JP4350482B2 - Polarizable electrode for electric double layer capacitor and electric double layer capacitor using the same - Google Patents
Polarizable electrode for electric double layer capacitor and electric double layer capacitor using the same Download PDFInfo
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Abstract
Description
本発明は、活性炭からなる電気二重層コンデンサ用分極性電極と、この分極性電極を用いた電気二重層コンデンサに関する。 The present invention relates to a polarizable electrode for an electric double layer capacitor made of activated carbon and an electric double layer capacitor using the polarizable electrode.
電気二重層コンデンサ(Electric Double Layer Condenser)は、分極性電極と電解液との界面に生じる電気二重層に蓄積される電気エネルギーを利用したものである。 An electric double layer capacitor (electric double layer capacitor) uses electric energy accumulated in an electric double layer generated at an interface between a polarizable electrode and an electrolytic solution.
このような電気二重層コンデンサは、ファラッド級の大容量を有し、充放電サイクル特性にも優れることから、電気機器のバックアップ電源、車載バッテリーなどの用途に使用されている。 Such an electric double layer capacitor has a farad-class large capacity and is excellent in charge / discharge cycle characteristics, and is therefore used in applications such as a backup power source for electric equipment and an in-vehicle battery.
例えば図4に示すように、電気二重層コンデンサ1は、その内部に2つの分極性電極すなわち第一電極2と第二電極3を備えた構造を有している。これらの第一電極2と第二電極3はセパレータ4により分離されている。
For example, as shown in FIG. 4, the electric double layer capacitor 1 has a structure including two polarizable electrodes, that is, a first electrode 2 and a
第一電極2とその外側に配される第一集電体(以下、キャップとも呼称する)5は一方の電極体7を構成し陽極として作用する。これに対して、第二電極3とその外側に配される第二集電体(以下、ケースとも呼称する)6は他方の電極体8を構成し陰極として作用するよう構成されている。このような電気二重層コンデンサ1を構成する第一電極2と第二電極3には、微細な細孔を有する活性炭が好適に用いられる(特許文献1参照)。
The first electrode 2 and a first current collector (hereinafter also referred to as a cap) 5 disposed outside the first electrode 2 constitute one
図5に示すように、電気二重層コンデンサを構成する活性炭からなる2つの分極性電極11、12には、溶媒と電解質とからなる電解液15が含浸されており、電解液15中で溶媒和している電解質イオン16、17が、2つの分極性電極11、12をなす活性炭の細孔18、19中に吸着集合することにより、一方の分極性電極11と電極体13は陽極を成し、他方の分極性電極12と電極体14は陰極を構成している。
As shown in FIG. 5, the two
上記2つの電極をなす活性炭は、溶媒や電解質イオンが電気化学的に作用するための場を提供するものであると考えることができる。したがって、活性炭の物性や微細構造は、電気二重層コンデンサの性能を大きく左右する因子の一つである。 The activated carbon forming the two electrodes can be considered to provide a field for the solvent and electrolyte ions to act electrochemically. Therefore, the physical properties and microstructure of activated carbon are one of the factors that greatly influence the performance of the electric double layer capacitor.
また、上述した電気二重層コンデンサの他の一例としては、シート状に成形した電極体を、導電性を有する箔状の金属体(以下、導電性金属箔と呼称する)に導電性を有する接着剤を用いて貼り付け一体構造とした電極体を捲回してなるコンデンサが知られている。その際、導電性金属箔としては、例えばアルミニウム(Al)などの金属からなる箔を未処理あるいはその表面にエッチング処理を施したものが好適に用いられる。 As another example of the electric double layer capacitor described above, an electrode body formed into a sheet shape is bonded to a conductive foil-like metal body (hereinafter referred to as a conductive metal foil). 2. Description of the Related Art A capacitor is known that is formed by winding an electrode body that is affixed and integrated with an agent. In this case, as the conductive metal foil, for example, a foil made of a metal such as aluminum (Al) is not used, or the surface thereof is etched.
ところで、自動車用を想定した高出力コンデンサ(単セルあたり250W級)用の電極に求められる特性の一つとしては、大電流の取り出しを可能にする低内部抵抗かつ十分な容量が挙げられる。 By the way, as one of the characteristics required for an electrode for a high output capacitor (250 W class per single cell) intended for automobiles, there is a low internal resistance and a sufficient capacity enabling a large current to be taken out.
コンデンサの大容量化を図る手法としては電極重量あたりの容量(F/g)を向上させる方法が挙げられるが、自動車などへの搭載を前提としコンデンサモジュールとしての容積が限られている場合には、電極重量あたりの容量(F/g)ではなく、電極容積あたりの容量(F/cc)を向上させる必要がある。換言すると、この電極容積あたりの容量(F/cc)を向上させるということは、電極の成形密度の向上が求められることを意味する。 As a method of increasing the capacity of the capacitor, there is a method of improving the capacity per electrode weight (F / g). However, when the capacity as a capacitor module is limited on the assumption that it is mounted on an automobile or the like. It is necessary to improve the capacity per electrode volume (F / cc) rather than the capacity per electrode weight (F / g). In other words, improving the capacity per electrode volume (F / cc) means that an improvement in the electrode forming density is required.
一般に電極の成形密度の向上を図るためには、重量あたりの容量を落とすことなく活性炭自身の密度を向上させる手法、あるいは電極の成型時に最密な充填構造を造る手法などが広く知られている。 In general, in order to improve the forming density of the electrode, a method of improving the density of the activated carbon itself without reducing the capacity per weight, or a method of creating a close packing structure when forming the electrode is widely known. .
前者の手法すなわち活性炭自身の高密度化を図る手法としては、例えば活性炭原料として易黒鉛化原料を用い、不活性雰囲気中において1000℃以下の温度で炭化して得られた炭素原料などをアルカリ金属などの水酸化物で薬品賦活して得られる活性炭などの使用が、特許文献1に開示されている。 As the former method, ie, a method for increasing the density of activated carbon itself, for example, an easily graphitized raw material is used as an activated carbon raw material, and a carbon raw material obtained by carbonization at a temperature of 1000 ° C. or less in an inert atmosphere is alkali metal. The use of activated carbon or the like obtained by chemical activation with a hydroxide such as is disclosed in Patent Document 1.
しかしながら、これらの薬品賦活を用いる製造プロセスは賦活時の制御が難しく、かつ賦活後に使用薬品などをコンデンサの動作に影響を及ぼさないレベルまで洗浄する工程が必要となるため、大量生産において、コストの面で課題が多い。 However, the manufacturing process using these chemical activations is difficult to control at the time of activation, and a process for cleaning the chemicals used to the level that does not affect the operation of the capacitor after activation is necessary. There are a lot of issues in terms.
一方、安定的に生産される活性炭としては、上記の薬品賦活に代えて水蒸気などのガスを用いて賦活する活性炭が知られている。その際、炭素原料として難黒鉛化原料を不活性雰囲気中において1000℃前後の温度で炭化した原料が用いられる。この方法では、比較的賦活され易い難黒鉛化原料を用いることから、活性炭の細孔形成が過度に進み、その結果として活性炭自身の密度が低下しやすいという問題があった。 On the other hand, as the activated carbon that is stably produced, activated carbon activated by using a gas such as water vapor instead of the above chemical activation is known. At that time, a raw material obtained by carbonizing a hardly graphitized raw material at a temperature of about 1000 ° C. in an inert atmosphere is used as the carbon raw material. In this method, since the non-graphitizing raw material that is relatively easily activated is used, pore formation of the activated carbon proceeds excessively, and as a result, the density of the activated carbon itself tends to decrease.
後者の手法すなわち電極の成型時に最密な充填構造を造る手法としては、電極シートを成形する際にロール圧延の荷重などを制御して電極シートを緻密化する方法(特許文献2参照)や、主成分である活性炭の粒度制御を行う方法(特許文献3参照)などが挙げられる。 As the latter method, that is, a method of creating a close packing structure at the time of forming an electrode, a method of densifying the electrode sheet by controlling a roll rolling load or the like when forming the electrode sheet (see Patent Document 2), Examples include a method of controlling the particle size of activated carbon, which is a main component (see Patent Document 3).
しかしながら、上記何れかの方法で高密度化した電極は、成形されたシートにクラックや断裂などの著しい成形不良が発生したり、あるいはコンデンサ組み立て時の電解液含浸工程において電解液の浸透速度の低下や含浸不足が生じる恐れがあった。 However, the electrode densified by any of the above methods may cause significant molding defects such as cracks or tears in the molded sheet, or decrease the electrolyte penetration rate in the electrolyte impregnation process during capacitor assembly. Insufficient impregnation may occur.
また、上述した成型性や電極密度は、シート状に加工した後に初めて明確な評価が可能となる物性値であることから、事前に原料活性炭の良否の判断を行うのは難しいという問題もあった。
本発明は上記事情に鑑み、良好な成形性を有すると共に、電極の高密度化や高容量化も図ることが可能な電気二重層コンデンサ用分極性電極およびこれを用いた電気二重層コンデンサを提供することを目的とする。 In view of the above circumstances, the present invention provides a polarizable electrode for an electric double layer capacitor that has good moldability and can increase the density and capacity of the electrode, and an electric double layer capacitor using the same The purpose is to do.
本発明は上記課題を解決するために、難黒鉛性原料を水蒸気で賦活してなる活性炭からなり、前記活性炭は、レーザー回折法により観測された粒度分布の中心粒径が4μm以上7.5μm以下、かつ、ベンゼン吸着率が活性炭の重量あたり47.0%以上60%以下であり、前記活性炭、導電性フィラーおよび結着材を混練して混合物とした後、該混合物の圧延によりシート状部材を形成してなる電気二重層コンデンサ用分極性電極であって、前記混合物における前記結着材の添加量が5重量%であることを特徴とする電気二重層コンデンサ用分極性電極を提供する。 In order to solve the above problems, the present invention comprises activated carbon obtained by activating a non-graphitizable raw material with water vapor, and the activated carbon has a central particle size of 4 μm or more and 7.5 μm or less as observed by a laser diffraction method. And the benzene adsorption rate is 47.0% or more and 60% or less per weight of the activated carbon, and after kneading the activated carbon, the conductive filler and the binder into a mixture, the sheet-like member is formed by rolling the mixture. There is provided a polarizable electrode for an electric double layer capacitor, wherein the polarizable electrode for an electric double layer capacitor is formed by adding 5% by weight of the binder in the mixture .
難黒鉛性原料(例えば、実施形態のフェノール樹脂)を水蒸気で賦活してなる活性炭であれば、レーザー回折法(例えば、実施形態に詳述する島津製作所製のSALD−3000S装置を用いた測定法)により観測される粒度分布の中心粒径や、ベンゼン蒸気の活性炭への吸着を重量差により測定するベンゼン吸着率が異なるものが安定して得られる。 If it is activated carbon obtained by activating a non-graphite raw material (for example, the phenolic resin of the embodiment) with water vapor, a laser diffraction method (for example, a measurement method using a Shimadzu SALD-3000S device described in detail in the embodiment) ) With different benzene adsorption rates measured by weight differences in the central particle size of the particle size distribution observed by (3) and the adsorption of benzene vapor on activated carbon.
粒度分布の中心粒径が4μmを下回る場合は、中心粒径が減少するにつれて電極シート強度は単調に低下する。一方、中心粒径が7.5μmを越える場合は、中心粒径が増加するにつれて電極シート強度は大幅に低下する。これに対して、粒度分布の中心粒径が4μm以上7.5μm以下の活性炭であれば、5kgf/cm2前後の極めて高い電極シート強度を確保できるので好ましい。 When the central particle size of the particle size distribution is less than 4 μm, the electrode sheet strength monotonously decreases as the central particle size decreases. On the other hand, when the center particle diameter exceeds 7.5 μm, the electrode sheet strength is significantly reduced as the center particle diameter increases. On the other hand, activated carbon having a particle size distribution with a central particle size of 4 μm or more and 7.5 μm or less is preferable because an extremely high electrode sheet strength of around 5 kgf / cm 2 can be secured.
ベンゼン吸着率がベンゼンの重量あたり47.0%以上60%以下である活性炭も、5kgf/cm2前後の極めて高い電極シート強度をもたらすので望ましい。47.0%より低い場合や60%を越える場合は電極シート強度が低減傾向を示すことが確認された。粒度分布の中心粒径やベンゼン吸着率を上記範囲とした活性炭であれば、0.630g/ccを越える比較的高い電極シート密度も併せ持つことができる。 Activated carbon having a benzene adsorption rate of 47.0% or more and 60% or less per benzene weight is also desirable because it provides an extremely high electrode sheet strength of around 5 kgf / cm 2 . It was confirmed that the electrode sheet strength tends to decrease when the content is lower than 47.0% or exceeds 60%. If the activated carbon has a particle size distribution center particle size or benzene adsorption rate within the above range, it can have a relatively high electrode sheet density exceeding 0.630 g / cc.
したがって、粒度分布の中心粒径が4μm以上7.5μm以下であって、ベンゼン吸着率が活性炭の重量あたり47.0%以上60%以下である活性炭を用いることで、比較的高い電極シート強度を併せ持つことから、例えばAl箔などに張り合わせて用いる分極性電極の製造を行う上においても、良好な作業性を有すると共に、製造コストの低減が図れ、また、分極性電極全体の高密度化や高容量化にも寄与する。 Therefore, relatively high electrode sheet strength can be obtained by using activated carbon having a central particle size distribution of 4 μm to 7.5 μm and a benzene adsorption rate of 47.0% to 60% per weight of the activated carbon. Therefore, for example, when manufacturing a polarizable electrode used by bonding to an Al foil or the like, it has good workability and can reduce the manufacturing cost. Contributes to higher capacity.
また、本発明は、集電体と分極性電極からなる電極体、セパレータおよび電解液で構成された電気二重層コンデンサにおいて、前記分極性電極は、難黒鉛性原料を水蒸気で賦活してなる活性炭からなり、前記活性炭は、レーザー回折法により観測された粒度分布の中心粒径が4μm以上7.5μm以下、かつ、ベンゼン吸着率が活性炭の重量あたり47.0%以上60%以下であり、前記活性炭、導電性フィラーおよび結着材を混練して混合物とした後、該混合物の圧延によりシート状部材を形成してなり、前記混合物における前記結着材の添加量が5重量%であることを特徴とする電気二重層コンデンサを提供する。
The present invention also provides an electric double layer capacitor comprising an electrode body comprising a current collector and a polarizable electrode, a separator, and an electrolyte solution, wherein the polarizable electrode is activated carbon obtained by activating a non-graphite raw material with water vapor. The activated carbon has a central particle size of 4 μm or more and 7.5 μm or less and a benzene adsorption rate of 47.0% or more and 60% or less per weight of the activated carbon observed by a laser diffraction method, after the activated carbon, conductive filler and mixtures by kneading a binder, Ri Na to form a sheet-shaped member by rolling of the mixture, the amount of the binder in said
かかる構成によれば、電気二重層コンデンサの分極性電極をなす活性炭が、上述した範囲からなる粒度分布の中心粒径(4μm以上7.5μm以下)やベンゼン吸着率(活性炭の重量あたり47.0%以上60%以下)を備えており、2000時間後においても90%前後の容量維持率を保持できることから、長期使用時においても優れた信頼性を発揮できる電気二重層コンデンサの提供が可能となる。
According to such a configuration, the activated carbon forming the polarizable electrode of the electric double layer capacitor has a central particle size (4 μm or more and 7.5 μm or less) of the particle size distribution having the above-mentioned range and a benzene adsorption rate (47. 0% or more and 60% or less), and can maintain a capacity maintenance rate of around 90% even after 2000 hours, so that it is possible to provide an electric double layer capacitor that can exhibit excellent reliability even during long-term use. Become.
本発明に係る電気二重層コンデンサ用分極性電極は、粒度分布の中心粒径が4μm以上8μm以下であって、さらにベンゼン吸着率が活性炭の重量あたり47.0%以上60%以下である活性炭を用いて作製されるので、比較的高い電極シート強度と電極シート密度を併せ持つことが可能となり、これは分極性電極の良好な成形性をもたらす。 The polarizable electrode for an electric double layer capacitor according to the present invention comprises activated carbon having a central particle size distribution of 4 μm or more and 8 μm or less and a benzene adsorption rate of 47.0% or more and 60% or less per weight of the activated carbon. It is possible to have both relatively high electrode sheet strength and electrode sheet density, which results in good formability of the polarizable electrode.
上述した分極性電極の良好な成形性は、分極性電極を取り扱う際の作業安定性を向上させることから製造コストの低減に貢献し、高い電極シート密度は緻密度の高い分極性電極の製造に寄与する。 The good formability of the polarizable electrode described above improves the work stability when handling the polarizable electrode, thereby contributing to the reduction of manufacturing costs, and the high electrode sheet density contributes to the production of a highly polarizable electrode. Contribute.
また、本発明に係る電気二重層コンデンサは、上記構成とした分極性電極を用いたことにより、2000時間後の容量維持率が90%前後の高い数値を有することが可能となる。 In addition, the electric double layer capacitor according to the present invention can have a high value of about 90% in capacity retention after 2000 hours by using the polarizable electrode having the above-described configuration.
したがって、本発明によれば、低コスト化が図れると共に、高性能でかつ長期信頼性にも優れた電気二重層コンデンサ用分極性電極および電気二重層コンデンサを提供することができる。 Therefore, according to the present invention, it is possible to provide a polarizable electrode for an electric double layer capacitor and an electric double layer capacitor which can be reduced in cost and have high performance and excellent long-term reliability.
本発明に係る電気二重層コンデンサ用分極性電極を構成する活性炭は、難黒鉛性原料を水蒸気で賦活して形成される。 The activated carbon constituting the polarizable electrode for an electric double layer capacitor according to the present invention is formed by activating a non-graphite raw material with water vapor.
ここで、「難黒鉛性原料」という用語は、黒鉛化が困難な有機化合物からなる材料を包括的に呼称するために使用するものとする。黒鉛化が困難とは、3000℃以上の焼成処理によっても黒鉛構造が形成され難いことを意味する。黒鉛構造の形成は、例えば、X線回折パターンにおいて2θが25°付近に明白なピークを持つことにより確認することができる。 Here, the term “non-graphitizable raw material” is used to generically refer to materials made of organic compounds that are difficult to graphitize. The difficulty in graphitization means that a graphite structure is hardly formed even by a baking treatment at 3000 ° C. or higher. Formation of the graphite structure can be confirmed, for example, by having a clear peak at 2θ around 25 ° in the X-ray diffraction pattern.
本発明に係る電気二重層コンデンサ用分極性電極を構成する活性炭は、好ましくは以下に述べるような手法に基づいた製造方法により得られる。 The activated carbon constituting the polarizable electrode for an electric double layer capacitor according to the present invention is preferably obtained by a production method based on the technique described below.
まず、本発明に係る活性炭を製造する際に用いる原料について説明する。本発明の活性炭の原料としては、黒鉛化が困難な難黒鉛性材料が好適である。黒鉛化の際に黒鉛化触媒を添加しても構わない。難黒鉛性材料をなす黒鉛化が困難な有機化合物としては、例えば、芳香族化合物であるフルフリルアルコール、ポリカーボネート、セルロース、フェノール樹脂などや、脂肪族化合物であるエポキシ樹脂、PVDF(ポリフッ化ビニリデン)、ポリビニルアルコール、ナイロン、ポリプロピレンなどが挙げられる。 First, the raw material used when manufacturing the activated carbon which concerns on this invention is demonstrated. As the raw material of the activated carbon of the present invention, a non-graphitizable material that is difficult to graphitize is suitable. A graphitization catalyst may be added during graphitization. Examples of organic compounds that are difficult to graphitize to form a non-graphitizable material include, for example, furfuryl alcohol that is an aromatic compound, polycarbonate, cellulose, phenol resin, an epoxy resin that is an aliphatic compound, PVDF (polyvinylidene fluoride) , Polyvinyl alcohol, nylon, polypropylene and the like.
このような原料を使用し、本発明に係る電気二重層コンデンサ用分極性電極の活性炭は、次の手順によって製造できる。ここでは、難黒鉛性材料としてフェノール樹脂を用い、黒鉛構造が生じる温度で熱処理した後、水蒸気で賦活処理を行う方法について述べる。 Using such raw materials, the activated carbon of the polarizable electrode for an electric double layer capacitor according to the present invention can be produced by the following procedure. Here, a method is described in which a phenol resin is used as the non-graphitizable material, heat treatment is performed at a temperature at which a graphite structure is generated, and then activation treatment is performed with water vapor.
黒鉛構造が生じる温度で行う熱処理は、非酸化性雰囲気下、例えば窒素ガス(N2ガス)気流下のような条件下で、通常は400〜1000℃、好ましくは500〜800℃、さらに好ましくは500〜700℃の温度で行う。処理時間は、通常は24時間以下、好ましくは1〜10時間、さらに好ましくは2〜5時間とする。他の処理条件は、使用する原料および製造する電極用活性炭の種類などに応じて適宜定めることができる。 The heat treatment performed at the temperature at which the graphite structure is formed is usually 400 to 1000 ° C., preferably 500 to 800 ° C., more preferably under a non-oxidizing atmosphere, for example, a nitrogen gas (N 2 gas) stream. The temperature is 500 to 700 ° C. The treatment time is usually 24 hours or less, preferably 1 to 10 hours, more preferably 2 to 5 hours. Other treatment conditions can be appropriately determined according to the raw materials used and the type of activated carbon for electrodes to be produced.
水蒸気賦活は、通常の方法により行うことができる。好適な実施の形態では、水蒸気賦活は次のようにして行う。すなわち、純水を入れた洗気ビンを室温〜100℃、好ましくは80℃に保ち、これに窒素ガスを流し、この水蒸気を含んだ窒素ガスで賦活を行う。具体的には、800〜1000℃、好ましくは900℃までは窒素気流下で昇温し、所定温度(例えば、800℃)に到達した時点で、窒素/水蒸気の混合ガスを用いて5分〜10時間賦活を行う。 Steam activation can be performed by a normal method. In a preferred embodiment, steam activation is performed as follows. That is, the washing bottle containing pure water is kept at room temperature to 100 ° C., preferably 80 ° C., nitrogen gas is allowed to flow through the bottle, and activation is performed with the nitrogen gas containing water vapor. Specifically, the temperature is raised in a nitrogen stream up to 800 to 1000 ° C., preferably up to 900 ° C., and when a predetermined temperature (for example, 800 ° C.) is reached, a mixed gas of nitrogen / water vapor is used for 5 minutes to Activation for 10 hours.
以上のようにして調製した活性炭に対し、ジェットミル、ボールミルなどの粉砕手法を用いて所定の粒度まで粉砕することで本発明に係る電気二重層コンデンサ用分極性電極の活性炭を得ることができる。 The activated carbon of the polarizable electrode for an electric double layer capacitor according to the present invention can be obtained by pulverizing the activated carbon prepared as described above to a predetermined particle size using a pulverization method such as a jet mill or a ball mill.
次いで、この得られた活性炭を用いて、通常の方法により電気二重層コンデンサ用分極性電極を作製することができる。シート状からなる分極性電極を形成する方法としては例えば以下の方法が挙げられる。 Next, using the obtained activated carbon, a polarizable electrode for an electric double layer capacitor can be produced by an ordinary method. Examples of a method for forming a sheet-like polarizable electrode include the following methods.
上述したフェノール樹脂から得られた活性炭、導電性フィラーとしての黒鉛粉末および結着剤としてのテフロン(登録商標)を所定の割合(例えば、重量比で90:5:5)で混練した後、圧延により厚さ150μmのシート状部材を形成し、次いで、このシート状部材を円形に打ち抜き、直径が20mmの分極性電極を形成する。 After knead | mixing the activated carbon obtained from the phenol resin mentioned above, the graphite powder as a conductive filler, and Teflon (trademark) as a binder in a predetermined ratio (for example, 90: 5: 5 by weight ratio), rolling Then, a sheet-like member having a thickness of 150 μm is formed, and then this sheet-like member is punched into a circle to form a polarizable electrode having a diameter of 20 mm.
次いで、図4に示すように、導電性材料からなり陰極をなすケース6内に、二枚のシート状の分極性電極2、3でセパレータを挟んだ構造体を配し、電解液を注入した後、導電性材料からなり陽極をなすキャップ5を載せてから、絶縁性材料のパッキング9を介してケース6とキャップ5の端部同士をカシメて封止することによって電気二重層コンデンサ1を作製することができる。
Next, as shown in FIG. 4, a structure in which a separator is sandwiched between two sheet-like
活性炭の指標である中心粒径は、レーザー回折法(島津製作所製のSALD−3000S装置を用いた測定法)により得られた粒度分布から求めることができる。また、ベンゼン吸着率は、JIS規格のK1474−1991で定める測定方法により求めることができる。 The central particle size, which is an index of activated carbon, can be determined from a particle size distribution obtained by a laser diffraction method (measurement method using a SALD-3000S apparatus manufactured by Shimadzu Corporation). The benzene adsorption rate can be determined by a measurement method defined in JIS standard K1474-1991.
コンデンサの性能の指標である電極シート強度は、例えば島津製作所製のEZ Test−100Nを用いて、引っ張り強度を測定することにより求めることができる。また、電極シート密度は、例えばマイクロメータを用いて、見かけの密度を測定することにより求めることができる。 The electrode sheet strength, which is an index of the performance of the capacitor, can be determined by measuring the tensile strength using, for example, EZ Test-100N manufactured by Shimadzu Corporation. Moreover, an electrode sheet density can be calculated | required by measuring an apparent density, for example using a micrometer.
耐久後容量維持率は、45℃環境下で2.5V連続電圧印加試験を2000時間行った後の静電容量を電圧印加前の静電容量で除し、その値を百分率で表記した数値である。ここで、静電容量は、所定の電解液(例えば、トリエチルメチルアンモニウムテトラフルオロボーレイトのプロピレンカーボネート溶液:TEMA・BF4/PC、濃度1.8mol/l)を用い、所定の電圧および電流(例えば、充電電圧2.5V、充電電流5mA)で充放電を繰り返し、その放電エネルギーから求めることができる。 The capacity retention rate after endurance is a numerical value expressed as a percentage obtained by dividing the electrostatic capacity after performing a 2.5 V continuous voltage application test in a 45 ° C. environment for 2000 hours by the electrostatic capacity before voltage application. is there. Here, a predetermined electrolytic solution (for example, propylene carbonate solution of triethylmethylammonium tetrafluoroborate: TEMA.BF 4 / PC, concentration 1.8 mol / l) is used for the electrostatic capacity, and a predetermined voltage and current (for example, And charging / discharging is repeated at a charging voltage of 2.5 V and a charging current of 5 mA), and can be obtained from the discharge energy.
以下に実施例により本発明をさらに具体的に説明するが、本発明は以下の実施例に限定されるものではない。 The present invention will be described more specifically with reference to the following examples. However, the present invention is not limited to the following examples.
(実施例1)
本例に係る活性炭粉末は、以下の手順により作製した。
(1)粒径が3mm程度となるように造粒したフェノール樹脂を、窒素気流中に900℃で2時間保持することで炭化処理を行った。
(Example 1)
The activated carbon powder according to this example was produced by the following procedure.
(1) The phenol resin granulated so as to have a particle size of about 3 mm was carbonized by holding it in a nitrogen stream at 900 ° C. for 2 hours.
(2)得られた原料炭素を窒素気流中で再度昇温し、800℃に到達した時点で5%水蒸気と5%二酸化炭素を含む窒素混合ガスを流通させて、900℃(以下、賦活温度と呼ぶ)で2時間(以下、賦活時間と呼ぶ)保持することで賦活処理を行った。 (2) The obtained raw material carbon is heated again in a nitrogen stream, and when reaching 800 ° C., a nitrogen mixed gas containing 5% water vapor and 5% carbon dioxide is circulated to 900 ° C. (hereinafter, activation temperature). The activation process was performed by holding for 2 hours (hereinafter referred to as activation time).
(3)得られた活性炭は放冷後、高純度アルミナボールを用いたボールミル粉砕器を用い、粉砕機の回転数を15rpmとし、粉砕処理を180時間(以下、粉砕時間と呼ぶ)行うことにより本例に係る活性炭粉末を得た。 (3) The obtained activated carbon is allowed to cool, and then a ball mill pulverizer using high-purity alumina balls is used, the rotation speed of the pulverizer is 15 rpm, and the pulverization is performed for 180 hours (hereinafter referred to as pulverization time). An activated carbon powder according to this example was obtained.
作製した活性炭の中心粒径は、レーザー回折法(島津製作所製のSALD−3000S装置を用いた測定法)により得た粒度分布から求めた。 The central particle diameter of the produced activated carbon was determined from the particle size distribution obtained by a laser diffraction method (measurement method using a SALD-3000S apparatus manufactured by Shimadzu Corporation).
また、作製した活性炭のベンゼン吸着率は、JIS規格のK1474−1991で定める測定方法により求めた。 Moreover, the benzene adsorption rate of the produced activated carbon was calculated | required with the measuring method defined by K1474-1991 of JIS specification.
この活性炭に重量比で結着材としてテフロン(登録商標)(三井デュポンフロロケミカル製)6Jを5%、デンカブラック(登録商標、電気化学工業製)を5%加え、圧粉成型によりφ20mm、マイクロメータで測定した厚みが150μmの分極性電極とした。また、この分極電性極を150℃で4時間真空乾燥を施した後で重量を測定し、電流密度とした。 5% Teflon (registered trademark) (made by Mitsui DuPont Fluorochemical) 6J and 5% Denka Black (registered trademark, manufactured by Denki Kagaku Kogyo) as a binder by weight ratio are added to this activated carbon. A polarizable electrode having a thickness of 150 μm measured with a meter was used. In addition, the polarization electrode was vacuum-dried at 150 ° C. for 4 hours, and then the weight was measured to obtain a current density.
電解液は、1.8M(C2H5)3CH3N・BF4のPC溶液を用い、充電電圧2.5V、充電電流5mAで定電流−定電圧充電を2時間行い、その放電エネルギーから静電容量を求めた。また、耐久後容量維持率は、45℃環境下において2.5Vの定電圧印加を2000時間行った後の静電容量を電圧印加前の静電容量で除し、その値を百分率で表記した数値である。 The electrolyte is a 1.8 M (C 2 H 5 ) 3 CH 3 N · BF 4 PC solution, which is charged with a charging voltage of 2.5 V and a charging current of 5 mA for 2 hours, and the discharge energy thereof. From this, the capacitance was determined. The capacity retention rate after endurance was expressed by dividing the electrostatic capacity after applying a constant voltage of 2.5 V for 2000 hours in a 45 ° C. environment by the electrostatic capacity before applying the voltage, and expressing the value as a percentage. It is a numerical value.
表1に、実施例1で得られた活性炭の中心粒径およびベンゼン吸着率、分極性電極の電極密度および耐久後容量維持率に関する各数値をまとめて示した。 Table 1 collectively shows the numerical values regarding the center particle diameter and benzene adsorption rate of the activated carbon obtained in Example 1, the electrode density of the polarizable electrode, and the capacity retention rate after durability.
(実施例2〜6)
本例では、粉砕時間を、130時間(実施例2)、110時間(実施例3)、80時間(実施例4)、50時間(実施例5)、30時間(実施例6)、とした以外は実施例1と同様の方法で活性炭を作製し、同様の方法で活性炭の中心粒径およびベンゼン吸着率、分極性電極の電極密度および耐久後容量維持率を求めた。これらの数値も表1に示した。
(Examples 2 to 6)
In this example, the grinding time was 130 hours (Example 2), 110 hours (Example 3), 80 hours (Example 4), 50 hours (Example 5), and 30 hours (Example 6). Except for the above, activated carbon was prepared in the same manner as in Example 1, and the central particle size and benzene adsorption rate of the activated carbon, the electrode density of the polarizable electrode, and the capacity retention rate after durability were determined in the same manner. These values are also shown in Table 1.
(実施例7)
本例では、賦活時間を0.5時間に、粉砕時間を80時間に、それぞれ変更した以外は実施例1と同様の方法で活性炭を作製し、同様の方法で活性炭の中心粒径およびベンゼン吸着率、分極性電極の電極密度および耐久後容量維持率を求めた。これらの数値も表1に示した。
(Example 7)
In this example, activated carbon was produced by the same method as in Example 1 except that the activation time was changed to 0.5 hour and the pulverization time was changed to 80 hours, respectively. The electrode density of the polarizable electrode and the capacity retention rate after durability were determined. These values are also shown in Table 1.
(実施例8〜12)
本例では、賦活時間を、0.75時間(実施例8)、1.0時間(実施例9)、1.25時間(実施例10)、2.5時間(実施例11)、3.0時間(実施例12)、とした以外は実施例7と同様の方法で活性炭を作製し、同様の方法で活性炭の中心粒径およびベンゼン吸着率、分極性電極の電極密度および耐久後容量維持率を求めた。これらの数値も表1に示した。
(Examples 8 to 12)
In this example, the activation time is 0.75 hours (Example 8), 1.0 hour (Example 9), 1.25 hours (Example 10), 2.5 hours (Example 11). Activated carbon was prepared in the same manner as in Example 7 except that the time was 0 hour (Example 12), and the central particle size and benzene adsorption rate of the activated carbon, electrode density of the polarizable electrode, and capacity maintenance after durability were maintained in the same manner. The rate was determined. These values are also shown in Table 1.
(比較例1)
本例では、粉砕時間を300時間に変更した以外は実施例1と同様の方法で活性炭を作製し、同様の方法で活性炭の中心粒径およびベンゼン吸着率、分極性電極の電極密度および耐久後容量維持率を求めた。これらの数値を表2に示した。
(Comparative Example 1)
In this example, activated carbon was prepared by the same method as in Example 1 except that the pulverization time was changed to 300 hours, and the center particle size and benzene adsorption rate of the activated carbon, the electrode density of the polarizable electrode, and the durability after the same method. The capacity maintenance rate was obtained. These values are shown in Table 2.
(比較例2〜5)
本例では、粉砕時間を、250時間(比較例2)、20時間(比較例3)、18時間(比較例4)、15時間(比較例5)、とした以外は比較例1と同様の方法で活性炭を作製し、同様の方法で活性炭の中心粒径およびベンゼン吸着率、分極性電極の電極密度および耐久後容量維持率を求めた。これらの数値も表2に示した。
(Comparative Examples 2 to 5)
In this example, the grinding time was the same as Comparative Example 1 except that the grinding time was 250 hours (Comparative Example 2), 20 hours (Comparative Example 3), 18 hours (Comparative Example 4), and 15 hours (Comparative Example 5). Activated carbon was produced by the method, and the center particle size and benzene adsorption rate of the activated carbon, the electrode density of the polarizable electrode, and the capacity retention rate after durability were obtained by the same method. These values are also shown in Table 2.
(比較例6)
本例では、賦活温度を850℃に、賦活時間を0.25時間に、粉砕時間を80時間に、それぞれ変更した以外は比較例1と同様の方法で活性炭を作製し、同様の方法で活性炭の中心粒径およびベンゼン吸着率、分極性電極の電極密度および耐久後容量維持率を求めた。これらの数値も表2に示した。
(Comparative Example 6)
In this example, activated carbon was prepared in the same manner as in Comparative Example 1 except that the activation temperature was changed to 850 ° C., the activation time was changed to 0.25 hours, and the pulverization time was changed to 80 hours. The center particle size and the benzene adsorption rate, the electrode density of the polarizable electrode, and the capacity retention rate after durability were determined. These values are also shown in Table 2.
(比較例7〜10)
本例では、賦活温度を800℃、賦活時間を0.25時間(比較例7)、賦活温度を850℃、賦活時間を0.5時間(比較例8)、賦活温度を900℃、賦活時間を4時間(比較例9)、賦活温度を900℃、賦活時間を4.5時間(比較例10)、とした以外は比較例6と同様の方法で活性炭を作製し、同様の方法で活性炭の中心粒径およびベンゼン吸着率、分極性電極の電極密度および耐久後容量維持率を求めた。これらの数値も表2に示した。
(Comparative Examples 7 to 10)
In this example, the activation temperature is 800 ° C., the activation time is 0.25 hours (Comparative Example 7), the activation temperature is 850 ° C., the activation time is 0.5 hours (Comparative Example 8), the activation temperature is 900 ° C., and the activation time. Activated carbon was prepared in the same manner as in Comparative Example 6, except that the activation temperature was 900 ° C. and the activation time was 4.5 hours (Comparative Example 10). The center particle size and the benzene adsorption rate, the electrode density of the polarizable electrode, and the capacity retention rate after durability were determined. These values are also shown in Table 2.
図1は、中心粒径またはベンゼン吸着率と電極シート強度との関係を示すグラフである。図1(a)より、粒度分布の中心粒径が4μm以上8μm以下の活性炭であれば、5kgf/cm2前後の極めて高い電極シート強度を確保できることが分かる。中心粒径が4μmを下回る場合は、中心粒径が減少するにつれて電極シート強度は単調に低下し、中心粒径が8μmを越える場合は、中心粒径が増加するにつれて電極シート強度は大幅に低下するので芳しくない。 FIG. 1 is a graph showing the relationship between the center particle size or benzene adsorption rate and the electrode sheet strength. From FIG. 1 (a), it can be seen that an extremely high electrode sheet strength of around 5 kgf / cm 2 can be secured if the activated carbon has a particle size distribution with a center particle size of 4 μm or more and 8 μm or less. When the center particle size is less than 4 μm, the electrode sheet strength decreases monotonously as the center particle size decreases. When the center particle size exceeds 8 μm, the electrode sheet strength decreases significantly as the center particle size increases. It ’s not good.
図1(b)より、ベンゼン吸着率が活性炭の重量あたり47.0%以上60%以下とした活性炭であれば、5kgf/cm2前後の極めて高い電極シート強度を確保できることが分かる。ベンゼン吸着率が47.0%より低い場合や60%を越える場合は電極シート強度が低減傾向を示すので芳しくない。 From FIG. 1 (b), it can be seen that if the benzene adsorption rate is 47.0% or more and 60% or less per weight of the activated carbon, an extremely high electrode sheet strength of about 5 kgf / cm 2 can be secured. When the benzene adsorption rate is lower than 47.0% or exceeds 60%, the electrode sheet strength tends to decrease, which is not good.
図2は、中心粒径またはベンゼン吸着率と電極シート密度との関係を示すグラフである。図2(a)から、電極シート密度は活性炭の中心粒径が増加に伴い単調に減少する傾向を示すことが分かった。また、図2(b)から、電極シート密度はベンゼン吸着率に対しても中心粒径と同様の傾向をもつことが分かった。 FIG. 2 is a graph showing the relationship between the center particle size or benzene adsorption rate and the electrode sheet density. FIG. 2A shows that the electrode sheet density tends to monotonously decrease as the central particle size of the activated carbon increases. Further, from FIG. 2B, it was found that the electrode sheet density has the same tendency as the center particle size with respect to the benzene adsorption rate.
図1から明らかとなった5kgf/cm2前後の極めて高い電極シート強度が得られる中心粒径(4μm以上8μm以下)またはベンゼン吸着率(活性炭の重量あたり47.0%以上60%以下)の範囲とした活性炭であれば、0.630g/ccを越える比較的高い電極シート密度も併せ持つことが可能であることが図2のグラフで確認できる。 The range of the center particle size (4 μm or more and 8 μm or less) or the benzene adsorption rate (47.0% or more and 60% or less per weight of activated carbon) in which an extremely high electrode sheet strength of about 5 kgf / cm 2 is obtained, which is apparent from FIG. It can be confirmed from the graph of FIG. 2 that it is possible to have a relatively high electrode sheet density exceeding 0.630 g / cc.
図1および図2の結果より、粒度分布の中心粒径が4μm以上8μm以下であって、ベンゼン吸着率が活性炭の重量あたり47.0%以上60%以下である活性炭を用いた電気二重層コンデンサ用分極性電極であれば、比較的高い電極シート強度と電極シート密度を併せ持つことが確認された。 1 and 2, the electric double layer capacitor using activated carbon having a particle size distribution with a central particle size of 4 μm or more and 8 μm or less and a benzene adsorption rate of 47.0% or more and 60% or less per weight of the activated carbon. It was confirmed that the polarizable electrode has a relatively high electrode sheet strength and electrode sheet density.
図3は、中心粒径またはベンゼン吸着率と2000時間後の容量維持率との関係を示すグラフである。図3(a)より、粒度分布の中心粒径が4μm以上であれば、2000時間後の容量維持率は90%前後の高い数値が得られることが明らかとなった。中心粒径が4μmを下回る領域では中心粒径が小さくなるにつれて容量維持率が急減するので芳しくない。 FIG. 3 is a graph showing the relationship between the center particle size or benzene adsorption rate and the capacity retention rate after 2000 hours. From FIG. 3A, it is clear that when the center particle size of the particle size distribution is 4 μm or more, the capacity retention rate after 2000 hours can be as high as about 90%. In the region where the center particle size is less than 4 μm, the capacity retention rate decreases rapidly as the center particle size decreases, which is not good.
図3(b)より、ベンゼン吸着率がベンゼンの重量あたり47.0%以上60%以下とした活性炭であれば、2000時間後の容量維持率は90%前後の高い数値を確保できることが分かる。ベンゼン吸着率が47.0%より低い場合や60%を越える場合は容量維持率が低減傾向を示すので芳しくない。 From FIG. 3 (b), it can be seen that if the activated carbon has a benzene adsorption rate of 47.0% or more and 60% or less per weight of benzene, the capacity retention rate after 2000 hours can secure a high value of around 90%. When the benzene adsorption rate is lower than 47.0% or exceeds 60%, the capacity retention rate tends to decrease, which is not good.
図3の結果より、粒度分布の中心粒径が4μm以上8μm以下であって、ベンゼン吸着率が活性炭の重量あたり47.0%以上60%以下である活性炭を用いた電気二重層コンデンサ用分極性電極を用いて成る電気二重層コンデンサであれば、2000時間に渡る充放電後においても90%前後という高い容量維持率を保持できることが明らかとなった。 From the results of FIG. 3, the polarizability for an electric double layer capacitor using activated carbon having a central particle size of particle size distribution of 4 μm to 8 μm and a benzene adsorption rate of 47.0% to 60% per weight of the activated carbon. It has been clarified that an electric double layer capacitor using electrodes can maintain a high capacity retention rate of about 90% even after 2000 hours of charge and discharge.
1 電気二重層コンデンサ、
2 第一電極(分極性電極)、
3 第二電極(分極性電極)、
4 セパレータ、
5 第一集電体(キャップ)、
6 第二集電体(ケース)、
7 電極体(陽極)、
8 電極体(陰極)、
11、12 分極性電極、
13、14 電極体、
15 電解液、
16、17 電解質イオン、
18、19 細孔。
1 electric double layer capacitor,
2 First electrode (polarizable electrode),
3 Second electrode (polarizable electrode),
4 separator,
5 First current collector (cap),
6 Second current collector (case),
7 Electrode body (anode),
8 electrode body (cathode),
11, 12 minute polar electrode,
13, 14 electrode body,
15 electrolyte,
16, 17 Electrolyte ions,
18, 19 Pore.
Claims (2)
前記混合物における前記結着材の添加量が5重量%であることを特徴とする電気二重層コンデンサ用分極性電極。 It consists of activated carbon obtained by activating a non-graphite raw material with water vapor, and the activated carbon has a central particle size of 4 μm or more and 7.5 μm or less observed by a laser diffraction method, and a benzene adsorption rate per weight of the activated carbon. 47.0% or more and 60% or less, and the polarizability for an electric double layer capacitor formed by kneading the activated carbon, the conductive filler and the binder into a mixture, and then forming a sheet-like member by rolling the mixture . An electrode,
A polarizable electrode for an electric double layer capacitor, wherein the amount of the binder added to the mixture is 5% by weight .
前記分極性電極は、難黒鉛性原料を水蒸気で賦活してなる活性炭からなり、前記活性炭は、レーザー回折法により観測された粒度分布の中心粒径が4μm以上7.5μm以下、かつ、ベンゼン吸着率が活性炭の重量あたり47.0%以上60%以下であり、前記活性炭、導電性フィラーおよび結着材を混練して混合物とした後、該混合物の圧延によりシート状部材を形成してなり、前記混合物における前記結着材の添加量が5重量%であることを特徴とする電気二重層コンデンサ。 In an electric double layer capacitor composed of an electrode body composed of a current collector and a polarizable electrode, a separator and an electrolyte,
The polarizable electrode is made of activated carbon obtained by activating a non-graphite raw material with water vapor, and the activated carbon has a central particle size of 4 μm or more and 7.5 μm or less as observed by a laser diffraction method, and has benzene adsorption. rate is 60% or less 47.0% more per weight of activated carbon, the activated carbon, after a conductive filler and a binder and kneaded to a mixture, Ri Na to form a sheet-shaped member by rolling of the mixture electric double layer capacitor amount of the binder in the mixture and wherein the 5 wt% der Rukoto.
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| JP2003369380A JP4350482B2 (en) | 2002-11-29 | 2003-10-29 | Polarizable electrode for electric double layer capacitor and electric double layer capacitor using the same |
| US10/721,468 US7154738B2 (en) | 2002-11-29 | 2003-11-26 | Polarizing electrode for electric double layer capacitor and electric double layer capacitor therewith |
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