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JP4348166B2 - Rotary crucible furnace - Google Patents
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JP4348166B2 - Rotary crucible furnace - Google Patents

Rotary crucible furnace Download PDF

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JP4348166B2
JP4348166B2 JP2003374834A JP2003374834A JP4348166B2 JP 4348166 B2 JP4348166 B2 JP 4348166B2 JP 2003374834 A JP2003374834 A JP 2003374834A JP 2003374834 A JP2003374834 A JP 2003374834A JP 4348166 B2 JP4348166 B2 JP 4348166B2
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crucible
furnace body
heat storage
storage tank
furnace
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JP2005140354A (en
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裕晃 芝田
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Osaka Gas Co Ltd
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Osaka Gas Co Ltd
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  • Crucibles And Fluidized-Bed Furnaces (AREA)

Description

本発明は、リジェネレイティブバーナにて加熱して金属を溶解するようにした回転式坩堝炉に関するものである。   The present invention relates to a rotary crucible furnace that is heated by a regenerative burner to melt metal.

従来から、炉体内に燃焼空間を介して坩堝を内装すると共に炉体に燃焼空間で燃焼させて坩堝を加熱するリジェネレイティブバーナを装着した定置型の坩堝炉が知られている(例えば、特許文献1の図4や図5に示す従来の技術参照)。かかる坩堝炉はリジェネレイティブバーナを用いているために蓄熱槽の蓄熱材に排熱を回収して燃焼空気を予熱することで熱効率よく加熱することができる。
特開平10−54667号公報
Conventionally, a stationary crucible furnace in which a crucible is installed in a furnace body through a combustion space and a regenerative burner that heats the crucible by burning the furnace body in the combustion space is known (for example, a patent) (Refer to the prior art shown in FIGS. 4 and 5 of Document 1). Since this crucible furnace uses a regenerative burner, it can be heated efficiently by recovering exhaust heat in the heat storage material of the heat storage tank and preheating the combustion air.
JP-A-10-54667

上記坩堝炉はリジェネレイティブバーナで加熱することで熱効率のよいものであるが、定置式のために溶湯の取り出しが不便であるという問題がある。またリジェネレイティブバーナを用いるために容積の大きな蓄熱槽を設ける必要があるが、定置式の坩堝炉の場合、炉体の側面に側方に突出するように取り付けてあり、蓄熱槽が側方に大きく突出して設置にスペースを取ると共に作業スペースを狭くするという問題があった。   Although the said crucible furnace is a thing with good thermal efficiency by heating with a regenerative burner, there exists a problem that taking out of a molten metal is inconvenient for a stationary type. In addition, in order to use a regenerative burner, it is necessary to provide a large-capacity heat storage tank, but in the case of a stationary crucible furnace, it is attached to the side of the furnace body so as to protrude sideways, and the heat storage tank is located on the side. There was a problem that the projecting space greatly protruded and the work space was narrowed.

本発明は上記の従来の問題点に鑑みて発明したものであって、リジェネレイティブバーナで加熱するものでも炉体を回転して傾けることで坩堝から溶湯を取り出すことができて溶湯の取り出しが容易にでき、しかもスペースを有効に利用して蓄熱槽を設けることができて設置にスペースを取ったり、作業スペースを狭くしたりするおそれがない回転式坩堝炉を提供することを課題とするものである。   The present invention has been invented in view of the above-described conventional problems, and even when heated by a regenerative burner, the molten metal can be taken out from the crucible by rotating and tilting the furnace body, and the molten metal can be taken out. It is an object of the present invention to provide a rotary crucible furnace that can be easily made, and that can effectively provide a heat storage tank by effectively using the space and does not take up space for installation or reduce the work space. It is.

上記課題を解決するために本発明に係る回転式坩堝炉は、炉体1内に燃焼空間2を介して坩堝3を内装すると共に炉体1に上記燃焼空間2で燃焼をさせて坩堝3を加熱するリジェネレイティブバーナAを装着し、通常坩堝3の開口を真上に向けた直立姿勢となり且つ溶湯4を取り出すとき坩堝3の開口が側方を向く傾斜姿勢となるように炉体1を回転駆動し得るように支持し、リジェネレイティブバーナAの蓄熱材6を装填した蓄熱槽5を炉体1の下面の下方に一体に設けたことを特徴とする。   In order to solve the above problems, a rotary crucible furnace according to the present invention includes a crucible 3 provided in a furnace body 1 through a combustion space 2 and the furnace body 1 is burned in the combustion space 2 so that the crucible 3 is formed. The furnace body 1 is mounted so that the regenerative burner A to be heated is attached, and the opening of the crucible 3 is normally in an upright posture with the opening directly above and the opening of the crucible 3 is inclined to the side when the molten metal 4 is taken out. A heat storage tank 5 that is supported so as to be rotationally driven and loaded with the heat storage material 6 of the regenerative burner A is integrally provided below the lower surface of the furnace body 1.

上記のように構成したことにより、リジェネレイティブバーナAで加熱するものでも溶湯4を取り出すとき坩堝3の開口が側方を向く傾斜姿勢となるように炉体1を回転駆動すすることができて溶湯4の取り出しが容易にできる。また炉体1の下面の下方に一体に蓄熱槽5を設けたことにより、炉体1を回転駆動する構造のためにできる炉体1の下方の空間を利用して蓄熱槽5を設けることができ、上記の従来例のように蓄熱槽5が側方に突出するものに比べて設置にスペースを取らないと共に作業スペースを狭くすることがなくなる。   By configuring as described above, the furnace body 1 can be rotationally driven so that the opening of the crucible 3 is inclined to the side when the molten metal 4 is taken out even if heated by the regenerative burner A. Thus, the molten metal 4 can be easily taken out. In addition, by providing the heat storage tank 5 integrally below the lower surface of the furnace body 1, the heat storage tank 5 can be provided by utilizing the space below the furnace body 1 that can be configured to rotate the furnace body 1. In addition, as compared with the conventional example in which the heat storage tank 5 protrudes to the side as in the above-described conventional example, the installation space is not required and the work space is not reduced.

本発明は叙述の如くリジェネレイティブバーナを用いて加熱するものでも坩堝の開口が側方を向く傾斜姿勢となるように炉体を駆動して坩堝から溶湯を取り出すことができて溶湯の取り出しが容易になるという効果があり、しかも炉体が回転駆動される構造を利用して側方に蓄熱槽が突出しないように設けることができて設置にスペースが取らないと共に作業スペースが狭くならないという効果がある。   In the present invention, even when heated using a regenerative burner as described above, the molten metal can be taken out from the crucible by driving the furnace body so that the opening of the crucible becomes an inclined posture facing sideways. There is an effect that it becomes easy, and it can be provided so that the heat storage tank does not protrude to the side by using a structure in which the furnace body is rotationally driven, so that there is no space for installation and the work space is not narrowed There is.

以下、本発明を添付図面に示す実施形態に基いて説明する。   Hereinafter, the present invention will be described based on embodiments shown in the accompanying drawings.

先ず、図1及び図2により回転坩堝炉の基本的な構造を説明する。炉体1内には燃焼空間2を介して坩堝3を内装してあり、炉体1には一対のリジェネレイティブバーナAを装着してある。一対のリジェネレイティブバーナAは夫々バーナ本体10、蓄熱材6を充填した蓄熱槽5を有している。   First, the basic structure of the rotary crucible furnace will be described with reference to FIGS. A crucible 3 is housed inside the furnace body 1 via a combustion space 2, and a pair of regenerative burners A are attached to the furnace body 1. The pair of regenerative burners A has a heat storage tank 5 filled with a burner body 10 and a heat storage material 6, respectively.

一対のリジェネレイティブバーナAにはバーナ本体10を燃焼空間2の上部に臨ませたものと燃焼空間2の下部に臨ませたものがある。16はバーナ本体10に燃料を供給する燃料供給管、17は燃料の切り替え弁である。蓄熱槽5は炉体1に一体に装着してあり、この蓄熱槽5内にはボール状の蓄熱材6を充填してある。蓄熱槽5の上面側と炉体1内の燃焼空間2とは連通経路7にて連通させてある。一対のリジェネレイティブバーナAの連通経路7の端部は燃焼空間2の上部に臨ませたものと燃焼空間2の下部に臨ませたものがある。蓄熱槽5の下面側は切り替え弁装置11を介して吸気用及び排気用のブロア12に連通させてある。   The pair of regenerative burners A includes a burner body 10 facing the upper part of the combustion space 2 and a burner body 10 facing the lower part of the combustion space 2. Reference numeral 16 denotes a fuel supply pipe for supplying fuel to the burner body 10, and reference numeral 17 denotes a fuel switching valve. The heat storage tank 5 is integrally attached to the furnace body 1, and the heat storage tank 5 is filled with a ball-shaped heat storage material 6. The upper surface side of the heat storage tank 5 and the combustion space 2 in the furnace body 1 are communicated with each other through a communication path 7. The end portions of the communication path 7 of the pair of regenerative burners A include those facing the upper portion of the combustion space 2 and those facing the lower portion of the combustion space 2. The lower surface side of the heat storage tank 5 communicates with the intake and exhaust blowers 12 via the switching valve device 11.

一対のリジェネレイティブバーナAは交互に燃焼させられるものであり、上のバーナ本体10が燃焼するときは下方に向けて渦巻き状に火炎が形成されるように燃焼し、下のバーナ本体10が燃焼するときは上方に向けて渦巻き状に火炎が形成されるように燃焼する。また一方のリジェネレイティブバーナAが燃焼するとき、他方のリジェネレイティブバーナAの蓄熱材6に排気ガスの排熱が回収され、他方のリジェネレイティブバーナAが次に燃焼するときの燃焼空気の予熱に利用される。これによって排熱を回収して熱効率よく燃焼させることができる。   The pair of regenerative burners A are alternately burned. When the upper burner body 10 burns, the lower burner body 10 burns downward so that a flame is formed in a spiral shape. When combusting, it burns upward so that a flame is formed in a spiral. When one regenerative burner A burns, exhaust heat of exhaust gas is recovered in the heat storage material 6 of the other regenerative burner A, and combustion air when the other regenerative burner A burns next Used for preheating. As a result, exhaust heat can be recovered and burned efficiently.

炉体1は炉体1のリジェネレイティブバーナAを設けた側を反対側の上端部が回転軸13となるように回転自在に支持してあり、回転軸13を中心に上下に回動自在になっている。また炉体1は上下に昇降駆動するジャッキ等の昇降駆動体14にて上下に昇降駆動されるようになっている。通常は図1(b)のように炉体1が下降した状態に保持されており、この状態で坩堝3の開口は真上を向く直立姿勢に保持されている。この直立姿勢で坩堝3に溶解すべき金属が投入され、リジェネレイティブバーナAが燃焼させられて坩堝3が加熱され、坩堝3内の金属が溶解される。溶解した溶湯4を取り出すときは昇降駆動体14で炉体1が上昇させられ、図2に示すように回転軸13を中心に回動させて傾斜姿勢にされる。このように炉体1が傾斜姿勢にされると、坩堝3内の溶湯4が取り出し口18を介して流出させられ、溶湯4が釣瓶15に受けられる。坩堝3の溶湯4を全て取り出すためには炉体1が水平状態から最大95°程度の角度回動する位置まで傾斜させられる。   The furnace body 1 rotatably supports the side of the furnace body 1 on which the regenerative burner A is provided so that the upper end portion on the opposite side becomes the rotation shaft 13, and is rotatable up and down around the rotation shaft 13. It has become. The furnace body 1 is driven up and down by an up and down drive body 14 such as a jack that is driven up and down. Normally, as shown in FIG. 1B, the furnace body 1 is held in a lowered state, and in this state, the opening of the crucible 3 is held in an upright posture facing right above. In this upright posture, the metal to be melted is put into the crucible 3, the regenerative burner A is burned, the crucible 3 is heated, and the metal in the crucible 3 is melted. When the molten metal 4 is taken out, the furnace body 1 is raised by the elevating drive body 14, and is rotated around the rotating shaft 13 as shown in FIG. When the furnace body 1 is thus inclined, the molten metal 4 in the crucible 3 is caused to flow out through the take-out port 18, and the molten metal 4 is received by the fishing bottle 15. In order to take out all the molten metal 4 in the crucible 3, the furnace body 1 is inclined to a position where the furnace body 1 is rotated at an angle of about 95 ° at the maximum from the horizontal state.

上記のようにリジェネレイティブバーナAを備えた回転坩堝炉が形成されるのであるが、本発明では蓄熱材6を装填する蓄熱槽5を次のように設けてある。炉体1は回転軸13を中心に回転するように支持されたものであるため直立姿勢の炉体1の下方に空間ができるが、この空間を利用して蓄熱槽5を設けるために図3(a)(b)に示すように炉体1の下面の下方に一体に蓄熱槽5を設けてある。   The rotary crucible furnace provided with the regenerative burner A is formed as described above. In the present invention, the heat storage tank 5 in which the heat storage material 6 is loaded is provided as follows. Since the furnace body 1 is supported so as to rotate about the rotating shaft 13, a space is formed below the furnace body 1 in an upright posture. In order to provide the heat storage tank 5 using this space, FIG. (A) As shown in (b), the heat storage tank 5 is provided integrally below the lower surface of the furnace body 1.

図4(a)(b)は従来の技術のように炉体1の側面に側方に突出するように蓄熱槽5を一体に設けたものであり、このように蓄熱槽5を設けると、容積の大きな蓄熱槽5が側方に大きく突出し、回転式坩堝炉の設置にスペースを取ると共に作業スペースが狭くなるが、図3(a)(b)のように炉体1の下面の下方に蓄熱槽5を設けると、蓄熱槽5が炉体1より側方に突出することがなく、そのような弊害が生じることがなくなる。   4 (a) and 4 (b) are those in which the heat storage tank 5 is integrally provided so as to protrude sideways on the side surface of the furnace body 1 as in the prior art, and when the heat storage tank 5 is provided in this way, The large-capacity heat storage tank 5 protrudes to the side and takes up space for installing the rotary crucible furnace and reduces the work space. However, as shown in FIGS. When the heat storage tank 5 is provided, the heat storage tank 5 does not protrude sideways from the furnace body 1, so that such adverse effects do not occur.

本発明の回転坩堝炉の構造を説明すための図であって、(a)は平面から見た断面図、(b)は直立状態の正面から見た断面図である。It is a figure for demonstrating the structure of the rotary crucible furnace of this invention, Comprising: (a) is sectional drawing seen from the plane, (b) is sectional drawing seen from the front of an upright state. 同上の傾斜させて溶湯を取り出している状態の正面から見た断面図である。It is sectional drawing seen from the front of the state which is made to incline same as the above and the molten metal is taken out. (a)は本発明の要部の一例を示す平面から見た断面図、(b)は(a)の正面から見た断面図である。(A) is sectional drawing seen from the plane which shows an example of the principal part of this invention, (b) is sectional drawing seen from the front of (a). (a)比較のための従来の技術の平面から見た断面図、(b)は(a)の正面から見た断面図である。(A) It is sectional drawing seen from the plane of the prior art for a comparison, (b) is sectional drawing seen from the front of (a).

符号の説明Explanation of symbols

A リジェネレイティブバーナ
1 炉体
2 燃焼空間
3 坩堝
4 溶湯
5 蓄熱槽
6 蓄熱材
A Regenerative burner
DESCRIPTION OF SYMBOLS 1 Furnace body 2 Combustion space 3 Crucible 4 Molten metal 5 Thermal storage tank 6 Thermal storage material

Claims (1)

炉体内に燃焼空間を介して坩堝を内装すると共に炉体に上記燃焼空間で燃焼をさせて坩堝を加熱するリジェネレイティブバーナを装着し、通常坩堝の開口を真上に向けた直立姿勢となり且つ溶湯を取り出すとき坩堝の開口が側方を向く傾斜姿勢となるように炉体を回転駆動し得るように支持し、リジェネレイティブバーナの蓄熱材を装填した蓄熱槽を炉体の下面の下方に一体に設けたことを特徴とする回転式坩堝炉。 The furnace body is equipped with a crucible through a combustion space, and a regenerative burner that heats the crucible by burning in the combustion space is mounted on the furnace body, and usually has an upright posture with the crucible opening facing directly above and When removing the molten metal, support the furnace body so that the opening of the crucible is inclined so that it is inclined to the side, and support the heat storage tank loaded with the heat storage material of the regenerative burner below the lower surface of the furnace body. A rotary crucible furnace provided integrally.
JP2003374834A 2003-11-04 2003-11-04 Rotary crucible furnace Expired - Fee Related JP4348166B2 (en)

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JP4348166B2 true JP4348166B2 (en) 2009-10-21

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Publication number Priority date Publication date Assignee Title
JP2015007520A (en) * 2013-06-26 2015-01-15 ニイミ産業株式会社 Regenerative burner furnace

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