていることを特徴とする。
The present invention is a distributor 26 of a heat exchanger 11 in which a plurality of pipes 20, 24, 25 are connected by brazing, and a fluid mixing unit capable of collecting or distributing fluid flowing through the pipes 20, 24, 25. 27 and a brazing material retaining portion 28 in which the brazing material can be retained. The brazing material retaining portion 28 is formed in a deep groove, and its opening end can be closed by a detachable lid member 29. 20, 24, and 25 are configured to be connected to the fluid mixing unit 27 through the brazing material retention unit 28.

そして、好ましくは、流体混合部27に集合する流体用の配管20と流体混合部27から分配される流体用の配管24,25とがいずれも流体混合部27に対して同一方向から接続されるように構成されているのがよい。   Preferably, the fluid piping 20 that collects in the fluid mixing unit 27 and the fluid pipings 24 and 25 distributed from the fluid mixing unit 27 are both connected to the fluid mixing unit 27 from the same direction. It is good to be configured as follows.

また、流体混合部27に集合する流体用の配管20と流体混合部27から分配される流体用の配管24,25とがそれぞれ流体混合部27に対して反対方向から接続されるように構成されていてもよい。   In addition, the fluid piping 20 that collects in the fluid mixing unit 27 and the fluid pipings 24 and 25 distributed from the fluid mixing unit 27 are connected to the fluid mixing unit 27 from opposite directions. It may be.

本発明によれば、配管がロウ材滞留部を通って流体混合部に接続されるように構成されているため、配管をディストリビュータに接続する際に、ロウ材がディストリビュータ側に流れ込んだとしても、そのロウ材はロウ材滞留部に滞留し、配管内に流れ込むおそれがない。したがって、配管やディストリビュータの内部がロウ材により閉塞されることがなく、熱交換器の信頼性を向上させることができる。   According to the present invention, since the pipe is configured to be connected to the fluid mixing part through the brazing material retention part, even when the brazing material flows into the distributor side when connecting the pipe to the distributor, The brazing material stays in the brazing material staying portion and does not flow into the pipe. Therefore, the interior of the pipe or distributor is not blocked by the brazing material, and the reliability of the heat exchanger can be improved.

また、ロウ材滞留部を設けたことにより、配管をディストリビュータに接続する際のロウ材の使用許容量を増やすことができるため、ロウ材不足によるロウ付け不良の発生を防止することができる等、種々の優れた効果を得ることができる。   In addition, by providing the brazing material retaining portion, it is possible to increase the allowable amount of brazing material when connecting the pipe to the distributor, so that it is possible to prevent the occurrence of brazing defects due to insufficient brazing material, etc. Various excellent effects can be obtained.

以下、図面を参照しつつ、本発明の実施の形態について説明する。ここで、図1は本実施の形態における熱交換器を示す正面図、図2は熱交換器を示す断面図、図3は熱交換器のディストリビュータを示す平面図、図4は熱交換器のディストリビュータを示す断面図、図5は熱交換器のディストリビュータの別の例を示す平面図である。なお、以下の説明では、ヒートポンプ給湯機等において二酸化炭素やフロン等の冷媒と水との間で熱交換を行う2重管式熱交換器を例に挙げて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Here, FIG. 1 is a front view showing the heat exchanger in the present embodiment, FIG. 2 is a cross-sectional view showing the heat exchanger, FIG. 3 is a plan view showing a distributor of the heat exchanger, and FIG. FIG. 5 is a plan view showing another example of the distributor of the heat exchanger. In the following description, a double-pipe heat exchanger that performs heat exchange between a refrigerant such as carbon dioxide or chlorofluorocarbon and water in a heat pump water heater or the like will be described as an example.

この熱交換器11は、図1に示されているように、3個の熱交換ユニット12,13,14を段状に積層した構成を有しており、それぞれの熱交換ユニット12,13,14は、2重管15を備えている。   As shown in FIG. 1, the heat exchanger 11 has a configuration in which three heat exchange units 12, 13, and 14 are stacked in stages, and each heat exchange unit 12, 13, 14, 14 includes a double tube 15.

この2重管15には、図2に示されているように、並設された2本の銅製の内管16と、内管16の外側に設けられた銅製の外管17とが設けられており、内管16内には冷媒用流路18が形成され、内管16と外管17の間には水用流路19が形成されている。内管16は、銅製の冷媒管20と、冷媒管20の外周に設けられた銅製の漏洩検知管21とから構成されており、漏洩検知管21の内面には、配管方向に沿って多数の漏洩検知溝22が形成されている。そして、内管16又は外管17から漏洩した冷媒又は水は混入することなく漏洩検知溝22を介して外部に漏出し、漏洩検知センサー(図示せず)により検知されるようになっている。   As shown in FIG. 2, the double pipe 15 is provided with two copper inner pipes 16 arranged side by side and a copper outer pipe 17 provided outside the inner pipe 16. A refrigerant flow path 18 is formed in the inner pipe 16, and a water flow path 19 is formed between the inner pipe 16 and the outer pipe 17. The inner pipe 16 is composed of a copper refrigerant pipe 20 and a copper leak detection pipe 21 provided on the outer periphery of the refrigerant pipe 20, and a large number of pipes are formed on the inner surface of the leak detection pipe 21 along the pipe direction. A leakage detection groove 22 is formed. And the refrigerant | coolant or water which leaked from the inner tube | pipe 16 or the outer tube | pipe 17 leaks outside via the leak detection groove | channel 22 without mixing, and is detected by a leak detection sensor (not shown).

また、最下段の熱交換ユニット12と中間の段の熱交換ユニット13との間、及び中間の段の熱交換ユニット13と最上段の熱交換ユニット14との間において、外管19同士はヘッダ23を介して接続され、さらに、各段間の冷媒管20同士、及び冷媒管20と冷媒入口管24又は冷媒出口管25とは、それぞれブロック状のディストリビュータ26を介して接続されている。   Further, the outer pipes 19 are headers between the lowermost heat exchange unit 12 and the intermediate heat exchange unit 13 and between the intermediate heat exchange unit 13 and the uppermost heat exchange unit 14. 23, and the refrigerant pipes 20 between the respective stages, and the refrigerant pipe 20 and the refrigerant inlet pipe 24 or the refrigerant outlet pipe 25 are respectively connected via a block-like distributor 26.

このディストリビュータヘッダ26には、図3及び図4に示されているように、流体混合部27及びロウ材滞留部28として、2個の深溝が平行に形成されており、流体混合部27及びロウ材滞留部28の開口端は着脱自在の蓋部材29により閉塞可能となっている。また、流体混合部27とロウ材滞留部28とは、連通孔30により連通されており、連通孔30は冷媒管20及び冷媒入口管24又は冷媒出口管25に対応して複数本(図示では6本)穿設されている。そして、冷媒管20、冷媒入口管24及び冷媒出口管25は、ディストリビュータヘッダ26にロウ付け接合され、ロウ材滞留部28を通って流体混合部27に接続されるようになっている。   As shown in FIGS. 3 and 4, the distributor header 26 has two deep grooves formed in parallel as the fluid mixing portion 27 and the brazing material retaining portion 28. The open end of the material retaining portion 28 can be closed by a detachable lid member 29. The fluid mixing section 27 and the brazing material staying section 28 communicate with each other through a communication hole 30, and a plurality of communication holes 30 (in the drawing, corresponding to the refrigerant pipe 20 and the refrigerant inlet pipe 24 or the refrigerant outlet pipe 25). 6) Drilled. The refrigerant pipe 20, the refrigerant inlet pipe 24, and the refrigerant outlet pipe 25 are brazed to the distributor header 26 and connected to the fluid mixing section 27 through the brazing material staying section 28.

このため、冷媒管20、冷媒入口管24及び冷媒出口管25をディストリビュータ26に接合する際に、ロウ材がディストリビュータ26側に流れ込んだとしても、そのロウ材はロウ材滞留部28に滞留するため、冷媒管20、冷媒入口管24、冷媒出口管25、流体混合部27、連通管29内に流れ込むおそれがない。したがって、冷媒管20等の配管の内径が、例えば、5mm以下と細い場合であっても、その配管やディストリビュータ26の内部がロウ材の流れ込みにより閉塞されることがなく、熱交換器11の信頼性を向上させることができる。   For this reason, even when the brazing material flows into the distributor 26 when the refrigerant pipe 20, the refrigerant inlet pipe 24, and the refrigerant outlet pipe 25 are joined to the distributor 26, the brazing material stays in the brazing material retaining portion 28. There is no possibility that the refrigerant pipe 20, the refrigerant inlet pipe 24, the refrigerant outlet pipe 25, the fluid mixing unit 27, and the communication pipe 29 will flow into the refrigerant pipe 20. Therefore, even if the inner diameter of the pipe such as the refrigerant pipe 20 is thin, for example, 5 mm or less, the pipe and the inside of the distributor 26 are not blocked by the flow of the brazing material, and the reliability of the heat exchanger 11 is improved. Can be improved.

また、ロウ材滞留部28を設けたことにより、冷媒管20、冷媒入口管24及び冷媒出口管25をディストリビュータ26に接続する際のロウ材の使用許容量を増やすことができるため、ロウ材不足によるロウ付け不良の発生を防止することができる。   Further, since the brazing material staying portion 28 is provided, the allowable amount of brazing material used when connecting the refrigerant pipe 20, the refrigerant inlet pipe 24 and the refrigerant outlet pipe 25 to the distributor 26 can be increased. It is possible to prevent the occurrence of a brazing defect due to.

なお、上記した実施の形態においては、流体混合部27に集合する冷媒が流通する冷媒管20と流体混合部27から分配される冷媒が流通する冷媒入口管24又は冷媒出口管25とが流体混合部27に対して同一方向に接続されるようになっているが、例えば、図5に示すように、冷媒管20と冷媒入口管24又は冷媒出口管25とが流体混合部27に対して反対方向に接続されるように構成されていてもよい。   In the above-described embodiment, the refrigerant pipe 20 through which the refrigerant that collects in the fluid mixing section 27 flows and the refrigerant inlet pipe 24 or the refrigerant outlet pipe 25 through which the refrigerant distributed from the fluid mixing section 27 flows are mixed. For example, as shown in FIG. 5, the refrigerant pipe 20 and the refrigerant inlet pipe 24 or the refrigerant outlet pipe 25 are opposite to the fluid mixing section 27. You may be comprised so that it may connect in a direction.

また、上記実施の形態では、冷媒と水との間で熱交換する2重管式熱交換器の場合について説明したが、これは単なる例示に過ぎず、本発明は、例えば、冷媒同士で熱交換する場合等、他の流体間で熱交換する熱交換器にも、適用可能であることは言う迄もない。   In the above embodiment, the case of a double-pipe heat exchanger that exchanges heat between the refrigerant and water has been described. However, this is merely an example, and the present invention can be applied to heat between refrigerants, for example. Needless to say, the present invention can also be applied to a heat exchanger for exchanging heat between other fluids such as when exchanging.

本発明の実施の形態における熱交換器を示す正面図である。It is a front view which shows the heat exchanger in embodiment of this invention. 本発明の実施の形態における熱交換器を示す断面図である。It is sectional drawing which shows the heat exchanger in embodiment of this invention. 本発明の実施の形態に係る熱交換器のディストリビュータを示す平面図である。It is a top view which shows the distributor of the heat exchanger which concerns on embodiment of this invention. 本発明の実施の形態に係る熱交換器のディストリビュータを示す断面図である。It is sectional drawing which shows the distributor of the heat exchanger which concerns on embodiment of this invention. 本発明の実施の形態に係る熱交換器のディストリビュータの別の例を示す平面図である。It is a top view which shows another example of the distributor of the heat exchanger which concerns on embodiment of this invention. 従来例を示す断面図である。It is sectional drawing which shows a prior art example.

符号の説明Explanation of symbols

11 熱交換器
20 冷媒管
24 冷媒入口管
25 冷媒出口管
26 ディストリビュータ
27 流体混合部
28 ロウ材滞留部
DESCRIPTION OF SYMBOLS 11 Heat exchanger 20 Refrigerant pipe 24 Refrigerant inlet pipe 25 Refrigerant outlet pipe 26 Distributor 27 Fluid mixing part 28 Brazing material retention part

Claims (3)

複数の配管がロウ付けにより接続される熱交換器のディストリビュータであって、
前記配管内を流通する流体を集合又は分配可能な流体混合部と、
ロウ材が滞留可能なロウ材滞留部と、
を備えており、該ロウ材滞留部は、深溝に形成され、その開口端は着脱自在の蓋部材により閉塞可能であり、前記配管は前記ロウ材滞留部を通って前記流体混合部に接続されるように構成されていることを特徴とする熱交換器のディストリビュータ。
A heat exchanger distributor in which a plurality of pipes are connected by brazing,
A fluid mixing section capable of collecting or distributing fluid flowing in the pipe;
A brazing material retaining portion in which the brazing material can be retained;
The brazing material retaining portion is formed in a deep groove, the open end of which can be closed by a detachable lid member, and the pipe is connected to the fluid mixing portion through the brazing material retaining portion. A heat exchanger distributor, characterized in that it is configured to
前記流体混合部に集合する流体用の配管と前記流体混合部から分配される流体用の配管とがいずれも前記流体混合部に対して同一方向から接続されるように構成されている請求項1に記載の熱交換器のディストリビュータ。 2. The fluid piping that gathers in the fluid mixing section and the fluid piping that is distributed from the fluid mixing section are both connected to the fluid mixing section from the same direction. Distributor of heat exchanger as described in. 前記流体混合部に集合する流体用の配管と前記流体混合部から分配される流体用の配管とがそれぞれ前記流体混合部に対して反対方向から接続されるように構成されている請求項1に記載の熱交換器のディストリビュータ。
The fluid piping that gathers in the fluid mixing portion and the fluid piping that is distributed from the fluid mixing portion are connected to the fluid mixing portion from opposite directions, respectively. Distributor of the described heat exchanger.
JP2004168293A 2004-06-07 2004-06-07 Heat exchanger distributor Expired - Fee Related JP4338591B2 (en)

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JP4338591B2 true JP4338591B2 (en) 2009-10-07

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008224064A (en) * 2007-03-09 2008-09-25 Matsushita Electric Ind Co Ltd Heat pump water heater
JP2008224073A (en) * 2007-03-09 2008-09-25 Matsushita Electric Ind Co Ltd Heat pump water heater
JP5180716B2 (en) * 2008-04-08 2013-04-10 サンデン株式会社 Heat exchanger and hot water supply apparatus using the same

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